Automatic punching and mechanical anchor bolt knocking and implanting device
By designing automatic hole punching and mechanical anchor bolt tap implantation devices, the coordinated work of multiple mechanisms is used to solve the low efficiency of manual participation and the risk of construction accidents in the prior art, and automated operations and efficient mechanical anchor bolt installation are achieved.
Patent Information
- Application Number
- CN202410752403.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-05-23
AI Technical Summary
In the prior art, automatic drilling of wall mechanical anchor bolts and mechanical anchor bolt tapping implantation require manual participation, which is inefficient and has a risk of construction accidents.
An automatic hole drilling and mechanical anchor bolt tapping implantation device is designed, including a position adjustment mechanism, a steel bar detection and vacuuming mechanism, a manual hole drilling spacing adjustment mechanism, a pneumatic bolt pitting mechanism and a pneumatic mechanical anchor bolt tapping mechanism. Through the coordinated work of these mechanisms, automated operations are realized.
It achieves large-scale coverage of a single operation surface, improves operation efficiency, reduces the occurrence of construction accidents, and replaces manual execution of high-altitude bolt planting operations.
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Figure CN120023364A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of construction engineering, in particular to an automatic drilling and mechanical anchor bolt knocking and implanting device. Background Art
[0002] Mechanical anchor bolts are fasteners made of metal materials, mainly including screws, nuts, washers, cone heads, expansion pieces (such as expansion sleeves or expansion sheets), etc. Its main force-bearing parts anchor the fixings through the mechanical keying principle, and use the friction or keying between the anchor bolt and the anchor hole to form an anchor. This type of anchor bolt is suitable for fixing various building structures, and has the advantages of strong bearing capacity, easy installation, and corrosion resistance, and is widely used in the construction field.
[0003] Aiming at the situation that the automatic drilling and mechanical anchor knocking implantation of wall mechanical anchors require a high degree of manual participation, an automatic drilling and mechanical anchor knocking implantation device is developed. Summary of the invention
[0004] The object of the present invention is to provide an automatic drilling and mechanical anchor knocking implantation device to solve the problems raised in the above-mentioned background technology.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an automatic drilling and mechanical anchor bolt knocking and implanting device, including a position adjustment mechanism, a steel bar detection and dust suction mechanism, a manual drilling spacing adjustment mechanism, a pneumatic bolt implanting mechanism, and a pneumatic mechanical anchor bolt knocking mechanism, wherein the position adjustment mechanism includes a longitudinal adjustment mechanism, a large-stroke lateral adjustment mechanism, and an operating height adjustment mechanism; The number of the longitudinal adjustment mechanisms is two and they are arranged on the left and right sides, and the longitudinal adjustment mechanisms are used to adjust the longitudinal position of a single operation; There are two large-stroke lateral adjustment mechanisms, which are respectively arranged on the longitudinal adjustment mechanism in front and back directions, and the large-stroke lateral adjustment mechanism is used to adjust the lateral position of a single operation; There are two working height adjustment mechanisms, which are respectively arranged on the long-stroke lateral adjustment mechanism on the left and right sides, and the working height adjustment mechanism is used to adjust the height position of a single operation; The number of the steel bar detection and dust suction mechanisms is two and they are respectively arranged on the left and right sides of the manual punching spacing adjustment mechanism, and the steel bar detection and dust suction mechanisms are used for steel bar detection and dust suction during punching; The number of the manual hole punching spacing adjustment mechanisms is two and they are respectively arranged on the left and right sides of the operation height adjustment mechanism, and the manual hole punching spacing adjustment mechanism is used to adjust the operation spacing; There are two pneumatic bolt-planting mechanisms, which are respectively arranged on one side of the operation height adjustment mechanism close to each other, and the pneumatic bolt-planting mechanisms are used to prepare for the knocking operation; The number of the pneumatic mechanical anchor bolt knocking mechanisms is two and they are respectively arranged on the pneumatic bolt planting mechanism on the left and right sides. The pneumatic mechanical anchor bolt knocking mechanism is used for the knocking installation of mechanical anchor bolts.
[0006] Preferably, the longitudinal adjustment mechanism includes a longitudinal adjustment mechanism base, the top of the longitudinal adjustment mechanism base is fixedly connected to a linear guide rail, the rear side of the longitudinal adjustment mechanism base is fixedly connected to a longitudinal servo motor, the output shaft of the longitudinal servo motor is fixedly connected to a reducer, the output shaft of the reducer is fixedly connected to a screw connecting seat, the longitudinal adjustment mechanism base is fixedly connected to a screw support seat, the screw connecting seat is fixedly connected to a ball screw, and the outer side of the ball screw is threadedly connected to the longitudinal adjustment mechanism slide.
[0007] Preferably, the middle position of the bottom of the longitudinal adjustment mechanism slide is threadedly connected to the ball screw, and the left and right sides of the bottom of the longitudinal adjustment mechanism slide are respectively slidably connected to the linear guide rails.
[0008] Preferably, the large-stroke lateral adjustment mechanism includes a first-level adjustment base, the top of the first-level adjustment base is fixedly connected to a first-level servo motor, the top of the first-level adjustment base is slidably connected to a first-level adjustment slide, the top of the first-level adjustment slide is fixedly connected to a second-level adjustment base, the top of the second-level adjustment base is fixedly connected to a second-level servo motor, the tops of the first-level adjustment base and the second-level adjustment base are both slidably connected to a jumper plate, the bottoms of the jumper plate are respectively slidably connected to a first-level auxiliary support slide and a second-level auxiliary support slide, the top of the second-level adjustment base is slidably connected to a second-level adjustment slide, and the output shafts of the first-level servo motor and the second-level servo motor are both fixedly connected to the adjustment mechanism screw.
[0009] Preferably, the first-level adjustment base is connected to the first-level auxiliary support slide through a jumper plate, the second-level adjustment base is connected to the second-level auxiliary support slide through a jumper plate, the first-level adjustment slide is threadedly connected to the adjustment mechanism lead screw located in the first-level adjustment base, and the second-level adjustment slide is fixedly connected to the top of the upper jumper plate.
[0010] Preferably, the working height adjustment mechanism includes a height adjustment mechanism base plate, the top of the height adjustment mechanism base plate is fixedly connected with a height adjustment mechanism column, the top of the height adjustment mechanism column is fixedly connected with a height adjustment servo motor, the interior of the height adjustment mechanism column is fixedly connected with a height adjustment mechanism guide rail, the output shaft of the height adjustment servo motor is fixedly connected with a height adjustment mechanism transmission shaft, the surface of the height adjustment mechanism transmission shaft is threadedly connected with a height adjustment mechanism slide, the bottom of the height adjustment mechanism base plate is fixedly connected to the secondary adjustment slide, and the height adjustment mechanism slide is slidably connected to the height adjustment mechanism guide rail.
[0011] Preferably, the steel bar detection and dust suction mechanism includes a base adapter plate, the top of the base adapter plate is fixedly connected to the mechanism base, the inner bottom of the mechanism base is fixedly connected to an electric push rod, the left and right inner walls of the mechanism base are respectively fixedly connected to thin sliders, telescopic thin guide rails are respectively slidably provided in the thin sliders, the tops of the telescopic thin guide rails are respectively fixedly connected to the same upper movable plate, the top of the upper movable plate is fixedly connected to a mounting plate, the top of the mounting plate is fixedly connected to a steel bar detector, the top of the mounting plate is provided with a punching guide hole, the top of the mounting plate is fixedly connected to a dustproof brush, the bottom of the mounting plate is provided with a telescopic dust suction extension pipe, the bottom of the mechanism base is provided with a vacuum cleaner pipe mounting hole, the bottom of the telescopic dust suction extension pipe passes through the upper movable plate and extends into the vacuum cleaner pipe mounting hole.
[0012] Preferably, the top of the electric push rod is fixedly connected to the upper movable plate, the telescopic dust suction extension pipe is connected to the punching guide hole, and the dust-proof brush is located on the outside of the punching guide hole.
[0013] Preferably, the manual drilling spacing adjustment mechanism includes a spacing adjustment mechanism base, one side of the spacing adjustment mechanism base is fixedly connected to the height adjustment mechanism slide, one side of the spacing adjustment mechanism base is fixedly connected to a screw support seat, a bidirectional screw is rotatably arranged in the screw support seat, the surfaces of the bidirectional screw with positive and negative threads are respectively threadedly connected to the left spacing adjustment mechanism slide and the right spacing adjustment mechanism slide, one side of the bidirectional screw movably passes through the screw support seat and is fixedly connected to a manual adjustment wheel, one side of the left spacing adjustment mechanism slide and the right spacing adjustment mechanism slide are respectively installed with an impact drill fixed base, an electric impact drill is respectively fixedly connected to the impact drill fixed base, and the back side of the spacing adjustment mechanism base is fixedly connected to a pneumatic mechanism fixed seat.
[0014] Preferably, two spacing adjustment mechanism guide rails are fixedly connected to one side of the spacing adjustment mechanism base, and the two spacing adjustment mechanism guide rails are symmetrically arranged up and down, and the left side of the spacing adjustment mechanism slide and the right side of the spacing adjustment mechanism slide close to the spacing adjustment mechanism base are respectively provided with sliding grooves compatible with the spacing adjustment mechanism guide rails, and one side of the left side of the spacing adjustment mechanism slide is fixedly connected to the base adapter plate.
[0015] Preferably, the pneumatic bolt planting mechanism includes a height-adjusting cylinder, the top of the height-adjusting cylinder is fixedly connected to a guide rail 1 fixing seat, the output arm of the height-adjusting cylinder passes through the guide rail 1 fixing seat and is fixedly connected to the base 1, the inner side of the base 1 is fixedly connected to the guide rail 1, one side of the guide rail 1 fixing seat is slidably connected to the guide rail 1, the top of the base 1 is fixedly connected to an operating cylinder, the top of the operating cylinder is fixedly connected to a guide rail 2 fixing seat, the output arm of the operating cylinder passes through the guide rail 2 fixing seat and is fixedly connected to the base 2, the inner side of the base 2 It is fixedly connected with guide rail two, one side of the guide rail two fixing seat is slidably connected with guide rail two, the top of the base two is fixedly connected with an auxiliary cylinder, the top of the auxiliary cylinder is fixedly connected with guide rail three fixing seat, the output arm of the auxiliary cylinder passes through the guide rail three fixing seat and is fixedly connected with base three, the inner side of the base three is fixedly connected with guide rail three, one side of the guide rail three fixing seat is slidably connected with guide rail three, the top of the base three is fixedly connected with a clamping cylinder, one side of the clamping cylinder is fixedly connected with an anchor bolt clamp, and a mechanical anchor bolt is arranged inside the anchor bolt clamp.
[0016] Preferably, the pneumatic mechanical anchor bolt striking mechanism includes an air inlet joint, a rear end cover is installed on the inner side of the air inlet joint, a striking core is fixedly connected to the top of the rear end cover, a striking sleeve is installed on the outside of the striking core, an anti-drop spring is fixedly connected to the top of the striking sleeve, a striking head is fixedly connected to the top of the striking sleeve, a rear fixing seat is fixedly connected to the bottom of the air inlet joint, a front fixing seat is sleeved on the outside of the striking sleeve, a striking head guide is installed on the outside of the striking head, one end of the striking head is installed inside the striking sleeve, and one side of the front fixing seat and the rear fixing seat are respectively fixedly connected to the base two.
[0017] Compared with the prior art, the beneficial effects achieved by the present invention are: The servo motor is started to drive the ball screw to rotate, so that the longitudinal adjustment mechanism slide table moves forward and backward along the linear guide rail, thereby achieving the purpose of expanding the longitudinal coverage range of the single working surface. The first-level servo motor is started to drive the adjusting mechanism screw below to rotate, and under the action of the lower jumper plate, the first-level adjusting slide table can be driven to move left and right on the first-level adjusting base and the first-level auxiliary supporting slide table, thereby expanding the lateral adjustment stroke. The second-level servo motor is started to drive the upper adjusting mechanism screw to rotate, so that under the action of the upper jumper plate, the second-level adjusting slide table can be driven to move left and right on the second-level adjusting base and the second-level auxiliary supporting slide table, thereby achieving the purpose of expanding the lateral coverage range of the single working surface. The height adjustment servo motor is started to drive the height adjustment mechanism transmission shaft to rotate, so that the height adjustment mechanism slide table moves up and down along the height adjustment mechanism guide rail and on the outer side of the height adjustment mechanism column, thereby achieving the purpose of expanding the height coverage range of the single working surface. With the coordinated use of the above-mentioned structure, a large range of coverage of the single working surface is achieved, thereby improving the working efficiency.
[0018] Second, the present invention pushes the upper movable plate to move upward through the electric push rod, thereby driving the upper movable plate to move upward. At the same time, when the upper movable plate moves upward, the telescopic thin guide rail slides in the thin slider, so that the steel bar detector on the top mounting plate of the upper movable plate extends to the target detection position, and the steel bar detector detects the distribution of steel bars in the wall to provide information for subsequent drilling operations. At the same time, the telescopic dust suction extension pipe at the bottom of the mounting plate is extended by the electric push rod, and the dust-proof brush is pressed against the wall. The vacuum cleaner automatically sucks dust when drilling is completed. Compared with the traditional steel bar detection device, the mechanism is simple and efficient, and is suitable for working conditions where there are more load-bearing beams on the top of the building. The telescopic dust suction extension pipe is set and combined with the dust-proof brush, which can effectively reduce dust during drilling. The setting of the telescopic dust suction extension pipe can further expand the operating range, which is suitable for complex top construction operations in the building.
[0019] Third, the present invention can drive the bidirectional screw rod to rotate by rotating the manual adjusting wheel, so that the left and right distance adjustment mechanism slides are simultaneously approached or simultaneously moved away, so that the operation spacing can be adjusted manually, and the adaptability range is wider. The height adjustment cylinder is started to push the base one to rise. When the base one rises, the guide rail one and the guide rail one fixing seat are provided so as not to hinder the height adjustment cylinder from pushing the base one to rise, and the operating cylinder on the top is supported. Then, the operating cylinder pushes the base two to rise. Similarly, the guide rail two and the guide rail two fixing seat are provided so as not to hinder the operating cylinder from pushing the base two to rise, and the auxiliary cylinder on the top is supported. Then, the base three is pushed to rise by the auxiliary cylinder, and the guide rail three and the guide rail three fixing seat are provided so as not to hinder the auxiliary cylinder from pushing the base three to rise, and the clamping cylinder on the top is supported, so as to achieve a step-by-step ascending method, so that the lifting is more stable and accurate when the mechanical anchor bolts are installed at a high place, and then the height adjustment is performed The cylinder lifts the mechanical anchor bolt so that it reaches the installation hole that has been drilled on the wall, and then the mechanical anchor bolt continues to rise by starting the working cylinder, so that the mechanical anchor bolt is inserted into the inside of the hole, and then the anchor bolt clamp is opened by the clamping cylinder to loosen the mechanical anchor bolt, and then the auxiliary cylinder retreats to complete the operation of the mechanical anchor bolt, and the air intake joint is connected to the external air pump device to allow ventilation to the air intake joint, and then the gas enters the inside of the air intake joint and enters the knocking sleeve from the air hole at the bottom of the rear end cover, and then pushes the knocking core to rush out upward, so that the knocking core hits the knocking head, and then the knocking head hits the mechanical anchor bolt upward, and then the knocking head is driven back by the anti-drop spring, the knocking core is pushed back, and then the knocking core hits the knocking head again, so that the knocking head hits the mechanical anchor bolt, and the cycle is repeated until the mechanical anchor bolt is clamped in the concrete hole, completing the operation of knocking and installing the mechanical anchor bolt, achieving automated operation, replacing manual high-altitude bolt planting operations, improving efficiency, and reducing the occurrence of construction accidents. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0021] Figure 2 It is a front view structural schematic diagram of the position adjustment mechanism of the present invention.
[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of the position adjustment mechanism of the present invention.
[0023] Figure 4 It is a schematic diagram of the top view of the position adjustment mechanism of the present invention.
[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the steel bar detection and dust collection mechanism of the present invention from a side view.
[0025] Figure 6 It is a front view structural schematic diagram of the steel bar detection and dust collection mechanism of the present invention.
[0026] Figure 7 It is a schematic diagram of the side section structure of the steel bar detection and dust collection mechanism of the present invention.
[0027] Figure 8 It is a schematic diagram of the three-dimensional structure of the manual punching spacing adjustment mechanism of the present invention from a side view.
[0028] Fig. 9 It is a side structural schematic diagram of the manual punching spacing adjustment mechanism of the present invention.
[0029] Fig.10 It is a schematic diagram of the three-dimensional structure of the pneumatic plug implanting mechanism of the present invention from a side view.
[0030] Fig.11 It is a front view structural schematic diagram of the pneumatic plug implanting mechanism of the present invention.
[0031] Fig.12 It is a schematic diagram of the side structure of the pneumatic mechanical anchor bolt striking mechanism of the present invention.
[0032] Fig.13 It is a schematic diagram of the cross-section structure of the pneumatic mechanical anchor bolt striking mechanism of the present invention.
[0033] Among them: 1. Position adjustment mechanism; 2. Rebar detection and dust collection mechanism; 3. Manual drilling spacing adjustment mechanism; 4. Pneumatic bolt planting mechanism; 5. Pneumatic mechanical anchor bolt striking mechanism; 11. Longitudinal adjustment mechanism; 12. Longitudinal horizontal adjustment mechanism; 13. Working height adjustment mechanism; 111. Longitudinal adjustment mechanism base; 112. Longitudinal adjustment mechanism bottom linear guide; 113. Longitudinal servo motor; 114. Reducer; 115. Screw connection seat; 116. Screw support seat; 117. Ball screw; 118. Longitudinal adjustment mechanism slide; 121. First-level adjustment base; 122. First-level adjustment base 123, first-level adjustment slide; 124, second-level adjustment base; 125, second-level servo motor; 126, jumper plate; 127, first-level auxiliary support slide; 128, second-level auxiliary support slide; 129, second-level adjustment slide; 130, adjustment mechanism lead screw; 131, height adjustment mechanism bottom plate; 132, height adjustment mechanism column; 133, height adjustment servo motor; 134, height adjustment mechanism guide rail; 135, height adjustment mechanism transmission shaft; 136, height adjustment mechanism slide; 21, base adapter plate; 22, mechanism base; 23, electric push rod; 24 , thin slider; 25, telescopic thin guide rail; 26, upper movable plate; 27, mounting plate; 28, steel bar detector; 29, drilling guide hole; 30, dust-proof brush; 31, telescopic dust suction extension pipe; 32, vacuum cleaner pipe mounting hole; 301, spacing adjustment mechanism base; 302, screw support seat; 303, bidirectional screw; 304, spacing adjustment mechanism slide left; 305, spacing adjustment mechanism slide right; 306, manual adjustment wheel; 307, impact drill fixed base; 308, electric impact drill; 309, pneumatic mechanism fixed seat; 310, spacing adjustment mechanism guide rail; 41. Height-adjusting cylinder; 42. Guide rail one fixed seat; 43. Base one; 44. Guide rail one; 45. Operating cylinder; 46. Guide rail two fixed seat; 47. Base two; 48. Guide rail two; 49. Auxiliary cylinder; 50. Guide rail three fixed seat; 51. Base three; 52. Guide rail three; 53. Clamping cylinder; 54. Anchor bolt clamp; 55. Mechanical anchor bolt; 501. Air inlet connector; 502. Rear end cover; 503. Striking core; 504. Striking sleeve; 505. Anti-drop spring; 506. Striking head; 507. Rear fixed seat; 508. Front fixed seat; 509. Striking head guide. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] The present invention provides the following technical solutions: Example 1
[0036] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 , an automatic drilling and mechanical anchor bolt knocking implantation device, comprising a position adjustment mechanism 1, a steel bar detection and dust suction mechanism 2, a manual drilling spacing adjustment mechanism 3, a pneumatic bolt implantation mechanism 4, and a pneumatic mechanical anchor bolt knocking mechanism 5, wherein the position adjustment mechanism 1 comprises a longitudinal adjustment mechanism 11, a large-stroke lateral adjustment mechanism 12, and an operation height adjustment mechanism 13; There are two longitudinal adjustment mechanisms 11 arranged on the left and right sides, and the longitudinal adjustment mechanisms 11 are used to adjust the longitudinal position of a single operation; There are two long-stroke lateral adjustment mechanisms 12, which are respectively arranged on the longitudinal adjustment mechanism 11 in front and back. The long-stroke lateral adjustment mechanism 12 is used to adjust the lateral position of a single operation. There are two operation height adjustment mechanisms 13, which are respectively arranged on the long-stroke lateral adjustment mechanism 12 on the left and right sides. The operation height adjustment mechanism 13 is used to adjust the height position of a single operation. There are two steel bar detection and dust collection mechanisms 2, which are respectively arranged on the left and right sides of the manual punching spacing adjustment mechanism 3. The steel bar detection and dust collection mechanism 2 is used for steel bar detection and dust collection during punching. There are two manual punching spacing adjustment mechanisms 3, which are respectively arranged on the left and right sides of the operation height adjustment mechanism 13. The manual punching spacing adjustment mechanism 3 is used to adjust the operation spacing. There are two pneumatic bolting mechanisms 4, which are respectively arranged on one side close to the working height adjustment mechanism 13, and the pneumatic bolting mechanism 4 is used to prepare for the knocking operation; There are two pneumatic mechanical anchor bolt striking mechanisms 5 , which are respectively arranged on the pneumatic bolt planting mechanism 4 on the left and right sides. The pneumatic mechanical anchor bolt striking mechanisms 5 are used for striking and installing mechanical anchor bolts.
[0037] The longitudinal adjustment mechanism 11 includes a longitudinal adjustment mechanism base 111, the top of the longitudinal adjustment mechanism base 111 is fixedly connected to a longitudinal adjustment mechanism bottom linear guide 112, the rear side of the longitudinal adjustment mechanism base 111 is fixedly connected to a longitudinal servo motor 113, the output shaft of the longitudinal servo motor 113 is fixedly connected to a reducer 114, the output shaft of the reducer 114 is fixedly connected to a screw connecting seat 115, a screw support seat 116 is fixedly connected to the longitudinal adjustment mechanism base 111, a ball screw 117 is fixedly connected to the screw connecting seat 115, and the outer side of the ball screw 117 is threadedly connected to a longitudinal adjustment mechanism slide 118.
[0038] The middle position of the bottom of the longitudinal adjustment mechanism slide 118 is threadedly connected to the ball screw 117, and the left and right sides of the bottom of the longitudinal adjustment mechanism slide 118 are respectively slidably connected to the longitudinal adjustment mechanism bottom linear guide 112.
[0039] The large-stroke lateral adjustment mechanism 12 includes a first-level adjustment base 121, the top of the first-level adjustment base 121 is fixedly connected to a first-level servo motor 122, the top of the first-level adjustment base 121 is slidably connected to a first-level adjustment slide 123, the top of the first-level adjustment slide 123 is fixedly connected to a second-level adjustment base 124, the top of the second-level adjustment base 124 is fixedly connected to a second-level servo motor 125, the tops of the first-level adjustment base 121 and the second-level adjustment base 124 are both slidably connected to a jumper plate 126, the bottoms of the jumper plate 126 are respectively slidably connected to a first-level auxiliary support slide 127 and a second-level auxiliary support slide 128, the top of the second-level adjustment base 124 is slidably connected to a second-level adjustment slide 129, and the output shafts of the first-level servo motor 122 and the second-level servo motor 125 are both fixedly connected to an adjustment mechanism lead screw 130.
[0040] The first-level adjustment base 121 is connected to the first-level auxiliary support slide 127 through the jumper plate 126, the second-level adjustment base 124 is connected to the second-level auxiliary support slide 128 through the jumper plate 126, the first-level adjustment slide 123 is threadedly connected to the adjustment mechanism screw 130 located in the first-level adjustment base 121, and the second-level adjustment slide 129 is fixedly connected to the top of the jumper plate 126 above.
[0041] The working height adjustment mechanism 13 includes a height adjustment mechanism base plate 131, the top of the height adjustment mechanism base plate 131 is fixedly connected to a height adjustment mechanism column 132, the top of the height adjustment mechanism column 132 is fixedly connected to a height adjustment servo motor 133, the interior of the height adjustment mechanism column 132 is fixedly connected to a height adjustment mechanism guide rail 134, the output shaft of the height adjustment servo motor 133 is fixedly connected to a height adjustment mechanism transmission shaft 135, the surface of the height adjustment mechanism transmission shaft 135 is threadedly connected to a height adjustment mechanism slide 136, the bottom of the height adjustment mechanism base plate 131 is fixedly connected to the secondary adjustment slide 136, and the height adjustment mechanism slide 136 is slidably connected to the height adjustment mechanism guide rail 134.
[0042] Through the above technical solution, the longitudinal servo motor 113 is started to drive the ball screw 117 to rotate, so that the longitudinal adjustment mechanism slide 118 moves forward and backward along the longitudinal adjustment mechanism bottom linear guide 112, thereby achieving the purpose of expanding the longitudinal coverage of a single working surface. The first-level servo motor 122 is started to drive the lower adjustment mechanism screw 130 to rotate. Under the action of the lower jumper plate 126, the first-level adjustment slide 123 moves left and right on the first-level adjustment base 121 and the first-level auxiliary support slide 127, which can drive the second-level adjustment base 124 to move left and right, thereby expanding the lateral adjustment stroke. The second-level servo motor 125 is started to drive the upper adjustment The mechanism lead screw 130 rotates, and under the action of the upper jumper plate 126, the secondary adjustment slide 129 moves left and right on the secondary adjustment base 124 and the secondary auxiliary support slide 128, thereby achieving the purpose of expanding the lateral coverage range of a single working surface. The height adjustment servo motor 133 is started to drive the height adjustment mechanism transmission shaft 135 to rotate, so that the height adjustment mechanism slide 136 moves up and down along the height adjustment mechanism guide rail 134 on the outside of the height adjustment mechanism column 132, thereby achieving the purpose of expanding the height coverage range of a single working surface. With the coordinated use of the above-mentioned structure, a large range of coverage of a single working surface is achieved, and the working efficiency is improved. Example 2
[0043] See also Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 , an automatic drilling and mechanical anchor knocking implantation device, a steel bar detection and dust suction mechanism 2 includes a base adapter plate 21, the top of the base adapter plate 21 is fixedly connected with a mechanism base 22, the inner bottom of the mechanism base 22 is fixedly connected with an electric push rod 23, the left and right inner walls of the mechanism base 22 are respectively fixedly connected with thin sliders 24, and telescopic thin guide rails 25 are respectively slidably arranged in the thin sliders 24, and the tops of the telescopic thin guide rails 25 are respectively fixedly connected with the same upper movable plate 26, and the top of the upper movable plate 26 is fixedly connected with a mounting plate 27, and the top of the mounting plate 27 is fixedly connected with a steel bar detector 28, a drilling guide hole 29 is opened on the top of the mounting plate 27, and a dustproof brush 30 is fixedly connected to the top of the mounting plate 27, and a telescopic dust suction extension pipe 31 is arranged at the bottom of the mounting plate 27, and a vacuum cleaner pipe mounting hole 32 is opened at the bottom of the mechanism base 22, and the bottom of the telescopic dust suction extension pipe 31 passes through the upper movable plate 26 and extends into the vacuum cleaner pipe mounting hole 32.
[0044] The top of the electric push rod 23 is fixedly connected to the upper movable plate 26 , the telescopic dust suction extension pipe 31 is connected to the punching guide hole 29 , and the dust-proof brush 30 is located outside the punching guide hole 29 .
[0045] Through the above technical scheme, the upper movable plate 26 is pushed upward by the electric push rod 23, thereby driving the upper movable plate 26 to move upward. At the same time, when the upper movable plate 26 moves upward, the telescopic thin guide rail 25 slides in the thin slider 24, so that the steel bar detector 28 on the top mounting plate 27 of the upper movable plate 26 is extended to the target detection position, and the steel bar detector 28 detects the distribution of steel bars in the wall to provide information for subsequent punching operations. At the same time, the telescopic dust suction extension pipe 31 at the bottom of the mounting plate 27 is extended under the action of the electric push rod 23, and the dust-proof brush 30 is pressed against the wall. The dust is automatically sucked when the vacuum cleaner is used to complete the drilling. Compared with the traditional steel bar detection device, the mechanism is simple and efficient, and is suitable for working conditions where there are more load-bearing beams on the top of the building. The telescopic dust suction extension pipe 31 and the dust-proof brush 30 are set to effectively reduce dust during drilling. The setting of the telescopic dust suction extension pipe 31 can further expand the operating range, which is suitable for complex top construction operations in the building. Example 3
[0046] See also Fig.10 , Fig.11 , Fig.12 and Fig.13 , an automatic drilling and mechanical anchor knocking implantation device, a manual drilling spacing adjustment mechanism 3 includes a spacing adjustment mechanism base 301, one side of the spacing adjustment mechanism base 301 is fixedly connected to the height adjustment mechanism slide 136, one side of the spacing adjustment mechanism base 301 is fixedly connected to a screw support seat 302, a bidirectional screw 303 is rotatably arranged in the screw support seat 302, and the surfaces of the bidirectional screw 303 with positive and negative threads are respectively threadedly connected with a left spacing adjustment mechanism slide 304 and a right spacing adjustment mechanism slide 305, one side of the bidirectional screw 303 movably passes through the screw support seat 302 and is fixedly connected with a manual adjustment wheel 306, one side of the left spacing adjustment mechanism slide 304 and the right spacing adjustment mechanism slide 305 are respectively installed with an impact drill fixed base 307, and an electric impact drill 308 is respectively fixedly connected to the impact drill fixed base 307, and a pneumatic mechanism fixed base 309 is fixedly connected to the back of the spacing adjustment mechanism base 301.
[0047] One side of the spacing adjustment mechanism base 301 is fixedly connected to two spacing adjustment mechanism guide rails 310, and the two spacing adjustment mechanism guide rails 310 are symmetrically arranged up and down. The left spacing adjustment mechanism slide 304 and the right spacing adjustment mechanism slide 305 are respectively provided with sliding grooves compatible with the spacing adjustment mechanism guide rails 310 on one side close to the spacing adjustment mechanism base 301, and one side of the left spacing adjustment mechanism slide 304 is fixedly connected to the base adapter plate 21.
[0048] The pneumatic bolt planting mechanism 4 includes a height adjustment cylinder 41, the top of the height adjustment cylinder 41 is fixedly connected to a guide rail-fixed seat 42, the output arm of the height adjustment cylinder 41 passes through the guide rail-fixed seat 42 and is fixedly connected to a base-43, the inner side of the base-43 is fixedly connected to a guide rail-44, one side of the guide rail-fixed seat 42 is slidably connected to the guide rail-44, the top of the base-43 is fixedly connected to an operating cylinder 45, the top of the operating cylinder 45 is fixedly connected to a guide rail-2 fixed seat 46, the output arm of the operating cylinder 45 passes through the guide rail-2 fixed seat 46 and is fixedly connected to a base-2 47, the inner side of the base-2 47 is fixedly connected There is a guide rail 2 48, one side of the guide rail 2 fixed seat 46 is slidably connected to the guide rail 2 48, the top of the base 2 47 is fixedly connected to an auxiliary cylinder 49, the top of the auxiliary cylinder 49 is fixedly connected to a guide rail 3 fixed seat 50, the output arm of the auxiliary cylinder 49 passes through the guide rail 3 fixed seat 50 and is fixedly connected to a base 3 51, the inner side of the base 3 51 is fixedly connected to a guide rail 3 52, one side of the guide rail 3 fixed seat 50 is slidably connected to the guide rail 3 52, the top of the base 3 51 is fixedly connected to a clamping cylinder 53, one side of the clamping cylinder 53 is fixedly connected to an anchor bolt clamp 54, and a mechanical anchor bolt 55 is arranged inside the anchor bolt clamp 54.
[0049] The pneumatic mechanical anchor bolt striking mechanism 5 includes an air inlet connector 501, a rear end cover 502 is installed on the inner side of the air inlet connector 501, a striking core 503 is fixedly connected to the top of the rear end cover 502, a striking sleeve 504 is installed on the outside of the striking core 503, an anti-drop spring 505 is fixedly connected to the top of the striking sleeve 504, a striking head 506 is fixedly connected to the top of the striking sleeve 504, a rear fixed seat 507 is fixedly connected to the bottom of the air inlet connector 501, a front fixed seat 508 is sleeved on the outside of the striking sleeve 504, a striking head guide 509 is installed on the outside of the striking head 506, one end of the striking head 506 is installed inside the striking sleeve 504, and one side of the front fixed seat 508 and the rear fixed seat 507 are respectively fixedly connected to the base 2 47.
[0050] Through the above technical solution, by rotating the manual adjustment wheel 306, the bidirectional screw rod 303 can be driven to rotate, so that the spacing adjustment mechanism slide 304 and the spacing adjustment mechanism slide 305 are simultaneously moved closer or farther away, so that the operation spacing can be adjusted manually, and the adaptability range is wider. The height adjustment cylinder 41 is started to push the base 43 to rise. When the base 43 rises, the guide rail 44 and the guide rail fixing seat 42 are set so that the height adjustment cylinder 41 is not hindered from pushing the base 43 to rise, and the top operating cylinder 45 is supported, and then the base two is pushed by the operating cylinder 45 47 rises, and the guide rail 2 48 and the guide rail 2 fixing seat 46 are also provided so as not to hinder the working cylinder 45 from pushing the base 2 47 up, and support the auxiliary cylinder 49 on the top, and then the auxiliary cylinder 49 pushes the base 3 51 up, and the guide rail 3 52 and the guide rail 3 fixing seat 50 are provided so as not to hinder the auxiliary cylinder 49 from pushing the base 3 51 up, and support the clamping cylinder 53 on the top, so as to achieve a step-by-step ascending method, so that the mechanical anchor bolt 55 is installed at a high place, and the lifting effect is more stable and accurate, and then the height adjustment cylinder 41 is used to make the mechanical anchor bolt 55 The bolt 55 is lifted, so that the mechanical anchor bolt 55 reaches the installation hole that has been drilled on the wall, and then the mechanical anchor bolt 55 is driven to continue to rise by starting the working cylinder 45, so that the mechanical anchor bolt 55 is inserted into the inside of the hole, and then the anchor bolt clamp 54 is opened by the clamping cylinder 53, so as to loosen the mechanical anchor bolt 55, and then the auxiliary cylinder 49 is retracted to complete the operation of the mechanical anchor bolt 55, and the air inlet connector 501 is connected to the external air pump device through the set air inlet connector 501 to make the air inlet connector 501 ventilated, and then the gas enters the interior of the air inlet connector 501, and enters the knocking sleeve 504 from the air hole at the bottom of the rear end cover 502, and then pushes The striking core 503 rushes out upward, so that the striking core 503 hits the striking head 506, and then the striking head 506 hits the mechanical anchor 55 upward, and then the anti-drop spring 505 drives the striking head 506 to be retracted, and the striking core 503 is knocked back, and then the striking core 503 hits the striking head 506 again, so that the striking head 506 hits the mechanical anchor 55, and the cycle is repeated until the mechanical anchor 55 is clamped in the concrete hole, completing the operation of striking and installing the mechanical anchor 55, achieving automated operation, replacing manual high-altitude bolt planting operations, improving efficiency, and reducing the occurrence of construction accidents.
[0051] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations may be made to the embodiments without departing from the principles and spirit thereof, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic drilling and mechanical anchor bolt knocking and implanting device, comprising a position adjustment mechanism (1), a steel bar detection and dust suction mechanism (2), a manual drilling spacing adjustment mechanism (3), a pneumatic bolt implanting mechanism (4), and a pneumatic mechanical anchor bolt knocking mechanism (5), characterized in that: The position adjustment mechanism (1) comprises a longitudinal adjustment mechanism (11), a large-stroke lateral adjustment mechanism (12) and an operating height adjustment mechanism (13); The number of the longitudinal adjustment mechanisms (11) is two and they are arranged on the left and right sides, and the longitudinal adjustment mechanisms (11) are used to adjust the longitudinal position of a single operation; The number of the large-stroke lateral adjustment mechanisms (12) is two and they are arranged on the longitudinal adjustment mechanism (11) in a front-to-back manner, respectively. The large-stroke lateral adjustment mechanisms (12) are used to adjust the lateral position of a single operation; The number of the working height adjustment mechanisms (13) is two and they are arranged on the left and right sides of the large-stroke lateral adjustment mechanism (12) respectively, and the working height adjustment mechanisms (13) are used to adjust the height position of a single operation; The number of the steel bar detection and dust collection mechanisms (2) is two and they are arranged on the left and right sides of the manual hole punching spacing adjustment mechanism (3) respectively. The steel bar detection and dust collection mechanisms (2) are used for steel bar detection and dust collection during hole punching. The number of the manual hole punching spacing adjustment mechanisms (3) is two and they are respectively arranged on the left and right sides of the operation height adjustment mechanism (13), and the manual hole punching spacing adjustment mechanisms (3) are used to adjust the operation spacing; The pneumatic bolt planting mechanisms (4) are two in number and are respectively arranged on one side of the operation height adjustment mechanism (13) close to each other, and the pneumatic bolt planting mechanisms (4) are used to prepare for the knocking operation; The pneumatic mechanical anchor bolt knocking mechanisms (5) are two in number and are respectively arranged on the left and right sides of the pneumatic bolt planting mechanism (4). The pneumatic mechanical anchor bolt knocking mechanisms (5) are used for mechanical anchor bolt knocking installation.
2. The automatic drilling and mechanical anchor knocking implantation device according to claim 1, characterized in that: The longitudinal adjustment mechanism (11) comprises a longitudinal adjustment mechanism base (111), the top of the longitudinal adjustment mechanism base (111) is fixedly connected to a longitudinal adjustment mechanism bottom linear guide rail (112), the rear side of the longitudinal adjustment mechanism base (111) is fixedly connected to a longitudinal servo motor (113), the output shaft of the longitudinal servo motor (113) is fixedly connected to a reducer (114), the output shaft of the reducer (114) is fixedly connected to a screw connection seat (115), the longitudinal adjustment mechanism base (111) is fixedly connected to a screw support seat (116), the screw connection seat (115) is fixedly connected to a ball screw (117), and the outer side of the ball screw (117) is threadedly connected to a longitudinal adjustment mechanism slide (118).
3. The automatic drilling and mechanical anchor bolt knocking implantation device according to claim 2, characterized in that: The middle position of the bottom of the longitudinal adjustment mechanism slide (118) is threadedly connected to the ball screw (117), and the left and right sides of the bottom of the longitudinal adjustment mechanism slide (118) are respectively slidably connected to the longitudinal adjustment mechanism bottom linear guide rail (112).
4. The automatic drilling and mechanical anchor bolt knocking implantation device according to claim 1, characterized in that: The long-stroke lateral adjustment mechanism (12) comprises a primary adjustment base (121), the top of the primary adjustment base (121) is fixedly connected to a primary servo motor (122), the top of the primary adjustment base (121) is slidably connected to a primary adjustment slide (123), the top of the primary adjustment slide (123) is fixedly connected to a secondary adjustment base (124), the top of the secondary adjustment base (124) is fixedly connected to a secondary servo motor (125), the tops of the primary adjustment base (121) and the secondary adjustment base (124) are both slidably connected to a jumper plate (126), the bottoms of the jumper plate (126) are respectively slidably connected to a primary auxiliary support slide (127) and a secondary auxiliary support slide (128), the top of the secondary adjustment base (124) is slidably connected to a secondary adjustment slide (129), and the output shafts of the primary servo motor (122) and the secondary servo motor (125) are both fixedly connected to an adjustment mechanism lead screw (130).
5. The automatic drilling and mechanical anchor bolt knocking implantation device according to claim 4, characterized in that: The primary adjustment base (121) is connected to the primary auxiliary support slide (127) via a jumper plate (126); the secondary adjustment base (124) is connected to the secondary auxiliary support slide (128) via the jumper plate (126); the primary adjustment slide (123) is threadedly connected to an adjustment mechanism lead screw (130) located in the primary adjustment base (121); and the secondary adjustment slide (129) is fixedly connected to the top of the upper jumper plate (126).
6. The automatic drilling and mechanical anchor bolt knocking implantation device according to claim 1, characterized in that: The working height adjustment mechanism (13) comprises a height adjustment mechanism bottom plate (131), the top of the height adjustment mechanism bottom plate (131) is fixedly connected to a height adjustment mechanism column (132), the top of the height adjustment mechanism column (132) is fixedly connected to a height adjustment servo motor (133), the interior of the height adjustment mechanism column (132) is fixedly connected to a height adjustment mechanism guide rail (134), the output shaft of the height adjustment servo motor (133) is fixedly connected to a height adjustment mechanism transmission shaft (135), the surface of the height adjustment mechanism transmission shaft (135) is threadedly connected to a height adjustment mechanism slide (136), the bottom of the height adjustment mechanism bottom plate (131) is fixedly connected to a secondary adjustment slide (136), and the height adjustment mechanism slide (136) is slidably connected to the height adjustment mechanism guide rail (134).
7. The automatic drilling and mechanical anchor bolt knocking implantation device according to claim 1, characterized in that: The steel bar detection and dust collection mechanism (2) comprises a base adapter plate (21), the top of the base adapter plate (21) is fixedly connected to a mechanism base (22), the inner bottom of the mechanism base (22) is fixedly connected to an electric push rod (23), the left and right inner side walls of the mechanism base (22) are respectively fixedly connected to thin sliders (24), the thin sliders (24) are respectively slidably provided with telescopic thin guide rails (25), the tops of the telescopic thin guide rails (25) are respectively fixedly connected to the same upper movable plate (26), and the top of the upper movable plate (26) is fixedly A mounting plate (27) is connected, a steel bar detector (28) is fixedly connected to the top of the mounting plate (27), a punching guide hole (29) is provided on the top of the mounting plate (27), a dust-proof brush (30) is fixedly connected to the top of the mounting plate (27), a telescopic dust suction extension pipe (31) is provided at the bottom of the mounting plate (27), a vacuum cleaner pipe mounting hole (32) is provided at the bottom of the mechanism base (22), and the bottom of the telescopic dust suction extension pipe (31) passes through the upper movable plate (26) and extends into the vacuum cleaner pipe mounting hole (32).
8. The automatic drilling and mechanical anchor bolt knocking implantation device according to claim 7, characterized in that: The top of the electric push rod (23) is fixedly connected to the upper movable plate (26), the telescopic dust suction extension pipe (31) is connected to the punching guide hole (29), and the dust-proof brush (30) is located outside the punching guide hole (29).
9. The automatic drilling and mechanical anchor bolt knocking implantation device according to claim 1, characterized in that: The manual punching spacing adjustment mechanism (3) comprises a spacing adjustment mechanism base (301), one side of the spacing adjustment mechanism base (301) is fixedly connected to the height adjustment mechanism slide (136), one side of the spacing adjustment mechanism base (301) is fixedly connected to a screw support seat (302), a bidirectional screw (303) is rotatably arranged in the screw support seat (302), and the surfaces of the bidirectional screw (303) with positive and negative threads are respectively threadedly connected to the spacing adjustment mechanism slide left (304) and the spacing adjustment mechanism The right side of the spacing adjustment mechanism slide (305) is provided with a two-way screw rod (303) that movably passes through the screw rod support seat (302) and is fixedly connected to a manual adjustment wheel (306). One side of the left side of the spacing adjustment mechanism slide (304) and the right side of the spacing adjustment mechanism slide (305) are respectively installed with impact drill fixed bases (307). The impact drill fixed bases (307) are respectively fixedly connected to electric impact drills (308). The back side of the spacing adjustment mechanism base (301) is fixedly connected to a pneumatic mechanism fixed base (309).
10. The automatic drilling and mechanical anchor bolt knocking implantation device according to claim 9, characterized in that: One side of the spacing adjustment mechanism base (301) is fixedly connected to two spacing adjustment mechanism guide rails (310), and the two spacing adjustment mechanism guide rails (310) are symmetrically arranged up and down. A sliding groove matching the spacing adjustment mechanism guide rails (310) is respectively provided on one side of the spacing adjustment mechanism slide table (304) and the right spacing adjustment mechanism slide table (305) close to the spacing adjustment mechanism base (301), and one side of the spacing adjustment mechanism slide table (304) is fixedly connected to the base adapter plate (21).
11. The automatic drilling and mechanical anchor bolt knocking implantation device according to claim 1, characterized in that: The pneumatic bolt planting mechanism (4) comprises a height-adjusting cylinder (41), the top of which is fixedly connected to a guide rail one fixing seat (42), an output arm of the height-adjusting cylinder (41) passes through the guide rail one fixing seat (42) and is fixedly connected to a base one (43), the inner side of the base one (43) is fixedly connected to a guide rail one (44), one side of the guide rail one fixing seat (42) is slidably connected to the guide rail one (44), the top of the base one (43) is fixedly connected to an operating cylinder (45), the top of the operating cylinder (45) is fixedly connected to a guide rail two fixing seat (46), the output arm of the operating cylinder (45) passes through the guide rail two fixing seat (46) and is fixedly connected to a base two (47), the inner side of the base two (47) is fixedly connected to Guide rail two (48), one side of the guide rail two fixing seat (46) is slidably connected to guide rail two (48), the top of the base two (47) is fixedly connected to an auxiliary cylinder (49), the top of the auxiliary cylinder (49) is fixedly connected to a guide rail three fixing seat (50), the output arm of the auxiliary cylinder (49) passes through the guide rail three fixing seat (50) and is fixedly connected to the base three (51), the inner side of the base three (51) is fixedly connected to guide rail three (52), one side of the guide rail three fixing seat (50) is slidably connected to guide rail three (52), the top of the base three (51) is fixedly connected to a clamping cylinder (53), one side of the clamping cylinder (53) is fixedly connected to an anchor bolt clamp (54), and a mechanical anchor bolt (55) is arranged inside the anchor bolt clamp (54).
12. The automatic drilling and mechanical anchor bolt knocking implantation device according to claim 1, characterized in that: The pneumatic mechanical anchor bolt striking mechanism (5) comprises an air inlet joint (501), a rear end cover (502) is installed on the inner side of the air inlet joint (501), a striking core (503) is fixedly connected to the top of the rear end cover (502), a striking sleeve (504) is installed on the outside of the striking core (503), an anti-dropping spring (505) is fixedly connected to the top of the striking sleeve (504), and a striking head (506) is fixedly connected to the top of the striking sleeve (504). 506), the bottom of the air inlet joint (501) is fixedly connected to a rear fixing seat (507), the outer portion of the knocking sleeve (504) is sleeved with a front fixing seat (508), a knocking head guide (509) is installed on the outer side of the knocking head (506), one end of the knocking head (506) is installed inside the knocking sleeve (504), and one side of the front fixing seat (508) and the rear fixing seat (507) are respectively fixedly connected to the base second (47).