Low-cost high-conductivity conductor, processing equipment and processing technology

Abstract

The invention relates to the technical field of wires and cables, in particular to a low-cost and high-conductivity conductor, processing equipment and a processing technology. The processing equipment comprises a supporting disc, a bearing supporting plate, a limiting support, a wire storage wheel, a damper, a bearing supporting pipe, a bearing support, a bearing ring, a wire arranging supporting pipe, a bearing disc, a wire arranging ring, a wire stranding die, a tension detection mechanism used for detecting the tension of a sub-wire and a correction unit used for correcting the tension of the sub-wire. The detection mechanism comprises a plurality of detection output ends annularly arranged on the bearing disc, the correction unit comprises a transmission mechanism and a brake mechanism which are arranged on each bearing supporting plate, each brake mechanism is provided with a speed reduction output end, and the detection output ends are connected with the speed reduction output ends through the transmission mechanisms; the wire storage wheel is used for storing the sub-wires shaped by the wire drawing die. The equipment can automatically correct the loose sub-wires, and ensures the normal operation of a cable stranding process.

Description

Technical Field

[0001] The present invention relates to the technical field of electric wires and cables, and in particular to a conductor with low cost and high conductivity, processing equipment and processing technology. Background Art

[0002] In the power transmission and distribution system, wires and cables are key transmission media, and their performance directly affects the stability and efficiency of the power system. Traditional wires and cables mostly use pure copper as the conductor material because copper has good conductivity and mechanical properties. However, with the increasing shortage of global copper resources and the continuous rise in copper prices, the cost of pure copper conductor wires and cables has also increased, bringing great economic pressure to power construction and operation and maintenance.

[0003] Therefore, it is necessary to design a new type of low-cost and high-conductivity cable to solve the problem of copper resource scarcity. In addition, in the existing cable production process, the cable sub-wires often become loose during the twisting process. The loose sub-wires will affect the cable production quality. In severe cases, it will lead to rework. The twisted cables must be disassembled and re-twisted, which greatly wastes working time and seriously affects production efficiency. In order to solve the above problems, it is urgent to design a new type of equipment that can automatically correct the loose sub-wires. Summary of the invention

[0004] Based on this, it is necessary to provide a low-cost, high-conductivity conductor, processing equipment and processing technology to address the existing technical problems.

[0005] In order to solve the problems of the prior art, the technical solution adopted by the present invention is: a conductor with low cost and high conductivity, wherein the conductor is composed of an inner core, an inner supporting layer and an outer covering layer in sequence from the inside to the outside, the inner supporting layer is formed by twisting a plurality of metal wires, and the outer covering layer is formed by twisting a plurality of copper wires.

[0006] Furthermore, the cross sections of the metal wire and the copper wire in the cross section of the conductor are all irregularly shaped, and all the irregular shapes together constitute a circular cross section of the conductor.

[0007] Furthermore, the cross sections of the metal wire and the copper wire in the cross section of the conductor are both circular, and all circles together constitute the circular cross section of the conductor.

[0008] A conductor processing equipment with low cost and high conductivity, comprising a wire drawing die, a busbar storage device, a machine base, a stranding die and a traction device arranged in sequence, and also comprising a support plate rotatably arranged on the machine base, a plurality of bearing support plates fixedly arranged on the support plate in an annular shape, a limit bracket fixedly arranged on each bearing support plate, a wire storage wheel rotatably arranged on each limit bracket, a damper fixedly arranged on each limit bracket and connected to the rotating shaft of the wire storage wheel, a bearing branch pipe fixedly arranged on the side of the support plate away from the bearing support plate, a supporting bracket fixedly arranged in front of the machine base, a bearing ring rotatably arranged on the supporting bracket, a fixed A wire management branch pipe is arranged on a bearing ring, a bearing disc is coaxially fixed on the wire management branch pipe, a wire management ring is fixedly arranged at the end of the wire management branch pipe, a stranding die is fixedly arranged on the wire management branch pipe near one end of the wire management ring, a tension detection mechanism for detecting the tension of the sub-wire and a correction unit for correcting the tension of the sub-wire, the detection mechanism includes a plurality of detection output ends arranged in a ring shape on the bearing disc, the correction unit includes a transmission mechanism and a brake mechanism arranged on each bearing support plate, the brake mechanism has a deceleration output end, the detection output end is connected to the deceleration output end through the transmission mechanism, and the wire storage wheel is used to store the sub-wires after being shaped by the wire drawing die.

[0009] Furthermore, the tension detection mechanism also includes a plurality of annular receiving slide grooves opened on the bearing disc, a sliding support plate slidably arranged in each receiving slide groove, a wheel frame fixedly arranged on each sliding support plate, a pressing roller rotatably arranged on each wheel frame, and a pressure spring arranged on the side of each sliding support plate away from the wheel frame, the pressing roller abuts against the sub-line, one end of the pressure spring is fixedly connected to the sliding support plate, and the other end is fixedly connected to the groove wall of the receiving slide groove. The sliding support plate is the detection output end of the tension detection mechanism.

[0010] Furthermore, the brake mechanism also includes a bearing arc box arranged beside each wire storage wheel and fixedly connected to the bearing support plate, a bearing square box fixedly arranged on the side of the bearing arc box away from the wire storage wheel, a touch slide bar slidably arranged in the bearing square box, a plurality of limiting square tubes fixedly arranged at equal intervals along the length direction of the bearing square box, a top extension rod elastically slidingly arranged in each limiting square tube and a friction disk coaxially fixedly arranged on the rotating shaft of the wire storage wheel, the friction disk is rotatably installed in the bearing arc box, one end of the limiting square tube is fixedly connected to the bearing square box, and the other end is fixedly connected to the bearing arc box, the top extension rod penetrates the side wall of the bearing arc box and the side wall of the bearing square box, a friction head is arranged on the side of the top extension rod close to the friction disk, the sliding support plate is connected to the touch slide bar through a transmission mechanism, and the end of the touch slide bar extending into the bearing square box is provided with a resistance inclined surface, the resistance inclined surface is used to contact the top extension rod, and the friction head is the deceleration output end of the brake mechanism.

[0011] Furthermore, the transmission mechanism includes a liquid storage tube fixedly arranged on the side of each accommodating slide groove, a first piston rod coaxially slidably arranged in the liquid storage tube, a drag rod fixedly connected to the first piston rod, a liquid transfer tube arranged on the liquid storage tube, a plurality of liquid inlet tubes fixedly arranged in a ring shape on the support plate, and a second piston rod elastically slidably arranged in the liquid inlet tube. The second piston rod is transmission-connected to the trigger slide bar, one end of the liquid transfer tube is connected to the liquid storage tube, and the other end is connected to the liquid inlet tube through a load-bearing ring. Hydraulic oil is stored in the liquid storage tube.

[0012] Furthermore, the brake mechanism also includes a limiting wedge bar fixedly arranged on the side of the bearing square box, a transmission rack slidably arranged on the limiting wedge bar, two mounting frames fixedly arranged on the bearing support plate at equal intervals, a threaded tube rotatably arranged on the two mounting frames, a threaded rod coaxially arranged in the threaded tube, a worm gear coaxially fixedly arranged on the threaded tube, a U-shaped bracket fixedly arranged on the mounting frame close to the worm gear, a worm rotatably arranged on the U-shaped bracket and a transmission gear coaxially fixedly arranged on the worm gear, the threaded rod is threadedly connected to the threaded tube, the trigger slide is fixedly connected to the threaded rod, the transmission rack is meshed with the transmission gear, the transmission rack is transmission-connected to the second piston rod, and the worm gear is meshed with the worm.

[0013] Furthermore, the transmission mechanism also includes a limiting slide fixedly arranged on the bearing support plate, a fixed box fixedly arranged on the limiting slide, a movable box slidably arranged on the limiting slide, a rope rack fixedly arranged at the end of the second piston rod and a reset spring arranged on the movable box, pulley groups are arranged in the movable box and the fixed box, a pull rope is arranged on the rope rack, the pull rope passes around the pulley groups in the movable box and the fixed box, the end of the pull rope is fixedly connected to the rope rack, one end of the reset spring is connected to the movable box, and the other end is connected to the support plate, and the movable box is fixedly connected to the transmission rack.

[0014] A conductor processing process with low cost and high conductivity includes the following steps:

[0015] S1: The sub-wire is drawn and shaped through the drawing die;

[0016] S2: Wind the sub-wires onto the busbar through a stranding die, and wind the appropriate number of layers as required;

[0017] S3: During the stranding process, the tension detection mechanism constantly detects the tension of the sub-wires. When a certain sub-wire becomes loose, the detection output terminal runs through the transmission mechanism and then drives the brake mechanism to run, causing the deceleration output terminal in the brake mechanism to adaptively decelerate the rotating shaft of the storage wheel. The greater the looseness of the sub-wire, the stronger the deceleration effect exerted by the deceleration output terminal on the rotating shaft of the storage wheel.

[0018] S4: The storage wheel correction is completed, the loose sub-line is tightened again, the deceleration output end and the detection output end are reset, and the equipment continues to operate normally.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] First: The present invention is based on the current skin effect. When the current is not fully loaded, only the outer layer has current, and the inner layer hardly has current. No matter what the purpose is, it is impossible to achieve full load operation, that is, only the copper layer is energized, and the aluminum or aluminum alloy part is idle. Thereby reducing the waste of precious copper resources. Only when the equipment is started, it is possible for a single cable to reach full load instantly, that is, the inner core aluminum is energized instantly. Even at full load, the conductor of the present invention can fully meet normal use, and its service life is equivalent to that of copper conductors. The present invention fully meets the current national standard for the number, resistance, outer diameter, twisting structure, twisting direction, and twisting pitch of copper conductors, and is used as a new type of conductor used in wires and cables to replace copper conductors;

[0021] Second: The special design of a single-shaped conductor makes the wire diameter tighter and more compact, and the single conductors are in close contact and have no gaps, so the wire diameter is smaller, saving insulation and other raw materials. The surface is smooth and burr-free, and the wires and cables are not easy to be punctured; copper, aluminum or aluminum alloy are annealed to make the conductivity better, enhance the mechanical properties, tensile strength, and flexibility, which can greatly reduce the cost of the cable and meet the various index requirements of copper cables;

[0022] Thirdly, the device of the present invention can automatically correct when the sub-line is loose, so that the sub-line is tightened again, and there is no need to stop the machine for adjustment, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 The three-dimensional structure of the embodiment is shown in FIG. Figure 1 ;

[0024] Figure 2 The three-dimensional structure of the embodiment is shown in FIG. Figure 2 ;

[0025] Figure 3 The three-dimensional structure of the embodiment is shown in FIG. Figure 3 ;

[0026] Figure 4 yes Figure 3 A schematic diagram of the structure enlargement in the middle;

[0027] Figure 5 is a cross-sectional view of the bearing disc of the embodiment;

[0028] Figure 6 2. It is a schematic diagram of the three-dimensional structure of the wire storage wheel of the embodiment;

[0029] Figure 7 is a three-dimensional structural schematic diagram of the transmission mechanism of the embodiment;

[0030] Figure 8 is a schematic diagram of the three-dimensional structure of the load-bearing arc box of the embodiment;

[0031] Fig. 9 is a schematic diagram of a cable of an embodiment having a circular cross section formed by a single wire with a special-shaped cross section;

[0032] Fig.10 The cable of the embodiment is a schematic diagram showing that the cable has a circular cross-section composed of single wires with a circular cross-section.

[0033] The numbers in the figure are: 1, machine base; 2, support plate; 3, bearing support plate; 4, limit bracket; 5, wire storage wheel; 6, friction plate; 7, damper; 8, bearing branch pipe; 9, busbar; 10, sub-line; 11, supporting bracket; 12, bearing ring; 13, wire management branch pipe; 14, bearing disc; 15, receiving slide groove; 16, wire management ring; 17, stranding mold; 18, sliding support plate; 19, pressure spring; 20, wheel frame; 21, pressing roller; 22, drag rod; 23, liquid storage pipe; 24, first piston rod; 25, liquid transfer pipe ; 26. Limiting wedge strip; 27. Transmission rack; 28. Load-bearing arc box; 29. ​​Limiting square tube; 30. Extending rod; 31. Friction head; 33. Load-bearing square box; 34. Triggering slide bar; 35. Resistance inclined plane; 36. Mounting frame; 37. Threaded tube; 38. Threaded rod; 39. Worm gear; 40. U-shaped bracket; 41. Worm; 42. Transmission gear; 43. Liquid inlet pipe; 44. Second piston rod; 45. Rope rack; 46. Limiting slide bar; 47. Fixed box; 48. Movable box; 49. Pull rope; 50. Reset spring. DETAILED DESCRIPTION

[0034] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0035] refer to Figures 1 to 10 :

[0036] A conductor with low cost and high conductivity, the conductor is composed of an inner core, an inner supporting layer and an outer covering layer in sequence from inside to outside, the inner supporting layer is formed by twisting a plurality of metal wires, and the outer covering layer is formed by twisting a plurality of copper wires.

[0037] The cross sections of the metal wire and the copper wire in the cross section of the conductor are all irregularly shaped, and all the irregular shapes together constitute a circular cross section of the conductor.

[0038] The cross sections of the metal wire and the copper wire in the cross section of the conductor are both circular, and all circles together constitute the circular cross section of the conductor.

[0039] It should be noted that the inner core of the conductor can be an insulator, steel, iron or other metal, the metal wire of the inner support layer is aluminum or aluminum alloy single wire, and the outer covering layer is copper single wire. 2 The cable has 14 aluminum or aluminum alloy wires inside and 9 copper wires outside. 2 The number of aluminum or aluminum alloy single wires inside the cable is 30, and the number of copper single wires outside is 18. The conductor in the present invention adopts a combination of copper + aluminum or aluminum alloy (copper outside and aluminum or aluminum alloy inside) to save 20%-40% of the cost, and can make the cable more conductive, lightweight, and have enhanced flexibility and is not easy to break. It can also reduce the difficulty of construction, be safer, have tight twisting, overall density, optimal conduction, and are not easy to form eddy currents.

[0040] A conductor processing device with low cost and high conductivity, comprising a wire drawing die, a busbar storage device, a machine base 1, a stranding die 17 and a traction device arranged in sequence, and also comprising a support plate 2 rotatably arranged on the machine base 1, a plurality of bearing support plates 3 fixedly arranged on the support plate 2 in an annular shape, and a limiting bracket 4 (such as Figure 6 As shown in the figure), a wire storage wheel 5 rotatably arranged on each limiting bracket 4, a damper 7 fixedly arranged on each limiting bracket 4 and connected to the rotating shaft of the wire storage wheel 5, a bearing branch pipe 8 fixedly arranged on the side of the support plate 2 away from the bearing support plate 3, a supporting bracket 11 fixedly arranged in front of the machine base 1, a bearing ring 12 rotatably arranged on the supporting bracket 11, a wire management branch pipe 13 fixedly arranged on the bearing ring 12, a bearing disc 14 coaxially fixedly arranged on the wire management branch pipe 13, and a wire management ring 16 fixedly arranged at the end of the wire management branch pipe 13 , a stranding die 17 fixedly arranged on one end of the wire management branch pipe 13 near the wire management ring 16, a tension detection mechanism for detecting the tension of the sub-wire 10 and a correction unit for correcting the tension of the sub-wire 10, the detection mechanism includes a plurality of detection output ends arranged in a ring shape on the supporting disc 14, the correction unit includes a transmission mechanism and a brake mechanism arranged on each supporting plate 3, the brake mechanism has a deceleration output end, the detection output end is connected to the deceleration output end through the transmission mechanism, and the wire storage wheel 5 is used to store the sub-wire 10 after being shaped by the wire drawing die.

[0041] It should be noted that the sub-wire 10 is copper, aluminum or aluminum alloy, and the specific structure of the cable is aluminum or aluminum alloy inside and copper on the outermost layer. The copper wire, aluminum or aluminum alloy wire passes through the wire drawing die. After drawing, its cross section becomes irregular or circular. The busbar storage device, the stranding die 17 and the traction device are mature existing technologies and will not be repeated here. It should also be noted that when the cable is not fully loaded, only the outer layer has current, and the inner layer hardly has current. No matter what the purpose is, it is impossible to reach full load operation, that is, only the copper layer is energized, and the aluminum or aluminum alloy part is idle. Thereby reducing the waste of precious copper resources. Only when the equipment is started, it is possible for a single cable to reach full load instantly, that is, the inner core aluminum is energized instantly. Even at full load, the conductor of the present invention fully meets normal use, and its service life is equivalent to that of a copper conductor.

[0042] The invention fully meets the current national standard for the number, resistance, outer diameter, twisting structure, twisting direction and twisting pitch of copper conductors and is used as a new type of conductor for use in electric wires and cables instead of copper conductors.

[0043] When the equipment is working, the busbar storage device temporarily stores the wire after drawing (the busbar 9 is made of aluminum, aluminum alloy or other metals such as iron, which is adjusted according to production needs), and the storage wheel 5 stores the sub-wires 10 (the sub-wires 10 are copper, aluminum or aluminum alloy) that have also been drawn. Then, the busbar 9 and several sub-wires 10 are stretched out and passed through the stranding die 17, and then pulled and reeled by the traction device. After that, the support disk 2 rotates on the machine base 1 (it should be noted that a rotating drive device is provided on the machine base 1, and this device can be a motor, and its purpose is only to drive the support disk 2 to rotate). The rotation of the support disk 2 drives all the storage wheels 5 to rotate, and cooperates with the pulling of the traction device to make the sub-wires 10 spirally wound around the busbar 9.

[0044] When the wire is twisted, the detection output end of the tension detection mechanism is always in contact with the sub-wire 10 (it should be noted that, according to production needs, several detection output ends and several wire storage wheels 5 are set corresponding to the number of sub-wires 10 required). When a certain sub-wire 10 becomes loose, the detection output end responds immediately, and drives the brake mechanism to operate through the transmission mechanism. The operation of the brake mechanism then decelerates the rotating shaft of the wire storage wheel 5 through the deceleration output end, causing the sub-wire 10 to be tightened again, thereby facilitating the normal twisting process.

[0045] In order to show the detailed structure of the tension detection mechanism, the following features are also set:

[0046] The tension detection mechanism also includes a plurality of annular receiving slots 15 (such as Figure 4As shown), a sliding support plate 18 slidingly arranged in each accommodating slide groove 15, a wheel frame 20 fixedly arranged on each sliding support plate 18, a clamping roller 21 rotatably arranged on each wheel frame 20, and a pressure spring 19 arranged on the side of each sliding support plate 18 away from the wheel frame 20, the clamping roller 21 is against the sub-line 10, one end of the pressure spring 19 is fixedly connected to the sliding support plate 18, and the other end is fixedly connected to the groove wall of the accommodating slide groove 15.

[0047] The sliding support plate 18 is the detection output end of the tension detection mechanism.

[0048] It should be noted that during normal operation, the sub-line 10 is taut, and the taut sub-line 10 squeezes the clamping roller 21, and the pressure spring 19 is under pressure at this time (it should be noted that the pressure applied by the pressure spring 19 to the sub-line 10 at this time is the same as the pressure applied by the sub-line 10 to the clamping roller 21 when the sub-line 10 is taut). When a sub-line 10 becomes loose during the twisting process, the corresponding clamping roller 21 will press the sub-line 10 to move under the action of the pressure spring 19 (at this time, the force generated by the reset of the pressure spring 19 is greater than the force applied by the sub-line 10 to the clamping roller 21), and the sliding support plate 18 slides in the accommodating groove 15, squeezing the loose sub-line 10 with the clamping roller 21, and the sliding of the sliding support plate 18 in the accommodating groove 15 will drive the deceleration output end of the brake mechanism to operate through the transmission mechanism, and then correct the storage wheel 5 corresponding to the loose sub-line 10 through the deceleration output end.

[0049] In order to show the detailed structure of the brake mechanism, the following features are also set:

[0050] The brake mechanism also includes a load-bearing arc box 28 (such as a load-bearing arc box 28) arranged beside each storage wheel 5 and fixedly connected to the load-bearing support plate 3. Figure 6 As shown in the figure, a carrying square box 33 is fixedly arranged on the side of the carrying arc box 28 away from the storage wheel 5, a trigger slide 34 is slidably arranged in the carrying square box 33, a plurality of limiting square tubes 29 are fixedly arranged at equal intervals along the length direction of the carrying square box 33, a push rod 30 elastically slidably arranged in each limiting square tube 29 and a friction disk 6 coaxially fixedly arranged on the rotating shaft of the storage wheel 5, the friction disk 6 is rotatably installed in the carrying arc box 28, one end of the limiting square tube 29 is fixedly connected to the carrying square box 33, and the other end is fixedly connected to the carrying arc box 28, the push rod 30 passes through the side wall of the carrying arc box 28 and the side wall of the carrying square box 33, a friction head 31 is arranged on the side of the push rod 30 close to the friction disk 6, and the sliding support plate 18 is connected to the trigger slide 34 through a transmission mechanism.

[0051] In order to ensure that the triggering slide bar 34 can more smoothly push out the extension rod 30 when sliding in the supporting square box 33, the following features are also specifically provided:

[0052] One end of the trigger slide bar 34 extending into the supporting box 33 is provided with a resisting inclined surface 35 , and the resisting inclined surface 35 is used to contact the extending rod 30 .

[0053] The friction head 31 is the deceleration output end of the brake mechanism.

[0054] When the equipment is running, the sliding of the sliding support plate 18 in the accommodating slide groove 15 will first drive the transmission mechanism to operate, and the operation of the transmission mechanism causes the sliding bar 34 to slide in the bearing box 33, and the sliding of the sliding bar 34 will move with the plurality of top extension rods 30 in sequence to contact the friction disk 6, and then the friction head 31 will be used to slow down the rotation speed of the friction disk 6. When the friction disk 6 is decelerated by force, the rotating shaft of the storage wheel 5 will be decelerated accordingly, so that the wire-releasing speed of the storage wheel 5 will be slowed down, and as the stranding continues, until the slackened sub-line 10 is tightened again, the sub-line 1 0 The force generated by the pressing roller 21 is again the same as the force generated by the pressure spring 19. It should be noted that the distance that the sliding support plate 18 slides in the receiving slot 15 is proportional to the distance that the triggering slide bar 34 slides in the bearing square box 33. The longer the sliding support plate 18 slides in the receiving slot 15, the more serious the relaxation of the sub-line 10 is reflected, and the longer the triggering slide bar 34 slides in the bearing square box 33, and more pushing rods 30 can be pushed out. The more friction heads 31 come into contact with the friction disk 6, the more obvious the deceleration effect of the friction disk 6 is.

[0055] In order to show the detailed structure of the transmission mechanism, the following features are also set:

[0056] The transmission mechanism includes a liquid storage tube 23 (such as Figure 4 As shown in the figure, a first piston rod 24 coaxially slidably arranged in the liquid storage tube 23, a drag rod 22 fixedly connected to the first piston rod 24, a transfer tube 25 arranged on the liquid storage tube 23, a plurality of liquid inlet tubes 43 fixedly arranged in an annular shape on the support plate 2, and a second piston rod 44 elastically slidably arranged in the liquid inlet tube 43, the second piston rod 44 is transmission-connected to the trigger slide 34, one end of the transfer tube 25 is connected to the liquid storage tube 23, and the other end is connected to the liquid inlet tube 43 through the load-bearing ring 12, and hydraulic oil is stored in the liquid storage tube 23.

[0057] When the sliding support plate 18 slides in the receiving slide groove 15, the sliding support plate 18 drives the first piston rod 24 to move through the drag rod 22, thereby squeezing the hydraulic oil in the liquid storage tube 23 (it should be noted that under normal circumstances, the first piston rod 24 is retracted in the liquid storage tube 23, and the hydraulic oil in the liquid storage tube 23 is full) into the liquid transfer tube 25, and then the hydraulic oil enters the liquid inlet pipe 43 to push the second piston rod 44 to extend, and the second piston rod 44 extends to drive the touch slide 34 to move.

[0058] In order to ensure that the movement of the touch slider 34 is more stable when the device is running, the following features are also specifically provided:

[0059] The brake mechanism also includes a limiting wedge bar 26 fixedly arranged on the side of the bearing square box 33, a transmission rack 27 slidably arranged on the limiting wedge bar 26, two mounting frames 36 fixedly arranged on the bearing support plate 3 at equal intervals, a threaded tube 37 rotatably arranged on the two mounting frames 36, a threaded rod 38 coaxially arranged in the threaded tube 37, a worm gear 39 coaxially fixedly arranged on the threaded tube 37, a U-shaped bracket 40 fixedly arranged on the mounting frame 36 close to the worm gear 39, a worm 41 rotatably arranged on the U-shaped bracket 40 and a transmission gear 42 coaxially fixedly arranged on the worm 41, the threaded rod 38 is threadedly connected to the threaded tube 37, the trigger slide 34 is fixedly connected to the threaded rod 38, the transmission rack 27 is meshed with the transmission gear 42, the transmission rack 27 is transmission-connected to the second piston rod 44, and the worm gear 39 is meshed with the worm 41.

[0060] When the device is running, the second piston rod 44 extends out and drives the transmission rack 27 to slide on the limiting wedge strip 26. The sliding of the transmission rack 27 causes the transmission gear 42 to rotate. The rotation of the transmission gear 42 drives the worm 41 to rotate. The rotation of the worm 41 drives the worm wheel 39 to rotate. The rotation of the worm wheel 39 drives the threaded tube 37 to rotate. Then, under the action of the thread, the threaded rod 38 extends along the axis of the threaded tube 37, so that the threaded rod 38 drives the touch slide 34 to extend. Through the above structure, the touch slide 34 can run stably in the bearing square box 33. In addition, when After the correction is completed, the second piston rod 44 is reset, and the hydraulic oil is pressed into the transfer tube 25 again, and finally returns to the liquid storage tube 23. The reset of the second piston rod 44 drives the transmission rack 27 to reset, and the reset of the transmission rack 27 drives the transmission gear 42 to reverse, and the reversal of the transmission gear 42 drives the worm 41 to reverse, and the reversal of the worm 41 drives the worm wheel 39 to reverse, and the reversal of the worm wheel 39 drives the threaded tube 37 to reverse, and the reversal of the threaded tube 37 causes the threaded rod 38 to retract into the threaded tube 37 again, and the threaded rod 38 retracts into the threaded tube 37 and drives the touch slide 34 to reset.

[0061] In order to ensure that the second piston rod 44 can better push the transmission rack 27 to move, the following features are also specifically provided:

[0062] The transmission mechanism also includes a limiting slide 46 fixedly arranged on the bearing support plate 3, a fixed box 47 fixedly arranged on the limiting slide 46, a movable box 48 slidably arranged on the limiting slide 46, a rope rack 45 fixedly arranged at the end of the second piston rod 44 and a reset spring 50 arranged on the movable box 48, pulley groups are arranged in the movable box 48 and the fixed box 47, a pull rope 49 is arranged on the rope rack 45, the pull rope 49 passes around the pulley groups in the movable box 48 and the fixed box 47, and the end of the pull rope 49 is fixedly connected to the rope rack 45, one end of the reset spring 50 is connected to the movable box 48, and the other end is connected to the support plate 2, and the movable box 48 is fixedly connected to the transmission rack 27.

[0063] When the second piston rod 44 is extended, the second piston rod 44 extends to drive the rope rack 45 to move and pull the pull rope 49. After the pull rope 49 is pulled, it is transmitted through the pulley group (the structural principle here refers to the labor-saving pulley principle) to make the movable box 48 slide on the limiting slide bar 46. The sliding of the movable box 48 drives the transmission rack 27 to move; in addition, when the second piston rod 44 is reset, the movable box 48 is also reset under the action of the reset tension spring 50.

[0064] A conductor processing process with low cost and high conductivity includes the following steps:

[0065] S1: Drawing and shaping the sub-wire 10 through a wire drawing die;

[0066] S2: Winding the sub-wires 10 onto the busbar 9 through the stranding die 17, and winding a suitable number of layers as required;

[0067] S3: During the stranding process, the tension detection mechanism constantly detects the tension of the sub-wires 10. When a certain sub-wire 10 becomes loose, the detection output terminal runs through the transmission mechanism and then drives the brake mechanism to run, so that the deceleration output terminal in the brake mechanism adaptively decelerates the rotating shaft of the storage wheel 5. The greater the degree of looseness of the sub-wire 10, the stronger the deceleration effect applied by the deceleration output terminal to the rotating shaft of the storage wheel 5.

[0068] S4: The correction of the wire storage wheel 5 is completed, the slack sub-wire 10 is tightened again, the deceleration output end and the detection output end are reset, and the equipment continues to operate normally.

[0069] The working principle of this device is as follows: first, the sub-wire 10 is passed through a wire drawing die to be transformed into a wire with a shaped or circular cross section, and then the main wire 9 and several sub-wires 10 are stretched out and passed through a stranding die 17, and then pulled and reeled by a traction device, and then the support disk 2 rotates to drive all the wire storage wheels 5 to rotate, and then the stranding step begins, and the sub-wire 10 is spirally wound around the main wire 9 in coordination with the pulling of the traction device. When a certain sub-wire 10 becomes slack, the pressure spring 19 drives the sliding support plate 18 to slide in the receiving slide groove 15, and the sliding support plate 18 drives the first piston rod 24 to move through the drag rod 22, thereby squeezing the hydraulic oil in the liquid storage tube 23 (it should be noted that under normal circumstances, the first piston rod 24 is retracted in the liquid storage tube 23, and the hydraulic oil in the liquid storage tube 23 is full) into the transfer tube 25, and then the hydraulic oil enters the liquid inlet pipe 43 to push the second piston rod 44 to extend, and the second piston rod 44 extends to drive the rope rack 4 5 moves and pulls the pull rope 49. After the pull rope 49 is pulled, it is transmitted through the pulley group (the structural principle here refers to the principle of labor-saving pulley) to make the movable box 48 slide on the limit slide bar 46. The sliding of the movable box 48 drives the transmission rack 27 to move. The sliding of the transmission rack 27 causes the transmission gear 42 to rotate. The rotation of the transmission gear 42 drives the rotation of the worm 41. The rotation of the worm 41 drives the rotation of the worm wheel 39. The rotation of the worm wheel 39 drives the rotation of the threaded tube 37. Then, under the action of the thread, the threaded rod 38 moves along the threaded tube 3 The axis of 7 extends out, so that the threaded rod 38 drives the touch slide bar 34 to extend out, and the sliding of the touch slide bar 34 will move with the plurality of top extension rods 30 in sequence to contact the friction disk 6, and then the rotation speed of the friction disk 6 will be decelerated by the friction head 31. When the friction disk 6 is decelerated by force, the rotating shaft of the storage wheel 5 will be decelerated accordingly, so that the release speed of the storage wheel 5 will be slowed down until it returns to normal. After waiting for it to return to normal, the relaxed sub-line 10 is tightened again, and the force generated by the sub-line 10 on the pressing roller 21 is again combined with the pressure roller 21. The force generated by the force spring 19 is the same. It should be noted that the distance that the sliding support plate 18 slides in the receiving slide groove 15 is proportional to the distance that the triggering slide bar 34 slides in the bearing square box 33. The longer the sliding support plate 18 slides in the receiving slide groove 15, the more serious the relaxation of the sub-line 10 is reflected, and the longer the distance that the triggering slide bar 34 slides in the bearing square box 33 is, and the more extension rods 30 can be pushed out. The more friction heads 31 contact the friction disk 6, the more obvious the deceleration effect of the friction disk 6 is. Wait for the correction to end, the equipment is reset, the movable box 48 is reset under the action of the reset tension spring 50, the reset of the movable box 48 drives the transmission rack 27 to reset, and the reset of the second piston rod 44 allows the hydraulic oil to return to the reservoir 23, which is convenient for the next work.

[0070] The above examples only express one or several embodiments of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A conductor with low cost and high conductivity, characterized in that: The conductor is composed of an inner core, an inner supporting layer and an outer covering layer in sequence from the inside to the outside. The inner supporting layer is formed by twisting a plurality of metal wires, and the outer covering layer is formed by twisting a plurality of copper wires.

2. A conductor with low cost and high conductivity according to claim 1, characterized in that: The cross sections of the metal wire and the copper wire in the cross section of the conductor are all irregularly shaped, and all the irregular shapes together constitute a circular cross section of the conductor.

3. A conductor with low cost and high conductivity according to claim 1, characterized in that: The cross sections of the metal and the copper wire in the cross section of the conductor are both circular, and all the circles together constitute the circular cross section of the conductor.

4. A conductor processing device with low cost and high conductivity, comprising a wire drawing die, a busbar storage device, a machine base (1), a stranding die (17) and a traction device arranged in sequence, characterized in that: The machine also comprises a support plate (2) rotatably arranged on a machine base (1), a plurality of bearing support plates (3) fixedly arranged on the support plate (2) in an annular shape, a position limiting bracket (4) fixedly arranged on each bearing support plate (3), a wire storage wheel (5) rotatably arranged on each position limiting bracket (4), a damper (7) fixedly arranged on each position limiting bracket (4) and connected to the rotating shaft of the wire storage wheel (5), a bearing branch pipe (8) fixedly arranged on a side of the support plate (2) away from the bearing support plate (3), a supporting bracket (11) fixedly arranged in front of the machine base (1), a bearing ring (12) rotatably arranged on the supporting bracket (11), a wire management branch pipe (13) fixedly arranged on the bearing ring (12), and a coaxial fixedly arranged A bearing disc (14) on a wire-management branch pipe (13), a wire-management ring (16) fixedly arranged at the end of the wire-management branch pipe (13), a wire-twisting die (17) fixedly arranged at one end of the wire-management branch pipe (13) close to the wire-management ring (16), a tension detection mechanism for detecting the tension of a sub-wire (10), and a correction unit for correcting the tension of the sub-wire (10), wherein the detection mechanism comprises a plurality of detection output ends arranged in an annular shape on the bearing disc (14), the correction unit comprises a transmission mechanism and a brake mechanism arranged on each bearing support plate (3), the brake mechanism having a deceleration output end, the detection output end being connected to the deceleration output end via a transmission mechanism, and the wire storage wheel (5) being used to store the sub-wire (10) after being shaped by a wire drawing die.

5. The conductor processing equipment with low cost and high conductivity according to claim 4, characterized in that: The tension detection mechanism further comprises a plurality of annular receiving slide grooves (15) opened on the bearing disc (14), a sliding support plate (18) slidably arranged in each receiving slide groove (15), a wheel frame (20) fixedly arranged on each sliding support plate (18), a pressing roller (21) rotatably arranged on each wheel frame (20), and a pressure spring (19) arranged on a side of each sliding support plate (18) away from the wheel frame (20), wherein the pressing roller (21) presses against the sub-line (10), one end of the pressure spring (19) is fixedly connected to the sliding support plate (18), and the other end is fixedly connected to the groove wall of the receiving slide groove (15), and the sliding support plate (18) is the detection output end of the tension detection mechanism.

6. The conductor processing equipment with low cost and high conductivity according to claim 5, characterized in that: The brake mechanism also includes a bearing arc box (28) arranged beside each wire storage wheel (5) and fixedly connected to the bearing support plate (3), a bearing square box (33) fixedly arranged on the side of the bearing arc box (28) away from the wire storage wheel (5), a touch slide bar (34) slidably arranged in the bearing square box (33), a plurality of position limiting square tubes (29) fixedly arranged at equal intervals along the length direction of the bearing square box (33), a top extension rod (30) elastically slidably arranged in each position limiting square tube (29) and a friction disk (6) coaxially fixedly arranged on the rotating shaft of the wire storage wheel (5), the friction disk (6) being rotatably mounted on the bearing arc box (28) ), one end of the limiting square tube (29) is fixedly connected to the bearing square box (33), and the other end is fixedly connected to the bearing arc box (28), the extension rod (30) penetrates the side wall of the bearing arc box (28) and the side wall of the bearing square box (33), a friction head (31) is arranged on the side of the extension rod (30) close to the friction disc (6), the sliding support plate (18) is connected to the touch slide bar (34) through a transmission mechanism, and an end of the touch slide bar (34) extending into the bearing square box (33) is provided with a contact inclined surface (35), and the contact inclined surface (35) is used to contact with the extension rod (30), and the friction head (31) is the deceleration output end of the brake mechanism.

7. The conductor processing equipment with low cost and high conductivity according to claim 6, characterized in that: The transmission mechanism comprises a liquid storage tube (23) fixedly arranged beside each receiving slide groove (15), a first piston rod (24) coaxially slidably arranged in the liquid storage tube (23), a drag rod (22) fixedly connected to the first piston rod (24), a liquid transfer tube (25) arranged on the liquid storage tube (23), a plurality of liquid inlet tubes (43) fixedly arranged in an annular shape on the support plate (2), and a second piston rod (44) elastically slidably arranged in the liquid inlet tube (43), the second piston rod (44) being transmission-connected to the trigger slide bar (34), one end of the liquid transfer tube (25) being connected to the liquid storage tube (23), and the other end of the liquid transfer tube (25) being connected to the liquid storage tube (23), and the other end of the liquid transfer tube (25) passing through the bearing ring (12) and connected to the liquid inlet tube (43), and hydraulic oil is stored in the liquid storage tube (23).

8. The conductor processing equipment with low cost and high conductivity according to claim 7, characterized in that: The brake mechanism also includes a limiting wedge-shaped strip (26) fixedly arranged on the side of the bearing square box (33), a transmission rack (27) slidably arranged on the limiting wedge-shaped strip (26), two mounting brackets (36) fixedly arranged on the bearing support plate (3) at equal intervals, a threaded tube (37) rotatably arranged on the two mounting brackets (36), a threaded rod (38) coaxially arranged in the threaded tube (37), a worm gear (39) coaxially fixedly arranged on the threaded tube (37), and a gear (39) fixedly arranged near the worm gear (39). 9), a U-shaped bracket (40) on a mounting frame (36) of the piston rod (9), a worm (41) rotatably arranged on the U-shaped bracket (40) and a transmission gear (42) coaxially fixedly arranged on the worm (41), a threaded rod (38) and a threaded tube (37) are threadedly connected, a trigger slide (34) and a threaded rod (38) are fixedly connected, a transmission rack (27) and a transmission gear (42) are meshed, the transmission rack (27) and a second piston rod (44) are transmission-connected, and a worm wheel (39) and a worm (41) are meshed.

9. The low-cost and high-conductivity conductor processing equipment according to claim 8, characterized in that: The transmission mechanism also includes a limiting slide bar (46) fixedly arranged on the bearing support plate (3), a fixed box (47) fixedly arranged on the limiting slide bar (46), a movable box (48) slidably arranged on the limiting slide bar (46), a rope rack (45) fixedly arranged on the end of the second piston rod (44) and a reset spring (50) arranged on the movable box (48), a pulley group is arranged in the movable box (48) and the fixed box (47), a pull rope (49) is arranged on the rope rack (45), the pull rope (49) passes around the pulley groups in the movable box (48) and the fixed box (47), the end of the pull rope (49) is fixedly connected to the rope rack (45), one end of the reset spring (50) is connected to the movable box (48), and the other end is connected to the support plate (2), and the movable box (48) is fixedly connected to the transmission rack (27).

10. A low-cost and high-conductivity conductor processing technology, comprising a low-cost and high-conductivity conductor processing device as claimed in claim 4, characterized in that: The following steps are involved: S1: drawing the sub-wire (10) through a wire drawing die; S2: Winding the sub-wires (10) onto the main wire (9) through a wire twisting die (17), and winding a suitable number of layers as required; S3: During the process of twisting the wire, the tension detection mechanism constantly detects the tension of the sub-wires (10). When a certain sub-wire (10) becomes loose, the detection output end runs through the transmission mechanism and then drives the brake mechanism to run, so that the deceleration output end in the brake mechanism adaptively decelerates the rotating shaft of the wire storage wheel (5). The greater the degree of looseness of the sub-wire (10), the stronger the deceleration effect exerted by the deceleration output end on the rotating shaft of the wire storage wheel (5); S4: The correction of the wire storage wheel (5) is completed, the slack sub-wire (10) is tightened again, the deceleration output end and the detection output end are reset, and the equipment continues to operate normally.

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