Driving roller bearing hydraulic mounting equipment and using method thereof
By designing hydraulic installation equipment for transmission roller bearings, using automated installation mechanisms and hydraulic installation mechanisms, the problems of time-consuming, labor-intensive and error-free manual installation in the prior art are solved, and efficient and accurate installation of bearings and output rollers are achieved.
Patent Information
- Application Number
- CN202510261757.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-05-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing bearing presses require manual fixation of the bearing and output roller on the press, which is time-consuming and labor-intensive, reduces the pressure mounting efficiency, is not suitable for assembly line pressing operations, and is prone to errors between the bearing and the output roller, resulting in damage.
A hydraulic installation equipment for driving roller bearings is designed, including a base, a fixing cylinder, a rotating ring, a mounting mechanism and a pressing mechanism. By driving the rotation of the rotating ring, the installation mechanism is driven to rotate simultaneously, and the bearing is pressed and fixed to the outer circumference of the transmission roller by using a hydraulic push rod and a moving plate to achieve automatic installation.
It improves the installation efficiency of bearings and output rollers, reduces manual operation errors, is suitable for assembly line production, and enhances the stability and reliability of the equipment.
Smart Images

Figure CN120023614A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of hydraulic installation of transmission roller bearings, and in particular relates to a transmission roller bearing hydraulic installation device and a use method thereof. Background Art
[0002] The bearing press is a widely used motor bearing installation mechanism. Traditional bearing presses mainly use a fixed-axis bearing installation mechanism to press the rotor and bearing. First, the rotating shaft is fixed on the fixture, and then the motor output shaft is clamped by the clamping mechanism. Finally, the bearing is forced onto the rotating shaft through the action of hydraulic pressure, thereby fixing the output shaft and the bearing.
[0003] However, the above device method has the following problems:
[0004] 1. The existing bearing press machine generally requires manual work to fix the bearing and the output roller on the bearing press machine and then start the bearing press machine to complete the connection and fixation between the bearing and the output shaft. However, manually fixing the bearing and the output roller on the bearing press machine is time-consuming and laborious, thereby reducing the press efficiency of the device, and is not suitable for assembly line press operation between the bearing and the output roller;
[0005] 2. Manually fixing the bearing and the output roller on the bearing press may cause an error between the bearing and the output roller, which may cause damage to the bearing and the output roller when the bearing press is pressing the bearing. Summary of the invention
[0006] The present invention provides a transmission roller bearing hydraulic installation device and a method for using the same, aiming to solve the problem mentioned in the above background technology that the existing bearing press generally requires manual work to fix the bearing and the output roller on the bearing press before starting the bearing press to complete the connection and fixation between the bearing and the output shaft, but manually fixing the bearing and the output roller on the bearing press is time-consuming and labor-intensive, thereby reducing the pressing efficiency of the device, and is not suitable for assembly line pressing operations between the bearing and the output roller, and manually fixing the bearing and the output roller on the bearing press may cause errors between the bearing and the output roller, thereby causing the bearing and the output roller to be damaged when the bearing press is pressing the bearing.
[0007] The present invention is implemented as follows: a transmission roller bearing hydraulic installation device and a method for using the same, comprising a base, a fixed cylinder fixedly connected to the bottom of the base, a rotating ring rotatably connected to the outer periphery of the fixed cylinder, a fixed plate fixedly connected to the side wall of the fixed cylinder, a first stepper motor fixedly connected to the bottom of the fixed plate, a driving gear fixedly connected to the output shaft of the first stepper motor, a driven gear ring fixedly connected to the bottom of the rotating ring, and the bottom of the driven gear ring meshingly connected to the driving gear;
[0008] The surface of the rotating ring is provided with a mounting mechanism, the mounting mechanism is used to mount the transmission roller and the bearing, the number of the mounting mechanisms is set to be multiple, and the multiple mounting mechanisms are evenly distributed;
[0009] A pressing mechanism is provided above the rotating ring, and the pressing mechanism is used to press and fix the bearing on the surface of the transmission roller;
[0010] By starting the first stepper motor, the driving gear can be driven to rotate, and at the same time, the driving gear can drive the rotating ring to rotate around the fixed cylinder through the driven gear ring.
[0011] Preferably, the mounting mechanism comprises a first mounting structure and a second mounting structure, the first mounting structure is used to clamp and fix the transmission roller, and the second mounting structure is used to place and limit the bearing.
[0012] Preferably, the first mounting structure comprises a first through hole, a first mounting plate and a fixing member, the first through hole is arranged through the rotating ring, a second through hole is opened on the surface of the first mounting plate, and the second through hole matches the first through hole;
[0013] The bottom of the first mounting plate is fixedly connected to the rotating ring, the first mounting plate is provided with a first mounting frame on the top, two clamping blocks are provided on the inner side of the first mounting frame, the surfaces of the two clamping blocks are provided with clamping grooves, two bidirectional threaded rods are provided between the two clamping blocks, the two clamping blocks are respectively threadedly connected to the thread grooves at both ends of the two bidirectional threaded rods, the thread grooves on the surfaces of the two bidirectional threaded rods rotate in opposite directions, one end of the two bidirectional threaded rods are rotatably connected to the inner wall of the first mounting frame, and the other ends of the two bidirectional threaded rods are fixedly connected with a linkage gear;
[0014] The fixing member is set to be L-shaped, the side wall of the fixing member is fixedly connected to the first installation frame, the side wall of the fixing member is fixedly connected to the second stepping motor, the output shaft of the second stepping motor is fixedly connected to the driving gear, and the two sides of the driving gear are respectively meshed and connected with two linkage gears;
[0015] By starting the second stepper motor, the driving gear can be driven to rotate, and at the same time, the driving gear will drive the two bidirectional threaded rods to rotate through the two linkage gears respectively, and the two bidirectional threaded rods rotate in opposite directions. However, because the thread grooves on the surfaces of the two bidirectional threaded rods rotate in opposite directions, the two clamping blocks can be driven to move between the two bidirectional threaded rods along the axial direction of the two bidirectional threaded rods through the rotation of the two bidirectional threaded rods. By controlling the rotation direction of the output shaft of the second stepper motor, the two clamping blocks can be driven to move toward or away from each other, so that the conveying roller arranged between the two clamping grooves can be clamped or loosened through the clamping grooves on the surfaces of the two clamping blocks.
[0016] In the above process, the moving distances of the two clamping blocks are the same, so the driving roller can be fixed at the center position of the first installation frame through the clamping grooves on the surfaces of the two clamping blocks.
[0017] Preferably, the second mounting structure comprises a first movable ring, the first movable ring is arranged above the first mounting plate, a plurality of fixed rods are arranged through the surface of the first movable ring, the tops of the plurality of fixed rods are fixedly connected to the limiting blocks, the bottoms of the plurality of fixed rods are fixedly connected to the first mounting plate, the outer circumferences of the plurality of fixed rods are sleeved with first return springs, the bottoms of the plurality of first return springs are abutted against the first mounting plate, and the tops of the plurality of first return springs are abutted against the first movable ring;
[0018] A second moving ring is disposed on the top of the first moving ring, a plurality of fixed frames are disposed on the outer periphery of the second moving ring, and the bottoms of the plurality of fixed frames are fixedly connected to the first moving ring;
[0019] The fixing frame is provided with a connecting piece on the inner side of the fixing frame, and two connecting rods are fixedly connected to the bottom of the connecting piece, and the two connecting rods are both set to be U-shaped, and the middle parts of the two connecting rods pass through the fixing frame, and the two connecting rods are slidably connected to the fixing frame, and one end of the two connecting rods away from the connecting piece is fixedly connected to the bottom of the second movable ring, and the outer circumference of the two connecting rods is sleeved with a second return spring, and the tops of the two second return springs are both against the connecting piece, and the bottoms of the two second return springs are both against the fixing frame, and the two sides of the inner wall of the fixing frame are fixedly connected to the limiting members, and the two limiting members are matched with the connecting piece, and a second mounting frame is provided on one side of the fixing frame, and the middle part of the second mounting frame is rotatably connected to a rotating rod, and the middle part of the rotating rod is fixedly connected to a positioning rod, and the positioning rod is set to be L-shaped, and a positioning groove is provided at the end of the positioning rod, and both ends of the rotating rod are fixedly connected to a driven gear, and the side wall of the fixing frame is fixedly connected to two active racks, and the two active racks are respectively meshed with the two driven gears;
[0020] The elastic force of the second return spring is much smaller than the elastic force of the first return spring;
[0021] By squeezing the second moving ring downward and moving the second moving ring downward, the multiple second installation frames connected thereto can be driven to move downward at the same time. At this time, the driven gears at both ends of the rotating rod connected to the second installation frame move downward relative to the two active racks connected to the fixed frame. At the same time, the two active racks drive the two driven gears and the rotating rod to rotate. At the same time, the rotating rod drives the positioning rod fixedly connected thereto to deflect downward to a vertical state with the rotating rod as the axis.
[0022] When the second movable ring moves downward, the connecting member will be driven to move downward in the fixed frame through the connecting rod. At this time, the connecting member will squeeze and compress the second return spring until the connecting member is against the limit members fixedly connected to the inner wall of the fixed frame on both sides. At this time, when the second movable ring is continuously squeezed downward and the second movable ring is continuously driven to move downward, the second movable ring will squeeze the limit member through the connecting rod and the connecting member and drive the first movable ring to move downward through the fixed frame. At the same time, the first movable ring will squeeze and compress the first return spring. At this time, because the driven gear and the active rack no longer move relative to each other, the positioning rod in the vertical state will no longer continue to deflect.
[0023] When the second movable ring is no longer under pressure, the first movable ring and the second movable ring can be respectively driven to reset through the rebound of the first reset spring and the second reset spring, and the positioning rod can also be reset at the same time.
[0024] Preferably, the press-fitting mechanism comprises a stabilizing rod, the number of the stabilizing rods is set to two, the bottoms of the two stabilizing rods are fixedly connected to the base, a second mounting plate is fixedly connected between the two stabilizing rods, a hydraulic push rod is fixedly connected to the middle of the second mounting plate, a movable plate is fixedly connected to the output end of the hydraulic push rod, both sides of the movable plate are respectively slidably connected to the two stabilizing rods, a fixing structure is provided at the bottom of the movable plate, and the fixing structure is used to take and fix the bearing on the surface of the second mounting structure;
[0025] The movable plate can be driven to move downward or upward by activating the hydraulic push rod.
[0026] Preferably, the fixed structure comprises a third mounting plate, the top of the third mounting plate is fixedly connected to the movable plate by bolts, the bottom of the third mounting plate is fixedly connected to a mounting column by bolts, a first mounting groove is provided at the bottom of the mounting column, a second mounting groove is provided at the top of the first mounting groove, a plurality of receiving grooves are provided at the outer periphery of the first mounting groove, a plurality of the receiving grooves are provided inside each of the plurality of receiving grooves, a retaining ring is fixedly connected to the outer periphery of the mounting column, and the retaining ring matches the second movable ring;
[0027] A third mounting groove is provided on the top of the mounting column, a connecting plate is fixedly connected to the inner wall of the third mounting groove, a third stepping motor is fixedly connected to the top of the connecting plate, a rotating disk is fixedly connected to the output shaft of the third stepping motor, a plurality of guide grooves are provided on the surface of the rotating disk, and the plurality of guide grooves are all arc-shaped;
[0028] An extension rod is provided between the third mounting slot and the plurality of storage slots, the plurality of extension rods are all set to be U-shaped, one end of the plurality of extension rods passes through the third mounting slot, the other ends of the plurality of extension rods respectively pass through the plurality of extension rods, one end of the plurality of extension rods is slidably connected to the third mounting slot, the other ends of the plurality of extension rods are respectively fixedly connected to the plurality of fixing blocks, the tops of the other ends of the plurality of extension rods are fixedly connected to guide shafts, the plurality of guide shafts are respectively arranged inside the plurality of guide slots, and the plurality of guide shafts are movably connected to the plurality of guide slots;
[0029] When the movable plate moves downward, it can drive the mounting column to move downward synchronously until the first mounting groove at the bottom of the mounting column is sleeved on the outer periphery of the bearing between the multiple positioning rods. At this time, by starting the third stepper motor, the multiple guide grooves of the rotating disk can be driven to rotate forward. At the same time, the multiple guide grooves will respectively squeeze the multiple guide shafts, and drive the multiple extension rods to move synchronously through the multiple guide shafts. At the same time, the ends of the multiple extension rods will respectively drive the multiple clamping blocks to move synchronously toward the bearing and clamp and fix the bearing. After that, the movable plate continues to move downward and can drive the bearing to move downward synchronously through the mounting column, so that the bearing can be squeezed through the mounting column and the bearing can be sleeved and fixed on the outer periphery of the transmission roller. At the same time, the top end of the transmission roller will be inserted into the second mounting groove, thereby completing the installation and fixation between the bearing and the transmission roller.
[0030] Preferably, a conveying structure is provided on the top of the base, and the conveying structure includes an installation bin, the installation bin is arranged above the base, a support plate is fixedly connected between the installation bin and the base, a through groove is provided at the bottom of the installation bin, a feed groove is provided on one side of the top of the installation bin, and a discharge groove is provided on the other side of the top of the installation bin;
[0031] A fourth stepper motor is fixedly connected to the bottom of the installation bin, and a rotating member is fixedly connected to the output shaft of the fourth stepper motor. A plurality of conveying grooves are arranged on the surface of the rotating member, and the plurality of conveying grooves are distributed around the center of the rotating member. The through groove, the feed groove and the discharge groove are matched with the conveying grooves.
[0032] The side wall of the mounting bin is fixedly connected with a fourth mounting plate, the top of the third mounting plate is fixedly connected with a fifth stepper motor, the output shaft of the fifth stepper motor is fixedly connected with a driving threaded rod, the outer periphery of the driving threaded rod is threadedly connected with a lifting member, both sides of the lifting member are penetrated by limit rods, the two limit rods are slidably connected with the lifting member, the tops of the two limit rods are fixedly connected with the third mounting plate, the bottoms of the two limit rods are fixedly connected with the base, the top of the lifting member is fixedly connected with a push rod, and the push rod matches the through slot;
[0033] By starting the fourth stepper motor, the rotating member can be driven to rotate, so that the top end opening of the conveying slot inside the rotating member is aligned with the feed slot and the discharge slot in turn, and the bottom opening of the conveying slot is aligned with the through slot in turn and stops;
[0034] During this process, the transmission roller can be placed in multiple conveying troughs in turn through the feed trough through the external conveying equipment, and when the top of the conveying trough is aligned with the discharge trough and the bottom is aligned with the through trough, the fifth stepper motor can be started to drive the threaded rod to rotate forward, and drive the lifting piece threadedly connected to it to drive the push rod to push the transmission roller in the conveying trough out of the conveying trough, and make the top wall of the transmission roller pass through the discharge trough, the first through hole on the surface of the rotating ring and the second mounting hole on the surface of the first mounting plate in turn into the middle of the first mounting structure. After the transmission roller is clamped and fixed by the first mounting structure, the fifth stepper motor is started to drive the threaded rod to rotate in the opposite direction, so as to reset the push rod. Then the rotating conveying trough continues to convey the transmission roller to the top of the push rod, and the rotating ring rotates and drives the next mounting mechanism on its surface to align with the discharge trough. The above steps are repeated to convey the transmission roller to multiple mounting mechanisms in turn.
[0035] The present invention provides a method for using a transmission roller bearing hydraulic installation device, comprising the following steps:
[0036] S. Workpiece installation: convey the conveyor roller into the conveying structure through an external conveying device, then convey the conveyor roller to the first installation structure through the conveying structure, and convey the bearing to the second installation structure through an external conveying device.
[0037] S. Workpiece conveying, by driving the rotating ring to rotate and drive multiple installation mechanisms to rotate, and convey the multiple installation mechanisms to the bottom of the pressing mechanism in turn.
[0038] S. Workpiece installation: The bearing on the second installation structure is taken and fixed by the fixing structure at the bottom of the press-fitting mechanism, and the bearing is press-fitted and fixed on the outer periphery of the conveying roller by the press-fitting mechanism.
[0039] S. Workpiece unloading, by driving the rotating ring to rotate and drive multiple installation mechanisms to rotate, and take out the conveying roller installed with the bearing.
[0040] Compared with the prior art, the beneficial effects of the present invention are as follows: a transmission roller bearing hydraulic installation device and a method of using the same of the present invention:
[0041] 1. By placing the transmission roller and bearing on the installation mechanism in turn through external equipment and driving the rotating ring to rotate, multiple installation mechanisms can be driven to rotate synchronously on the surface of the rotating ring and transported to the bottom of the pressing mechanism in turn, and in conjunction with the installation mechanism, the bearings can be pressed and fixed on the outer periphery of the transmission roller in turn. In this way, the transmission roller and bearing can be fixed on the pressing equipment without manual operation, thereby improving the pressing efficiency of the device, and the device is also compatible with the processing and production method of the assembly line.
[0042] 2. The bearing can be limited by the second mounting structure, and the bearing can be fixed and taken by cooperating with the bottom fixing structure of the press-fitting mechanism. The first mounting groove can complete the positioning of the bearing, and the two clamping blocks in the second mounting structure can fix the transmission roller in the center position of the first mounting frame through the clamping grooves on the surfaces of the two clamping blocks, so that the positioning of the bearing and the transmission roller can be more precise. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0044] Figure 2 This is a schematic diagram of the position of the first stepper motor of the present invention;
[0045] Figure 3 It is a schematic diagram of the installation mechanism of the present invention;
[0046] Figure 4 It is a partial schematic diagram of the first installation structure of the present invention;
[0047] Figure 5 It is a partial cross-sectional view of the first installation structure of the present invention;
[0048] Figure 6 It is a partial schematic diagram of the second installation structure of the present invention;
[0049] Figure 7 It is a schematic diagram of the position of the connecting piece of the present invention;
[0050] Figure 8 It is a partial schematic diagram of the press-fit structure of the present invention;
[0051] Fig. 9 It is a schematic diagram of the position of the guide shaft of the present invention;
[0052] Fig.10 It is a cross-sectional view of the fixing structure of the present invention;
[0053] Fig.11 It is a cross-sectional view of the conveying structure of the present invention;
[0054] Fig.12 For the present invention Figure 6 A-section structure enlarged view.
[0055] In the figure:
[0056] 1. Base; 11. Fixed cylinder; 12. Rotating ring; 13. Fixed plate; 14. First stepper motor; 15. Driving gear; 16. Driven gear ring;
[0057] 2. Installation mechanism;
[0058] 21. first mounting structure; 211. first through hole; 212. first mounting plate; 213. fixing member; 214. second through hole; 215. first mounting frame; 216. clamping block; 217. clamping groove; 218. bidirectional threaded rod; 219. linkage gear; 2110. second stepping motor; 2111. driving gear;
[0059] 22, second mounting structure; 221, first moving ring; 222, fixing rod; 223, limiting block; 224, first return spring; 225, second moving ring; 226, fixing frame; 227, connecting member; 228, connecting rod; 229, second return spring; 2210, limiting member; 2211, second mounting frame; 2212, rotating rod; 2213, positioning rod; 2214, positioning groove; 2215, driven gear; 2216, active rack;
[0060] 3. Press-fitting mechanism; 31. Stabilizing rod; 32. Second mounting plate; 33. Hydraulic push rod; 34. Moving plate; 35. Fixed structure;
[0061] 351, third mounting plate; 352, mounting column; 353, first mounting slot; 354, second mounting slot; 355, storage slot; 356, fixing block; 357, retaining ring; 358, third mounting slot; 359, connecting plate; 3510, third stepping motor; 3511, rotating disk; 3512, guide slot; 3513, extension rod; 3514, guide shaft;
[0062] 4. Conveying structure; 41. Mounting bin; 42. Support plate; 43. Through slot; 44. Feed slot; 45. Discharge slot; 46. Fourth stepper motor; 47. Rotating member; 48. Fourth mounting plate; 49. Fifth stepper motor; 410. Driving threaded rod; 411. Lifting member; 412. Limiting rod; 413. Push rod; 414. Conveying slot. DETAILED DESCRIPTION
[0063] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0064] The components of the embodiments of the present invention generally described and shown in the drawings herein may be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.
[0065] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present invention.
[0066] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0067] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0068] See also Figure 1-12 The present invention provides a technical solution: a transmission roller bearing hydraulic installation device and a method for using the same, comprising a base 1, a fixed cylinder 11 is fixedly connected to the bottom of the base 1, a rotating ring 12 is rotatably connected to the outer periphery of the fixed cylinder 11, a fixed plate 13 is fixedly connected to the side wall of the fixed cylinder 11, a first stepper motor 14 is fixedly connected to the bottom of the fixed plate 13, a driving gear 15 is fixedly connected to the output shaft of the first stepper motor 14, a driven gear ring 16 is fixedly connected to the bottom of the rotating ring 12, and the bottom of the driven gear ring 16 is meshed with the driving gear 15;
[0069] The surface of the rotating ring 12 is provided with a mounting mechanism 2, which is used to mount the transmission roller and the bearing. The number of the mounting mechanisms 2 is set to be multiple, and the multiple mounting mechanisms 2 are evenly distributed;
[0070] A press-fitting mechanism 3 is provided above the rotating ring 12 , and the press-fitting mechanism 3 is used to press and fix the bearing on the surface of the transmission roller.
[0071] Furthermore, the mounting mechanism 2 includes a first mounting structure 21 and a second mounting structure 22. The first mounting structure 21 is used to clamp and fix the transmission roller, and the second mounting structure 22 is used to place and limit the bearing.
[0072] Furthermore, the first mounting structure 21 includes a first through hole 211, a first mounting plate 212 and a fixing member 213. The first through hole 211 is disposed through the rotating ring 12. A second through hole 214 is formed on the surface of the first mounting plate 212. The second through hole 214 matches the first through hole 211.
[0073] The bottom of the first mounting plate 212 is fixedly connected to the rotating ring 12. The first mounting plate 212 is provided with a first mounting frame 215 on the top. Two clamping blocks 216 are provided inside the first mounting frame 215. The surfaces of the two clamping blocks 216 are provided with clamping grooves 217. Two bidirectional threaded rods 218 are provided between the two clamping blocks 216. The two clamping blocks 216 are respectively threadedly connected to the thread grooves at both ends of the two bidirectional threaded rods 218. The thread grooves on the surfaces of the two bidirectional threaded rods 218 rotate in opposite directions. One end of the two bidirectional threaded rods 218 is rotatably connected to the inner wall of the first mounting frame 215, and the other ends of the two bidirectional threaded rods 218 are fixedly connected to a linkage gear 219.
[0074] The fixing member 213 is set to be L-shaped, and the side wall of the fixing member 213 is fixedly connected to the first installation frame 215. The side wall of the fixing member 213 is fixedly connected to the second stepper motor 2110. The output shaft of the second stepper motor 2110 is fixedly connected to the driving gear 2111, and the two sides of the driving gear 2111 are respectively meshed and connected with two linkage gears 219.
[0075] Further, the second mounting structure 22 includes a first moving ring 221, which is arranged above the first mounting plate 212, and a plurality of fixing rods 222 are arranged on the surface of the first moving ring 221, and the tops of the plurality of fixing rods 222 are fixedly connected to the limiting blocks 223, and the bottoms of the plurality of fixing rods 222 are fixedly connected to the first mounting plate 212, and the outer circumferences of the plurality of fixing rods 222 are sleeved with first return springs 224, and the bottoms of the plurality of first return springs 224 are against the first mounting plate 212, and the tops of the plurality of first return springs 224 are against the first moving ring 221;
[0076] A second moving ring 225 is disposed on the top of the first moving ring 221, and a plurality of fixed frames 226 are disposed on the outer periphery of the second moving ring 225, and the bottoms of the plurality of fixed frames 226 are all fixedly connected to the first moving ring 221;
[0077] A connecting piece 227 is provided on the inner side of the fixed frame 226, and two connecting rods 228 are fixedly connected to the bottom of the connecting piece 227. The two connecting rods 228 are both set to be U-shaped, and the middle parts of the two connecting rods 228 are both set through the fixed frame 226. The two connecting rods 228 are slidably connected to the fixed frame 226, and the ends of the two connecting rods 228 away from the connecting piece 227 are fixedly connected to the bottom of the second movable ring 225. The outer periphery of the two connecting rods 228 is sleeved with a second return spring 229, and the tops of the two second return springs 229 are against the connecting piece 227, and the bottoms of the two second return springs 229 are against the fixed frame 226. Both sides of the wall are fixedly connected with limit members 2210, and the two limit members 2210 are matched with the connecting member 227. A second installation frame 2211 is provided on one side of the fixed frame 226. A rotating rod 2212 is rotatably connected in the middle of the second installation frame 2211. A positioning rod 2213 is fixedly connected in the middle of the rotating rod 2212. The positioning rod 2213 is set in an L shape, and a positioning groove 2214 is opened at the end of the positioning rod 2213. Both ends of the rotating rod 2212 are fixedly connected with a driven gear 2215. Two active racks 2216 are fixedly connected to the side wall of the fixed frame 226, and the two active racks 2216 are respectively meshed and connected with the two driven gears 2215;
[0078] The elastic force of the second return spring 229 is much smaller than the elastic force of the first return spring 224 .
[0079] Furthermore, the pressing mechanism 3 includes a stabilizing rod 31, the number of which is set to two, the bottoms of the two stabilizing rods 31 are fixedly connected to the base 1, a second mounting plate 32 is fixedly connected between the two stabilizing rods 31, a hydraulic push rod 33 is fixedly connected to the middle of the second mounting plate 32, and a movable plate 34 is fixedly connected to the output end of the hydraulic push rod 33. The two sides of the movable plate 34 are respectively slidably connected to the two stabilizing rods 31, and a fixing structure 35 is provided at the bottom of the movable plate 34, which is used to take and fix the bearing on the surface of the second mounting structure 22.
[0080] Further, the fixed structure 35 includes a third mounting plate 351, the top of the third mounting plate 351 is fixedly connected to the movable plate 34 by bolts, the bottom of the third mounting plate 351 is fixedly connected to a mounting column 352 by bolts, the bottom of the mounting column 352 is provided with a first mounting groove 353, the top of the first mounting groove 353 is connected to the second mounting groove 354, the outer periphery of the first mounting groove 353 is connected to a plurality of receiving grooves 355, the plurality of receiving grooves 355 are each provided with a fixing block 356, the outer periphery of the mounting column 352 is fixedly connected to a butt ring 357, and the butt ring 357 matches the second movable ring 225;
[0081] A third mounting groove 358 is formed on the top of the mounting column 352, a connecting plate 359 is fixedly connected to the inner wall of the third mounting groove 358, a third stepping motor 3510 is fixedly connected to the top of the connecting plate 359, a rotating disk 3511 is fixedly connected to the output shaft of the third stepping motor 3510, a plurality of guide grooves 3512 are formed on the surface of the rotating disk 3511, and the plurality of guide grooves 3512 are all arc-shaped;
[0082] Extension rods 3513 are provided between the third mounting groove 358 and the multiple storage grooves 355, and the multiple extension rods 3513 are all set to be U-shaped. One ends of the multiple extension rods 3513 are all arranged through the third mounting groove 358, and the other ends of the multiple extension rods 3513 are respectively arranged through the multiple extension rods 3513. One ends of the multiple extension rods 3513 are all slidably connected to the third mounting groove 358, and the other ends of the multiple extension rods 3513 are respectively fixedly connected to the multiple fixed blocks 356. The tops of the other ends of the multiple extension rods 3513 are fixedly connected with guide shafts 3514, and the multiple guide shafts 3514 are respectively arranged inside the multiple guide grooves 3512, and the multiple guide shafts 3514 are movably connected to the multiple guide grooves 3512.
[0083] Further, a conveying structure 4 is provided on the top of the base 1, and the conveying structure 4 includes an installation bin 41, which is arranged above the base 1, and a support plate 42 is fixedly connected between the installation bin 41 and the base 1, a through groove 43 is provided at the bottom of the installation bin 41, a feeding groove 44 is provided on one side of the top of the installation bin 41, and a discharging groove 45 is provided on the other side of the top of the installation bin 41;
[0084] A fourth stepper motor 46 is fixedly connected to the bottom of the installation bin 41, and a rotating member 47 is fixedly connected to the output shaft of the fourth stepper motor 46. A plurality of conveying grooves 414 are arranged on the surface of the rotating member 47, and the plurality of conveying grooves 414 are distributed around the center of the rotating member 47. The through groove 43, the feed groove 44 and the discharge groove 45 are matched with the conveying groove 414.
[0085] A fourth mounting plate 48 is fixedly connected to the side wall of the mounting bin 41, a fifth stepper motor 49 is fixedly connected to the top of the third mounting plate 351, a driving threaded rod 410 is fixedly connected to the output shaft of the fifth stepper motor 49, a lifting member 411 is threadedly connected to the outer periphery of the driving threaded rod 410, limiting rods 412 are penetrated on both sides of the lifting member 411, two limiting rods 412 are slidingly connected to the lifting member 411, the tops of the two limiting rods 412 are fixedly connected to the third mounting plate 351, the bottoms of the two limiting rods 412 are fixedly connected to the base 1, a top of the lifting member 411 is fixedly connected to a push rod 413, and the push rod 413 matches the through slot 43.
[0086] The present invention provides a method for using a transmission roller bearing hydraulic installation device, comprising the following steps:
[0087] S1. Workpiece installation: conveying the conveying roller to the conveying structure 4 through an external conveying device, and then conveying the conveying roller to the first installation structure 21 through the conveying structure 4, and conveying the bearing to the second installation structure 22 through an external conveying device.
[0088] S2. Workpiece conveying: driving the rotating ring 12 to rotate and drive the multiple installation mechanisms 2 to rotate, and conveying the multiple installation mechanisms 2 to the bottom of the pressing mechanism 3 in sequence.
[0089] S3. Workpiece installation: The bearing on the second installation structure 22 is taken and fixed by the fixing structure 35 at the bottom of the press-fitting mechanism 3, and the bearing is press-fitted and fixed to the outer periphery of the conveying roller by the press-fitting mechanism 3.
[0090] S4. The workpiece is unloaded by driving the rotating ring 12 to rotate and drive the multiple installation mechanisms 2 to rotate, and the conveying roller with the bearing installed is taken out.
[0091] The working principle and use process of the present invention:
[0092] By starting the first stepper motor 14, the driving gear 15 can be driven to rotate. At the same time, the driving gear 15 can drive the rotating ring 12 to rotate around the fixed cylinder 11 through the driven gear ring 16. During this process, the active rotating ring 12 will drive the multiple mounting mechanisms 2 on its surface to rotate synchronously, so that the multiple mounting mechanisms 2 correspond to the external conveying equipment in turn. When the mounting mechanisms 2 correspond to the external conveying equipment, the bearings can be transported to the top of the second mounting structure 22 through the external conveying equipment and positioned between the multiple positioning rods 2213.
[0093] By starting the fourth stepper motor 46, the rotating member 47 can be driven to rotate, so that the top end opening of the conveying groove 414 inside the rotating member 47 is aligned with the feed groove 44 and the discharge groove 45 in sequence, and the bottom opening of the conveying groove 414 is aligned with the through groove 43 in sequence and stops;
[0094] In this process, the transmission rollers can be placed in the multiple conveying grooves 414 in sequence through the feed groove 44 by the external conveying equipment, and when the top of the conveying groove 414 is aligned with the discharge groove 45 and the bottom is aligned with the through groove 43, the fifth stepping motor 49 can be started to drive the threaded rod to rotate forward, and drive the lifting member 411 threadedly connected thereto to drive the ejector rod 413 to eject the transmission rollers in the conveying groove 414 in the conveying groove 414, and make the top wall of the transmission roller pass through the discharge groove 45, the first through hole 211 on the surface of the rotating ring 12 and the second mounting hole on the surface of the first mounting plate 212 in sequence to enter the middle of the first mounting structure;
[0095] At this time, the second stepper motor 2110 can be started to drive the driving gear 2111 to rotate, and the driving gear 2111 will drive the two bidirectional threaded rods 218 to rotate through the two linkage gears 219 respectively, and the two bidirectional threaded rods 218 rotate in opposite directions. However, because the thread grooves on the surfaces of the two bidirectional threaded rods 218 rotate in opposite directions, the two clamping blocks 216 can be driven to move between the two bidirectional threaded rods 218 along the axial direction of the two bidirectional threaded rods 218 through the rotation of the two bidirectional threaded rods 218. By controlling the rotation direction of the output shaft of the second stepper motor 2110, the two clamping blocks 216 can be driven to move toward or away from each other, so that the conveying roller arranged between the two clamping grooves 217 can be clamped or loosened through the clamping grooves 217 on the surfaces of the two clamping blocks 216. At this time, the two clamping blocks 216 are controlled to approach and fix the transmission roller inserted between the two clamping blocks 216, and then the fifth stepper motor 49 is started to drive the threaded rods to rotate in the opposite direction, so that the push rod 413 is reset.
[0096] Through the above steps, the transmission roller can be transported into the first mounting structure 21 in the mounting mechanism 2 and fixed, and the bearing can be placed and positioned on the top of the second mounting structure 22. After that, the rotating ring 12 can drive the mounting mechanism 2 equipped with the transmission roller and the bearing to move to the bottom of the pressing mechanism 3. At this time, the hydraulic push rod 33 can be started to drive the movable plate 34 to move downward. When the movable plate 34 moves downward, the mounting column 352 can be driven to move downward synchronously until the first mounting groove 353 at the bottom of the mounting column 352 is sleeved on the outer periphery of the bearing between the multiple positioning rods 2213. At this time, the third stepping motor 3510 can be started to drive the rotating disk 3511 and the multiple guide grooves 3512 to rotate forwardly. At the same time, the multiple guide grooves 3512 will squeeze the multiple guide shafts 3514 respectively, and drive the multiple extension rods 3513 to move synchronously through the multiple guide shafts 3514. At the same time, the ends of the multiple extension rods 3513 will drive the multiple clamping blocks 216 to move synchronously toward the bearing and clamp and fix the bearing.
[0097] After that, the movable plate 34 continues to move downward and can drive the bearing to move downward synchronously through the mounting column 352. At the same time, the retaining ring 357 on the outer periphery of the mounting column 352 will squeeze the second movable ring 225. By squeezing the second movable ring 225 downward and moving the second movable ring 225 downward, the multiple second mounting frames 2211 connected thereto can be driven to move downward at the same time. At this time, the driven gears 2215 at both ends of the rotating rod 2212 connected to the second mounting frame 2211 move downward relative to the two active racks 2216 connected to the fixed frame 226. At the same time, the two active racks 2216 will drive the two driven gears 2215 and the rotating rod 2212 to rotate. At the same time, the rotating rod 2212 will drive the positioning rod 2213 fixedly connected thereto to deflect downward to a vertical state with the rotating rod 2212 as the axis.
[0098] When the second movable ring 225 moves downward, the connecting member 227 will be driven to move downward in the fixed frame 226 through the connecting rod 228. At this time, the connecting member 227 will squeeze and compress the second return spring 229 until the connecting member 227 is against the limit members 2210 fixedly connected to the inner walls of the fixed frame 226. At this time, when the second movable ring 225 is continuously squeezed downward and continues to be driven to move downward, the second movable ring 225 will squeeze the limit members 2210 through the connecting rod 228 and the connecting member 227 and drive the first movable ring 221 to move downward through the fixed frame 226. At the same time, the first movable ring 221 will squeeze and compress the first return spring 224. At this time, because the driven gear 2215 and the active rack 2216 no longer move relative to each other, the positioning rod 2213 in the vertical state will no longer continue to deflect.
[0099] In this process, the bearing is squeezed by the mounting column 352 and the bearing sleeve is fixed on the outer periphery of the transmission roller. At the same time, the top end of the transmission roller is inserted into the second mounting groove 354, thereby completing the installation and fixation between the bearing and the transmission roller.
[0100] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A transmission roller bearing hydraulic mounting device, comprising a base (1), characterized in that: The bottom of the base (1) is fixedly connected to a fixed cylinder (11), the outer periphery of the fixed cylinder (11) is rotatably connected to a rotating ring (12), the side wall of the fixed cylinder (11) is fixedly connected to a fixed plate (13), the bottom of the fixed plate (13) is fixedly connected to a first stepper motor (14), the output shaft of the first stepper motor (14) is fixedly connected to a driving gear (15), the bottom of the rotating ring (12) is fixedly connected to a driven gear ring (16), and the bottom of the driven gear ring (16) is meshed with the driving gear (15); The surface of the rotating ring (12) is provided with a mounting mechanism (2), the mounting mechanism (2) is used to mount the transmission roller and the bearing, the number of the mounting mechanisms (2) is set to be multiple, and the multiple mounting mechanisms (2) are evenly distributed; A pressing mechanism (3) is provided above the rotating ring (12), and the pressing mechanism (3) is used to press and fix the bearing on the surface of the transmission roller.
2. A transmission roller bearing hydraulic installation device as claimed in claim 1, characterized in that: The mounting mechanism (2) comprises a first mounting structure (21) and a second mounting structure (22); the first mounting structure (21) is used to clamp and fix the transmission roller, and the second mounting structure (22) is used to place and limit the bearing.
3. A transmission roller bearing hydraulic installation device as claimed in claim 2, characterized in that: The first mounting structure (21) comprises a first through hole (211), a first mounting plate (212) and a fixing member (213); the first through hole (211) is arranged through the rotating ring (12); a second through hole (214) is opened on the surface of the first mounting plate (212); the second through hole (214) matches the first through hole (211); The bottom of the first mounting plate (212) is fixedly connected to the rotating ring (12); the top of the first mounting plate (212) is provided with a first mounting frame (215); two clamping blocks (216) are provided inside the first mounting frame (215); surfaces of the two clamping blocks (216) are provided with clamping grooves (217); two bidirectional threaded rods (218) are provided between the two clamping blocks (216); the two clamping blocks (216) are respectively threadedly connected to the thread grooves at both ends of the two bidirectional threaded rods (218); the thread grooves on the surfaces of the two bidirectional threaded rods (218) rotate in opposite directions; one end of the two bidirectional threaded rods (218) are both rotatably connected to the inner wall of the first mounting frame (215); and the other ends of the two bidirectional threaded rods (218) are fixedly connected to a linkage gear (219); The fixing member (213) is configured to be L-shaped, and a side wall of the fixing member (213) is fixedly connected to the first installation frame (215). A second stepping motor (2110) is fixedly connected to the side wall of the fixing member (213), and an output shaft of the second stepping motor (2110) is fixedly connected to a driving gear (2111), and two sides of the driving gear (2111) are respectively meshed and connected to two linkage gears (219).
4. A transmission roller bearing hydraulic installation device as claimed in claim 3, characterized in that: The second mounting structure (22) comprises a first movable ring (221), the first movable ring (221) being arranged above the first mounting plate (212), a plurality of fixed rods (222) being arranged through the surface of the first movable ring (221), the tops of the plurality of fixed rods (222) being fixedly connected to the limiting blocks (223), the bottoms of the plurality of fixed rods (222) being fixedly connected to the first mounting plate (212), the outer circumferences of the plurality of fixed rods (222) being sleeved with first return springs (224), the bottoms of the plurality of first return springs (224) being abutted against the first mounting plate (212), and the tops of the plurality of first return springs (224) being abutted against the first movable ring (221); A second moving ring (225) is provided on the top of the first moving ring (221); a plurality of fixed frames (226) are provided on the outer periphery of the second moving ring (225); and the bottoms of the plurality of fixed frames (226) are fixedly connected to the first moving ring (221); A connecting piece (227) is provided on the inner side of the fixed frame (226), and two connecting rods (228) are fixedly connected to the bottom of the connecting piece (227), and the two connecting rods (228) are both set to be U-shaped, and the middle parts of the two connecting rods (228) are both set to pass through the fixed frame (226), and the two connecting rods (228) are both slidably connected to the fixed frame (226), and the ends of the two connecting rods (228) away from the connecting piece (227) are both fixedly connected to the bottom of the second movable ring (225), and the outer peripheries of the two connecting rods (228) are both sleeved with second return springs (229), and the tops of the two second return springs (229) are both against the connecting piece (227), and the bottoms of the two second return springs (229) are both against the fixed frame (226), and the fixed frame (226) ) both sides of the inner wall are fixedly connected with limiting members (2210), and the two limiting members (2210) are matched with the connecting member (227); a second installation frame (2211) is provided on one side of the fixed frame (226); a rotating rod (2212) is rotatably connected in the middle of the second installation frame (2211); a positioning rod (2213) is fixedly connected in the middle of the rotating rod (2212); the positioning rod (2213) is L-shaped; a positioning groove (2214) is provided at the end of the positioning rod (2213); both ends of the rotating rod (2212) are fixedly connected with a driven gear (2215); two active racks (2216) are fixedly connected to the side wall of the fixed frame (226); the two active racks (2216) are respectively meshed and connected with the two driven gears (2215); The elastic force of the second return spring (229) is much smaller than the elastic force of the first return spring (224).
5. A transmission roller bearing hydraulic installation device as claimed in claim 4, characterized in that: The press-fitting mechanism (3) comprises a stabilizing rod (31), the number of the stabilizing rods (31) is set to two, the bottoms of the two stabilizing rods (31) are fixedly connected to the base (1), a second mounting plate (32) is fixedly connected between the two stabilizing rods (31), a hydraulic push rod (33) is fixedly connected to the middle of the second mounting plate (32), the output end of the hydraulic push rod (33) is fixedly connected to a movable plate (34), the two sides of the movable plate (34) are respectively slidably connected to the two stabilizing rods (31), and a fixing structure (35) is provided at the bottom of the movable plate (34), and the fixing structure (35) is used to take and fix the bearing on the surface of the second mounting structure (22).
6. A transmission roller bearing hydraulic installation device as claimed in claim 5, characterized in that: The fixed structure (35) comprises a third mounting plate (351), the top of the third mounting plate (351) is fixedly connected to the movable plate (34) by bolts, the bottom of the third mounting plate (351) is fixedly connected to a mounting column (352) by bolts, a first mounting groove (353) is provided at the bottom of the mounting column (352), a second mounting groove (354) is provided at the top of the first mounting groove (353), a plurality of receiving grooves (355) are provided at the periphery of the first mounting groove (353), a fixing block (356) is provided inside each of the plurality of receiving grooves (355), a retaining ring (357) is fixedly connected to the periphery of the mounting column (352), and the retaining ring (357) matches the second movable ring (225); A third mounting groove (358) is provided on the top of the mounting column (352); a connecting plate (359) is fixedly connected to the inner wall of the third mounting groove (358); a third stepping motor (3510) is fixedly connected to the top of the connecting plate (359); a rotating disk (3511) is fixedly connected to the output shaft of the third stepping motor (3510); a plurality of guide grooves (3512) are provided on the surface of the rotating disk (3511); and the plurality of guide grooves (3512) are all arc-shaped; An extension rod (3513) is provided between the third mounting groove (358) and the plurality of storage grooves (355); the plurality of extension rods (3513) are all arranged in a U shape; one end of the plurality of extension rods (3513) is arranged through the third mounting groove (358); the other ends of the plurality of extension rods (3513) are respectively arranged through the plurality of extension rods (3513); one end of the plurality of extension rods (3513) is slidably connected to the third mounting groove (358); the other ends of the plurality of extension rods (3513) are respectively fixedly connected to the plurality of fixing blocks (356); the tops of the other ends of the plurality of extension rods (3513) are fixedly connected with guide shafts (3514); the plurality of guide shafts (3514) are respectively arranged inside the plurality of guide grooves (3512); and the plurality of guide shafts (3514) are movably connected to the plurality of guide grooves (3512).
7. A transmission roller bearing hydraulic installation device as claimed in claim 6, characterized in that: A conveying structure (4) is provided on the top of the base (1), and the conveying structure (4) comprises an installation bin (41), the installation bin (41) is arranged above the base (1), a support plate (42) is fixedly connected between the installation bin (41) and the base (1), a through groove (43) is provided at the bottom of the installation bin (41), a feeding groove (44) is provided on one side of the top of the installation bin (41), and a discharging groove (45) is provided on the other side of the top of the installation bin (41); A fourth stepper motor (46) is fixedly connected to the bottom of the installation bin (41), and a rotating member (47) is fixedly connected to the output shaft of the fourth stepper motor (46). A plurality of conveying grooves (414) are arranged on the surface of the rotating member (47), and the plurality of conveying grooves (414) are distributed around the center of the rotating member (47). The through groove (43), the feed groove (44) and the discharge groove (45) are matched with the conveying groove (414); The side wall of the mounting bin (41) is fixedly connected to a fourth mounting plate (48); the top of the third mounting plate (351) is fixedly connected to a fifth stepping motor (49); the output shaft of the fifth stepping motor (49) is fixedly connected to a driving threaded rod (410); the outer periphery of the driving threaded rod (410) is threadedly connected to a lifting member (411); limiting rods (412) are provided on both sides of the lifting member (411); the two limiting rods (412) are slidably connected to the lifting member (411); the tops of the two limiting rods (412) are fixedly connected to the third mounting plate (351); the bottoms of the two limiting rods (412) are fixedly connected to the base (1); the top of the lifting member (411) is fixedly connected to a push rod (413); the push rod (413) matches the through slot (43).
8. A method for using a hydraulic installation device for a transmission roller bearing, characterized in that: S1. Workpiece installation: conveying the conveying roller to the conveying structure (4) through an external conveying device, then conveying the conveying roller to the first installation structure (21) through the conveying structure (4), and conveying the bearing to the second installation structure (22) through an external conveying device. S2. Workpiece conveying, by driving the rotating ring (12) to rotate and drive the multiple installation mechanisms (2) to rotate, and convey the multiple installation mechanisms (2) to the bottom of the pressing mechanism (3) in sequence. S3. Workpiece installation: the bearing on the second installation structure (22) is taken and fixed by the fixing structure (35) at the bottom of the pressing mechanism (3), and the bearing is pressed and fixed on the outer periphery of the conveying roller by the pressing mechanism (3). S4. The workpiece is unloaded by driving the rotating ring (12) to rotate and drive the multiple installation mechanisms (2) to rotate, and the conveying roller equipped with the bearing is taken out.
Citation Information
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