Copper flexible connection welding device
By designing a copper soft connection welding device, automatic loading and unloading of copper foil is achieved by using automated conveyors and transfer robots, the problems of low efficiency and safety hazards of manual loading and unloading in the prior art are solved, and the efficiency and safety of welding are improved.
Patent Information
- Application Number
- CN202510441741.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-05-23
AI Technical Summary
In the prior art, copper soft connection welding requires manual loading and unloading, resulting in low production efficiency and safety hazards.
A copper soft-connected welding device is designed, including welding components, chain conveyors, material loading units, cooling pools and transfer robots to realize automatic loading and unloading of copper foils, and the welding and cooling process is completed by clamping and releasing copper foils through transfer robots.
It realizes automatic loading and unloading of copper foil, improves welding work efficiency, reduces the safety risks of manual operations, and improves welding safety and production efficiency.
Smart Images

Figure CN120023539A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of welding, and in particular relates to a copper soft connection welding device. Background Art
[0002] Copper flexible connection is a widely used connection method for high current conductors. Its characteristics are that it can improve conductivity and can also correct errors during equipment installation. Copper flexible connection is widely used in the production and manufacturing of transformers, high and low voltage switchgear, generators, mining explosion-proof switches, automobiles and other products. Among them, copper foil flexible connection is one of the common forms of copper flexible connection. The manufacturing method of copper foil flexible connection is to stack multiple layers of copper foil neatly together, use a polymer diffusion welding machine to melt and weld the two ends of the copper foil together, and finally silver-plate both ends to improve its corrosion resistance and conductivity.
[0003] When welding copper flexible connectors, it is necessary to place neatly stacked copper foil sheets on the welding table of the welding machine and remove them after welding is completed. In the prior art, many loading and unloading operations for copper flexible connectors are done manually. For example, the technical document of the Chinese patent publication number CN206028991U, entitled Welding Device for Copper Strip Flexible Connectors, discloses a welding device for copper strip flexible connectors, including a frame, a base provided on the frame, and a lower electrode, a lower cooling body, and a lower heating body provided on the base in sequence from bottom to top, and a drive assembly provided above the base. During welding, the operator is required to manually load and unload materials and control the welding device to complete the welding. This production method has low production efficiency. At the same time, during the welding process, the high temperature generated by welding can easily burn the operator, posing a safety hazard. Summary of the invention
[0004] The embodiment of the present invention provides a copper flexible connection welding device, aiming to solve the problem of manual loading and unloading when performing copper flexible connection welding in the prior art.
[0005] To achieve the above object, the technical solution adopted by the present invention is: to provide a copper soft connection welding device, comprising:
[0006] A welding assembly, comprising two welding machines arranged opposite to each other along a first horizontal direction, wherein the first horizontal direction is parallel to the length direction of the copper foil, and the two welding machines are respectively used to weld two ends of the copper foil;
[0007] A chain plate conveyor is arranged at one side of the welding machine, wherein the conveying direction of the chain plate conveyor is arranged along a second horizontal direction, and the second horizontal direction is parallel to the first horizontal direction;
[0008] A plurality of loading units are arranged at equal intervals on the chain plate conveyor, the loading units include a loading platform and a railing, the loading platform is arranged on the loading surface of the chain plate conveyor, the loading platform is provided with a plurality of positioning parts along its circumference, the upper surface of the positioning part is provided with positioning holes, the railings are arranged in the positioning holes one by one, and can be raised and lowered in the positioning holes, the upper surface of the loading platform and the plurality of railings together enclose a limited space for accommodating copper foil;
[0009] A cooling water pool is provided on a side of the welding machine away from the chain plate conveyor; and
[0010] A transfer robot is movably arranged along the second horizontal direction, and is used to transfer copper foil between the loading unit, the welding machine and the cooling water pool. The transfer robot has a clamping state and a release state. When located between the loading unit and the welding machine, the transfer robot is in a clamping state, and when located above the cooling water pool, the transfer robot is in a release state.
[0011] In a possible implementation, a plurality of avoidance grooves are provided on the loading surface of the loading platform at intervals along the first horizontal direction, and the avoidance grooves penetrate the loading platform along the second horizontal direction; and the transfer robot comprises:
[0012] Mounting frame;
[0013] A plurality of clamping rods are arranged on the mounting frame at intervals along the first horizontal direction, the length direction of each clamping rod is parallel to the second horizontal direction, the clamping rod and the mounting frame are slidably matched in the second horizontal direction, and when the transfer robot clamps the copper foil from the loading platform, the clamping rod is accommodated in the corresponding avoidance groove;
[0014] A first driving member, provided on the mounting frame, for driving the clamping rod to extend or contract, wherein when the transfer robot is in a clamping state, the clamping rod extends, and when the transfer robot is in a releasing state, the clamping rod contracts;
[0015] A pressing plate, provided on the mounting frame and located above the clamping rod, the pressing plate being able to move up and down, and a clamping space for the copper foil being formed between the pressing plate and the clamping rod; and
[0016] The translation mechanism is used to drive the mounting frame to move between the loading unit, the welding machine and the cooling water pool.
[0017] In a possible implementation, a magnetic attraction plate is formed on the top of the pressing plate after passing through the mounting frame, and a first elastic member is further provided between the pressing plate and the mounting frame, and the first elastic member is configured with a pre-tightening force to move the pressing plate downward;
[0018] The copper soft connection welding device further includes an electromagnetic chuck, wherein the number of the electromagnetic chucks is two, one of which is arranged above the unloading end of the chain plate conveyor, and the other electromagnetic chuck is arranged above the cooling water pool;
[0019] When the transfer robot moves to the bottom of the electromagnetic suction cup, the electromagnetic suction cup can exert a magnetic attraction force on the magnetic suction plate, so that the pressing plate overcomes the pre-tightening force of the first elastic member and moves upward.
[0020] In a possible implementation, the translation mechanism is an electric telescopic rod or a telescopic cylinder arranged along the second horizontal direction.
[0021] In one possible implementation, when the loading platform is at the unloading end of the chain conveyor, the loading surface of the loading platform and the welding table surface of the welding machine are at the same height, and an auxiliary support plate is also provided between the unloading end of the chain conveyor and the welding machine. The upper surface of the auxiliary support plate is flush with the welding table surface of the welding machine, and the auxiliary support plate is used to support the end of the copper foil.
[0022] In a possible implementation, the copper soft connection welding device further includes:
[0023] A feeding assembly, the feeding assembly being arranged on a feeding side of the chain plate conveyor; and
[0024] A loading and transferring assembly is movably disposed between the loading assembly and the chain plate conveyor, and is used for transferring the copper foil on the loading assembly to the loading platform at the loading end of the chain plate conveyor.
[0025] In a possible implementation, the loading and transferring assembly includes:
[0026] A translation track, arranged above the loading assembly and the chain plate conveyor, and having a translation slide groove arranged along the second horizontal direction;
[0027] A first lifting rod is movably disposed on the translation slide slot, and a lifting end of the first lifting rod is disposed downward;
[0028] a translation driving mechanism, disposed on the translation track, for driving the first lifting rod to move along the translation sliding groove; and
[0029] The vacuum suction cup is arranged at the lifting end of the first lifting rod.
[0030] In a possible implementation, the copper soft connection welding device further includes a whole material assembly, and the whole material assembly is arranged at the feeding end of the chain plate conveyor, and the whole material assembly includes:
[0031] The material-forming frame is a hollow square frame structure, and the material-carrying platform located at the feeding end of the chain plate conveyor is accommodated in the inner cavity of the material-forming frame;
[0032] A second lifting rod, used for driving the monolithic frame to move up and down; and
[0033] Four material-organizing mechanisms are respectively arranged on the four straight edges of the material-organizing frame, and the material-organizing mechanisms include a pushing plate and a reciprocating driving mechanism. The pushing plate is arranged in the inner cavity of the material-organizing frame, and the pushing plates of the four material-organizing mechanisms are respectively arranged parallel to the four straight edges of the loading platform, and the reciprocating driving mechanism is used to drive the corresponding pushing plates to approach or move away from the loading platform.
[0034] In a possible implementation, the reciprocating drive mechanism includes:
[0035] a second elastic member connected between the push plate and the material-forming frame, the second elastic member being configured with a pre-tightening force for causing the push plate to move toward the inner wall of the material-forming frame; and
[0036] The driving motor is arranged outside the material-forming frame. The motor shaft of the driving motor is connected with a cam, and the outer peripheral surface of the cam abuts against the pushing plate.
[0037] In a possible implementation, a liquid level sensor is provided in the cooling water pool, and the cooling water pool is connected to a water inlet pipe and a water outlet pipe.
[0038] Compared with the prior art, the copper soft connection welding device provided by the present invention has the following beneficial effects:
[0039] A copper soft connection welding device provided by the present invention includes a welding assembly, a chain plate conveyor, a plurality of loading units, a cooling water pool and a transfer manipulator. A limiting space for carrying and limiting the copper foil is formed on the loading unit by a railing, and the neatly stacked copper foil is transported to the welding assembly together with the loading unit by the chain plate conveyor. When the grabbing position of the transfer manipulator is reached, the railing shrinks to the inside of the positioning part, and the transfer manipulator can transfer the stacked copper foil from the loading unit to the welding machine, and use two welding machines to weld the two ends of the copper foil. After the welding is completed, the transfer manipulator transfers the workpiece to the top of the cooling water pool, and the transfer manipulator releases the product, and the product falls into the cooling water pool for cooling. With such a configuration, the automatic loading and unloading of the copper foil can be completed, and there is no need to worry about the risk of burns to personnel, and the welding work efficiency and welding safety are improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 A schematic diagram of a copper soft connection welding device provided in an embodiment of the present invention Figure 1 ;
[0041] Figure 2 for Figure 1 A partial enlarged view of the middle A part;
[0042] Figure 3 A schematic diagram of a copper soft connection welding device provided in an embodiment of the present invention Figure 2 ;
[0043] Figure 4 for Figure 3 A partial enlarged view of the middle B part;
[0044] Figure 5 A schematic diagram of a copper soft connection welding device provided in an embodiment of the present invention Figure 3 ;
[0045] Figure 6 Schematic diagram of the coordination between the material loading platform and the whole material assembly in an embodiment of the present invention;
[0046] Figure 7 It is an exploded view of the assembly of the loading platform and the whole material component in the embodiment of the present invention.
[0047] Description of reference numerals:
[0048] 10. Welding machine; 20. Chain conveyor; 21. Auxiliary support plate; 30. Loading unit; 31. Positioning part; 32. Railing; 33. Avoidance groove; 40. Cooling water pool; 50. Transfer robot; 51. Mounting frame; 52. Clamping rod; 53. First driving member; 54. Press plate; 541. Magnetic plate; 55. Translation mechanism; 60. Electromagnetic suction cup; 70. Loading assembly; 80. Loading transfer assembly; 81. Translation track; 82. First lifting rod; 83. Translation driving mechanism; 90. Material assembly; 91. Material frame; 92. Second lifting rod; 93. Material mechanism; 931. Pushing plate; 932. Reciprocating driving mechanism; 9321. Second elastic member; 9322. Driving motor; 9323. Cam; 100. Copper foil. DETAILED DESCRIPTION
[0049] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0050] Please also read Figures 1 to 7 , a copper soft connection welding device provided in an embodiment of the present invention is described below.
[0051] See also Figures 1 to 5A copper soft connection welding device provided by an embodiment of the present invention includes a welding assembly, a chain plate conveyor 20, a plurality of loading units 30, a cooling water pool 40 and a transfer robot 50. The welding assembly includes two welding machines 10 arranged relatively along a first horizontal direction, the first horizontal direction is parallel to the length direction of the copper foil 100, and the two welding machines 10 are respectively used to weld the two ends of the copper foil 100; the chain plate conveyor 20 is arranged on one side of the welding machine 10, and the conveying direction of the chain plate conveyor 20 is arranged along a second horizontal direction, and the second horizontal direction is parallel to the first horizontal direction; a plurality of loading units 30 are arranged at equal intervals on the chain plate conveyor 20, and the loading unit 30 includes a loading platform and a railing 32, the loading platform is arranged on the loading surface of the chain plate conveyor 20, and the loading platform is provided with a plurality of positioning parts 31 along its circumference, and the upper surface of the positioning part 31 is provided with positioning holes The rails 32 are arranged in the positioning holes one by one and can be lifted and lowered in the positioning holes. The upper surface of the loading platform and the multiple rails 32 are enclosed together to form a limited space for accommodating the copper foil 100. The cooling water pool 40 is arranged on the side of the welding machine 10 away from the chain plate conveyor 20. The transfer manipulator 50 is movably arranged along the second horizontal direction, and is used to transfer the copper foil 100 between the loading unit 30, the welding machine 10 and the cooling water pool 40. The transfer manipulator 50 has a clamping state and a release state. When located between the loading unit 30 and the welding machine 10, the transfer manipulator 50 is in a clamping state, and when located above the cooling water pool 40, the transfer manipulator 50 is in a release state. The transfer manipulator 50 is used to clamp the middle part of the copper foil 100, and the two ends of the copper foil 100 are exposed for welding.
[0052] Compared with the prior art, the copper soft connection welding device provided by the embodiment of the present invention has the following beneficial effects:
[0053] A copper soft connection welding device provided by an embodiment of the present invention includes a welding machine 10, a chain plate conveyor 20, a plurality of loading units 30, a cooling water pool 40 and a transfer manipulator 50. A limiting space for carrying and limiting a copper foil 100 is formed on the loading unit 30 by a railing 32. The neatly stacked copper foil 100 is transported to a welding assembly by the chain plate conveyor 20 together with the loading unit 30. When the transfer manipulator 50 reaches the grabbing position, the railing 32 shrinks to the inside of the positioning part 31, and the transfer manipulator 50 can transfer the stacked copper foil 100 from the loading unit 30 to the welding machine 10, and two welding machines 10 are used to weld the two ends of the copper foil 100 respectively. After welding is completed, the transfer manipulator 50 transfers the workpiece to the top of the cooling water pool 40, and the transfer manipulator 50 releases the product, and the product falls into the cooling water pool 40 for cooling. In this way, the automatic loading and unloading of the copper foil 100 can be completed without worrying about the risk of scalding of personnel, and the welding work efficiency and welding safety are improved.
[0054] The welding assembly includes two welding machines 10, which are specifically polymer diffusion welding machines, and are commonly used equipment for welding copper soft connections. There is no restriction on the specific specifications and models, and users can select and set them according to their needs.
[0055] A plurality of loading units 30 are arranged at equal intervals on the conveying chain plate of the chain plate conveyor 20, and can be connected and fixed by fasteners such as screws. Figure 1 The second horizontal movement shown can automatically transport the copper foil 100 to the grabbing position of the transfer robot 50 , and cooperate with the transfer robot 50 to complete automatic loading.
[0056] The chain plate conveyor 20 can drive multiple loading units 30 to circulate and realize continuous feeding. At the loading end of the chain plate conveyor 20, multiple copper foils 100 can be stacked on the corresponding loading platform manually, or a robot can be used to stack the copper foils 100.
[0057] The loading unit 30 includes a loading platform and a railing 32. The loading surface size of the loading platform corresponds to the size of the copper foil 100. A plurality of railings 32 are arranged around the loading surface. The railings 32 can be driven up and down by a cylinder or an electric lifting rod. The railings 32 are used to limit the position of the copper foil 100 during the transportation of the copper foil 100 to prevent the copper foil 100 from being offset due to vibration or shaking. In order to prevent the railings 32 from affecting the transfer robot 50 to grasp the copper foil 100, when the loading unit 30 moves to the unloading position of the transfer robot 50, the railings 32 are lowered and retracted into the positioning part 31, and will not interfere with the grasping of the transfer robot 50. The moving position of the loading unit 30 can be accurately monitored by a limit switch, a distance sensor, etc.
[0058] The cooling water pool 40 is arranged at the discharge side of the welding machine 10. There is cooling water inside the cooling water pool 40. After welding, the workpiece falls into the cooling water pool 40 for cooling. After cooling, the workpiece is taken out by the staff. The transfer manipulator 50 can grab and release the copper foil 100. The existing manipulator structure on the market can be directly selected to complete the grabbing and releasing of the copper foil 100 or other plate-shaped / sheet-shaped materials.
[0059] See also Figures 1 to 4In some possible embodiments, a plurality of avoidance grooves 33 are provided on the loading surface of the loading platform at intervals along a first horizontal direction, and the avoidance grooves 33 pass through the loading platform along a second horizontal direction; the transfer robot 50 includes a mounting frame 51, a clamping rod 52, a first driving member 53, a pressure plate 54 and a translation mechanism 55. A plurality of clamping rods 52 are arranged on the mounting frame 51 at intervals along the first horizontal direction, and the length direction of a single clamping rod 52 is parallel to the second horizontal direction. The clamping rod 52 and the mounting frame 51 are slidably matched in the second horizontal direction. When the transfer robot 50 clamps the copper foil 100 from the loading platform, the clamping rod 52 is accommodated in the corresponding avoidance groove 33; a first driving member 53 is arranged on the mounting frame 51, and is used to drive the clamping rod 52 to extend or contract. When the transfer robot 50 is in a clamping state, the clamping rod 52 extends, and when the transfer robot 50 is in a released state, the clamping rod 52 contracts, so that the welded workpiece falls from below; a pressing plate 54 is arranged on the mounting frame 51 and is located above the clamping rod 52. The pressing plate 54 can move up and down, and a clamping space for the copper foil 100 is formed between the pressing plate 54 and the clamping rod 52; a translation mechanism 55 is used to drive the mounting frame 51 to move between the loading unit 30, the welding machine 10 and the cooling water pool 40.
[0060] In this embodiment, the mounting frame 51 is used to support the first driving member 53, the clamping rod 52, the pressing plate 54 and other components. When clamping the copper foil 100, the clamping rod 52 extends into the avoidance groove 33 to lift the copper foil 100 from the bottom, and then the pressing plate 54 moves downward to apply pressure to the copper foil 100 from the top. Under the joint action of the pressing plate 54 and the clamping rod 52, the copper foil 100 is firmly clamped. The first driving member 53 can be a cylinder or an electric telescopic rod, and the up and down movement of the pressing plate 54 can be driven by the cylinder or the electric telescopic rod.
[0061] See also Figures 1 to 5 In some possible embodiments, a magnetic suction plate 541 is formed after the top of the pressing plate 54 passes through the mounting frame 51, and a first elastic member is also provided between the pressing plate 54 and the mounting frame 51, and the first elastic member is configured with a pre-tightening force to move the pressing plate 54 downward; a copper soft connection welding device also includes an electromagnetic suction cup 60, and the number of the electromagnetic suction cups 60 is two, one of the electromagnetic suction cups 60 is arranged above the unloading end of the chain plate conveyor 20, and the other electromagnetic suction cup 60 is arranged above the cooling water pool 40; when the transfer robot 50 moves to the bottom of the electromagnetic suction cup 60, the electromagnetic suction cup 60 can apply a magnetic suction force to the magnetic suction plate 541, so that the pressing plate 54 overcomes the pre-tightening force of the first elastic member and moves upward to release the clamped workpiece.
[0062] In this embodiment, the magnetic suction plate 541 can be a magnet or an iron component that can be attracted by the electromagnetic suction cup 60. When the mounting frame 51 moves to the bottom of the electromagnetic suction cup 60, the electromagnetic suction cup 60 is powered on to generate a magnetic suction force to suck the pressing plate 54 upward, so that the copper foil 100 can enter between the pressing plate 54 and the clamping rod 52. Then, the electromagnetic suction cup 60 is powered off to eliminate the magnetic force. Under the action of the preload force of the first elastic member, the pressing plate 54 can press the copper foil 100 downward. The first elastic member and the second elastic member 9321 mentioned below can be specifically springs.
[0063] Optionally, the translation mechanism 55 is an electric telescopic rod, a telescopic cylinder or a hydraulic push rod arranged along the second horizontal direction.
[0064] See also Figure 1 and Figure 2 In some possible embodiments, when the loading platform is at the unloading end of the chain plate conveyor 20, the loading surface of the loading platform and the welding table surface of the welding machine 10 are at the same height, and an auxiliary support plate 21 is also provided between the unloading end of the chain plate conveyor 20 and the welding machine 10. The upper surface of the auxiliary support plate 21 is flush with the welding table surface of the welding machine 10. The auxiliary support plate 21 is used to support the end of the copper foil 100 to prevent the end of the copper foil 100 from falling due to being too long or too soft before being transferred to the welding machine 10.
[0065] See also Figures 1 to 5 In some possible embodiments, a copper soft connection welding device further includes a feeding assembly 70 and a feeding transfer assembly 80. The feeding assembly 70 can be specifically a belt conveyor, and the feeding assembly 70 is arranged at the feeding side of the chain plate conveyor 20, and is used to convey the copper foil 100 cut into sheets to the feeding side of the chain plate conveyor 20; the feeding transfer assembly 80 is movably arranged between the feeding assembly 70 and the chain plate conveyor 20, and is used to transfer the copper foil 100 on the feeding assembly 70 to the loading platform located at the feeding end of the chain plate conveyor 20.
[0066] The loading and transferring assembly 80 can grasp the copper foil 100 by vacuum adsorption, robot clamping, etc., and can move between the chain conveyor 20 and the loading assembly 70 by a motor screw mechanism, a gear rack mechanism, etc.
[0067] See also Figures 1 to 5In some possible embodiments, the loading and transferring assembly 80 includes a translation track 81, a first lifting rod 82, a translation driving mechanism 83 and a vacuum suction cup. The translation track 81 is arranged above the loading assembly 70 and the chain conveyor 20, and has a translation slide groove arranged along the second horizontal direction; the first lifting rod 82 is movably arranged in the translation slide groove, and the lifting end of the first lifting rod 82 is arranged downward; the translation driving mechanism 83 is arranged on the translation track 81, and is used to drive the first lifting rod 82 to move along the translation slide groove; the vacuum suction cup is arranged at the lifting end of the first lifting rod 82.
[0068] During operation, the translation drive mechanism 83 drives the first lifting rod 82 and the vacuum suction cup to move between the chain plate conveyor 20 and the loading assembly 70 . The first lifting rod 82 drives the vacuum suction cup to move to a suitable height so that the vacuum suction cup can grab or release the copper foil 100 .
[0069] There is no specific restriction on the structure and model of the vacuum suction cup. Generally speaking, the vacuum suction cup is connected to an air pump and an air source, and an electromagnetic valve is used to control the connection or disconnection of the air path. When grabbing the copper foil 100, the vacuum suction cup is used to generate negative pressure suction by the air pump, and when releasing the copper foil 100, the air source is used to blow air to make the copper foil 100 fall. For a long copper foil 100, multiple vacuum suction cups can be set along the length direction of the copper foil 100.
[0070] See also Figure 6 and Figure 7 In some possible embodiments, a copper soft connection welding device further includes a material assembly 90, which is arranged at the feeding end of the chain plate conveyor 20, and the material assembly 90 includes a material frame 91, a second lifting rod 92 and a material assembly mechanism 93. The material frame 91 is a hollow square frame structure, and when the loading platform is located at the feeding end of the chain plate conveyor 20, it will be accommodated in the inner cavity of the material frame 91; the second lifting rod 92 is used to drive the material frame 91 to move up and down; four material assembly mechanisms 93 are respectively arranged at the four straight sides of the material frame 91, and the material assembly mechanism 93 includes a push plate 931 and a reciprocating drive mechanism 932, the push plate 931 is arranged at the inner cavity of the material frame 91, and the push plates 931 of the four material assembly mechanisms 93 are respectively arranged parallel to the four straight sides of the loading platform, and the reciprocating drive mechanism 932 is used to drive the corresponding push plates 931 to approach or move away from the loading platform.
[0071] In this embodiment, the material arrangement assembly 90 is used to arrange the copper foil 100 placed on the loading platform to ensure that multiple copper foils 100 can be neatly stacked. The material arrangement assembly 90 includes a material arrangement frame 91, a second lifting rod 92 and a material arrangement mechanism 93. The material arrangement frame 91 is used to be sleeved outside the loading platform at the loading end. In order not to affect the movement of the loading platform, the material arrangement frame 91 can be lifted and lowered by the second lifting rod 92. When a suitable number of copper foils 100 are stacked on the loading platform, the second lifting rod 92 drives the material arrangement frame 91 to rise, and the chain plate conveyor 20 drives the loading platform to move toward the welding machine 10.
[0072] When placing the copper foil 100 on the loading platform, the railing 32 on the loading platform is in a retracted state. The material arrangement mechanism 93 includes a push plate 931 and a reciprocating drive mechanism 932. The four push plates 931 can be used to position the four sides of the copper foil 100 placed on the loading platform to ensure that multiple copper foils 100 are neatly stacked. After the copper foil 100 is stacked, the railing 32 rises to limit the four sides of the copper foil 100.
[0073] The second lifting rod 92 and the reciprocating drive mechanism 932 can be a hydraulic cylinder, an electric lifting rod, etc. respectively.
[0074] See also Figure 6 and Figure 7 In some possible embodiments, the reciprocating drive mechanism 932 includes a second elastic member 9321 and a drive motor 9322. The second elastic member 9321 is connected between the push plate 931 and the material frame 91, and the second elastic member 9321 is configured with a preload force that causes the push plate 931 to move toward the inner wall of the material frame 91; the drive motor 9322 is disposed on the outer side of the material frame 91, and the motor shaft of the drive motor 9322 is connected with a cam 9323 or an eccentric wheel, and the outer peripheral surface of the cam 9323 or the eccentric wheel abuts against the push plate 931. When the drive motor 9322 rotates, the cam 9323 or the eccentric wheel can push the push plate 931 to move, and the push plate 931 contacts the side of the copper foil 100, so that the edges of multiple copper foils 100 are aligned.
[0075] In actual application, each time one or more copper foils 100 are placed on the loading platform, the material-aligning assembly 90 is actuated once, so that the newly placed one or more copper foils 100 can be neatly stacked. The four material-aligning mechanisms 93 can be actuated simultaneously or sequentially without affecting each other.
[0076] In some possible embodiments, a liquid level sensor is provided in the cooling water pool 40 , and the cooling water pool 40 is connected to a water inlet pipe and a water outlet pipe, so that the liquid level in the cooling water pool 40 can be controlled within a suitable range.
[0077] It can be understood that the various parts in the above-mentioned embodiments can be freely combined or deleted to form different combination embodiments. The specific contents of each combination embodiment will not be repeated here. After this description, it can be considered that the specification of the present invention has recorded various combination embodiments and can support different combination embodiments.
[0078] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A copper soft connection welding device, characterized in that: include: A welding assembly, comprising two welding machines (10) arranged opposite to each other along a first horizontal direction, wherein the first horizontal direction is parallel to the length direction of the copper foil (100), and the two welding machines (10) are respectively used to weld two ends of the copper foil (100); A chain plate conveyor (20) is arranged on one side of the welding machine (10), and the conveying direction of the chain plate conveyor (20) is arranged along a second horizontal direction, and the second horizontal direction is parallel to the first horizontal direction; A plurality of loading units (30) are arranged at equal intervals on the chain plate conveyor (20), the loading units (30) comprising a loading platform and a guardrail (32), the loading platform being arranged on the loading surface of the chain plate conveyor (20), the loading platform being provided with a plurality of positioning parts (31) along its circumference, the upper surface of the positioning parts (31) being provided with positioning holes, the guardrails (32) being arranged in one-to-one correspondence in the positioning holes and being able to be raised and lowered in the positioning holes, the upper surface of the loading platform and the plurality of guardrails (32) jointly enclosing to form a limited space for accommodating the copper foil (100); A cooling water pool (40) is arranged on a side of the welding machine (10) away from the chain plate conveyor (20); as well as A transfer robot (50) is movably arranged along the second horizontal direction and is used to transfer the copper foil (100) between the loading unit (30), the welding machine (10) and the cooling water pool (40).
2. A copper soft connection welding device according to claim 1, characterized in that: The loading surface of the loading platform is provided with a plurality of avoidance grooves (33) spaced apart along the first horizontal direction; the transfer robot (50) comprises: Mounting frame (51); A plurality of clamping rods (52) are arranged on the mounting frame (51) at intervals along the first horizontal direction, the clamping rods (52) and the mounting frame (51) are slidably matched in the second horizontal direction, and when the transfer robot (50) clamps the copper foil (100) from the loading platform, the clamping rods (52) are accommodated in the corresponding avoidance grooves (33); A first driving member (53), disposed on the mounting frame (51), and used for driving the clamping rod (52) to extend or contract; A pressing plate (54) is provided on the mounting frame (51) and is located above the clamping rod (52); the pressing plate (54) is movable up and down, and a clamping space for the copper foil (100) is formed between the pressing plate (54) and the clamping rod (52); and A translation mechanism (55) is used to drive the mounting frame (51) to move between the loading unit (30), the welding machine (10) and the cooling water pool (40).
3. A copper soft connection welding device according to claim 2, characterized in that: A magnetic attraction plate (541) is provided on the top of the pressing plate (54) after passing through the mounting frame (51), and a first elastic member is provided between the pressing plate (54) and the mounting frame (51), wherein the first elastic member is configured with a pre-tightening force for causing the pressing plate (54) to move downward; The copper soft connection welding device further comprises an electromagnetic chuck (60), wherein the number of the electromagnetic chuck (60) is two, wherein one of the electromagnetic chuck (60) is arranged above the unloading end of the chain plate conveyor (20), and the other of the electromagnetic chuck (60) is arranged above the cooling water pool (40); When the transfer robot (50) moves to the bottom of the electromagnetic suction cup (60), the electromagnetic suction cup (60) can exert a magnetic suction force on the magnetic suction plate (541), so that the pressing plate (54) overcomes the pre-tightening force of the first elastic member and moves upward.
4. A copper soft connection welding device according to claim 2, characterized in that: The translation mechanism (55) is an electric telescopic rod or a telescopic cylinder arranged along the second horizontal direction.
5. A copper soft connection welding device according to claim 2, characterized in that: When the loading platform is at the unloading end of the chain plate conveyor (20), the loading surface of the loading platform and the welding table surface of the welding machine (10) are at the same height, and an auxiliary support plate (21) is also provided between the unloading end of the chain plate conveyor (20) and the welding machine (10), and the upper surface of the auxiliary support plate (21) is flush with the welding table surface of the welding machine (10).
6. A copper soft connection welding device according to claim 1, characterized in that: The copper soft connection welding device also includes: A feeding assembly (70) is arranged on the feeding side of the chain plate conveyor (20); and A loading and transferring assembly (80) is movably disposed between the loading assembly (70) and the chain plate conveyor (20), and is used to transfer the copper foil (100) on the loading assembly (70) to the loading platform.
7. A copper soft connection welding device according to claim 6, characterized in that: The loading and transferring assembly (80) comprises: A translation track (81) is arranged above the loading assembly (70) and the chain plate conveyor (20), and has a translation slide groove arranged along the second horizontal direction; A first lifting rod (82) is movably disposed on the translation slide slot, and a lifting end of the first lifting rod (82) is disposed downward; A translation driving mechanism (83), arranged on the translation track (81), for driving the first lifting rod (82) to move along the translation slide groove; and A vacuum suction cup is arranged at the lifting end of the first lifting rod (82).
8. A copper soft connection welding device according to claim 7, characterized in that: The copper soft connection welding device further comprises a material assembly (90), wherein the material assembly (90) is arranged at a feeding end of the chain plate conveyor (20), and the material assembly (90) comprises: The material-forming frame (91) is a hollow square frame structure, and the material-carrying platform located at the feeding end of the chain plate conveyor (20) is accommodated in the inner cavity of the material-forming frame (91); A second lifting rod (92) is used to drive the monolithic frame (91) to move up and down; and Four material-forming mechanisms (93) are respectively arranged on the four straight edges of the material-forming frame (91), and the material-forming mechanism (93) includes a push plate (931) and a reciprocating drive mechanism (932). The push plate (931) is arranged in the inner cavity of the material-forming frame (91), and the push plates (931) of the four material-forming mechanisms (93) are respectively arranged parallel to the four straight edges of the loading platform, and the reciprocating drive mechanism (932) is used to drive the corresponding push plate (931) to approach or move away from the loading platform.
9. A copper soft connection welding device according to claim 8, characterized in that: The reciprocating drive mechanism (932) comprises: A second elastic member (9321) is connected between the push plate (931) and the material-forming frame (91), wherein the second elastic member (9321) is provided with a pre-tightening force for causing the push plate (931) to move toward the inner wall of the material-forming frame (91); and The driving motor (9322) is arranged on the outside of the material-forming frame (91), and the motor shaft of the driving motor (9322) is connected to a cam (9323), and the outer peripheral surface of the cam (9323) is in contact with the pushing plate (931).
10. A copper soft connection welding device according to claim 1, characterized in that: A liquid level sensor is provided in the cooling water pool (40), and the cooling water pool (40) is connected to a water inlet pipe and a water outlet pipe.
Citation Information
Patent Citations
Welding set of copper strips flexible coupling
CN206028991U
Cited By
Copper flexible connection welding production line and welding method
CN120962188A