Rotor press-fitting equipment capable of automatically adjusting angle
By designing automated rotor pressing equipment, including clamping positioning components, pressing assembly components and rotary positioning components, the problems of high strength of magnet insertion and effort in angle adjustment in rotor production are solved, and an efficient and accurate rotor assembly process is achieved.
Patent Information
- Application Number
- CN202510472345.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-04-16
AI Technical Summary
In the prior art, the magnet steel insertion strength is high, time-consuming and labor-intensive, and production efficiency is low. In addition, the angle needs to be adjusted frequently during the magnet steel insertion, which is labor-intensive.
A rotor pressing device including a workbench, a clamping positioning assembly, a pressing assembly and a rotary positioning assembly are designed. The clamping positioning assembly automatically clamps the workpiece through the induction part, the pressing assembly drives the workpiece up and down, and the rotary positioning assembly is used to automatically adjust the assembly angle.
Automatic angle adjustment during rotor assembly is realized, assembly accuracy and efficiency are improved, and labor and time are reduced.
Smart Images

Figure CN119995280A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of motor rotor press-assembly, and relates to rotor press-assembly equipment capable of automatically adjusting angles. Background Art
[0002] During the rotor production process, the magnets need to be inserted into the rotor shaft to form a permanent magnet rotor. Currently, the magnet insertion method is manual insertion. Due to the high magnetic properties of the magnets, during the insertion process, the magnets and the rotor have a strong attraction, and the workers need to overcome the strong attraction. The magnet insertion strength is high, time-consuming and labor-intensive, and the production efficiency is low; In addition, when the magnet is inserted, its angle relative to the rotor shaft needs to be adjusted. In the existing installation process, the adjustment process is very laborious, so a rotor pressing device that can automatically adjust the angle is needed to solve the above problem. Summary of the invention
[0003] In view of the above problems, the present invention proposes a rotor pressing device capable of automatically adjusting the angle, which well solves the problems in the prior art.
[0004] In order to achieve the above object, the technical solution adopted by the present invention is as follows: A rotor pressing device capable of automatically adjusting an angle, comprising: A workbench and a top plate fixedly connected to the upper side of the workbench, wherein the workbench and the top plate cooperate to support the entire device; A clamping and positioning assembly is located between the workbench and the top plate, and is used to clamp and position the workpiece; the clamping and positioning assembly comprises: a clamping portion, used to clamp the workpiece; a positioning portion, used to position the workpiece before the clamping portion clamps the workpiece; and a sensing portion, used to detect whether the workpiece moves into position relative to the clamping portion, and sends a signal to enable the clamping portion to clamp the workpiece. A press-fitting assembly, fixedly connected to the middle of the top plate, wherein the lower end of the press-fitting assembly is connected to the clamping and positioning assembly, and is used to drive the clamping and positioning assembly and the workpiece to move up and down together; A rotary positioning assembly, used for adjusting the angle of the workpiece, fixedly connected to the middle of the workbench, the rotary positioning assembly and the clamping positioning assembly are on the same vertical axis, and the rotary positioning assembly cooperates with the press-fit assembly to assemble the workpiece; The rotation positioning assembly includes a hollow rotating platform and a buffer portion for inserting a workpiece, wherein the buffer portion is located on the upper portion of the hollow rotating platform and is fixedly connected to the rotating end of the hollow rotating platform.
[0005] Preferably, a plurality of support columns are provided on the upper side of the workbench, and the top of each support column is fixedly connected to the top plate.
[0006] Preferably, the press-fit assembly includes a servo electric cylinder, a connecting plate, a linear bearing, and guide rods corresponding to the number of the linear bearings; The servo electric cylinder is fixedly connected to the middle part of the top plate, the output end of the servo electric cylinder passes through the top plate and is fixedly connected to the upper side of the connecting plate, the linear bearing is fixedly connected to the top plate, the inner hole of the linear bearing is slidably connected to the guide rod, and the lower end of the guide rod is fixedly connected to the upper end of the connecting plate.
[0007] Preferably, the clamping and positioning assembly further comprises: The assembly plate and the connecting column are fixedly connected to the upper side of the assembly plate, the upper side of the connecting column is connected to the moving end of the press-fit assembly, and a circular groove is opened on the upper side of the assembly plate.
[0008] Preferably, the clamping part comprises: a support plate, a cylinder mounting plate, a clamping claw cylinder, at least two clamping plates and pads corresponding to the clamping plates one by one; The support plate is fixedly connected to the upper side of the assembly plate, the cylinder mounting plate is fixedly connected to the side of the support plate away from the circular groove, the clamping cylinder is fixedly connected to the side wall of the cylinder mounting plate, the clamping plate is fixedly connected to the output end of the clamping cylinder, and each pad is fixedly connected to the corresponding clamping plate.
[0009] Preferably, the positioning part includes a cylinder bracket 1, a thin cylinder 1, a square block, a cylinder bracket 2, a thin cylinder 2 and a limiting column; The cylinder bracket 1 is fixedly connected to the inside of the circular groove, the thin cylinder 1 is fixedly connected to the upper side of the cylinder bracket 1, and the output end of the thin cylinder 1 extends to the bottom of the cylinder bracket 1 and is fixedly connected to the upper end of the square block; The second cylinder bracket is fixedly connected to the inside of the circular groove, the second thin cylinder is fixedly connected to the upper side of the second cylinder bracket, and the output end of the second thin cylinder extends to the bottom of the second cylinder bracket and is fixedly connected to the upper end of the limiting column.
[0010] Preferably, the sensing unit includes a reset group and diffuse reflection photoelectric devices corresponding to the number of the reset groups; The reset group includes an L-shaped support block, a support column, a reset spring and a limit block; The L-shaped support block is fixedly connected to the inside of the circular groove, the support column is slidably connected to the upper part of the L-shaped support block, the limit block is detachably connected to the upper end of the support column, the lower end of the support column passes through the circular groove and extends to the bottom of the assembly plate, the return spring is sleeved on the middle part of the support column, and the two ends of the return spring are respectively in contact with the inner surface wall of the circular groove and the lower surface wall of the L-shaped support block; The diffuse reflection photoelectric device is fixedly connected to the upper side of the assembly plate and is used to detect the position of the limit block.
[0011] Preferably, the rotation positioning assembly further includes a mounting plate, a base, a connecting piece, a positioning block and a receiving seat; The mounting plate is fixedly connected to the middle part of the workbench, the hollow rotating platform is fixedly connected to the mounting plate, the base is detachably connected to the bottom of the hollow rotating platform, the connecting piece passes through the hollow rotating platform and is detachably connected to the base, a groove for installing the positioning block is provided at one end of the connecting piece close to the base, the positioning block is detachably connected to the inside of the groove, and the receiving seat is detachably connected to the end of the connecting piece away from the base.
[0012] Preferably, the buffer part includes a movable plate, a fixed plate, a plurality of sliding rods and buffer springs corresponding to the sliding rods one by one; The fixed plate is fixedly connected to the output end of the hollow rotating platform, the sliding rods are slidably arranged around the fixed plate, the upper end of each sliding rod is fixedly connected to the bottom of the movable plate, each buffer spring is sleeved on the outer side of the corresponding sliding rod, the two ends of the buffer spring are respectively abutted against the upper side of the fixed plate and the lower side of the movable plate, and the receiving seat is fixedly connected to the movable plate.
[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention has a rotary positioning component. By setting the rotary positioning component, the workpiece can be driven to rotate, and the assembly angle can be automatically adjusted.
[0014] 2. The present invention has a clamping and positioning assembly, which can not only accurately position the workpiece during the workpiece assembly process, but also clamp and position the workpiece.
[0015] 3. The present invention has a press-fit assembly that is in the same vertical line as the rotation positioning assembly, which can accurately assemble the workpiece and increase the assembly accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 It is a structural schematic diagram of the guide rod in the present invention.
[0018] Figure 3 It is a schematic diagram of the exploded structure of the assembly plate and the support plate in the present invention.
[0019] Figure 4 It is a schematic diagram of the positions of the limiting columns and the square blocks in the present invention.
[0020] Figure 5 It is a schematic diagram of the matching state of the receiving seat and the movable plate in the present invention.
[0021] Figure 6 It is a schematic diagram of the position of the positioning block in the present invention.
[0022] Figure 7 It is a schematic diagram of the exploded structure of the receiving seat and the movable plate in the present invention.
[0023] Figure 8 It is a schematic diagram of the exploded structure of the positioning block and the connecting piece in the present invention.
[0024] In the figure: 1. fixed column; 2. clamping positioning assembly; 3. rotating positioning assembly; 4. top plate; 5. press-fit assembly; 6. support column; 7. workbench; 8. rotor shaft; 9. end slot; 10. keyway; 11. adapter hole; 12. magnetic steel block; 13. end plate; 14. movable plate; 15. fixed plate; 16. slide rod; 17. buffer spring; 18. mounting plate; 19. hollow rotating platform; 20. servo electric cylinder; 21. guide rod; 22. linear bearing; 23. connecting plate; 24. connecting column; 25. assembly plate; 26. auxiliary block ; 27. Pin groove; 28. Locating pin; 29. Limit block; 30. Thin cylinder 2; 31. Column; 32. L-shaped support block; 33. Cylinder bracket 2; 34. Limit column; 35. Diffuse reflection photoelectric; 36. Thin cylinder 1; 37. Reset spring; 38. Cylinder bracket 1; 39. Square block; 40. Support plate; 41. Cylinder mounting plate; 42. Claw cylinder; 43. Clamp; 44. Pad; 45. Pre-positioning plate; 46. Socket; 47. Connector; 48. Positioning block; 49. Base; 50. Open groove. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] The following is combined with Figure 1-Figure 8 The specific implementation modes of the present invention are described in further detail.
[0027] Depend on Figure 1-Figure 8 As shown, in order to improve the angle pressing accuracy during rotor assembly, the present invention includes a workbench 7 and a top plate 4 fixedly connected to the upper side of the workbench 7, and the workbench 7 and the top plate 4 cooperate to support the entire device; The clamping and positioning assembly 2 is located between the workbench 7 and the top plate 4 and is used to clamp and position the workpiece; The press-fitting assembly 5 is fixedly connected to the middle of the top plate 4, and the lower end of the press-fitting assembly 5 is connected to the clamping and positioning assembly 2, so as to drive the clamping and positioning assembly 2 and the workpiece to move up and down together; The rotating positioning assembly 3 is used to adjust the angle of the workpiece and is fixedly connected to the middle of the workbench 7. The rotating positioning assembly 3 and the clamping positioning assembly 2 are on the same vertical axis. The rotating positioning assembly 3 and the press-fitting assembly 5 cooperate with each other to assemble the workpiece. It should be further explained that the workpiece adapted by the present invention is a rotor, which includes a rotor shaft 8, two end plates 13 and a plurality of magnetic steel blocks 12; the two end plates 13 and the plurality of magnetic steel blocks 12 are sleeved on the outer side of the rotor shaft 8, the two end plates 13 are in opposite directions, the plurality of magnetic steel blocks 12 are placed between the two end plates 13, a key slot 10 is provided on the outer peripheral side wall of each magnetic steel block 12, and the number of magnetic steel blocks 12 is determined according to actual product requirements; When in use, the rotor shaft 8 can be positioned by the rotating positioning component 3, and then the end plate 13 can be installed on the clamping positioning component 2, and the end plate 13 can be pressed down by the pressing component 5 to cooperate with the rotor shaft 8. After that, the pressing component 5 drives the clamping positioning component 2 to reset, and the staff can then cooperate the magnetic steel block 12 with the clamping positioning component 2, and then cooperate with the rotor shaft 8 under the action of the pressing component 5. During the installation of multiple magnetic steel blocks 12, the rotating positioning component 3 will rotate at a certain angle, so that there can be a certain angle difference between the multiple magnetic steel blocks 12, thereby improving the angle pressing accuracy during rotor assembly. When all the magnetic steel blocks 12 are assembled, the second end plate 13 can be cooperated with the rotor shaft 8 in the same way to complete the overall assembly of the rotor workpiece.
[0028] Further, by Figure 1 As shown, in order to increase the overall stability of the device, four support columns 6 are provided on the upper side of the workbench 7 , and the top of each support column 6 is fixedly connected to the top plate 4 .
[0029] Further, by Figure 1 and Figure 2 As shown, in order to make the press-fitting process more stable, the press-fitting assembly 5 includes a servo electric cylinder 20, a connecting plate 23, a linear bearing 22, and guide rods 21 corresponding to the number of the linear bearings 22; The servo electric cylinder 20 is fixedly connected to the middle of the top plate 4, the output end of the servo electric cylinder 20 passes through the top plate 4 and is fixedly connected to the upper side of the connecting plate 23, the linear bearing 22 is arranged on the top plate 4 and is fixedly connected to the top plate 4, the inner hole of the linear bearing 22 is slidably connected to the guide rod 21, and the lower end of the guide rod 21 is fixedly connected to the upper end of the connecting plate 23; It should be noted that, in this embodiment, the number of guide rods 21 and linear bearings 22 is four, and the four guide rods 21 are distributed in a rectangular array around the servo cylinder 20. A U-shaped plate is provided on the upper side of the guide rod 21, and the upper side of each guide rod 21 is fixedly connected to the U-shaped plate, which can increase the stability of the guide rod 21 and the connection.
[0030] Further, by Figure 1 and Figure 3-Figure 4 As shown, in order to facilitate clamping of the magnetic steel block 12 and the end plate 13, the clamping and positioning assembly 2 includes: The assembly plate 25 and the connecting column 24 are fixedly connected to the upper side of the assembly plate 25. The upper side of the connecting column 24 is connected to the moving end of the press-fit assembly 5. A circular groove is provided on the upper side of the assembly plate 25. A clamping portion, used for clamping the magnetic steel block 12 and the end plate 13; A positioning part, used for positioning the workpiece before the clamping part clamps the workpiece; The sensing part is used to detect whether the magnetic steel block 12 and the end plate 13 are matched with the assembly plate 25, and send a signal to enable the clamping part to clamp the workpiece; It should be noted that, in this embodiment, the circular groove is used to fix the positioning part and the sensing part, the number of the connecting posts 24 is four, and the upper side of each connecting post 24 is fixedly connected to the lower side of the connection; When in use, the end plate 13 and the magnetic steel block 12 can be positioned by the positioning part, the installation position of the end plate 13 and the magnetic steel block 12 can be detected under the action of the sensing part, and then the end plate 13 and the magnetic steel block 12 can be clamped under the action of the clamping part.
[0031] Further, by Figure 1 and Figure 3-Figure 4 As shown, in order to clamp the end plate 13 and the magnetic steel block 12 more stably, the clamping part includes: a support plate 40, a cylinder mounting plate 41, a clamping claw cylinder 42, at least two clamping plates 43 and pads 44 corresponding to the clamping plates 43; The support plate 40 is fixedly connected to the upper side of the assembly plate 25, the cylinder mounting plate 41 is fixedly connected to the side of the support plate 40 away from the circular groove, the clamping cylinder 42 is fixedly connected to the side wall of the cylinder mounting plate 41, the clamping plate 43 is fixedly connected to the output end of the clamping cylinder 42, and each pad 44 is fixedly connected to the corresponding clamping plate 43.
[0032] Further, by Figure 1 and Figure 3-Figure 4 As shown, in order to facilitate accurate positioning and automatic detection of the end plate 13 and the magnetic steel block 12, the positioning part includes a cylinder bracket 1 38, a thin cylinder 1 36, a square block 39, a cylinder bracket 2 33, a thin cylinder 2 30 and a limit column 34; The cylinder bracket 1 38 is fixedly connected inside the circular groove, the thin cylinder 1 36 is fixedly connected to the upper side of the cylinder bracket 1 38, the output end of the thin cylinder 1 36 extends to the bottom of the cylinder bracket 1 38 and is fixedly connected to the upper end of the square block 39, and the lower end of the square block 39 passes through the circular groove and extends to the bottom of the assembly plate 25; The cylinder bracket 2 33 is fixedly connected to the inside of the circular groove, the thin cylinder 2 30 is fixedly connected to the upper side of the cylinder bracket 2 33, the output end of the thin cylinder 2 30 extends to the bottom of the cylinder bracket 2 33 and is fixedly connected to the upper end of the limit column 34, and the lower end of the limit column 34 passes through the circular groove and extends to the bottom of the assembly plate 25.
[0033] Further, by Figure 1 and Figure 3-Figure 4 As shown, in order to detect the assembly position of the end plate 13 and the magnetic steel block 12, the sensing part includes a reset group and diffuse reflection photoelectric devices 35 corresponding to the number of the reset groups; The reset group includes an L-shaped support block 32, a support column 31, a reset spring 37 and a limit block 29; The L-shaped support block 32 is fixedly connected to the inside of the circular groove, the support column 31 is slidably connected to the upper part of the L-shaped support block 32, the limit block 29 is detachably connected to the upper end of the support column 31 by bolts, the lower end of the support column 31 passes through the circular groove and extends to the bottom of the assembly plate 25, the return spring 37 is sleeved in the middle of the support column 31, and the two ends of the return spring 37 are respectively in contact with the inner surface wall of the circular groove and the lower surface wall of the L-shaped support block 32; The diffuse reflection photoelectric 35 is fixedly connected to the upper side of the assembly plate 25 and is used to detect the position of the limit block 29; It should be noted that, in this embodiment, the number of the reset group and the reset diffuse reflection photoelectric 35 is 2; It should be further explained that the clamping and positioning assembly 2 also includes an auxiliary assembly, which includes a fixed column 1, a pin groove 27, an auxiliary block 26 and a positioning pin 28. The fixed column 1 is fixedly connected to the bottom of the top plate 4, and the auxiliary block 26 is fixedly connected to the bottom of the connecting plate 23 on one side close to the fixed column 1. The fixed column 1 is provided with a pin groove 27 that cooperates with the positioning pin 28. When the rotating positioning assembly 3 is disassembled and replaced for maintenance, the auxiliary block 26 is relatively fixedly connected to the fixed column 1 through the positioning pin 28 to avoid the clamping and positioning assembly 2 from falling and reduce the danger. The end plate 13 is provided with an end groove 91 and an end groove 92 on the upper and lower sides, respectively, which are adapted to the square block 39; the magnetic steel block 12 is provided with an adapting hole 11 adapted to the limit column 34 on the upper and lower sides, which can cooperate with the limit column 34; the bottom of the assembly plate 25 is fixedly provided with a pre-positioning plate 45 for pre-installing the end plate 13 or the magnetic steel block 12; When in use, the end plate 13 or the magnetic steel block 12 is manually placed under the assembly plate 25; When the end plate 13 is clamped, the thin cylinder 1 36 pushes the square block 39 downward, and manually aligns any end groove 9 1 or end groove 9 2 on the end plate 13 with the square block 39. After alignment, the end plate 13 is pushed upward so that the square block 39 is inserted into the end groove 9 1 or end groove 9 2. In this process, the end plate 13 is squeezed to the support column 31, and the support column 31 moves upward. At this time, the diffuse reflection photoelectric 35 senses the existence of the upper end of the support column 31 and gives a signal, so that the clamping claw cylinder 42 starts the two clamping plates 43 to move closer to each other, thereby clamping the end plate 13. At this time, the staff lets go, thus completing the clamping and positioning of the end plate 13. When the magnetic steel block 12 is clamped, the thin cylinder 2 30 pushes the limit column 34 downward, and the matching hole 11 at a specific position on the magnetic steel block 12 is manually aligned with the limit column 34 according to the actual product. After alignment, the magnetic steel block 12 is pushed up so that the limit column 34 is inserted into the matching hole 11 at the corresponding position. In this process, the magnetic steel block 12 is squeezed to the support column 31, and the support column 31 moves upward. At this time, the diffuse reflection photoelectric 35 senses the existence of the upper end of the support column 31 and gives a signal, so that the clamping claw cylinder 42 starts the two clamping plates 43 to move closer to each other, thereby clamping the magnetic steel block 12. At this time, the staff lets go, thus completing the clamping and positioning of the magnetic steel block 12; When clamped by the clamping jaws, the pad 44 can reduce the damage to the end plate 13 and the magnetic steel block 12; Further, by Figure 1 and Figure 5-Figure 8 As shown, in order to accurately adjust the angle, the rotation positioning assembly 3 includes a mounting plate 18, a hollow rotating platform 19, a base 49, a connecting member 47, a positioning block 48, a receiving seat 46 and a buffer portion; The mounting plate 18 is fixedly connected to the middle of the workbench 7, the hollow rotating platform 19 is fixedly connected to the mounting plate 18, the base 49 is detachably connected to the bottom of the hollow rotating platform 19 by bolts, the connecting member 47 passes through the hollow rotating platform 19 and is detachably connected to the base 49 by bolts, a groove for installing a positioning block 48 is provided at one end of the connecting member 47 close to the base 49, the positioning block 48 is detachably connected to the inside of the groove by bolts, and the receiving seat 46 is detachably connected to the end of the connecting member 47 away from the base 49 by bolts.
[0034] Further, by Figure 1 and Figure 5-Figure 8 As shown, in order to increase the service life of the hollow rotating platform 19, the buffer portion includes a movable plate 14, a fixed plate 15, a plurality of slide bars 16 and buffer springs 17 corresponding to the slide bars 16 one by one; The fixed plate 15 is fixedly connected to the output end of the hollow rotating platform 19, and the sliding rods 16 are slidably arranged around the fixed plate 15. The upper end of each sliding rod 16 is fixedly connected to the bottom of the movable plate 14, and each buffer spring 17 is sleeved on the outer side of the corresponding sliding rod 16. The two ends of the buffer spring 17 are respectively abutted against the upper side of the fixed plate 15 and the lower side of the movable plate 14, and the receiving seat 46 is fixedly connected to the movable plate 14; In this embodiment, the number of the sliding bars 16 is four; It should be further explained that the bottom of the rotor shaft 8 has two symmetrically distributed opening grooves 50. In order to prevent the rotor shaft 8 inserted in the connecting member 47 from shaking and misaligning during rotation, the end of the positioning block 48 close to the opening groove 50 is provided with a protrusion integrally formed with the positioning block 48. When the rotor shaft 8 is inserted into the connecting member 47, the two opening grooves 50 at the bottom of the rotor shaft 8 are just engaged with the protrusions of the positioning block 48 at the corresponding positions, thereby realizing the positioning of the rotor shaft 8. When in use, the rotor shaft 8 is inserted into the interior of the connecting piece 47 through the receiving seat 46. In order to ensure that the key slots 10 of multiple magnetic steel blocks 12 are misaligned at a certain angle, the hollow rotating platform 19 drives the fixed plate 15, the sliding rod 16 and the movable plate 14 to drive the receiving seat 46 to rotate, and then drives the rotor shaft 8 to rotate through the connecting piece 47 and the positioning block 48 to ensure precise misalignment; in the process of pressing the end plate 13 and the magnetic steel block 12, the buffer spring 17 buffers part of the pressure to reduce the extrusion on the hollow rotating platform 19.
[0035] When the present invention is used, during the rotor assembly process: First, the rotor shaft 8 is inserted into the interior of the connecting member 47 through the receiving seat 46, and the rotor shaft 8 is firmly fixed inside the connecting member 47 with the assistance of the positioning block 48; Secondly, the staff first places the first end plate 13 under the pre-positioning plate 45, and the thin cylinder 1 36 pushes the square block 39 downward, so that the lower end of the square block 39 extends to the lower side of the pre-positioning plate 45. The staff aligns any end groove 9 on the first end plate 13 with the lower end of the square block 39. When the staff pushes the end plate 13 upward to engage with the square block 39, the end plate 13 pushes the support column 31 upward. When the diffuse reflection photoelectric 35 senses the upper end of the support column 31, the diffuse reflection photoelectric 35 gives a signal, and the clamping claw cylinder 42 starts the two clamping plates 43 to move closer to each other, thereby clamping the end plate 13. Subsequently, the servo electric cylinder 20 pushes the assembly plate 25 downward until the first end plate 13 is press-fitted onto the rotor shaft 8, thereby achieving press-fitting of the first end plate 13; Next, the servo electric cylinder 20 moves the clamping and positioning assembly 2 up to the original position, the staff places the magnetic steel block 12 under the pre-positioning plate 45, and the thin cylinder 2 30 pushes the limit column 34 down, so that the lower end of the limit column 34 extends to the bottom of the pre-positioning plate 45. The staff aligns the already determined adapter hole 11 on the magnetic steel block 12 with the lower end of the limit column 34. When the staff pushes the magnetic steel block 12 up to engage with the limit column 34, the magnetic steel block 12 pushes the stop column 31 upward. When the diffuse reflection photoelectric 35 senses the upper end of the stop column 31, the diffuse reflection photoelectric 35 gives a signal, and the clamping claw cylinder 42 starts the two clamping plates 43 to move closer to each other, so as to clamp the magnetic steel block 12. Then, the servo electric cylinder 20 pushes the assembly plate 25 downward until the magnetic steel block 12 is pressed onto the rotor shaft 8, thereby realizing the press-fitting of the magnetic steel block 12; Furthermore, when the magnetic steel block 12 is continuously pressed, in order to make the key slots 10 on the peripheral sides of the plurality of magnetic steel blocks 12 form a certain angle of misalignment, before the press-fitting, the hollow rotating platform 19 drives the rotor shaft 8 to rotate at a certain angle; Furthermore, in order to ensure that the key slots 10 on the plurality of magnetic steel blocks 12 are in the same viewing direction, when clamping the magnetic steel blocks 12, the position where the next magnetic steel block 12 is engaged with the limiting column 34 (i.e., the engagement of the adapting hole 11 with the limiting column 34) is determined according to the pressed magnetic steel block 12 until the press-fitting of the plurality of magnetic steel blocks 12 is completed; Finally, the tooling personnel places the second end plate 13 below the pre-positioning, and the thin cylinder 1 36 pushes the square block 39 downward, so that the lower end of the square block 39 extends to the bottom of the pre-positioning plate 45. The staff aligns any end groove 9 on the first end plate 13 with the lower end of the square block 39, and then repeats the steps of press-fitting the first end plate 13; The above process realizes the press-fitting of the rotor.
[0036] The present invention has a novel structure, an ingenious conception, and is simple and convenient to operate. The present invention effectively improves the angle pressing accuracy during rotor assembly, increases the overall stability of the device, makes the rotor pressing process more stable, facilitates clamping of the magnetic steel block 12 and the end plate 13, can clamp the end plate 13 and the magnetic steel block 12 more stably, facilitates accurate positioning and automatic detection of the end plate 13 and the magnetic steel block 12, can detect the assembly position of the end plate 13 and the magnetic steel block 12, and can accurately adjust the angle.
[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A rotor press-fitting device capable of automatically adjusting the angle, characterized in that: include: A workbench and a top plate fixedly connected to the upper side of the workbench, wherein the workbench and the top plate cooperate to support the entire device; A clamping and positioning assembly is located between the workbench and the top plate, and is used to clamp and position the workpiece; the clamping and positioning assembly comprises: a clamping portion, used to clamp the workpiece; a positioning portion, used to position the workpiece before the clamping portion clamps the workpiece; and a sensing portion, used to detect whether the workpiece moves into position relative to the clamping portion, and sends a signal to enable the clamping portion to clamp the workpiece. A press-fitting assembly, fixedly connected to the middle of the top plate, wherein the lower end of the press-fitting assembly is connected to the clamping and positioning assembly, and is used to drive the clamping and positioning assembly and the workpiece to move up and down together; A rotary positioning assembly, used for adjusting the angle of the workpiece, fixedly connected to the middle of the workbench, the rotary positioning assembly and the clamping positioning assembly are on the same vertical axis, and the rotary positioning assembly cooperates with the press-fit assembly to assemble the workpiece; The rotation positioning assembly includes a hollow rotating platform and a buffer portion for inserting a workpiece, wherein the buffer portion is located on the upper portion of the hollow rotating platform and is fixedly connected to the rotating end of the hollow rotating platform.
2. The rotor press-fitting device capable of automatically adjusting the angle according to claim 1, characterized in that: A plurality of support columns are arranged on the upper side of the workbench, and the top of each support column is fixedly connected to the top plate.
3. The rotor pressing device capable of automatically adjusting the angle according to claim 1, characterized in that: The press-fit assembly includes a servo electric cylinder, a connecting plate, a linear bearing, and guide rods corresponding to the number of the linear bearings; The servo electric cylinder is fixedly connected to the middle part of the top plate, the output end of the servo electric cylinder passes through the top plate and is fixedly connected to the upper side of the connecting plate, the linear bearing is fixedly connected to the top plate, the inner hole of the linear bearing is slidably connected to the guide rod, and the lower end of the guide rod is fixedly connected to the upper end of the connecting plate.
4. The rotor press-fitting device capable of automatically adjusting the angle according to claim 1, characterized in that: The clamping and positioning assembly also includes: The assembly plate and the connecting column are fixedly connected to the upper side of the assembly plate, the upper side of the connecting column is connected to the moving end of the press-fit assembly, and a circular groove is opened on the upper side of the assembly plate.
5. The rotor press-fitting device capable of automatically adjusting the angle according to claim 4, characterized in that: The clamping part comprises: a support plate, a cylinder mounting plate, a clamping claw cylinder, at least two clamping plates and pads corresponding to the clamping plates one by one; The support plate is fixedly connected to the upper side of the assembly plate, the cylinder mounting plate is fixedly connected to the side of the support plate away from the circular groove, the clamping cylinder is fixedly connected to the side wall of the cylinder mounting plate, the clamping plate is fixedly connected to the output end of the clamping cylinder, and each pad is fixedly connected to the corresponding clamping plate.
6. The rotor press-fitting device capable of automatically adjusting the angle according to claim 4, characterized in that: The positioning part includes a cylinder bracket 1, a thin cylinder 1, a square block, a cylinder bracket 2, a thin cylinder 2 and a limiting column; The cylinder bracket 1 is fixedly connected to the inside of the circular groove, the thin cylinder 1 is fixedly connected to the upper side of the cylinder bracket 1, and the output end of the thin cylinder 1 extends to the bottom of the cylinder bracket 1 and is fixedly connected to the upper end of the square block; The second cylinder bracket is fixedly connected to the inside of the circular groove, the second thin cylinder is fixedly connected to the upper side of the second cylinder bracket, and the output end of the second thin cylinder extends to the bottom of the second cylinder bracket and is fixedly connected to the upper end of the limiting column.
7. The rotor press-fitting device capable of automatically adjusting the angle according to claim 4, characterized in that: The sensing part includes a reset group and diffuse reflection photoelectric devices corresponding to the number of the reset groups; The reset group includes an L-shaped support block, a support column, a reset spring and a limit block; The L-shaped support block is fixedly connected to the inside of the circular groove, the support column is slidably connected to the upper part of the L-shaped support block, the limit block is detachably connected to the upper end of the support column, the lower end of the support column passes through the circular groove and extends to the bottom of the assembly plate, the return spring is sleeved on the middle part of the support column, and the two ends of the return spring are respectively in contact with the inner surface wall of the circular groove and the lower surface wall of the L-shaped support block; The diffuse reflection photoelectric device is fixedly connected to the upper side of the assembly plate and is used to detect the position of the limit block.
8. The rotor press-fitting device capable of automatically adjusting the angle according to claim 1, characterized in that: The rotation positioning assembly also includes a mounting plate, a base, a connecting piece, a positioning block and a receiving seat; The mounting plate is fixedly connected to the middle part of the workbench, the hollow rotating platform is fixedly connected to the mounting plate, the base is detachably connected to the bottom of the hollow rotating platform, the connecting piece passes through the hollow rotating platform and is detachably connected to the base, a groove for installing the positioning block is provided at one end of the connecting piece close to the base, the positioning block is detachably connected to the inside of the groove, and the receiving seat is detachably connected to the end of the connecting piece away from the base.
9. The rotor press-fitting device capable of automatically adjusting the angle according to claim 8, characterized in that: The buffer part includes a movable plate, a fixed plate, a plurality of sliding rods and buffer springs corresponding to the sliding rods one by one; The fixed plate is fixedly connected to the output end of the hollow rotating platform, the sliding rods are slidably arranged around the fixed plate, the upper end of each sliding rod is fixedly connected to the bottom of the movable plate, each buffer spring is sleeved on the outer side of the corresponding sliding rod, the two ends of the buffer spring are respectively abutted against the upper side of the fixed plate and the lower side of the movable plate, and the receiving seat is fixedly connected to the movable plate.
Citation Information
Patent Citations
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