Flat gasket and nut assembling machine

Abstract

The flat gasket and nut assembling machine comprises a sliding way set, a support and a material supply part, the sliding way set comprises a flat gasket sliding way and a nut sliding way, an assembling opening is formed in the output end of the sliding way set, and a stop part matched with a corresponding assembling part is arranged in each sliding way; the nut and flat gasket assembling holes, abutting against the stop parts, in the slideways correspond to and right face the assembling openings, a first power device is arranged on the support, a driving wheel is arranged on an output shaft of the first power device, the slideway set is obliquely assembled on the support, the material supply part comprises a base, a rotating disc and a second power device, a material bin is arranged on the base, and the rotating disc is arranged on the rotating disc. An output shaft of the second power device is connected with the rotating disc, the second power device drives the rotating disc to rotate, the rotating disc divides the material bin into a flat gasket bin and a nut bin, a flat gasket conveying part and a nut conveying part are arranged on the front side and the rear side of the rotating disc correspondingly, and a flat gasket guide strip is arranged at the rear end of a flat gasket sliding way, so that nuts are in threaded connection with a screw rod quickly; and the labor intensity is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of screw and nut assembly, in particular to a flat washer and nut assembly machine. Background Art

[0002] Screw rod mostly refers to the part with thread on fasteners such as screws and bolts. Bolt is a type of fastener composed of two parts: head and screw rod (cylinder with external thread), and needs to be used with nut; stud has threads on both ends, and the threaded part is called screw rod. It is a fastener without head and is often used with nut. The stud connection can be disassembled, so many workpieces that are frequently disassembled use studs; through-thread screw is a screw with thread threads all over the body, so it is also called full-thread screw and full-thread screw, and is often used with nuts.

[0003] Combined screws are used in many industries. Their structure consists of several separate parts, which are usually assembled by the manufacturer before leaving the factory. For example, combined bolts are mainly composed of bolts, flat washers and nuts. The bolts pass through the assembly holes of the flat washers and are assembled with the nuts; car repair gecko expansion bolts are mainly composed of screws, clips, flat washers and nuts. The clips are wrapped around the smooth end of the screws, and the screws pass through the assembly holes of the flat washers and are assembled with the nuts, etc. There are countless such combined screws in the fastener industry.

[0004] When assembling a screw rod, a flat washer or a circular washer with a hole similar to a flat washer and a nut together, they are mainly installed manually. One end of the screw rod is held, and the flat washer or other circular washer is first put on the screw rod, and then the nut is put on the end of the screw rod, and then the nut is screwed to a predetermined position on the screw rod. When screwing the nut, the nut needs to be turned continuously by hand. When the number of nuts and screws to be assembled is large, such a manual nut tightening and step-by-step installation operation method of the assembly parts is very time-consuming on the one hand. On the other hand, since the nut is constantly turned by hand, the labor intensity of the person is increased, causing finger pain, and the installation efficiency is also very low. How to quickly assemble the assembly parts and the nut on the screw rod has become a problem to be solved. Summary of the invention

[0005] The technical problem to be solved by the present invention is to provide a flat washer and nut assembly machine in response to the above-mentioned existing technical status. The multiple slides of the present invention output corresponding assembly parts to the output end. Under the action of the stop part, the assembly holes of each assembly part correspond one by one, ensuring that the screw can pass through the assembly hole of the assembly part together, and the assembly part is quickly put on the screw. There is no need to take the assembly parts step by step, which improves work efficiency. The accessory supply part at the rear end of the slide group can supply corresponding assembly parts to each slide, which improves work efficiency. The flat washers and nuts enter the slides one by one under the action of the rotating disk, so that the flat washers and nuts can enter the corresponding slides in an orderly manner to avoid crowding. The nut is driven by the driving wheel so that the nut is quickly screwed with the screw, which reduces labor intensity. At the assembly port, the screw is manually held and assembled with the aligned flat washers and nuts. The screw passes through the assembly hole of the flat washers and presses into the screw hole of the nut, pushing the nut to slide along the rear side wall of the slide and contact with the driving wheel. The driving wheel drives the nut to rotate and screw with the screw to realize the assembly of the nut and the screw.

[0006] The technical solution adopted by the present invention to solve the above technical problems is: A flat washer and nut assembly machine comprises a slide group, a bracket and a material supply part, the slide group comprises a flat washer slide and a nut slide, an assembly port is provided at the output end of the slide group, each slide is provided with a stop part adapted to the corresponding assembly part, the nut and the flat washer assembly hole that abut against the stop part in each slide correspond to and face the assembly port, a first power device is provided on the bracket, a driving wheel is provided on the output shaft of the first power device, the slide group is obliquely mounted on the bracket, the material supply part comprises a base, a rotating disk and a second power device, a material bin is provided on the base, the output shaft of the second power device is connected with the rotating disk, the second power device drives the rotating disk to rotate, the rotating disk separates the material bin into a flat washer bin and a nut bin, a flat washer conveying part and a nut conveying part are respectively provided on the front and rear sides of the rotating disk, a flat washer guide bar is provided at the rear end of the flat washer slide to guide the flat washer of the flat washer conveying part to enter the flat washer slide, and a nut guide bar is provided at the rear end of the nut slide to guide the nut of the nut conveying part to enter the nut slide.

[0007] To optimize the above technical solutions, the measures taken also include: The above-mentioned flat pad conveying part includes a flat pad pushing protrusion and a flat pad supporting plate. The flat pad supporting plate is fixed on the front side of the rotating disk, and the flat pad pushing protrusions are evenly distributed on the front side of the rotating disk. The nut conveying part includes a nut pushing protrusion and a nut supporting plate. The nut supporting plate is fixed on the rear side of the rotating disk, and the nut pushing protrusions are evenly distributed on the rear side of the rotating disk.

[0008] The above-mentioned flat washer guide bar overlaps with the front end surface of the rotating disk, and is provided with a channel groove adapted to the flat washer pushing protrusion. The nut guide bar overlaps with the rear end surface of the rotating disk, and is provided with a channel groove adapted to the nut pushing protrusion.

[0009] The flat washer guide bar is provided with a flat washer discharge bevel, and the nut guide bar is provided with a nut discharge bevel.

[0010] The two sides of the rotating disk are evenly distributed with material-moving rods.

[0011] The above-mentioned slideway group includes a front side plate, a flat pad bottom plate, a middle partition plate, a nut bottom plate and a rear side plate which are arranged in sequence from front to back. A flat pad conveying chute is formed between the front side plate and the middle partition plate, and a nut conveying chute is formed between the middle partition plate and the rear side plate.

[0012] A positioning plate is formed at the rear end of the middle partition plate, a positioning clamping protrusion is arranged on the positioning plate, and a clamping groove matched with the positioning clamping protrusion is arranged on the enclosure of the base.

[0013] The nut supporting plate comprises a supporting ring and a cover plate, wherein the supporting ring is fixed between the cover plate and the rear side surface of the rotating disk.

[0014] The above-mentioned base also includes a base frame and a connecting frame. The base frame is arranged below the enclosure, the connecting frame is fixed to the side of the enclosure, the second power device is fixed on the connecting frame, and the enclosure is provided with a discharge port adapted to the slide group.

[0015] Material plates are provided on both sides of the above-mentioned enclosure, and the material plates include a material holding plate and a guide plate. The gap between the guide plate and the rotating disk forms an orientation zone, and the nut and the flat washer slide into the orientation zone and are distributed vertically.

[0016] The flat washer bottom plate and the nut bottom plate are provided with embedding holes at the stopper portion, and adsorption magnets are embedded in the embedding holes.

[0017] A flat washer and nut assembly machine of the present invention comprises a slideway group, a bracket and a material supply part, the slideway group comprises a flat washer slideway and a nut slideway, an assembly port is arranged at the output end of the slideway group, a stop part adapted to the corresponding assembly part is arranged in each slideway, the nut and the flat washer assembly hole abutting against the stop part in each slideway correspond to and face the assembly port, a first power device is arranged on the bracket, a driving wheel is arranged on the output shaft of the first power device, the slideway group is obliquely mounted on the bracket, the material supply part comprises a base, a rotating disk and a second power device, a material bin is arranged on the base, the output shaft of the second power device is connected with the rotating disk, the second power device drives the rotating disk to rotate, the rotating disk separates the material bin into a flat washer bin and a nut bin, a flat washer conveying part and a nut conveying part are respectively arranged on the front and rear sides of the rotating disk, a flat washer guide bar is arranged at the rear end of the flat washer slideway to guide the flat washer of the flat washer conveying part to enter the flat washer slideway, and a nut guide bar is arranged at the rear end of the nut slideway to guide the nut The nut of the female conveying part enters the nut slideway, and multiple slideways output corresponding assembly parts to the output end. Under the action of the stop part, the assembly holes of each assembly part correspond one by one, ensuring that the screw can pass through the assembly hole of the assembly part together, and the assembly part is quickly put on the screw. There is no need to take the assembly parts step by step, which improves work efficiency. The accessory supply part at the rear end of the slideway group can supply corresponding assembly parts to each slideway, which improves work efficiency. The flat washers and nuts enter the slideway one by one under the action of the rotating disk, so that the flat washers and nuts can enter the corresponding slideways in an orderly manner to avoid crowding. The nut is driven by the driving wheel to make the nut quickly screwed with the screw, reducing labor intensity. At the assembly port, the screw is manually held and assembled with the positioned flat washers and nut. The screw passes through the assembly hole of the flat washers and presses into the screw hole of the nut, pushing the nut to slide along the rear side wall of the slideway and contact with the driving wheel. The driving wheel drives the nut to rotate and screw with the screw to realize the assembly of the nut and the screw. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the present invention; Figure 2 is a front view of the present invention; Figure 3 It is a schematic diagram of the material supply unit of the present invention; Figure 4 It is a schematic diagram of the material supply part of the present invention; Figure 5 is a front view of the slideway assembly of the present invention; Figure 6 It is a schematic diagram of the decomposition of the slide assembly of the present invention. DETAILED DESCRIPTION

[0019] The embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings.

[0020] Figures 1 to 6It is a schematic diagram of the structure of the present invention.

[0021] The accompanying drawings are marked as follows: slideway group 1, flat washer slideway 11, nut slideway 12, assembly port 13, stopper 14, flat washer guide bar 15, nut guide bar 16, channel groove 17, flat washer discharge oblique opening 18, nut discharge oblique opening 19, bracket 2, material supply part 3, base 31, rotating disk 32, second power device 33, material bin 34, flat washer bin 35, nut bin 36, flat washer conveying part 37, nut conveying part 38, enclosure 39, flat washer pushing protrusion 4, flat washer support plate 4 1. Nut pushing protrusion 42, nut supporting plate 43, material pushing rod 44, card slot 45, support ring 46, cover plate 47, base frame 48, connecting frame 49, first power device 5, driving wheel 51, front side plate 61, flat pad bottom plate 62, middle partition plate 63, nut bottom plate 64, rear side plate 65, flat pad conveying chute 66, nut conveying chute 67, positioning plate 68, positioning card protrusion 69, material plate 7, material holding plate 71, guide plate 72, orientation area 73, embedding hole 8, adsorption magnet 81.

[0022] The present invention is further described in detail below in conjunction with the accompanying drawings: like Figures 1 to 6 As shown, A flat washer and nut assembly machine, comprising a slideway group 1, a bracket 2 and a material supply part 3, the slideway group 1 comprising a flat washer slideway 11 and a nut slideway 12, an assembly port 13 is provided at the output end of the slideway group 1, each slideway is provided with a stopper 14 adapted to the corresponding assembly part, the nut and flat washer assembly holes abutting against the stopper 14 in each slideway correspond to and face the assembly port 13, a first power device 5 is provided on the bracket 2, a driving wheel 51 is provided on the output shaft of the first power device 5, and the first power device 5 is provided with a drive wheel 51 through The wire is connected to the power supply to drive the driving wheel 51 to rotate. The driving wheel 51 can be made of rubber, silicone, polyurethane and other materials, and has the characteristics of elasticity and wear resistance. The driving wheel 51 and the nut are driven by friction. In the case of bad teeth or mismatch of the screw or nut, the driving wheel 51 and the nut will slip, and the nut will not be driven to rotate. Therefore, there will be no accident of hand injury caused by the rotation of the screw. The speed of the first power device 5 is 500r / min to 6000r / min, preferably 2000 rpm; The slideway assembly 1 is tilted and mounted on the bracket 2. The angle between the slideway assembly 1 and the horizontal plane is called the tilt angle. The tilt angle is between 15° and 30°, and preferably 23.5°. When the tilt angle of the slideway assembly 1 is less than 18°, the nut is not easy to slide in the slideway under its own gravity. When the tilt angle of the slideway assembly 1 is greater than 28°, the nut and other assembly parts slide faster and are easy to rush out of the slideway. The slideway assembly 1 is composed of two or more slideways arranged side by side. The front end of the slideway assembly 1 is fixed to the bracket 1 with two fasteners. This embodiment provides a setting scheme for two slideways. The material supply part 3 includes a base 31, a rotating disk 32 and a second power device 33. A material bin 34 is provided on the base 31. The output shaft of the second power device 33 is connected to the rotating disk 32. Two flange couplings are fixed on the output shaft of the second power device. The two flange couplings are symmetrically arranged on the upper and lower surfaces of the rotating disk. Corresponding connecting holes are provided on the rotating disk and the flange coupling, and the rotating disk is fixed between the two flange couplings by fasteners to ensure the firmness of the connection. A radial threaded hole is provided on the flange coupling, and the top screw is screwed in the radial threaded hole to support the output shaft of the second power device. The second power device 33 drives the rotating disk 32 to rotate. The rotating disk 32 separates the material bin 34 into a flat gasket bin 35 and a nut bin 36. The front and rear sides of the rotating disk 32 are respectively provided with a flat gasket conveying part 37 and a nut bin 36. The rear end of the flat washer slideway 11 of the mother conveying part 38 is provided with a flat washer guide bar 15 to guide the flat washer of the flat washer conveying part 37 to enter the flat washer slideway 11, and the rear end of the nut slideway 12 is provided with a nut guide bar 16 to guide the nut of the nut conveying part 38 to enter the nut slideway 12. The second power device 33 is a reduction motor, which is connected to the power supply through a wire and is provided with a switch. The switch can be a foot switch to facilitate the control of the rotation of the reduction motor. At the same time, a speed regulating device is provided to control the speed of the reduction motor so that its feeding speed meets the assembly requirements, or the second power device 33 is connected to the circuit board through a wire, and the circuit board can control the forward and reverse rotation of the second power device 33 and control the second power device 33 to automatically reverse and then rotate forward in the event of a jam, so that the jammed nut or gasket changes position and the machine runs smoothly; Material preparation: Start the second power device 33, which drives the rotating disk 32 to rotate. The rotating disk 32 separates the material bin 34 into a flat pad bin 35 and a nut bin 36, so that the flat pads and nuts are stored in the corresponding bins respectively. The flat pad conveying part 37 and the nut conveying part 38 start to work during the rotation of the rotating disk 32. Material conveying: The pushing structure of the flat pad conveying part 37 pushes the flat pad to the flat pad guide bar 15, and the flat pad enters the flat pad slideway 11 along the flat pad guide bar 15; the nut conveying part 38 uses the same method to send the nut into the nut slideway 12 through the nut guide bar 16. Positioning: The flat pad and the nut slide down in their respective slideways by gravity and the inclination of the slideways, and stop when they reach the stopper 14 in the slideway. At this time, the assembly holes of the flat pad and the nut correspond to each other and are facing the assembly port 13, completing the positioning before assembly. Assembly: Start the first power device 5, and the driving wheel 51 rotates to provide a certain power for the assembly operation or trigger the assembly action. At the installation opening 13, the screw is manually held to align the positioned flat washer and nut for assembly. The screw passes through the assembly hole of the flat washer and enters the screw hole of the nut, pushing the nut to slide along the rear side wall of the slideway and contact the driving wheel. The driving wheel drives the nut to rotate and screw together with the screw to realize the assembly of the nut and the screw. The degree of automation is high: from material storage, transportation to positioning, the entire process is basically automated, reducing manual intervention, improving production efficiency, and reducing labor costs. The positioning is precise: the stop portion 14 ensures that the flat washer and the nut are accurately positioned at the assembly opening 13, so that the assembly holes correspond accurately, ensuring the assembly quality and reducing the defective rate. The structure is compact and reasonable: the layout of each component is compact, and the space utilization rate is high, which is convenient for installation and use in different production sites. It is also beneficial to the maintenance and management of the equipment. It has strong versatility: the dimensions of components such as slideways and guide bars can be adjusted to adapt to the assembly of flat washers and nuts of different specifications, and it has good versatility and flexibility.

[0023] In the embodiment, the flat washer conveying portion 37 includes a flat washer pushing protrusion 4 and a flat washer supporting plate 41, the flat washer supporting plate 41 is fixed to the front side of the rotating disk 32, and the flat washer pushing protrusion 4 is evenly distributed on the front side of the rotating disk 32. The nut conveying portion 38 includes a nut pushing protrusion 42 and a nut supporting plate 43, the nut supporting plate 43 is fixed to the rear side of the rotating disk 32, and the nut pushing protrusion 42 is evenly distributed on the rear side of the rotating disk 32. In the flat washer conveying portion 37, when the second power device 33 drives the rotating disk 32 During the rotation, the flat pad support plate 41 fixed to the front side of the rotating disk 32 rotates accordingly, and the flat pad pushing protrusions 4 evenly distributed on the front side of the rotating disk 32 use the circular motion generated by the rotation to push the flat pads in the flat pad bin 35 forward one by one. Under the continuous push of the flat pad pushing protrusions 4, the flat pads are attached to the front side of the rotating disk 32 under the action of the flat pad pushing protrusions 4 and the flat pad support plate 41, and rotate together with the rotating disk 32, and under the guidance of the flat pad guide strips 15, slide into the flat pad slideway 11 along the channel groove; The principle of the nut conveying part 38 is similar to that of the nut conveying part 38. The nut supporting plate 43 fixed on the rear side of the rotating disk 32 rotates with the rotating disk 32. The nut pushing protrusions 42 evenly distributed on the rear side of the rotating disk 32 continuously push the nuts in the nut bin 36. The nuts are guided by the nut guide strips 16 and finally enter the nut slideway 12. Efficient conveying: Through the rotation of the rotating disk 32, the flat washer pushing convex body 4 and the nut pushing convex body 42 can continuously push the flat washer and the nut, which greatly improves the material conveying efficiency and meets the needs of rapid assembly; Good stability: the flat washer support plate 41 and the nut support plate 43 provide a stable support platform for the conveying of the flat washer and the nut, respectively, to reduce shaking and deviation during the conveying process, and ensure that the flat washer and the nut can accurately enter the corresponding guide bar and slideway; Reasonable layout: the flat washer conveying part 37 and the nut conveying part 38 are respectively arranged on the front and rear sides of the rotating disk 32, making full use of the space, making the overall structure compact, and the various components work together without interfering with each other; Strong adaptability: the flat washers push the convex bodies 4 and the nut pushes the convex bodies 42 to be evenly distributed, which can adapt to different numbers and arrangements of flat washers and nuts, and can better complete the conveying task regardless of the production needs of small quantities and diversity or large quantities and singleness.

[0024] In the embodiment, the flat washer guide bar 15 overlaps the front end surface of the rotating disk 32, and a channel groove 17 adapted to the flat washer pushing protrusion 4 is provided on the flat washer guide bar 15; the nut guide bar 16 overlaps the rear end surface of the rotating disk 32, and the nut guide bar 16 is provided with a channel groove 17 adapted to the nut pushing protrusion 42, so as to better guide the flat washer and the nut into their respective slideways. At the same time, the channel grooves of each guide bar allow the corresponding pushing protrusion to pass through, which will not affect the normal rotation of the rotating disk 32.

[0025] In the embodiment, the flat washer guide bar 15 is provided with a flat washer discharge bevel 18, and the nut guide bar 16 is provided with a nut discharge bevel 19, which can not only allow excess flat washers or nuts to slide from the discharge bevel into the silo, but also automatically discharge materials that do not meet the requirements. For example, a flat washer with burrs, when fitted with the rotating disk, will have a gap larger than the gap between a normal flat washer and the rotating disk, so it is easy to slide down at the discharge bevel, which plays a screening role, ensures the quality of the flat washers and nuts entering the assembly link, helps to improve the qualified rate of assembled products, and avoids flat washers with burrs from being stuck in the slide.

[0026] In the embodiment, material shifting rods 44 are evenly distributed on both sides of the rotating disk 32, one end of the material shifting rod 44 is fixed on the connecting ring and the other end is installed in the connecting holes on the flat washer support plate 41 and the nut support plate 43. The material shifting rod 44 can effectively shift the flat washers and nuts in the flat washer bin 35 and the nut bin 36 to make the material distribution more even and avoid accumulation, thereby ensuring that the flat washer pushing protrusion 4 and the nut pushing protrusion 42 can push the material smoothly, thereby improving the smoothness and stability of material transportation.

[0027] In the embodiment, the slide group 1 includes a front side plate 61, a flat pad bottom plate 62, a middle partition plate 63, a nut bottom plate 64 and a rear side plate 65 which are arranged in sequence from front to back. The flat pad bottom plate 62 and the nut bottom plate 64 can be composed of multiple bottom plates, and a bottom plate partition can be added to the rear end to increase the width, so that the flat pad and the nut can enter the slide groove more easily. A flat pad conveying chute 66 is formed between the front side plate 61 and the middle partition plate 63, and a nut conveying chute 67 is formed between the middle partition plate 63 and the rear side plate 65. This modular structure of the slide group makes each component relatively independent, which is convenient for inspection, maintenance and replacement of a single component. If it is necessary to adapt to flat pads and nuts of different specifications, it can also be achieved by adjusting or replacing the corresponding side plates, bottom plates and other components, thereby reducing the maintenance cost and adjustment difficulty of the equipment. The structural design of the slide group makes full use of the space, integrates the conveying channels of the flat pads and nuts, and realizes efficient conveying of the two materials in a limited space, making the structure of the entire assembly machine more compact, saving the equipment's footprint, and suitable for different production sites and environments.

[0028] In the embodiment, a positioning plate 68 is formed at the rear end of the middle partition 63, and a positioning protrusion 69 is provided on the positioning plate 68, and a groove 45 adapted to the positioning protrusion 69 is provided on the enclosure 39 of the base 31. The positioning plate 68 and the positioning protrusion 69 at the rear end of the middle partition 63 are adapted to the groove 45 on the enclosure 39 of the base 31, and can realize the precise positioning of the slide group 1, ensure that the slide group 1 will not be displaced during operation, ensure that the movement trajectory of the flat washer and the nut in the slide is accurate, and thus improve the accuracy and quality of the assembly of the flat washer and the nut. The setting of the positioning plate 68 and the positioning protrusion 69 not only plays a positioning role, but also enhances the connection strength between the slide group 1 and the base 31 to a certain extent, so that the structure of the entire assembly machine is more stable, can withstand a larger workload, and adapt to different production environments and work requirements.

[0029] In the embodiment, the nut support plate 43 includes a support ring 46 and a cover plate 47. The support ring 46 is fixed between the cover plate 47 and the rear side of the rotating disk 32, thereby reducing the overall weight and material and lowering the manufacturing cost.

[0030] In the embodiment, the base 31 also includes a base frame 48 and a connecting frame 49. The base frame 48 is arranged below the enclosure 39, and the connecting frame 49 is fixed to the side of the enclosure 39. The connecting frame 49 is fixed by welding or screws. A positioning protrusion (not shown in the figure) is provided between the connecting frame 49 and the enclosure 39 to facilitate connection. A connecting frame is also provided on the other side of the enclosure 39. A bearing is provided in the center hole of the connecting frame. The output shaft of the second power device is inserted into the inner ring hole of the bearing. The second power device 33 is fixed on the connecting frame 49. The connecting frame 49 is provided with a mounting hole adapted to the second power device 33, and is connected to the second power device 33 through fasteners. The enclosure 39 is provided with a discharge port adapted to the slide group 1, and the base frame 48 is provided with a connecting fixing hole for connecting to the working platform.

[0031] In the embodiment, material plates 7 are provided on both sides of the enclosure 39, which are fixed by welding or fasteners. Connecting ears are provided on the material plates 7, which are connected and fixed with corresponding fixing holes on the enclosure 39 by screws and nuts. The material plates 7 include a material holding plate 71 and a guide plate 72. Bending edges are provided on both sides of the material holding plate 71 to block the gasket and the nut. The gap between the guide plate 72 and the rotating disk 32 forms an orientation zone 73. The nut and the flat gasket slide into the orientation zone 73 and are vertically distributed. The design of the material holding plate 71, the guide plate 72 and the orientation zone 73 of the material plate 7 enables the flat gasket and the nut to be vertically distributed before entering the conveying process, thereby realizing accurate orientation of the material. This is conducive to the flat gasket pushing the protrusion 4 and the nut pushing the protrusion 42 to accurately contact and push the flat gasket and the nut, thereby improving the accuracy and stability of material conveying and reducing conveying failures caused by incorrect material posture. Improved conveying efficiency: The directional area 73 allows the flat washers and nuts to enter the conveying process in a suitable posture, avoiding jamming and confusion of the materials during the conveying process, making the entire conveying process smoother, thereby improving the conveying efficiency of the flat washers and nuts, and further improving the overall working efficiency of the assembly machine; Enhanced equipment adaptability: This design can adapt to flat washers and nuts of different specifications. By adjusting parameters such as the gap between the guide plate 72 and the rotating disk 32, it can meet the directional requirements of materials of different sizes, thereby enhancing the adaptability and versatility of the equipment to different materials; Compact and reasonable structure: The setting of the material plate 7 cleverly utilizes the space on both sides of the enclosure 39 and cooperates with other components to make the structure of the entire assembly machine more compact, realizing the functions of receiving and orienting materials in a limited space, which not only saves space but also ensures the normal operation of the equipment, making it convenient for the equipment to be installed and used in different production sites.

[0032] In the embodiment, the flat washer base plate 62 and the nut base plate 64 are located on the stop portion 14 and are provided with an embedding hole 8, in which an adsorption magnet 81 is embedded. The setting of the adsorption magnet can utilize magnetic force to firmly adsorb the flat washer and the nut so that they will not be easily displaced when they are against the stop portion, thereby ensuring that the assembly holes of the flat washer and the nut are precisely corresponding, greatly improving the positioning accuracy before assembly, effectively reducing the assembly error caused by inaccurate positioning, and improving the assembly quality of the product.

[0033] In the embodiment, the first power device 5 and the second power device 33 are electrically connected to the power supply system, the power supply system includes a power adapter and a switch, the second power device 33 is a reduction motor, and the first power device 5 is a conventional motor, which can be a DC motor or an AC motor. When a DC motor is used, it is electrically connected to the power adapter. The first power device 5 and the second power device 33 can be turned on and off together through the switch, or controlled separately.

[0034] In the embodiment, the front side plate 61 and the rear side plate 65 are provided with connecting plates, the connecting plates and the outer periphery of the enclosure 39 are fitted together, the connecting plates and the enclosure 39 are provided with corresponding fixing holes, and are connected and fixed by fasteners.

[0035] Directions: Pour the flat washers into the flat washers bin 35 on one side of the material bin 34; pour the nuts into the nut bin 36 on the other side of the material bin 34. The material filling amount should be determined according to the actual production demand and the equipment operation status to avoid excessive filling that may cause material overflow or blockage, and too little filling that may affect continuous production. Turn on the power switch of the second power device 33 (if it is a foot switch, you can start it by lightly stepping on the foot switch). The second power device 33 is a reduction motor, which starts to drive the rotating disk 32 to rotate slowly. According to the actual assembly requirements, the speed of the second power device 33 is adjusted by the speed regulating device. If the material conveying speed is too fast or too slow, the speed can be appropriately increased or decreased to match the feeding speed of the flat washers and nuts with the subsequent assembly rhythm. Material conveying and orientation Flat pad conveying: During the rotation of the rotating disk 32, the flat pad supporting plate 41 rotates accordingly, and the flat pad pushing protrusions 4 evenly distributed on the front side of the rotating disk 32 use circular motion to push the flat pads in the flat pad bin 35 forward one by one. Under the action of the flat pad pushing protrusions 4 and the flat pad supporting plate 41, the flat pads move in line with the front side of the rotating disk 32. When the flat pads reach the flat pad guide strips 15, since the channel grooves 17 are adapted to the flat pad pushing protrusions 4, the flat pads slide into the flat pad slideway 11 along the channel grooves. If there are any redundant or non-compliant flat pads (such as those with burrs) due to the abnormal gap between them and the rotating disk, they will slide back to the material bin or the designated collection area through the flat pad discharging bevel 18. Nut conveying: Similarly, on the rear side of the rotating disk 32, the nut support plate 43 rotates with the disk, and the nut pushes the convex body 42 to continuously push the nuts in the nut bin 36 backward to the nut guide bar 16. The nuts enter the nut slideway 12 under the guidance of the channel groove 17 of the nut guide bar 16, and the abnormal nuts are discharged through the nut discharge bevel 19. In this process, the material removal rods 44 on both sides of the rotating disk 32 continuously move the flat pads and nuts to prevent the materials from accumulating in the flat pad bin 35 and the nut bin 36, so as to ensure smooth conveying. Material orientation: The flat washers and nuts that slide down from the periphery of the rotating disk 32 first fall onto the material receiving plates 71 of the material plates 7 on both sides of the enclosure 39. Under the action of gravity, the materials slide along the material receiving plates 71 to the guide plates 72. The gap between the guide plates 72 and the rotating disk 32 forms an orientation zone 73. After the flat washers and nuts slide into the orientation zone 73, they are vertically distributed due to space limitations and their own shapes, so as to be accurately pushed to the slideway in preparation for the subsequent release. Material positioning and assembly preparation The flat washer and the nut slide down in their respective slideways by gravity and the inclination of the slideway assembly 1, and stop when they reach the stopper 14 in the slideway. At this time, the assembly holes of the flat washer and the nut correspond to each other and face the assembly opening 13, completing the positioning before assembly. At the same time, the adsorption magnets 81 of the flat washer bottom plate 62 and the nut bottom plate 64 located at the stopper 14 will use magnetic force to adsorb the flat washer and the nut, making them more stable in the positioning position and less likely to move. The power switch of the first power device 5 is turned on, the first power device 5 starts to work, and the driving wheel 51 on its output shaft starts to rotate. If the speed of the first power device 5 is not set in advance, it can be adjusted within the range of 500r / min to 6000r / min according to the actual assembly situation, and 2000 rpm is usually preferred. The operator holds the screw rod and aligns one end of the screw rod with the flat washer and nut positioned at the assembly opening 13, so that the screw rod passes through the assembly hole of the flat washer and presses into the screw hole of the nut. Then, the operator gently pushes the nut to slide along the rear side wall of the slideway and contact the driving wheel 51. The driving wheel 51 is made of elastic and wear-resistant materials such as rubber, silicone, and polyurethane. It drives the nut to rotate through friction transmission with the nut to realize the screw connection assembly of the nut and the screw rod. During the assembly process, if the screw or nut has broken teeth or is not compatible, the driving wheel 51 and the nut will slip to avoid accidental injury caused by the rotation of the screw.

[0036] The best embodiment of the present invention has been described, and various changes or modifications made by those skilled in the art will not depart from the scope of the present invention.

Claims

1. A flat washer and nut assembly machine, characterized in that: The invention comprises a slideway group (1), a bracket (2) and a material supply part (3), wherein the slideway group (1) comprises a flat washer slideway (11) and a nut slideway (12), an assembly port (13) is arranged at the output end of the slideway group (1), each slideway is provided with a stopper (14) adapted to a corresponding assembly part, and the nut and flat washer assembly holes abutting against the stopper (14) in each slideway correspond to and face the assembly port (13), the bracket (2) is provided with a first power device (5), the output shaft of the first power device (5) is provided with a driving wheel (51), the slideway group (1) is obliquely mounted on the bracket (2), the material supply part (3) comprises a base (31), a rotating disk (32) and a rotating plate (33). and a second power device (33), a material bin (34) is provided on the base (31), the second power device (33) drives the rotating disk (32) to rotate, the rotating disk (32) divides the material bin (34) into a flat washer bin (35) and a nut bin (36), a flat washer conveying portion (37) and a nut conveying portion (38) are respectively provided on the front and rear sides of the rotating disk (32), a flat washer guide bar (15) is provided at the rear end of the flat washer slideway (11) to guide the flat washer of the flat washer conveying portion (37) to enter the flat washer slideway (11), and a nut guide bar (16) is provided at the rear end of the nut slideway (12) to guide the nut of the nut conveying portion (38) to enter the nut slideway (12).

2. A flat washer and nut assembly machine according to claim 1, characterized in that: The flat washer conveying portion (37) comprises a flat washer pushing protrusion (4) and a flat washer supporting plate (41), wherein the flat washer supporting plate (41) is fixed to the front side of the rotating disk (32), and the flat washer pushing protrusion (4) is evenly distributed on the front side of the rotating disk (32); the nut conveying portion (38) comprises a nut pushing protrusion (42) and a nut supporting plate (43), wherein the nut supporting plate (43) is fixed to the rear side of the rotating disk (32), and the nut pushing protrusion (42) is evenly distributed on the rear side of the rotating disk (32).

3. A flat washer and nut assembly machine according to claim 2, characterized in that: The flat washer guide strip (15) overlaps the front end surface of the rotating disk (32), and a channel groove (17) adapted to the flat washer pushing protrusion (4) is provided on the flat washer guide strip (15); the nut guide strip (16) overlaps the rear end surface of the rotating disk (32), and the nut guide strip (16) is provided with a channel groove (17) adapted to the nut pushing protrusion (42).

4. A flat washer and nut assembly machine according to claim 3, characterized in that: The flat washer guide bar (15) is provided with a flat washer discharge bevel (18), and the nut guide bar (16) is provided with a nut discharge bevel (19).

5. A flat washer and nut assembly machine according to claim 4, characterized in that: Material-moving rods (44) are evenly distributed on both sides of the rotating disk (32).

6. A flat washer and nut assembly machine according to claim 5, characterized in that: The slideway assembly (1) comprises a front side plate (61), a flat pad bottom plate (62), a middle partition plate (63), a nut bottom plate (64) and a rear side plate (65) which are arranged in sequence from front to rear; a flat pad conveying chute (66) is formed between the front side plate (61) and the middle partition plate (63); and a nut conveying chute (67) is formed between the middle partition plate (63) and the rear side plate (65).

7. A flat washer and nut assembly machine according to claim 6, characterized in that: A positioning plate (68) is formed at the rear end of the middle partition plate (63), a positioning protrusion (69) is provided on the positioning plate (68), and a card slot (45) adapted to the positioning protrusion (69) is provided on the enclosure (39) of the base (31).

8. A flat washer and nut assembly machine according to claim 7, characterized in that: The nut supporting plate (43) comprises a supporting ring (46) and a cover plate (47), wherein the supporting ring (46) is fixed between the cover plate (47) and the rear side of the rotating disk (32).

9. A flat washer and nut assembly machine according to claim 8, characterized in that: The base (31) further comprises a base frame (48) and a connecting frame (49), wherein the base frame (48) is arranged below the enclosure (39), the connecting frame (49) is fixed to the side of the enclosure (39), the second power device (33) is fixed on the connecting frame (49), and the enclosure (39) is provided with a discharge port adapted to the slideway group (1).

10. A flat washer and nut assembly machine according to claim 9, characterized in that: Material plates (7) are provided on both sides of the enclosure (39), and the material plates (7) include a material holding plate (71) and a guide plate (72). A gap between the guide plate (72) and the rotating disk (32) forms an orientation zone (73), and the nut and the flat washer slide into the orientation zone (73) and are distributed vertically.

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