A rotary raw material drying device for alginate processing
Through the phased drying treatment of the rotary drying device, the problems of time-consuming and easy deterioration of traditional drying methods are solved, and efficient and stable brown algae drying is achieved.
Patent Information
- Application Number
- CN202510497423.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2045-04-21
AI Technical Summary
The traditional drying method of brown algae production raw materials covers a wide area, takes a long time, is greatly affected by the weather, and it is easy to cause the degradation and deterioration of brown algae during long-term drying.
A rotary drying device is adopted to set up high-greenhouses, medium-greenhouses and low-greenhouses in stages. The kelp is continuously dried in stages through synchronous belt components, and precise control is used to use heating plates and exhaust fans, combining heat insulation strips and air guide plates to optimize temperature and air flow.
It improves drying efficiency, avoids the degradation and deterioration of brown algae during the drying process, and ensures product quality.
Smart Images

Figure CN120027587B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of alginate raw material processing equipment, and particularly to a rotary raw material drying device for alginate processing. Background Art
[0002] As an important natural polymer compound, alginate has a wide range of applications in the fields of food, medicine, chemical engineering, etc. Its production raw materials mainly include large brown algae such as kelp, giant kelp, and Ascophyllum nodosum. The traditional drying method for alginate production raw materials is mainly sun drying, that is, spreading fresh kelp on the ground and slowly evaporating the water in the fresh kelp through sunlight and surface temperature to make sun-dried kelp. However, this method occupies a large area, takes a long time, is greatly affected by the weather, and alginate is prone to degradation and deterioration during the long drying process. Summary of the Invention
[0003] In order to overcome the above-mentioned shortcomings of the prior art, the present invention provides a rotary raw material drying device for alginate processing.
[0004] The technical solution is as follows: A rotary raw material drying device for alginate processing includes a bottom frame. A housing is fixedly connected to the top of the bottom frame. A support plate is fixedly connected to the middle of the top of the bottom frame. An installation plate is fixedly arranged at the upper part inside the housing and on the top of the support plate. A door panel is rotatably arranged in the middle of the front side of the housing. There is an opening on the left side of the housing. Four baffle plates are slidably connected to the top of the bottom frame, so that a high-temperature chamber, a medium-temperature chamber, and a low-temperature chamber are respectively formed corresponding to the rear side, the right side, and the front side of the support plate between the bottom frame, the housing, and the installation plate. A synchronous belt assembly is arranged between the installation plate and the inner top of the housing. A motor for driving the rotation of one synchronous belt pulley of the synchronous belt assembly is installed on the top of the housing. A plurality of connecting rods are evenly spaced and fixedly connected to the synchronous belt of the synchronous belt assembly. A chute is opened on the installation plate. A plurality of sliding rods are slidably connected in the chute. The number of the sliding rods is equal to that of the connecting rods and their positions correspond one by one. The upper part of the sliding rod is fixedly connected to its corresponding connecting rod. The lower ends of the sliding rods are all fixedly connected with suspension rods, and hanging rods for fixing a plurality of kelps are hung on the suspension rods.
[0005] Preferably, accommodation grooves are opened on both sides of the chute on the installation plate. A plurality of heat insulation strips are fixedly connected at intervals in the accommodation grooves on both sides of the chute, and the plurality of heat insulation strips on both sides are arranged staggeredly. Avoidance grooves parallel to the heat insulation strips are opened on both sides of the sliding rod.
[0006] Preferably, a guide rail corresponding to the chute is fixedly arranged on the inner top of the housing. The upper end of the sliding rod is slidably connected to the guide rail.
[0007] Preferably, the bottom ends of the four baffle plates are commonly fixedly connected to a connecting plate. At least one telescopic driving member is installed on the rear side of the housing. The output end of the telescopic driving member faces downward and is fixedly connected to the connecting plate.
[0008] Preferably, heating plates are installed at the bottoms of the high-temperature chamber, the medium-temperature chamber, and the low-temperature chamber, and a controller is installed on the front side of the door panel. The three heating plates, the motor, and the telescopic driving member are all electrically connected to the controller.
[0009] Preferably, a plurality of hanging openings are formed in the hanging rod, hooks corresponding to the positions of the hanging openings are provided on the hanging rod, a plurality of sleeves are fixedly connected to the hanging rod at intervals, and a screw rod is threadedly connected to each sleeve. One end of the screw rod located inside the sleeve is fixedly connected with an arc-shaped clamping plate.
[0010] Preferably, air inlets are formed in the lower part of the rear side, the lower part of the right side, and the lower part of the door panel of the housing. Three exhaust ports corresponding to the high-temperature chamber, the medium-temperature chamber, and the low-temperature chamber are formed on the support plate. The three exhaust ports are commonly connected to a connecting pipe. An exhaust fan is arranged on the left side of the support plate, and the left end of the connecting pipe is connected to one side of the exhaust fan.
[0011] Preferably, a wind guiding column is fixedly connected to the left side of the support plate. The exhaust fan is installed in the upper part of the wind guiding column. Exhaust holes are formed in the front side of the wind guiding column, and a plurality of wind guiding plates are rotatably connected in the exhaust holes.
[0012] Preferably, a water receiving box adapted to the left side structure of the housing is placed on the left side of the top of the chassis.
[0013] The beneficial effects are as follows: By setting the high-temperature chamber, the medium-temperature chamber, and the low-temperature chamber, the present invention performs staged continuous drying treatment on kelp. Compared with the traditional sun-drying method, the drying efficiency is effectively improved, and at the same time, the degradation and deterioration of alginate during the drying process are avoided, ensuring the product quality. Description of the Drawings
[0014] Figure 1 It is a front view of the three-dimensional structure of the present invention.
[0015] Figure 2 It is a cross-sectional view of the three-dimensional structure of the present invention.
[0016] Figure 3 It is a rear view of the three-dimensional structure of the present invention.
[0017] Figure 4 It is a cross-sectional view of the internal structure of the present invention.
[0018] Figure 5 It is an installation schematic diagram of the synchronous belt assembly, the sliding rod, the hanging rod, etc. of the present invention.
[0019] Figure 6 It is a partial cross-sectional view of the mounting plate of the present invention.
[0020] Figure 7 It is an exploded three-dimensional structure diagram of the hanging rod and the hanging rod of the present invention.
[0021] Figure 8 It is an installation structure schematic diagram of the baffle and the chassis of the present invention.
[0022] Figure 9 This is a three-dimensional structural sectional view of the air guiding column and the support plate of the present invention.
[0023] Explanation of reference numerals in the drawings: 1 - chassis, 2 - housing, 3 - support plate, 4 - mounting plate, 401 - sliding groove, 402 - accommodating groove, 5 - door panel, 6 - baffle, 701 - synchronous belt assembly, 702 - motor, 8 - connecting rod, 9 - sliding rod, 901 - avoiding groove, 10 - heat insulation strip, 11 - hanging rod, 1101 - hanging opening, 12 - hanging bar, 1201 - hook, 1202 - sleeve, 1203 - screw, 1204 - clamping plate, 13 - guide rail, 14 - connecting plate, 15 - telescopic driving member, 16 - heating plate, 17 - controller, 18 - air inlet, 19 - air outlet, 20 - connecting pipe, 21 - air guiding column, 22 - exhaust fan, 23 - air guiding plate, 24 - water receiving box. Detailed implementation manners
[0024] In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings. It is hereby declared that the directional terms such as up, down, left, right, front, back, inside and outside that appear or will appear in the text of the present invention are only based on the drawings of the present invention, and they do not specifically limit the present invention.
[0025] Please refer to Figures 1-9, A rotary raw material drying device for alginate processing, comprising a chassis 1. A housing 2 is fixedly connected to the top of the chassis 1. A support plate 3 is fixedly connected to the middle of the top of the chassis 1. An installation plate 4 is fixedly arranged above the support plate 3 inside the housing 2. A door panel 5 is rotatably arranged in the middle of the front side of the housing 2 for unloading kelp. There is an opening on the left side of the housing 2 for loading kelp. Four baffle plates 6 are slidably connected to the top of the chassis 1, so that independent enclosed spaces are respectively formed between the chassis 1, the housing 2 and the installation plate 4 relative to the rear side, the right side and the front side of the support plate 3, namely a high-temperature chamber, a medium-temperature chamber and a low-temperature chamber. A synchronous belt assembly 701 is arranged between the installation plate 4 and the top inside the housing 2. A motor 702 is installed on the top of the housing 2. The output shaft of the motor 702 is in transmission connection with a synchronous pulley of the synchronous belt assembly 701. A plurality of connecting rods 8 are evenly and spacedly fixedly connected to the synchronous belt of the synchronous belt assembly 701. A chute 401 is opened on the installation plate 4. A plurality of sliding rods 9 are slidably connected in the chute 401. The number of the sliding rods 9 is equal to that of the connecting rods 8 and their positions correspond one by one. The upper parts of the sliding rods 9 are fixedly connected to their corresponding connecting rods 8. The lower ends of the sliding rods 9 are all fixedly connected with hanging rods 11. The hanging rods 11 are located below the installation plate 4. Hanging rods 12 for fixing a plurality of kelps are hung on the hanging rods 11. When the device works, by the synchronous rising or falling of the four baffle plates 6, the independent enclosed spaces between the high-temperature chamber, the medium-temperature chamber and the low-temperature chamber are released or maintained. The kelps are fixed by the hanging rods 12 and hung on the hanging rods 11. By driving the synchronous pulley of the synchronous belt assembly 701 to rotate by the motor 702, under the drive of the synchronous belt of the synchronous belt assembly 701, the connecting rods 8 drive the sliding rods 9, the hanging rods 11 and the hanging rods 12 to rotate clockwise along the chute 401, so that the kelps on the hanging rods 12 sequentially pass through the high-temperature chamber, the medium-temperature chamber and the low-temperature chamber, thereby realizing staged continuous drying treatment.
[0026] Accommodation grooves 402 are opened on both sides of the chute 401 on the installation plate 4. A plurality of heat insulation strips 10 are evenly and spacedly fixedly connected in the accommodation grooves 402 on both sides of the chute 401, and the plurality of heat insulation strips 10 on both sides are arranged staggeredly. Avoidance grooves 901 parallel to the heat insulation strips 10 are opened on both sides of the sliding rod 9. In this embodiment, the heat insulation strips 10 are preferably made of high-temperature resistant elastic plates, which can maintain a stable heat insulation effect in a high-temperature environment and can withstand the pressure and friction generated when the sliding rod 9 slides. When the sliding rod 9 slides in the chute 401 and passes through the heat insulation strips 10, the heat insulation strips 10 will be bent and deformed, and the heat insulation strips 10 can quickly return to their original state after the sliding rod 9 passes. Thus, when the sliding rod 9 stops sliding, the plurality of heat insulation strips 10 can reduce the exchange of gas above the installation plate 4 and the gas below it, which helps to maintain the internal temperature stability of the high-temperature chamber, the medium-temperature chamber and the low-temperature chamber. The setting of the avoidance grooves 901 can reduce the bending amplitude of the heat insulation strips 10.
[0027] At the top inside the housing 2, a guide rail 13 corresponding to the sliding groove 401 is fixedly provided. The upper end of the sliding rod 9 is slidably connected to the guide rail 13. The setting of the guide rail 13 can further ensure the stable sliding of the sliding rod 9 and improve the reliability of the device.
[0028] The bottom ends of the four baffles 6 are commonly fixedly connected to a connecting plate 14. Two telescopic driving members 15 are symmetrically installed on the left and right sides at the rear of the housing 2. The output ends of the two telescopic driving members 15 both face downward and are fixedly connected to the connecting plate 14. When the output ends of the telescopic driving members 15 drive the connecting plate 14 and the four baffles 6 to move downward together, space can be left for the suspension rod 11, the hanging rod 12, and the kelp to pass between the high-temperature chamber, the medium-temperature chamber, and the low-temperature chamber. Conversely, the four baffles 6 are caused to maintain the formation of mutually independent enclosed spaces for the high-temperature chamber, the medium-temperature chamber, and the low-temperature chamber.
[0029] Heating plates 16 are installed at the bottom inside the high-temperature chamber, the medium-temperature chamber, and the low-temperature chamber. The heating plates 16 are used to heat the air in the corresponding areas, thereby drying the kelp. A controller 17 is installed on the front side of the door panel 5. The three heating plates 16, the motor 702, and the telescopic driving members 15 are all electrically connected to the controller 17. Through the controller 17, the heating temperature of different heating plates 16, the rotation speed of the motor 702, and the telescopic movement of the output ends of the telescopic driving members 15 can be precisely controlled, thereby realizing the precise control of the drying process.
[0030] A plurality of hanging openings 1101 are formed on the suspension rod 11. Hooks 1201 corresponding to the positions of the hanging openings 1101 are provided on the hanging rod 12. By hanging the hooks 1201 on the hanging openings 1101, the hanging rod 12 can be fixed on the suspension rod 11. A plurality of sleeves 1202 are fixedly connected to the hanging rod 12 at intervals. A screw rod 1203 is threadedly connected to each sleeve 1202. One end of the screw rod 1203 located inside the sleeve 1202 is fixedly connected to an arc-shaped clamping plate 1204. By rotating the screw rod 1203, the distance between the clamping plate 1204 and the sleeve 1202 can be adjusted, thereby realizing the fixation of kelp of different sizes.
[0031] Air inlets 18 are formed in the lower part at the rear and the lower part on the right side of the housing 2 and in the lower part of the door panel 5. Three exhaust ports 19 corresponding to the high-temperature chamber, the medium-temperature chamber, and the low-temperature chamber are formed on the support plate 3. The three exhaust ports 19 are commonly connected to a connecting pipe 20. An exhaust fan 22 is provided on the left side of the support plate 3. The left end of the connecting pipe 20 is connected to one side of the exhaust fan 22. When the exhaust fan 22 operates, the hot air in the high-temperature chamber, the medium-temperature chamber, and the low-temperature chamber can be sucked into the connecting pipe 20 through the exhaust ports 19 and then discharged outside the device through the exhaust fan 22. At the same time, due to the negative pressure effect generated by the operation of the exhaust fan 22, the fresh air outside the housing 2 can be sucked into the device through the air inlets 18, thereby realizing the circulating flow of gas. In addition, the discharged hot air can also be used for the preliminary air drying treatment of the fresh kelp placed on the left side of the housing 2 to improve the energy utilization efficiency.
[0032] In order to achieve flexible control of the exhaust gas, in the present invention, a wind guiding column 21 is fixedly connected to the left side of the support plate 3. The exhaust fan 22 is installed in the upper part of the wind guiding column 21. The left end of the connecting pipe 20 is connected to the upper part of the wind guiding column 21. A plurality of exhaust holes are formed in the front side of the wind guiding column 21, and a plurality of wind guiding plates 23 are rotatably connected in the exhaust holes. By adjusting the angles of the wind guiding plates 23, the direction of the exhaust gas can be changed, thereby achieving flexible control of the exhaust gas.
[0033] Since the surface of fresh kelp has a lot of moisture, during the drying process, this moisture will naturally flow down to the bottom of the device. In order to avoid this moisture from contaminating or damaging the device, in the present invention, a water receiving box 24 adapted to the left side structure of the housing 2 is placed on the top left side of the chassis 1. When fresh kelp is placed above the water receiving box 24 on the left side of the housing 2, the moisture on its surface can naturally flow down into the water receiving box 24 for collection, thereby keeping the device clean and dry.
[0034] Working principle: Initially, no hanging rods 12 are hung on all suspension rods 11. During use, insert the root of the kelp into the sleeve 1202, and by rotating the screw rod 1203, the clamping plate 1204 cooperates with the sleeve 1202 to fix the root of the kelp. After repeating the above operation multiple times, fix multiple kelps on one hanging rod 12, and then hang the multiple hanging rods 12 with kelps fixed thereon on the corresponding hanging openings 1101 on the multiple suspension rods 11 on the left side of the housing 2 through the hooks 1201 thereon to complete the preparation work for the first batch of kelps. The water on the kelps naturally flows down to be collected by the water receiving box 24. After the surface of the first batch of kelps is slightly dry, control the output end of the telescopic driving member 15 by the controller 17 to drive the connecting plate 14 and the four baffles 6 to move downward together to leave space for the suspension rods 11, hanging rods 12 and kelps to pass through. Then, control the motor 702 by the controller 17 to drive the synchronous belt pulley of the synchronous belt assembly 701 connected thereto to rotate. Thus, driven by the synchronous belt of the synchronous belt assembly 701, the connecting rod 8 drives the sliding rod 9 to rotate along the chute 401, and further drives the suspension rod 11 and the hanging rod 12 to rotate until the hanging rod 12 with the first batch of kelps fixed thereon completely enters the high-temperature chamber area. Then, control the output end of the telescopic driving member 15 by the controller 17 to drive the connecting plate 14 and the four baffles 6 to move upward and reset together to keep the high-temperature chamber, medium-temperature chamber and low-temperature chamber independent. At this time, fix the second batch of kelps through the hanging rod 12 and hang them on the corresponding hanging openings 1101 on the suspension rod 11 currently located on the left side of the housing 2. Then, control the heating plate 16 in the high-temperature chamber by the controller 17 to heat the temperature in this area to heat and dry the first batch of kelps. At the same time, by the operation of the exhaust fan 22, inhale the hot air in the high-temperature chamber into the connecting pipe 20 through the exhaust port 19, and then discharge it through the exhaust holes of the air guiding column 21 to blow dry the second batch of kelps. After the first batch of kelps is completed with high-temperature drying, control the output end of the telescopic driving member 15 by the controller 17 to drive the connecting plate 14 and the four baffles 6 to move downward together. Then, control the motor 702 by the controller 17 to drive the synchronous belt assembly 701 to work, move the hanging rod 12 corresponding to the first batch of kelps to the medium-temperature chamber area, and at the same time move the hanging rod 12 corresponding to the second batch of kelps to the high-temperature chamber area. Subsequently, control the output end of the telescopic driving member 15 by the controller 17 to drive the connecting plate 14 and the four baffles 6 to move upward and reset together. Then, fix the third batch of kelps through the hanging rod 12 and hang them on the corresponding hanging openings 1101 on the suspension rod 11 currently located on the left side of the housing 2. Then, control the heating plate 16 in the high-temperature chamber by the controller 17 to perform high-temperature heating on the second batch of kelps, and the heating plate 16 in the medium-temperature chamber performs medium-temperature heating on the first batch of kelps, and so on, to perform continuous batch operation on the kelps until each batch of kelps is completed with three-step drying treatment of high temperature, medium temperature and low temperature.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes may be made therein without departing from the principles and spirit of the invention, and the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A rotary raw material drying device for alginate processing, characterized in that, It includes a chassis (1), a housing (2) is fixedly connected to the top of the chassis (1), a support plate (3) is fixedly connected to the middle of the top of the chassis (1), a mounting plate (4) is fixedly arranged at the upper part inside the housing (2) and on the top of the support plate (3), a door panel (5) is rotatably arranged in the middle of the front side of the housing (2), there is an opening on the left side of the housing (2), four baffle plates (6) are slidably connected to the top of the chassis (1), so that a high-temperature chamber, a medium-temperature chamber and a low-temperature chamber are respectively formed corresponding to the rear side, the right side and the front side of the support plate (3) between the chassis (1), the housing (2) and the mounting plate (4), a synchronous belt assembly (701) is arranged between the mounting plate (4) and the inner top of the housing (2), a motor (702) for driving one synchronous pulley of the synchronous belt assembly (701) to rotate is installed on the top of the housing (2), a plurality of connecting rods (8) are fixedly connected to the synchronous belt of the synchronous belt assembly (701) at equal intervals, a chute (401) is formed on the mounting plate (4), a plurality of sliding rods (9) are slidably connected in the chute (401), the number of the sliding rods (9) is equal to that of the connecting rods (8) and their positions correspond one by one, the upper part of the sliding rod (9) is fixedly connected to its corresponding connecting rod (8), a hanging rod (11) is fixedly connected to the lower end of each sliding rod (9), and a hanging rod (12) for fixing a plurality of kelps is hung on each hanging rod (11); accommodating grooves (402) are formed on both sides of the chute (401) on the mounting plate (4), a plurality of heat insulation strips (10) are fixedly connected at equal intervals in the accommodating grooves (402) on both sides of the chute (401), and the plurality of heat insulation strips (10) on both sides are arranged staggeredly, avoiding grooves (901) parallel to the heat insulation strips (10) are formed on both sides of the sliding rod (9); a guide rail (13) corresponding to the chute (401) is fixedly arranged on the inner top of the housing (2), and the upper end of the sliding rod (9) is slidably connected to the guide rail (13); The bottom ends of the four baffle plates (6) are commonly fixedly connected to a connecting plate (14), at least one telescopic driving member (15) is installed on the rear side of the housing (2), and the output end of the telescopic driving member (15) faces downward and is fixedly connected to the connecting plate (14); Air inlets (18) are formed in the lower part of the rear side, the lower part of the right side and the lower part of the door panel (5) of the housing (2), three exhaust ports (19) are formed on the support plate (3) corresponding to the high-temperature chamber, the medium-temperature chamber and the low-temperature chamber respectively, the three exhaust ports (19) are commonly connected to a connecting pipe (20), an exhaust fan (22) is arranged on the left side of the support plate (3), and the left end of the connecting pipe (20) is connected to one side of the exhaust fan (22).
2. The rotary raw material drying device for processing alginate according to claim 1, wherein Heating plates (16) are installed at the inner bottoms of the high-temperature chamber, the medium-temperature chamber and the low-temperature chamber, a controller (17) is installed on the front side of the door panel (5), and the three heating plates (16), the motor (702) and the telescopic driving member (15) are all electrically connected to the controller (17).
3. A rotary raw material drying device for alginate processing according to claim 2, characterized in that, A plurality of hanging openings (1101) are formed in the suspension rod (11), hooks (1201) corresponding to the positions of the hanging openings (1101) are provided on the hanging rod (12), a plurality of sleeves (1202) are fixedly connected to the hanging rod (12) at intervals, a screw rod (1203) is threadedly connected to each sleeve (1202), and an arc-shaped clamping plate (1204) is fixedly connected to one end of the screw rod (1203) located inside the sleeve (1202).
4. A rotary raw material drying device for alginate processing according to claim 3, characterized in that, An air guiding column (21) is fixedly connected to the left side of the support plate (3), an exhaust fan (22) is installed in the upper part of the air guiding column (21), exhaust holes are formed in the front side of the air guiding column (21), and a plurality of air guiding plates (23) are rotatably connected in the exhaust holes.
5. A rotary raw material drying device for alginate processing according to claim 4, characterized in that, A water receiving box (24) adapted to the left side structure of the housing (2) is placed on the left side of the top of the chassis (1).
Citation Information
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