Amorphous alloy body direct current sensor based on artificial intelligence

By using disordered structures of high-permeability amorphous alloy body sheets and artificial intelligence technology, the problem of traditional DC current sensors being unable to shrink, large iron loss and single function is solved, and the volume reduction, iron loss reduction and functional expansion of the current sensor are achieved, which is suitable for precision current detection of modern battery circuits.

CN119986094APending Publication Date: 2025-05-13HUNAN SHAOSHAN YUSHENG TECH CO LTD
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Patent Information

Application Number
CN202510347164.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

Traditional DC current sensors have problems such as inability to shrink in size, large iron loss, and single function, which are difficult to meet the precision current detection needs of modern battery circuits.

Method used

The high-permeability amorphous alloy body sheet with disordered structure is wound in the form of Archimedes spirals, combined with artificial intelligence technology, and uses the chip of the 32-bit LX7 dual-core processor of Xtensa architecture, integrating an ultra-low power coprocessor (ULP) to support AI accelerated inference capabilities.

Benefits of technology

It has achieved the reduction of the volume of the current sensor by an order of magnitude, reduces iron loss and measurement errors, and expands functionality, becoming an AI embedded device in a diverse use environment, suitable for IoT applications.

✦ Generated by Eureka AI based on patent content.

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Abstract

A direct current sensor is an important device for measuring current in a direct current circuit. According to the amorphous alloy body direct current sensor based on artificial intelligence provided by the invention, many defects of a traditional direct current sensor are thoroughly improved, and an amorphous alloy body sheet with high magnetic permeability is adopted to replace a cold-rolled silicon steel sheet in the aspect of iron core body selection; according to the winding technology, the iron core body is formed by winding Archimedes spiral, the size is small, the iron core loss is low, energy is saved, and the measurement error is small; in the control technology, an artificial intelligence technology is adopted, and a core chip adopts ESP32-S3 with the dominant frequency as high as 240 MHz, so that the reasoning capability in a DeepSeek mode is supported; on the topological structure, a design scheme that a hexagonal junction box and a host round box are integrated is provided, the wiring mode of current to be measured is changed, diversified use environments are supported, and the load management device can be widely applied to load management of various direct current devices.
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Description

Technical Field

[0001] A DC current sensor is an important device for measuring the current in a DC circuit, which can convert a DC current signal into a measurable electrical signal. The present invention relates to an amorphous alloy DC current sensor based on artificial intelligence, which is mainly used for precise current detection of battery circuits. Since the present invention uses an amorphous alloy iron core sheet material, and the sheet is wound into an iron core body in the form of an Archimedean spiral, it is small in size and has no openings in the structure. It can be widely used in load management and energy-saving control of fixed or mobile DC equipment, and has universal demonstration significance. Background Art

[0002] The amorphous alloy DC current sensor based on artificial intelligence is an innovative product that keeps up with the requirements of the times. It has the following six characteristics: 1. Conventional current sensors all use non-oriented cold-rolled silicon steel sheets as the core body, which have obvious crystallization characteristics, while the present invention uses a high-permeability amorphous alloy sheet with a disordered structure, which has extremely small no-load loss and significant energy-saving effect; 2. The amorphous alloy body sheet has the characteristics of a polishable mirror surface and scratch-resistant additive material, and is wound in the form of an Archimedean spiral. It has a small volume, small iron loss, and excellent magnetic properties. 3. The core bodies of conventional current sensors are all open feedback type, and the Hall element is installed in the air gap of the magnetic ring. The air gap is the area where the magnetic field intensity changes most significantly in the magnetic ring, but the existence of the air gap will inevitably reduce the accuracy of current detection. The amorphous alloy body described in the present invention has no openings and belongs to closed-loop feedback. Therefore, the detection accuracy is higher than that of the open core body. 4. The current sensor supports artificial intelligence technology from the bottom layer. Its core chip adopts the 32-bit LX7 dual-core processor chip of Xtensa architecture with a maximum main frequency of 240MHz. It integrates an ultra-low power coprocessor (ULP) and supports AI accelerated reasoning capabilities. In DeepSeek mode, the resident code in ESP32-S3 can be rewritten online through the standard API interface, and its AI model can be converted into the format of embedded devices.

[0003] 5. The current sensor has two Hall elements, thereby providing the hardware configuration required for the fault-tolerant algorithm; in addition, it also has a temperature sensor, which can transmit a temperature alarm signal to the core control chip when a large current causes a sharp fluctuation in the wire or ambient temperature.

[0004] Sixth, the current sensor is unique in three-dimensional design, and the convenience of installation and reliability of detection are fully considered in topological space. Six external input and output interfaces are added, and the system also supports standard CAN and extended CAN local area bus and 2.4G wireless WiFi local area network or Zigbee wireless local area network. Therefore, this highly operational amorphous alloy current sensor device can be widely used in various electronic circuits and is suitable for multi-dimensional application scenarios.

[0005] In summary, traditional current sensors obviously have many shortcomings and are far behind the requirements of keeping pace with the times. First, the volume cannot be reduced under the condition that the core body is made of cold-rolled silicon steel sheets, especially when the technical specifications of the current sensor vary depending on the application scenario, resulting in too large a change in volume; secondly, this type of current sensor faces considerable iron loss when detecting from milliamperes to thousands of amperes; and thirdly, the function is relatively simple, that is, it only has one function of converting the current signal into a measurable electrical signal; while the amorphous alloy body current sensor has extremely small iron loss and its volume can be reduced by an order of magnitude based on the original cold-rolled silicon steel sheet; more importantly, the current sensor is no longer a simple current sensor. With the support of artificial intelligence technology, it has further evolved into an AI embedded device and become an information node in artificial intelligence technology under a diversified use environment. Summary of the invention

[0006] In view of this, the present invention introduces an amorphous alloy DC current sensor based on artificial intelligence, the specific contents of which are as follows: An amorphous alloy DC current sensor based on artificial intelligence includes: an upper cover, a hexagonal junction box, a mainframe round box, a hexagonal bottom plate, a PCB circuit board, a special-shaped copper nose, an amorphous alloy body, and a cable. The main points are: The amorphous alloy DC current sensor based on artificial intelligence has a main frame consisting of an upper cover, a hexagonal junction box, a mainframe round box, and a hexagonal bottom plate, wherein the hexagonal junction box and the mainframe round box are an integrated structure; The host round box has a round box center hole and a round box groove, and a round box central cylinder extends along the edge of the round box center hole. The cable line of the current to be detected can just pass through the round box center hole. The host round box is divided into two large and small cavities by the round box cavity isolation liner. The bottom of the small cavity at one end has six round box steps for installing the PCB circuit board, and the amorphous alloy body is placed in the large cavity at the other end; The amorphous alloy body is formed by winding an amorphous alloy sheet, which is a special alloy material with an amorphous glass structure. The sheet is wound into an amorphous alloy body according to an Archimedean spiral, and its inner diameter is just large enough to pass through the central cylinder of the round box, and its outer diameter is large enough to be installed in a large cavity on one side of the mainframe round box; The center of the PCB circuit board has a PCB circuit board center hole, and the edge of the PCB circuit board has six installation positioning holes, and the PCB circuit board can be fixed on the six round box steps on one side of the host round box cavity by screws; The PCB circuit board is welded with an ESP32-S3 single-chip microcomputer based on a 32-bit structure, an optical coupler A, an optical coupler B, a Hall element C, a Hall element D, and a temperature sensor; The Hall element C, Hall element D, and temperature sensor are all three-wire direct-insertion elements, wherein the maximum Hall effect that the Hall element C and Hall element D can feel is that the magnetic sensing surface of the Hall element faces the bottom magnetic field of the amorphous alloy body. Therefore, only the connection position of the Hall element C and Hall element D is marked on the PCB circuit board. At this time, the Hall element C and Hall element D can ensure that the magnetic sensing surface of the Hall element C and Hall element D is perpendicular to the magnetic field direction of the amorphous alloy body by connecting the wires; The temperature sensor is a digital temperature sensor that supports serial communication and has a temperature measurement range of -50°C to 150°C; The ESP32-S3 microcontroller is a dual-microprocessor core chip with a 32-bit RISC architecture, packaged in QFN56, with 45 GPIO pins. Although it is not based on the ARM architecture, its main frequency is as high as 240MHz, and it integrates an ultra-low power coprocessor (ULP), has a multi-stage pipeline, supports integer, floating point and DSP operations, supports concurrent processing, HTTP client and Bluetooth 5.0 (LE) connection. It has AI accelerated reasoning performance, and can provide rich API interfaces through ESP-IDF (Espressif Iot Development Framework) in DeepSeek mode. It can rewrite the resident code in ESP32-S3 online and convert its AI model into the format of embedded devices, which is more suitable for IoT applications; In order to further adapt to the development of the Internet of Things, the hexagonal junction box allows six external signal inputs or outputs, including a four-core standard CAN socket, a four-core extended CAN FD socket, and a socket with a 2.4G antenna, so it also supports 2.4G wireless WiFi LAN or Zigbee wireless LAN. In addition, the remaining connection interfaces of the hexagonal junction box also support the operation of equipotential bodies; The central part of the hexagonal junction box is provided with a central circular hole of the junction box, and six external wiring screw locking holes are provided around the central circular hole of the junction box. All the wires connecting the hexagonal junction box are locked after the screws pass through the external wiring screw locking holes; In the embodiment, the cable line of the current to be detected is inserted from the central hole of the bottom plate of the hexagonal bottom plate, and after passing through the central hole of the round box, the copper core of the cable line is connected to the special-shaped copper nose, and then fixed to the central round hole of the junction box by screws; During installation, the upper cover ribs are placed in the junction box grooves, and the hexagonal bottom plate is connected to the round box grooves (3-3) to form a whole.

[0007] Furthermore, the main frame is injection molded from heat-resistant engineering plastics.

[0008] Furthermore, the hexagonal junction box and the mainframe round box are not two separate parts, but an integrated structure, and are injection-molded from engineering plastics at one time. For the convenience of analysis, they are disassembled into two parts for explanation.

[0009] Furthermore, a four-core standard CAN socket and a four-core extended CAN FD socket are installed on the hexagonal junction box. The standard CAN supports 8-bit data packet communication and can be used to rewrite the resident program; while the extended CAN FD supports 64-bit data byte communication and can support communication with the computer.

[0010] Furthermore, an equipotential wiring solution is provided on the hexagonal junction box, that is, the PCB circuit board is not grounded, but directly connected to the hexagonal junction box, and then grounded at a unified single point through the equipotential wiring terminal, thereby completely eliminating the circulating current effect caused by the potential difference caused by multi-point grounding.

[0011] Furthermore, after the copper core of the cable line of the current to be detected is connected to the special-shaped copper nose (6), it is fixed to the central circular hole of the junction box by means of copper screws, thereby achieving simple and reliable fixation. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, without paying creative labor, they can also draw inferences from these drawings and obtain other similar drawings.

[0013] Figure 1 Appearance of an amorphous alloy DC current sensor based on artificial intelligence Figure 1 ; Figure 2 Appearance of an amorphous alloy DC current sensor based on artificial intelligence Figure 2 ; Figure 3 Appearance of an amorphous alloy DC current sensor based on artificial intelligence Figure 3 ; Figure 4Appearance of an amorphous alloy DC current sensor based on artificial intelligence Figure 4 ; Figure 5 Decomposition of an amorphous alloy DC current sensor based on artificial intelligence Figure 1 ; Figure 6 Decomposition of an amorphous alloy DC current sensor based on artificial intelligence Figure 2 ; Figure 7 Decomposition of an amorphous alloy DC current sensor based on artificial intelligence Figure 3 ; Figure 8 Decomposition of an amorphous alloy DC current sensor based on artificial intelligence Figure 4 ; Fig. 9 Internal view of the PCB circuit board and the round box of the host; Fig.10 Amorphous alloy body and the internal view of the mainframe round box; Fig.11 Three-dimensional view of PCB circuit board from two perspectives; Fig.12 Appearance after installing the cable Figure 1 ; Fig.13 Appearance after installing the cable Figure 2 ; Fig.14 Assembly drawing and appearance drawing of cables, special-shaped copper noses and screws; Fig.15 Assembly diagram of the position of cables, special-shaped copper noses and screws in the switchboard.

[0014] 1 Upper cover 1-1 Upper cover ribs 2 Hexagonal junction box 2-1 2.4G antenna 2-2 Standard CAN socket 2-3 Extended CAN socket 2-4 Junction box groove 2-5 External wiring screw locking hole 2-6 Junction box center hole 3 Host round box 3-1 Center hole of round box 3-2 Round Box Stairs 3-3 Round box groove 3-4 Round box cavity isolation liner 3-5 Round box central cylinder 4 Hexagonal base 4-1 Center hole of bottom plate 4-2 Bottom plate mounting holes 5 PCB circuit board 5-1 ESP32-S3 Microcontroller 5-2 Optocoupler A 5-3 Optical coupler B 5-4 Hall element C 5-5 Temperature Sensor 5-6 Hall element D 5-7 PCB circuit board installation positioning hole 5-8 PCB circuit board center hole 6 Special-shaped copper nose 7 Amorphous alloy body 7-1 Archimedean spiral 8 Cables 8-1 Cable copper core 9 Screws DETAILED DESCRIPTION

[0015] The specific implementation of the present invention will be described below in conjunction with the accompanying drawings.

[0016] An amorphous alloy DC current sensor based on artificial intelligence comprises: an upper cover (1), a hexagonal junction box (2), a mainframe round box (3), a hexagonal bottom plate (4), a PCB circuit board (5), a special-shaped copper nose (6), an amorphous alloy body (7), and a cable (8). The main features of the sensor are: The amorphous alloy DC current sensor based on artificial intelligence has a main frame consisting of an upper cover (1), a hexagonal junction box (2), a mainframe round box (3), and a hexagonal bottom plate (4), wherein the hexagonal junction box (2) and the mainframe round box (3) are an integrated structure; The host circular box (3) has a circular box center hole (3-1) and a circular box groove (3-3), and a circular box central cylinder (3-5) extends along the edge of the circular box center hole (3-1). The cable (8) of the current to be detected can just pass through the circular box center hole (3-1). The host circular box (3) is divided into two cavities of large and small by a circular box cavity isolation liner (3-4). The bottom of the small cavity at one end has six circular box steps (3-2) for installing a PCB circuit board (5), and the amorphous alloy body (7) is placed in the large cavity at the other end. The amorphous alloy body (7) is formed by winding an amorphous alloy sheet, which is a special alloy material having an amorphous glass structure. The sheet is wound according to an Archimedean spiral to form the amorphous alloy body (7). The inner diameter of the amorphous alloy body (7) is just large enough to pass through the central cylinder (3-5) of the round box, and the outer diameter of the amorphous alloy body (7) is large enough to be installed in a large cavity on one side of the mainframe round box (3). The center of the PCB circuit board (5) has a PCB circuit board center hole (5-8), and the edge of the PCB circuit board has six mounting positioning holes (5-7), and the PCB circuit board (5) can be fixed on the six round box steps (3-2) on one side of the cavity of the mainframe round box (3) by screws; The PCB circuit board (5) is welded with an ESP32-S3 single-chip computer (5-1) based on a 32-bit structure, an optical coupler A (5-2), an optical coupler B (5-3), a Hall element C (5-4), a Hall element D (5-6), and a temperature sensor (5-5); The Hall element C (5-4), Hall element D (5-6), and temperature sensor (5-5) are all three-wire plug-in elements, wherein the maximum Hall effect that can be felt by the Hall element C (5-4) and the Hall element D (5-6) is the magnetic field at the bottom of the amorphous alloy body (7) when the magnetic sensing surface of the Hall element is facing. Therefore, only the connection position of the Hall element C (5-4) and the Hall element D (5-6) is marked on the PCB circuit board (5). At this time, the Hall element C (5-4) and the Hall element D (5-6) can ensure that the magnetic sensing surface of the Hall element C (5-4) and the Hall element D (5-6) is perpendicular to the magnetic field direction of the amorphous alloy body (7) by connecting the Hall element C (5-4) and the Hall element D (5-6). The temperature sensor (5-5) is a digital temperature sensor supporting serial communication, and has a temperature measurement range of -50°C to 150°C; The ESP32-S3 microcontroller (5-1) is a dual-microprocessor core chip with a 32-bit RISC architecture, packaged in QFN56, and has 45 GPIO pins. Although it is not based on the ARM architecture, its main frequency is as high as 240MHz, and it integrates an ultra-low power coprocessor (ULP), has a multi-stage pipeline, supports integer, floating point and DSP operations, supports concurrent processing, HTTP client and Bluetooth 5.0 (LE) connection. It has AI accelerated reasoning performance, and can provide rich API interfaces through ESP-IDF (Espressif Iot Development Framework) in DeepSeek mode, which can rewrite the resident code in ESP32-S3 online and convert its AI model into the format of embedded devices, which is more suitable for IoT applications; In order to further adapt to the development of the Internet of Things, the hexagonal junction box (2) allows six external signal inputs or outputs, including a four-core standard CAN socket (2-2), a four-core extended CAN FD socket (2-3), and a socket with a 2.4G antenna (2-1), thereby also supporting a 2.4G wireless WiFi LAN or a Zigbee wireless LAN. In addition, the remaining connection interfaces of the hexagonal junction box (2) also support the operation of equipotential bodies; The central part of the hexagonal junction box (2) is provided with a junction box central circular hole (2-6), and six external junction screw locking holes (2-5) are provided around the junction box central circular hole (2-6). Connect the wires of the hexagonal junction box (2) and lock the screws by passing them through the external junction screw locking holes (2-5); In the embodiment, the cable (8) for detecting the current is inserted from the central hole (4-1) of the bottom plate of the hexagonal bottom plate (4), and after passing through the central hole (3-1) of the round box, the copper core (8-1) of the cable is connected to the special-shaped copper nose (6), and then fixed to the central round hole (2-6) of the junction box by screws (9); During installation, the upper cover rib (1-1) is placed in the junction box groove (2-4), and the hexagonal bottom plate (4) is connected to the round box groove (3-3) to form a whole.

[0017] Furthermore, the main frame is injection molded from heat-resistant engineering plastics.

[0018] Furthermore, the hexagonal junction box (2) and the mainframe round box (3) are not two separate parts, but an integrated structure, and are injection-molded from engineering plastics in one step. For the convenience of analysis, they are disassembled into two parts for explanation.

[0019] Furthermore, a four-core standard CAN socket (2-2) and a four-core extended CAN FD socket (2-3) are installed on the hexagonal junction box (2). The standard CAN supports 8-bit data packet communication and can be used to rewrite the resident program; while the extended CAN FD supports 64-bit data byte communication and can support communication with a computer.

[0020] Furthermore, an equipotential wiring solution is provided on the hexagonal junction box (2), that is, the PCB circuit board (5) is not directly grounded, but is connected to the hexagonal junction box (2) and then grounded at a single point through an equipotential wiring terminal, thereby completely eliminating the influence of circulating current caused by potential differences caused by multi-point grounding.

[0021] Furthermore, after the cable copper core (8-1) of the cable wire (8) for detecting the current is connected to the special-shaped copper nose (6), it is fixed to the central circular hole (2-6) of the junction box by means of a copper screw (9), thereby achieving simple and reliable fixation. Beneficial Effects

[0022] The amorphous alloy DC current sensor based on artificial intelligence proposed in the present invention thoroughly improves many deficiencies of traditional current sensors, keeps up with the requirements of the times in great strides, and has the following significant beneficial effects: 1. In terms of core selection, disordered high-permeability amorphous alloy sheets are used to replace traditional cold-rolled silicon steel sheets. In addition to being particularly energy-saving, the structural form has also changed from vertical to horizontal, ensuring that when the technical specifications of the current sensor vary depending on the application scenario, the volume will not change too much, and the volume can be reduced by an order of magnitude on the original basis.

[0023] 2. The current sensor adopts amorphous alloy body and is wound in the form of Archimedean spiral, which has low iron loss and eliminates the significant measurement error faced by this current sensor when detecting from milliampere level to thousands of amperes.

[0024] 3. In terms of topological structure, a structure integrating the hexagonal junction box and the host round box is proposed, which significantly improves the connection method of the DC current sensor.

[0025] 4. The current sensor supports artificial intelligence technology from the bottom up. Its core chip uses a 32-bit LX7 dual-core processor chip with an Xtensa architecture, with a main frequency of up to 240MHz, and integrates an ultra-low power coprocessor (ULP). It supports AI accelerated reasoning capabilities and can rewrite the resident code in ESP32-S3 online through a standard API interface in DeepSeek mode, and convert its AI model into the format of an embedded device.

[0026] 5. Changing the embarrassing situation of the DC current sensor with a relatively single function, that is, expanding the original function of converting the current signal into a measurable electrical signal to no longer a simple current sensor, but an AI embedded device supported by artificial intelligence technology, becoming an information node of the Internet of Things in a diversified use environment.

[0027] 6. The current sensor has two Hall elements, thus providing the basic configuration required by the fault-tolerant algorithm in hardware; in addition, it also has a temperature sensor, which can send a temperature alarm signal to the core control chip when a large current causes a sharp fluctuation in the wire or ambient temperature, laying a good foundation for the reliability measurement of the system.

[0028] The above is a preferred embodiment of the present invention. In this specification, the principles and implementation methods of the present invention are described based on the listed examples, which are only used to help engineers and technicians in this field understand the core idea of ​​the present invention and should not be misunderstood as limiting the present invention. It is understood by those skilled in the art that various changes made to the present invention in form and detail within the scope defined by the attached claims are within the scope of protection of the present invention.

Claims

1. An amorphous alloy DC current sensor based on artificial intelligence, comprising: An upper cover (1), a hexagonal junction box (2), a mainframe round box (3), a hexagonal bottom plate (4), a PCB circuit board (5), a special-shaped copper nose (6), an amorphous alloy body (7), and a cable (8), characterized in that: The amorphous alloy DC current sensor based on artificial intelligence has a main frame consisting of an upper cover (1), a hexagonal junction box (2), a mainframe round box (3), and a hexagonal bottom plate (4), wherein the hexagonal junction box (2) and the mainframe round box (3) are an integrated structure; The host circular box (3) has a circular box center hole (3-1) and a circular box groove (3-3), and a circular box central cylinder (3-5) extends along the edge of the circular box center hole (3-1). The cable (8) of the current to be detected can just pass through the circular box center hole (3-1). The host circular box (3) is divided into two cavities of large and small by a circular box cavity isolation liner (3-4). The bottom of the small cavity at one end has six circular box steps (3-2) for installing a PCB circuit board (5), and the amorphous alloy body (7) is placed in the large cavity at the other end. The amorphous alloy body (7) is formed by winding an amorphous alloy sheet, which is a special alloy material having an amorphous glass structure. The sheet is wound according to an Archimedean spiral to form the amorphous alloy body (7). The inner diameter of the amorphous alloy body (7) is just large enough to pass through the central cylinder (3-5) of the round box, and the outer diameter of the amorphous alloy body (7) is large enough to be installed in a large cavity on one side of the mainframe round box (3). The center of the PCB circuit board (5) has a PCB circuit board center hole (5-8), and the edge of the PCB circuit board has six mounting positioning holes (5-7), and the PCB circuit board (5) can be fixed on the six round box steps (3-2) on one side of the cavity of the mainframe round box (3) by screws; The PCB circuit board (5) is welded with an ESP32-S3 single-chip computer (5-1) based on a 32-bit structure, an optical coupler A (5-2), an optical coupler B (5-3), a Hall element C (5-4), a Hall element D (5-6), and a temperature sensor (5-5); The Hall element C (5-4), Hall element D (5-6), and temperature sensor (5-5) are all three-wire plug-in elements, wherein the maximum Hall effect that can be felt by the Hall element C (5-4) and the Hall element D (5-6) is the magnetic field at the bottom of the amorphous alloy body (7) when the magnetic sensing surface of the Hall element is facing. Therefore, only the connection position of the Hall element C (5-4) and the Hall element D (5-6) is marked on the PCB circuit board (5). At this time, the Hall element C (5-4) and the Hall element D (5-6) can ensure that the magnetic sensing surface of the Hall element C (5-4) and the Hall element D (5-6) is perpendicular to the magnetic field direction of the amorphous alloy body (7) by connecting the Hall element C (5-4) and the Hall element D (5-6). The temperature sensor (5-5) is a digital temperature sensor supporting serial communication, and has a temperature measurement range of -50°C to 150°C; The ESP32-S3 microcontroller (5-1) is a dual-microprocessor core chip with a 32-bit RISC architecture, packaged in QFN56, and has 45 GPIO pins. Although it is not based on the ARM architecture, its main frequency is as high as 240MHz, and it integrates an ultra-low power coprocessor (ULP), has a multi-stage pipeline, supports integer, floating point and DSP operations, supports concurrent processing, HTTP client and Bluetooth 5.0 (LE) connection. It has AI accelerated reasoning performance, and can provide rich API interfaces through ESP-IDF (Espressif Iot Development Framework) in DeepSeek mode, which can rewrite the resident code in ESP32-S3 online and convert its AI model into the format of embedded devices, which is more suitable for IoT applications; In order to further adapt to the development of the Internet of Things, the hexagonal junction box (2) allows six external signal inputs or outputs, including a four-core standard CAN socket (2-2), a four-core extended CAN FD socket (2-3), and a socket with a 2.4G antenna (2-1), thereby also supporting a 2.4G wireless WiFi LAN or a Zigbee wireless LAN. In addition, the remaining connection interfaces of the hexagonal junction box (2) also support the operation of equipotential bodies; The central part of the hexagonal junction box (2) is provided with a junction box central circular hole (2-6), and six external junction screw locking holes (2-5) are provided around the junction box central circular hole (2-6). Connect the wires of the hexagonal junction box (2) and lock the screws by passing them through the external junction screw locking holes (2-5); In the embodiment, the cable (8) for detecting the current is inserted from the central hole (4-1) of the bottom plate of the hexagonal bottom plate (4), and after passing through the central hole (3-1) of the round box, the copper core (8-1) of the cable is connected to the special-shaped copper nose (6), and then fixed to the central round hole (2-6) of the junction box by screws (9); During installation, the upper cover rib (1-1) is placed in the junction box groove (2-4), and the hexagonal bottom plate (4) is connected to the round box groove (3-3) to form a whole.

2. The amorphous alloy DC current sensor based on artificial intelligence according to claim 1, characterized in that: A four-core standard CAN socket (2-2) and a four-core extended CAN FD socket (2-3) are installed on the hexagonal junction box (2). The standard CAN supports 8-bit data packet communication and can be used to rewrite the resident program; while the extended CAN FD supports 64-bit data byte communication and can support communication with a computer.

3. The amorphous alloy DC current sensor based on artificial intelligence according to claim 1, characterized in that: An equipotential wiring solution is provided on the hexagonal junction box (2), that is, the PCB circuit board (5) is not directly grounded, but is connected to the hexagonal junction box (2) and then grounded at a single point through an equipotential wiring terminal, thereby completely eliminating the influence of circulating current caused by potential differences caused by multi-point grounding.

4. The amorphous alloy DC current sensor based on artificial intelligence according to claim 1, characterized in that: After the cable copper core (8-1) of the cable wire (8) for detecting current is connected to the special-shaped copper nose (6), it is fixed to the central circular hole (2-6) of the junction box by means of a copper screw (9), thereby achieving simple and reliable fixing.