A decentralized transformer cooling system and method thereof
The distributed transformer cooling system addresses localized heating and oil leakage issues by enhancing oil circulation and exchange, improving heat exchange efficiency and stability.
Patent Information
- Application Number
- CN202510451457.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2045-04-11
AI Technical Summary
The existing small oil-immersed transformers have no oil circulation components installed, which leads to heat concentration at the transformer core, poor heat exchange efficiency, low external air-cooling treatment efficiency, and oil spillover cannot be recovered, affecting the operation stability and environment of the transformer.
A dispersed transformer cooling system is designed, including internal and external cold circulation components and dual cold distribution supporting components. Through internal and external cold circulation racks, circulating oil pumps, dispersed heat exchange racks, external buffer barrels and other components, the internal and external circulation cooling of oil is achieved, the heat exchange area is increased, and the oil is prevented from overflowing. Multi-point air-cooling and liquid cooling are performed through subdivided heat exchange flap and inserting heat exchange cylinders.
It improves the cooling efficiency and stability of the transformer, increases the heat exchange area, avoids the impact of oil spills on the environment, and ensures the stable operation of the transformer.
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Figure CN119993699B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of transformers, and specifically to a decentralized transformer cooling system and method thereof. Background Art
[0002] A transformer is a device that uses the principle of electromagnetic induction to change the AC voltage. Its main components are the primary coil, secondary coil, and iron core. Its main functions include: voltage transformation, current transformation, impedance transformation, isolation, voltage stabilization, etc. Transformers are basic equipment for power transmission and distribution and are widely used in industries, agriculture, transportation, urban communities, and other fields.
[0003] The patent with the application number 202211119675.9 mentions "a transformer cooling system". This patent forms a closed circulation loop through the transformer oil tank, the first oil collecting pipe, the second oil collecting pipe, and the radiator fins to reduce the hot spot temperature inside the main transformer and ensure the safe and stable operation of the main transformer.
[0004] However, when existing small oil-immersed transformers are in use, due to the lack of oil circulation components, during internal cooling, heat is concentrated at the transformer core, resulting in poor heat exchange efficiency. Moreover, only air cooling is used on the outside of the transformer, making the efficiency of discharging internal heat poor. At the same time, when existing oil overflows, it cannot be recycled, and the oil cannot be replenished, which not only affects the operating environment of the transformer but also causes the oil level to drop, affecting the heat exchange efficiency and greatly affecting the stable operation of the transformer. Summary of the Invention
[0005] The present invention provides a decentralized transformer cooling system and method thereof, which can effectively solve the problems mentioned in the above background art. When existing small oil-immersed transformers are in use, due to the lack of oil circulation components, during internal cooling, heat is concentrated at the transformer core, resulting in poor heat exchange efficiency. Moreover, only air cooling is used on the outside of the transformer, making the efficiency of discharging internal heat poor. At the same time, when existing oil overflows, it cannot be recycled, and the oil cannot be replenished, which not only affects the operating environment of the transformer but also causes the oil level to drop, affecting the heat exchange efficiency and greatly affecting the stable operation of the transformer.
[0006] To achieve the above object, the present invention provides the following technical solution: A decentralized transformer cooling system includes a voltage transformation integration box, and the voltage transformation integration box is provided with an internal and external cooling circulation component;
[0007] The internal and external cooling circulation component includes fixing bolts;
[0008] Inside the voltage transformation integration box, an integration support rod is installed through the fixing bolts, and at the top of the two integration support rods, a processing transformer box is welded.
[0009] Both ends of the processing transformer box are penetrated and connected with an inner empty circulation frame, and both ends of the two inner empty circulation frames are penetrated and connected with a circulation pipe frame;
[0010] On both inner ends of the transformer integration box, circulation oil pumps are installed through motor bases. On both ends of the processing transformer box, dispersion heat exchange frames are installed. A number of dispersion inclined holes are equidistantly arranged on the side end of the dispersion heat exchange frame;
[0011] A number of outer discharge buffer barrels are equidistantly penetrated and connected to the top of the processing transformer box. The top of the side end of the outer discharge buffer barrel is penetrated and connected with an outer discharge operation pipe. One end of the outer discharge operation pipe is penetrated and connected with an internal memory buffer barrel. One end of the bottom of the internal memory buffer barrel is penetrated and connected with an outer discharge linkage pipe.
[0012] According to the above technical solution, a hollow support rod is clamped inside the processing transformer box, and a transformer core is installed at the top of the hollow support rod;
[0013] A number of liquid inlet pipe frames are equidistantly penetrated and connected to the top of the hollow support rod. A number of flushing fixed buckets are equidistantly embedded and installed inside the liquid inlet pipe frame. The bottom end of the hollow support rod is penetrated and connected with an internal and external inlet and outlet pipe;
[0014] Blocking fixing rings are clamped inside both the outer discharge operation pipe and the outer discharge linkage pipe. A two-way moving frame is slidably connected inside the internal memory buffer barrel, and insertion sealing blocks are welded to both ends of the two-way moving frame.
[0015] According to the above technical solution, the cross-sections of both the liquid inlet pipe frame and the insertion sealing block are T-shaped, and one end of the circulation pipe frame is connected to one end of the circulation oil pump through a adapter.
[0016] According to the above technical solution, an injection bending pipe is penetrated and connected to the side end of the internal memory buffer barrel;
[0017] An installation fixing ring is welded to the inner top of the transformer integration box. A storage buffer box is clamped on the top of the installation fixing ring. Both sides of the bottom end of the storage buffer box are penetrated and connected with return flow treatment pipes. The middle part of the bottom end of the storage buffer box is symmetrically penetrated and connected with upper row treatment pipes. Outer discharge treatment ports are arranged at the bottom of the side end of the injection bending pipe and the bottom of the side end of the return flow treatment pipe;
[0018] The top end of the outer discharge buffer barrel is penetrated and installed inside the storage buffer box, and the cross-section of the two-way moving frame is Z-shaped.
[0019] According to the above technical solution, spring return rods are installed inside the internal memory buffer barrel, at the side end of the injection bending pipe, and inside the storage buffer box. One end of the spring return rod is clamped and combined with one end of the two-way moving frame;
[0020] The bottom ends of the spring return rods at the positions of the injection bending pipe, the reflux treatment pipe, and the upper row treatment pipe are all clamped with sliding gaskets, and isolation limit rings are installed at the positions corresponding to the sliding gaskets inside the injection bending pipe, the reflux treatment pipe, and the upper row treatment pipe.
[0021] According to the above technical solution, both ends of the variable voltage integration box are penetrated and connected with an external cooling circulation frame, a double-link treatment pipe frame is clamped inside the external cooling circulation frame, and an internal suction pump is installed through a motor base at the positions corresponding to the internal and external inlet and outlet pipes and the double-link treatment pipe frame at the bottom end inside the variable voltage integration box;
[0022] Both ends of the variable voltage integration box are provided with contact heat exchange frames, a number of counterflush inclined holes are equidistantly arranged at the side ends of the contact heat exchange frames, one end of the storage buffer box is penetrated and connected with an injection fixing pipe, and a restricting valve is embedded at one end of the injection fixing pipe;
[0023] One end of the internal and external inlet and outlet pipe is connected with one end of the internal suction pump through a rotary joint.
[0024] According to the above technical solution, there are four external discharge buffer barrels and injection bending pipes, two reflux treatment pipes and upper row treatment pipes, and the cross-section of the injection bending pipe is L-shaped;
[0025] The isolation limit ring is slidably connected with the sliding gasket;
[0026] The input ends of the circulation oil pump and the internal suction pump are electrically connected to the output end of an external controller;
[0027] The input end of the external controller is electrically connected to the output end of an external power supply.
[0028] According to the above technical solution, the variable voltage integration box is provided with a double-cooling support component;
[0029] The double-cooling support component includes a wiring terminal;
[0030] A wiring terminal is clamped at the top end of the variable voltage integration box, an internal thread fixing block is welded on one side of the top end of the variable voltage integration box, a cooling treatment box is installed through a limit bolt at the side end of the internal thread fixing block, a number of sub-divided heat exchange fins are welded at equal intervals at the side end of the cooling treatment box, combined screws are symmetrically welded at the bottom end of the variable voltage integration box, a fitting treatment plate is clamped at the side end of the combined screw through a fixing nut, a cooling operation box is welded at the side ends of the two fitting treatment plates, insertion heat exchange cylinders are penetrated and connected at the bottom end of the cooling treatment box and the top end of the cooling operation box, and a heat exchange contact frame is clamped at the side end of the cooling operation box.
[0031] According to the above technical solution, the bottom end of the cooling treatment box is attached to the top end of the transformer integration box, the inserted heat exchange cylinder is sleeved and installed inside the transformer integration box, and the top ends of the fitting treatment plate and the cooling operation box are both attached to the bottom end of the transformer integration box;
[0032] A hole combination strip is welded to the bottom end of the cooling operation box, a load-bearing mounting frame is sleeved on the side end of the hole combination strip, a bidirectional screw is installed on the side end of the load-bearing mounting frame through a fixing nut, a plurality of embedded heat exchange fins are welded equidistantly at the bottom end of the cooling operation box, and a plurality of air inlet and outlet holes are opened equidistantly on the side end of the load-bearing mounting frame;
[0033] The bidirectional screw is sleeved and connected with the hole combination strip, the side end of the embedded heat exchange fin is embedded and installed inside the load-bearing mounting frame, and the load-bearing mounting frame is snap-connected with the cooling operation box.
[0034] According to the above technical solution, a decentralized transformer cooling method, according to the usage method of a decentralized transformer cooling system, includes the following steps:
[0035] S1: Equipment combination: Fix and install the cooling treatment box through a combination screw and an internal thread fixing block, fix and install the integrated support rod and the processing transformer box with a fixing bolt, combine the fitting treatment plate and the cooling operation box with a combination screw and a fixing nut, and combine the load-bearing mounting frame and the cooling operation box with a fixing nut and a bidirectional screw to realize equipment installation and processing;
[0036] S2: Internal cooling: Conduct heat outward through the internal air circulation frame, the decentralized heat exchange frame and the processing transformer box, absorb heat from the transformer core by means of the transformer oil filled inside, and drive the internal oil to flow by the circulation pipe frame and the circulation oil pump to realize internal cooling and temperature equalization processing;
[0037] S3: Dual cooling: Spray transformer oil to the transformer core through an internal pump and an internal and external inlet and outlet pipe, a hollow support rod, a liquid inlet pipe frame and a flushing fixing bucket, and realize internal and external oil exchange cooling processing through external liquid inlet cooling, an external discharge buffer barrel, an external discharge operation pipe, an internal storage buffer barrel and an external discharge linkage pipe. Cooperate with the dual processing pipe frame and the internal pump to drive the oil circulation at the position of the external cooling circulation frame to realize internal and external circulation cooling and temperature equalization processing;
[0038] S4: Circulation mixing: The oil expands and is discharged externally. The transformer box and the transformer integration box are processed through a series of barrels such as an external discharge buffer barrel, an external discharge operation pipe, an internal storage buffer barrel and an external discharge linkage pipe. The transformer integration box and the storage buffer box are connected in series through a reflux processing pipe and an upper row processing pipe to realize internal environment buffer processing and internal and external oil circulation exchange processing, and improve the cooling speed.
[0039] Compared with the prior art, the beneficial effects of the present invention are:
[0040] 1. An internal and external cooling circulation component is provided, which contacts the oil in the variable voltage integration box through the internal hollow circulation frame and the dispersed heat exchange frame. The circulation pipe frame and the circulation oil pump drive the two-way flow of the oil in the treatment variable voltage box, enabling the internal position exchange of the oil in the treatment variable voltage box, driving the oil flow, and cooperating with the internal extraction pump, the liquid pipe frame, the flushing fixed bucket, the internal and external inlet and outlet pipes, and the internal hollow circulation frame to inject the oil in the variable voltage integration box into the treatment variable voltage box. The oil is used to directly cool the transformer core. Through the self-circulation flow of the internal oil, the oil is driven to scour the transformer core, improving the cooling speed of the transformer core. The double-connected treatment pipe frame, the internal extraction pump, and the external cooling circulation frame are used to drive the oil in the variable voltage integration box to circulate, achieving multi-position circulating heat dissipation. Cooperating with the external discharge buffer barrel, the external discharge operation pipe, the internal storage buffer barrel, and the external discharge linkage pipe, the internal and external oil exchange treatment is realized, thereby increasing the heat exchange area, improving the heat exchange efficiency, and adjusting the oil cooling speed according to the internal temperature, so that the transformer is always in a stable operating environment;
[0041] The hot expansion overflow oil in the treatment variable voltage box is discharged and stored through the external discharge buffer barrel, the external discharge operation pipe, the internal storage buffer barrel, and the external discharge linkage pipe, and the oil is injected into the variable voltage integration box. The blocking fixed ring, the bidirectional moving frame, the inserted sealing block, and the spring return rod are used for limit treatment to achieve internal and external isolation while collecting and treating the overflow oil. The return treatment pipe and the upper row treatment pipe are used to overflow the hot oil in the variable voltage integration box into the storage buffer box. The spring return rod, the sliding sealing pad, and the isolation limit ring are used to realize oil overflow and oil injection, which not only increases the heat dissipation area of the transformer but also avoids the influence of oil overflow on the operating environment. At the same time, the oil liquid level is controlled in real time according to the temperature, and effective cooperation can be achieved during the oil circulation cooling, thus ensuring the stability of the transformer operating environment and the stability of the oil liquid level;
[0042] Through the mutual cooperation of the internal self-circulation of the double-box oil and the internal and external coordinated circulation, cooperating with the liquid circulation scouring cooling of the transformer core and the external multi-point air cooling treatment, the internal and external heat exchange treatment is realized, and at the same time, the internal temperature is balanced. The oil control is realized by using the external overflow device and the return device, effectively solving the problems in the prior art that due to the inability of the oil to circulate, the heat is concentrated at the position of the transformer core, resulting in the inability to evenly process the internal temperature, and only through external air cooling treatment, the heat dissipation efficiency is poor. At the same time, by using oil overflow and oil liquid level control, the heat exchange area is increased, avoiding the influence of oil on the operating environment and operating stability, thereby increasing the heat exchange area, accelerating the heat exchange speed, balancing the overall temperature, and realizing the stable operation treatment of the transformer.
[0043] 2. A double-cooling support component is provided. The cooling treatment box and the inserted heat exchange cylinder are clamped to the top of the transformer integration box through the internal thread fixing block, so that the cooling treatment box and the segmented heat exchange fins are fixed to the top of the transformer integration box. The inserted heat exchange cylinder and the cooling operation box are combined with the transformer integration box by the fixing nut and the combined screw rod. The bearing mounting frame and the cooling operation box are fixedly connected by cooperating with the fixing nut and the bidirectional screw rod. The embedded heat exchange fins are embedded into the bearing mounting frame to realize the combined positioning of the equipment, ensuring the stability of the equipment connection and the convenience of installation. Heat exchange is achieved by contacting the segmented heat exchange fins, the cooling treatment box, the inserted heat exchange cylinder with the transformer integration box and the storage buffer box, realizing heat exchange treatment at the top of the transformer. Heat exchange is carried out on the bottom of the transformer integration box through the cooling operation box, the inserted heat exchange cylinder, the heat exchange contact frame, the bearing mounting frame and the air inlet and outlet holes. By using contact heat exchange, liquid cooling treatment and external wind cooling circulation treatment, cooling treatment at the bottom of the transformer is realized. By using two-way heat dissipation and heat exchange treatment at the top and bottom, the heat exchange area and efficiency of the transformer are increased, and its cooling efficiency is improved.
[0044] In summary, through the mutual cooperation of the internal and external cooling circulation components and the double-cooling support components, by utilizing the internal oil liquid circulation treatment of the transformer, the speed of outward heat conduction is increased. In cooperation with the multi-point contact air cooling and liquid cooling heat exchange at the external side, top and bottom, the cooling area of the transformer is greatly increased, the cooling speed is effectively improved, and the stable operation of the transformer is ensured. Brief Description of the Drawings
[0045] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0046] In the drawings:
[0047] Figure 1 is the three-dimensional structure schematic diagram of the present invention;
[0048] Figure 2 is the structure schematic diagram of the internal and external cooling circulation components of the present invention;
[0049] Figure 3 is the installation structure schematic diagram of the fixing bolt of the present invention;
[0050] Figure 4 is the installation structure schematic diagram of the external discharge operation pipe of the present invention;
[0051] Figure 5 is the installation structure schematic diagram of the storage buffer box of the present invention;
[0052] Figure 6 is the installation structure schematic diagram of the internal pumping pump of the present invention;
[0053] Figure 7It is a schematic diagram of the installation structure of the circulating oil pump of the present invention;
[0054] Figure 8 It is a schematic diagram of the installation structure of the transformer core of the present invention;
[0055] Figure 9 It is a schematic diagram of the structure of the double-cooling supporting component of the present invention;
[0056] Figure 10 It is a schematic diagram of the installation structure of the internal thread fixing block of the present invention;
[0057] Figure 11 It is a schematic diagram of the installation structure of the heat exchange contact frame of the present invention;
[0058] Figure 12 It is a schematic diagram of the method flow of the present invention;
[0059] Reference numerals in the figure: 1, transformer integration box;
[0060] 2, internal and external cooling circulation components; 201, fixing bolt; 202, integration support rod; 203, processing transformer box; 204, hollow support rod; 205, transformer core; 206, liquid inlet pipe rack; 207, flushing fixing bucket; 208, internal and external inlet and outlet pipes; 209, internal empty circulation rack; 210, circulation pipe rack; 211, circulating oil pump; 212, dispersed heat exchange rack; 213, dispersed inclined holes; 214, external discharge buffer barrel; 215, external discharge operation pipe; 216, internal memory buffer barrel; 217, external discharge linkage pipe; 218, blocking fixing ring; 219, two-way moving frame; 220, insertion sealing block; 221, injection bending pipe; 222, installation fixing ring; 223, storage buffer box; 224, return flow processing pipe; 225, upper row processing pipe; 226, external discharge processing port; 227, spring return rod; 228, sliding sealing pad; 229, external cooling circulation rack; 230, double-link processing pipe rack; 231, internal extraction pump; 232, contact heat exchange rack; 233, counterflush inclined holes; 234, injection fixing pipe; 235, limiting valve; 236, isolation limit ring;
[0061] 3, double-cooling supporting component; 301, wiring terminal; 302, internal thread fixing block; 303, cooling processing box; 304, sub-divided heat exchange fin; 305, combined screw; 306, fitting processing plate; 307, cooling operation box; 308, insertion heat exchange cylinder; 309, heat exchange contact frame; 310, hole combination strip; 311, load-bearing installation frame; 312, two-way screw; 313, embedded heat exchange fin; 314, air inlet and outlet holes; 315, limit bolt; 316, fixing nut. Detailed implementation manners
[0062] The preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustrating and explaining the present invention, and are not intended to limit the present invention.
[0063] Embodiment 1: As Figure 1-11 shown, the present invention provides a technical solution, a decentralized transformer cooling system, including a transformer integration box 1, and the transformer integration box 1 is provided with an internal and external cooling circulation component 2;
[0064] The internal and external cooling circulation component 2 includes a fixing bolt 201, an integration support rod 202, a processing transformer box 203, a hollow support rod 204, a transformer core 205, a liquid inlet pipe rack 206, a flushing fixing hopper 207, an internal and external inlet and outlet pipe 208, an internal empty circulation rack 209, a circulation pipe rack 210, a circulation oil pump 211, a decentralized heat exchange rack 212, decentralized inclined holes 213, an external discharge buffer barrel 214, an external discharge operation pipe 215, an internal storage buffer barrel 216, an external discharge linkage pipe 217, a blocking fixing ring 218, a bidirectional moving rack 219, an insertion sealing block 220, an injection bending pipe 221, a mounting fixing ring 222, a storage buffer box 223, a reflux processing pipe 224, an upper row processing pipe 225, an external discharge processing port 226, a spring return rod 227, a sliding sealing gasket 228, an external cooling circulation rack 229, a double-link processing pipe rack 230, an internal extraction pump 231, a contact heat exchange rack 232, counterflush inclined holes 233, an injection fixing pipe 234, a limiting valve 235, and an isolation limiting ring 236;
[0065] The inner side of the transformer integration box 1 is installed with an integration support rod 202 through a fixing bolt 201. The tops of the two integration support rods 202 are welded with a processing transformer box 203. The inner side of the processing transformer box 203 is clamped with a hollow support rod 204. The top of the hollow support rod 204 is installed with a transformer core 205. The top of the hollow support rod 204 is equidistantly penetrated and connected with a plurality of liquid inlet pipe racks 206. The cross-sections of the liquid inlet pipe rack 206 and the insertion sealing block 220 are both T-shaped to achieve stable support and limit. A plurality of flushing fixing hoppers 207 are equidistantly embedded and installed inside the liquid inlet pipe rack 206. The bottom end of the hollow support rod 204 is penetrated and connected with an internal and external inlet and outlet pipe 208;
[0066] Both ends of the processing transformer box 203 are penetrated and connected with an internal empty circulation rack 209. Both ends of the two internal empty circulation racks 209 are penetrated and connected with a circulation pipe rack 210. One end of the internal and external inlet and outlet pipe 208 is connected with one end of the internal extraction pump 231 through a rotary joint. One end of the circulation pipe rack 210 is connected with one end of the circulation oil pump 211 through a rotary joint to ensure the stability of the internal transformer oil circulation. Both ends of the inner side of the transformer integration box 1 are installed with circulation oil pumps 211 through motor bases. Both ends of the processing transformer box 203 are installed with decentralized heat exchange racks 212. A plurality of decentralized inclined holes 213 are equidistantly opened on the side end of the decentralized heat exchange rack 212;
[0067] A number of outer discharge buffer barrels 214 are equidistantly and penetratingly connected to the top of the processing transformer box 203. The tops of the outer discharge buffer barrels 214 are penetratingly installed inside the storage buffer box 223 to achieve stable clamping and support. The top of the side end of the outer discharge buffer barrel 214 is penetratingly connected to an outer discharge operation pipe 215. One end of the outer discharge operation pipe 215 is penetratingly connected to a memory buffer barrel 216. One end of the bottom of the memory buffer barrel 216 is penetratingly connected to an outer discharge linkage pipe 217. Blocking and fixing rings 218 are clamped inside both the outer discharge operation pipe 215 and the outer discharge linkage pipe 217. A bidirectional moving frame 219 is slidably connected inside the memory buffer barrel 216. Insertion sealing blocks 220 are welded to both ends of the bidirectional moving frame 219;
[0068] An injection bending pipe 221 is penetratingly connected to the side end of the memory buffer barrel 216. An installation and fixing ring 222 is welded to the top inside the variable voltage integration box 1. A storage buffer box 223 is clamped to the top of the installation and fixing ring 222. Variable voltage oil is filled inside the variable voltage integration box 1, the processing transformer box 203, and the storage buffer box 223. Return flow treatment pipes 224 are penetratingly connected to both sides of the bottom end of the storage buffer box 223. Upper row treatment pipes 225 are symmetrically penetratingly connected to the middle of the bottom end of the storage buffer box 223. There are four outer discharge buffer barrels 214 and four injection bending pipes 221. There are two return flow treatment pipes 224 and two upper row treatment pipes 225. The cross-section of the injection bending pipe 221 is L-shaped to achieve the circulation linkage of liquid inlet and outlet, improve the stability of internal and external heat exchange treatment and liquid expansion limitation. Outer discharge treatment ports 226 are opened at the bottom of the side end of the injection bending pipe 221 and the bottom of the side end of the return flow treatment pipe 224. Spring return rods 227 are installed inside the memory buffer barrel 216, at the side end of the injection bending pipe 221, and inside the storage buffer box 223. One end of the spring return rod 227 is clamped and combined with one end of the bidirectional moving frame 219. The cross-section of the bidirectional moving frame 219 is Z-shaped to achieve stable moving treatment and improve the stability of the overall combined limit. Sliding sealing pads 228 are clamped to the bottom ends of the spring return rods 227 located at the positions of the injection bending pipe 221, the return flow treatment pipe 224, and the upper row treatment pipe 225. Isolation limit rings 236 are installed at the positions corresponding to the sliding sealing pads 228 inside the injection bending pipe 221, the return flow treatment pipe 224, and the upper row treatment pipe 225. The isolation limit rings 236 are slidably connected to the sliding sealing pads 228 to achieve overall alignment and clamping and ensure the stability of connection sealing;
[0069] Both ends of the voltage transformation and integration box 1 are penetrated and connected with an external cooling circulation frame 229. A double-connected processing pipe frame 230 is clamped inside the external cooling circulation frame 229. An internal extraction pump 231 is installed at the corresponding positions of the inner and outer inlet and outlet pipes 208 and the double-connected processing pipe frame 230 at the inner bottom end of the voltage transformation and integration box 1 through a motor base. Contact heat exchange frames 232 are installed at both ends of the voltage transformation and integration box 1. A number of counterflush inclined holes 233 are equidistantly arranged at the side end of the contact heat exchange frame 232. One end of the top of the storage buffer box 223 is penetrated and connected with an injection fixing pipe 234. A restricting valve 235 is embedded and installed at one end of the injection fixing pipe 234;
[0070] For the stable operation of the equipment, the input ends of the circulating oil pump 211 and the internal extraction pump 231 are electrically connected to the output end of an external controller;
[0071] The input end of the external controller is electrically connected to the output end of an external power supply.
[0072] The voltage transformation and integration box 1 is provided with a double-cooling matching support assembly 3;
[0073] The double-cooling matching support assembly 3 includes a wiring terminal 301, an internal thread fixing block 302, a cooling treatment box 303, a sub-divided heat exchange fin 304, a combined screw 305, a fitting treatment plate 306, a cooling operation box 307, an inserted heat exchange cylinder 308, a heat exchange contact frame 309, a hole combination strip 310, a load-bearing installation frame 311, a bidirectional screw 312, an embedded heat exchange fin 313, an air inlet and outlet hole 314, a limit bolt 315 and a fixing nut 316;
[0074] A wiring terminal 301 is clamped at the top of the voltage transformation and integration box 1. An internal thread fixing block 302 is welded on one side of the top of the voltage transformation and integration box 1. A cooling treatment box 303 is installed at the side end of the internal thread fixing block 302 through a limit bolt 315. A number of sub-divided heat exchange fins 304 are equidistantly welded at the side end of the cooling treatment box 303. Combined screws 305 are symmetrically welded at the bottom end of the voltage transformation and integration box 1. A fitting treatment plate 306 is clamped at the side end of the combined screw 305 through a fixing nut 316. A cooling operation box 307 is welded at the side end of the two fitting treatment plates 306. The cooling treatment box 303, the cooling operation box 307 and the inserted heat exchange cylinder 308 are all filled with a coolant. Inserted heat exchange cylinders 308 are penetrated and connected at the bottom end of the cooling treatment box 303 and the top end of the cooling operation box 307. The bottom end of the cooling treatment box 303 is attached to the top of the voltage transformation and integration box 1. The inserted heat exchange cylinder 308 is sleeved and installed inside the voltage transformation and integration box 1. The top ends of the fitting treatment plate 306 and the cooling operation box 307 are both attached to the bottom end of the voltage transformation and integration box 1 to realize heat exchange contact treatment and improve the efficiency and effect of heat exchange and cooling. A heat exchange contact frame 309 is clamped at the side end of the cooling operation box 307;
[0075] At the bottom end of the cooling operation box 307, a hole combination strip 310 is welded. A load-bearing mounting frame 311 is sleeved on the side end of the hole combination strip 310. A bidirectional screw 312 is installed on the side end of the load-bearing mounting frame 311 through a fixing nut 316. The bidirectional screw 312 is sleeved and connected with the hole combination strip 310, so that stable cooperation can be achieved during combined connection and alignment connection. A number of embedded heat exchange fins 313 are welded at equal intervals at the bottom end of the cooling operation box 307. The side ends of the embedded heat exchange fins 313 are embedded and installed inside the load-bearing mounting frame 311. The load-bearing mounting frame 311 is snap-connected with the cooling operation box 307 to realize embedded cooling combination and improve the cooling heat exchange effect. A number of air inlet and outlet holes 314 are arranged at equal intervals on the side end of the load-bearing mounting frame 311.
[0076] Embodiment 2: As Figure 12 shown, the present invention provides a technical solution, a decentralized transformer cooling method, including the following steps:
[0077] S1: Equipment combination: The cooling treatment box 303 is fixedly installed through the combination screw 305 and the internal thread fixing block 302. The fixing bolt 201 fixedly installs the integrated support rod 202 and the treatment transformer box 203. The combination screw 305 and the cooling operation box 307 are combined through the fixing nut 316. The fixing nut 316 and the bidirectional screw 312 combine the load-bearing mounting frame 311 and the cooling operation box 307 to realize equipment installation and processing;
[0078] S2: Internal cooling: Heat is conducted outward through the internal empty circulation frame 209, the dispersed heat exchange frame and the treatment transformer box 203, and the transformer core 205 is cooled by absorbing heat with the transformer oil filled inside. The internal oil fluid is driven to flow by the circulation pipe frame 210 and the circulation oil pump 211 to realize internal cooling and temperature equalization processing;
[0079] S3: Dual cooling: The transformer core 205 is sprayed with transformer oil through the internal suction pump 231 and the internal and external inlet and outlet pipes 208 to the hollow support rod 204, the liquid inlet pipe frame 206 and the flushing fixing bucket 207. External liquid inlet cooling, the external discharge buffer bucket 214, the external discharge operation pipe 215, the internal storage buffer bucket 216 and the external discharge linkage pipe 217 are used to realize internal and external oil fluid exchange cooling processing. The dual processing pipe frame 230 and the internal suction pump 231 are used to drive the oil fluid circulation at the position of the external cooling circulation frame 229 to realize internal and external circulation cooling and temperature equalization processing;
[0080] S4: Circulation mixing: The oil fluid expands and is discharged externally. The transformer box 203 and the transformer integration box 1 are processed through the external discharge buffer bucket 214, the external discharge operation pipe 215, the internal storage buffer bucket 216 and the external discharge linkage pipe 217 in series buckets. The transformer integration box 1 and the storage buffer box 223 are connected in series through the return processing pipe 224 and the upper row processing pipe 225 to realize internal environment buffer processing and internal and external oil circulation exchange processing, and improve the cooling speed.
[0081] Working principle and usage process of the present invention: During the installation of the transformer, the staff snaps the cooling treatment box 303 and the inserted heat exchange cylinder 308 onto the top of the transformer integration box 1, and combines and installs the cooling treatment box 303 and the inner-thread fixing block 302 through the limit bolt 315, thereby fixing the cooling treatment box 303 and the fine heat exchange fins 304 to the top of the transformer integration box 1. The inserted heat exchange cylinder 308 at the top of the cooling operation box 307 is embedded into the top of the transformer integration box 1. The fitting treatment plate 306 is sleeved and connected with the combined screw 305, and the fitting treatment plate 306 is fitted to the bottom of the transformer integration box 1. The fixing nut 316 and the combined screw 305 are used to connect the fitting treatment plate 306 and the cooling operation box 307. The hole combination strip 310 at the bottom of the cooling operation box 307 is sleeved into the inner side of the load-bearing installation frame 311, and the bidirectional screw 312 is inserted into the inner sides of the heat exchange contact frame 309 and the hole combination strip 310. The load-bearing installation frame 311 and the cooling operation box 307 are fixedly connected through the fixing nut 316 and the bidirectional screw 312. The inserted heat exchange fins 313 are embedded into the load-bearing installation frame 311 to achieve combined positioning;
[0082] The top of the transformer is heat-exchanged through the fine heat exchange fins 304, the cooling treatment box 303, and the inserted heat exchange cylinder 308 in contact with the transformer integration box 1 and the storage buffer box 223. The bottom of the transformer integration box 1 is heat-exchanged through the cooling operation box 307, the inserted heat exchange cylinder 308, the heat exchange contact frame 309, the load-bearing installation frame 311, and the air inlet and outlet holes 314. By using contact heat exchange, liquid cooling treatment, and external wind cooling cycle treatment, the bottom of the transformer is cooled;
[0083] The external wiring device is powered through the wiring terminal 301. When the transformer core 205 is operating, the transformer core 205 dissipates heat to the transformer oil in the processing transformer box 203. The transformer oil expands when heated. The transformer oil in the processing transformer box 203 expands outward into the outer discharge buffer barrel 214. The oil pushes the inserted sealing block 220 to separate from the blocking fixing ring 218 in the outer discharge operation pipe 215. The oil flows along the outer discharge operation pipe 215 into the memory buffer barrel 216. At this time, the bidirectional moving frame 219 pushes the inserted sealing block 220 to embed into the side end of the blocking fixing ring 218 in the outer discharge linkage pipe 217. At this time, the oil will not discharge from the memory buffer barrel 216 along the outer discharge linkage pipe 217. When the expansion of the processing transformer box 203 ends, the spring return rod 227 drives the bidirectional moving frame 219 to move and reset along the memory buffer barrel 216, and the oil in the memory buffer barrel 216 is communicated with the oil in the transformer integration box 1 through the outer discharge linkage pipe 217, realizing the external discharge and cooling treatment of the oil, buffering the inside of the processing transformer box 203. The oil in the inner cavity circulation frame 209 and the processing transformer box 203 conducts heat to the positions of the inner cavity circulation frame 209 and the dispersion heat exchange frame 212. The transformer oil in the transformer integration box 1 absorbs the heat on the surfaces of the inner cavity circulation frame 209 and the dispersion heat exchange frame 212, realizing the outward export of heat. The circulating oil pump 211 and the circulation pipe rack 210 drive the oil in the inner cavity circulation frame 209 to circulate, realizing the internal liquid flow. At this time, through the self-circulation flow heat exchange of the internal liquid flow, the efficiency of internal heat exchange is improved. When the internal temperature decreases, the liquid level drops. When the liquid level drops to the limited liquid level position of the injection fixed pipe 234, the spring return rod 227 drives the sliding sealing pad 228 to move along the isolation limit ring 236, opening the injection bending pipe 221. The oil in the transformer integration box 1 enters the processing transformer box 203 along the injection bending pipe 221, realizing the oil return. When the liquid level rises, the hydraulic pressure pushes the sliding sealing pad 228 to reset to the inner side of the isolation limit ring 236;
[0084] When the oil temperature in the transformer box 203 is relatively high, the oil in the transformer integration box 1 is extracted through the internal extraction pump 231 and the internal and external inlet and outlet pipe 208. The oil flows along the hollow support rod 204, the liquid inlet pipe rack 206 and the flushing fixed hopper 207 and is directly sprayed onto the side end of the transformer core 205, directly flushing and cooling the surface of the transformer core 205. At this time, the internal oil volume increases, so the above operation of discharging the oil is repeated, and the oil extracted from the transformer integration box 1 is returned to the transformer integration box 1. When the oil in the transformer integration box 1 expands, the oil pushes the sliding gasket 228 at the position of the upper row of treatment pipes 225, and the hot oil is discharged into the storage buffer box 223 along the upper row of treatment pipes 225. When the oil in the transformer integration box 1 drops to the limited amount, the spring return rod 227 drives the sliding gasket 228 to move along the isolation limit ring 236, opening the return treatment pipe 224, and the oil flows back into the transformer integration box 1 along the return treatment pipe 224 and the external discharge port 226, realizing the circulating flow of the oil. By using the circulating flow of the oil, the internal environment is cooled. The internal extraction pump 231 and the double-link treatment pipe rack 230 extract the oil at the position of the external cooling circulation rack 229, and the oil is sprayed and flows from top to bottom to realize the heat exchange treatment, cooperating with the external cooling circulation rack 229 and the contact heat exchange rack 232 to carry out the internal heat replacement treatment. When the external air blows on the contact heat exchange rack 232, the air is dispersed and contacted through the counter-flush inclined holes 233 to increase the cooling contact time, realizing the combined treatment of air cooling and water cooling and improving the cooling effect and efficiency.
[0085] Finally, it should be noted that the above are only preferred examples of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A decentralized transformer cooling system, comprising a transformer integration box (1), characterized in that: The step - down integration box (1) is provided with an internal and external cooling circulation component (2); The internal and external cooling circulation component (2) includes fixing bolts (201); An integration support rod (202) is installed inside the step - down integration box (1) through fixing bolts (201). At the top of the two integration support rods (202), a processing step - down box (203) is welded; Both ends of the processing step - down box (203) are connected through an internal - empty circulation frame (209). Both ends of the two internal - empty circulation frames (209) are connected through a circulation pipe frame (210); Circulation oil pumps (211) are installed at both ends inside the step - down integration box (1) through motor bases. Dispersion heat - exchange frames (212) are installed at both ends of the processing step - down box (203). A number of dispersion inclined holes (213) are equidistantly arranged on the side of the dispersion heat - exchange frame (212); A number of external discharge buffer barrels (214) are equidistantly penetrated and connected to the top of the processing step - down box (203). The top of the side of the external discharge buffer barrel (214) is penetrated and connected to an external discharge operation pipe (215). One end of the external discharge operation pipe (215) is penetrated and connected to an internal - memory buffer barrel (216). One end of the bottom of the internal - memory buffer barrel (216) is penetrated and connected to an external discharge linkage pipe (217); A hollow support rod (204) is clamped inside the processing step - down box (203). A transformer core (205) is installed at the top of the hollow support rod (204); A number of liquid inlet pipe frames (206) are equidistantly penetrated and connected to the top of the hollow support rod (204). A number of flushing fixing hoppers (207) are equidistantly embedded and installed inside the liquid inlet pipe frame (206). The bottom of the hollow support rod (204) is penetrated and connected to an internal and external inlet - outlet pipe (208); Blocking fixing rings (218) are clamped inside both the external discharge operation pipe (215) and the external discharge linkage pipe (217). A two - way moving frame (219) is slidably connected inside the internal - memory buffer barrel (216). Insertion sealing blocks (220) are welded to both ends of the two - way moving frame (219); An injection bending pipe (221) is penetrated and connected to the side of the internal - memory buffer barrel (216); An installation fixing ring (222) is welded to the top inside the step - down integration box (1). A storage buffer box (223) is clamped on the top of the installation fixing ring (222). Both sides of the bottom of the storage buffer box (223) are penetrated and connected to a reflux treatment pipe (224). The middle of the bottom of the storage buffer box (223) is symmetrically penetrated and connected to an upper - row treatment pipe (225). External discharge treatment ports (226) are arranged at the bottom of the side of the injection bending pipe (221) and the side of the reflux treatment pipe (224); The top of the external discharge buffer barrel (214) is penetrated and installed inside the storage buffer box (223). The cross - section of the two - way moving frame (219) is Z - shaped.
2. The decentralized transformer cooling system according to claim 1, characterized in that, The cross - sections of both the liquid inlet pipe frame (206) and the insertion sealing block (220) are T - shaped. One end of the circulation pipe frame (210) is connected to one end of the circulation oil pump (211) through a connector.
3. A decentralized transformer cooling system according to claim 1, characterized in that, Inside the memory buffer bucket (216), at the side end of the injection bending pipe (221), and inside the storage buffer box (223), spring return rods (227) are installed. One end of each spring return rod (227) is snap-connected to one end of the bidirectional moving frame (219); Among them, at the bottom ends of the spring return rods (227) located at the positions of the injection bending pipe (221), the reflux treatment pipe (224), and the upper row treatment pipe (225), sliding sealing gaskets (228) are snap-connected. At the positions corresponding to the sliding sealing gaskets (228) inside the injection bending pipe (221), the reflux treatment pipe (224), and the upper row treatment pipe (225), isolation limiting rings (236) are installed.
4. A decentralized transformer cooling system according to claim 3, characterized in that Both ends of the voltage transformation integration box (1) are connected through the external cooling circulation frame (229). Inside the external cooling circulation frame (229), a double-connected treatment pipe rack (230) is snap-connected. At the positions corresponding to the internal and external inlet and outlet pipes (208) and the double-connected treatment pipe rack (230) at the inner bottom end of the voltage transformation integration box (1), an internal suction pump (231) is installed through a motor base; Both ends of the voltage transformation integration box (1) are installed with contact heat exchange frames (232). At the side ends of the contact heat exchange frames (232), a number of counter-flush inclined holes (233) are equidistantly opened. One end of the top of the storage buffer box (223) is connected through an injection fixing pipe (234). One end of the injection fixing pipe (234) is embedded with a limiting valve (235); One end of the internal and external inlet and outlet pipe (208) is connected to one end of the internal suction pump (231) through a rotary joint.
5. A decentralized transformer cooling system according to claim 4, characterized in that, There are four external discharge buffer buckets (214) and injection bending pipes (221), and two reflux treatment pipes (224) and upper row treatment pipes (225). The cross-section of the injection bending pipe (221) is L-shaped; The isolation limiting ring (236) is slidably connected to the sliding sealing gasket (228); The input ends of the circulation oil pump (211) and the internal suction pump (231) are electrically connected to the output end of the external controller; The input end of the external controller is electrically connected to the output end of the external power supply.
6. The decentralized transformer cooling system according to claim 5, characterized in that, The voltage transformation integration box (1) is provided with a double-cooling support component (3); The double-cooling support component (3) includes a wiring terminal (301); A wiring terminal (301) is snap-connected to the top end of the voltage transformation integration box (1). One side of the top end of the voltage transformation integration box (1) is welded with an internal thread fixing block (302). The side end of the internal thread fixing block (302) is installed with a cooling treatment box (303) through a limiting bolt (315). A number of fine heat exchange fins (304) are equidistantly welded to the side end of the cooling treatment box (303). The bottom end of the voltage transformation integration box (1) is symmetrically welded with combined screw rods (305). The side ends of the combined screw rods (305) are snap-connected with fitting treatment plates (306) through fixing nuts (316). The side ends of the two fitting treatment plates (306) are welded with a cooling operation box (307). Insertion heat exchange cylinders (308) are connected through the bottom end of the cooling treatment box (303) and the top end of the cooling operation box (307). A heat exchange contact frame (309) is snap-connected to the side end of the cooling operation box (307).
7. A decentralized transformer cooling system according to claim 6, characterized in that The bottom end of the cooling treatment box (303) is attached to the top end of the voltage transformation integration box (1). The inserted heat exchange cylinder (308) is sleeved and installed inside the voltage transformation integration box (1). The top ends of the fitting treatment plate (306) and the cooling operation box (307) are both attached to the bottom end of the voltage transformation integration box (1). A hole combination strip (310) is welded to the bottom end of the cooling operation box (307). A load-bearing installation frame (311) is sleeved on the side end of the hole combination strip (310). A bidirectional screw rod (312) is installed on the side end of the load-bearing installation frame (311) through a fixing nut (316). A number of embedded heat exchange fins (313) are welded to the bottom end of the cooling operation box (307) at equal intervals. A number of air inlet and outlet holes (314) are arranged at equal intervals on the side end of the load-bearing installation frame (311). The bidirectional screw rod (312) is sleeved and connected with the hole combination strip (310). The side end of the embedded heat exchange fin (313) is embedded and installed inside the load-bearing installation frame (311). The load-bearing installation frame (311) is snap-connected with the cooling operation box (307).
8. A decentralized transformer cooling method, according to the method of using a decentralized transformer cooling system described in claim 7, characterized in that, It includes the following steps: S1: Equipment combination: The cooling treatment box (303) is fixedly installed through the combination screw rod (305) and the internal thread fixing block (302). The fixing bolt (201) fixedly installs the integrated support rod (202) and the processing voltage transformation box (203). The combination screw rod (305) and the fixing nut (316) combine the fitting treatment plate (306) and the cooling operation box (307). The fixing nut (316) and the bidirectional screw rod (312) combine the load-bearing installation frame (311) and the cooling operation box (307) to realize equipment installation processing. S2: Internal cooling: Heat is conducted outward through the internal air circulation frame (209), the dispersion heat exchange frame and the processing voltage transformation box (203), and the transformer core (205) is cooled by absorbing heat with the transformer oil filled inside. The internal oil fluid is driven to flow by the circulation pipe frame (210) and the circulation oil pump (211) to realize internal cooling and temperature equalization processing. S3: Dual cooling: The transformer oil is sprayed on the transformer core (205) through the internal suction pump (231) and the internal and external inlet and outlet pipes (208) to the hollow support rod (204), the liquid inlet pipe frame (206) and the flushing fixing hopper (207). The internal and external oil fluid exchange cooling processing is realized through external liquid inlet cooling, the external discharge buffer barrel (214), the external discharge operation pipe (215), the internal storage buffer barrel (216) and the external discharge linkage pipe (217). The oil fluid circulation at the position of the external cooling circulation frame (229) is driven by the dual processing pipe frame (230) and the internal suction pump (231) to realize internal and external circulation cooling and temperature equalization processing. S4: Circulation mixing: The oil fluid expands and is discharged outward. The processing voltage transformation box (203) and the voltage transformation integration box (1) are processed through the external discharge buffer barrel (214), the external discharge operation pipe (215), the internal storage buffer barrel (216) and the external discharge linkage pipe (217). The voltage transformation integration box (1) and the storage buffer box (223) are connected in series through the reflux processing pipe (224) and the upper discharge processing pipe (225) to realize internal environment buffer processing and internal and external oil circulation exchange processing, and improve the cooling speed.
Citation Information
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