Crease-resistant shaping treatment system for fabric

Abstract

The invention relates to the field of fabric shaping, and discloses a fabric anti-wrinkle shaping treatment system which comprises a washing purification module, a spraying anti-wrinkle module and a fabric shaping treatment module. And the washing and purifying module is used for detecting the washing effect of the washed fabric and reminding a worker to make adjustment in time when the washing effect is poor. The washing and purifying module, the anti-wrinkle spraying module and the fabric shaping treatment module are arranged, when it is detected that the washing effect of the fabric is not good, a worker is reminded to make adjustment in time, the fabric washing effect is improved, the fabric washing effect is improved, and the fabric washing effect is improved. In addition, the fabric is shaped while resisting wrinkles by spraying the anti-wrinkle liquid.

Description

Technical Field

[0001] The invention relates to the field of fabric shaping, in particular to a fabric anti-wrinkle shaping processing system. Background Art

[0002] As consumers' requirements for clothing quality continue to increase, fabrics need to have not only good comfort and aesthetics, but also certain wrinkle resistance and stability to maintain the shape of clothing and extend its service life. In the traditional fabric washing process, due to the uncontrollability of factors such as detergent type, washing temperature, and time, the fabric washing effect may be poor, such as residual stains and fabric damage. This not only affects the aesthetics of the fabric, but also may affect the effects of subsequent anti-wrinkle and shaping treatments. Traditional anti-wrinkle treatment methods usually use dipping or rolling methods, which often cause uneven distribution of anti-wrinkle liquid on the surface of the fabric, affecting the anti-wrinkle effect. At the same time, excessive anti-wrinkle liquid may also damage the fabric or affect the feel of the fabric. For fabric shaping, high temperature and high pressure or chemical reagents are usually used. These methods may cause the fabric to become hard, elastic or produce odor. Therefore, a fabric anti-wrinkle shaping treatment system is proposed. Summary of the invention

[0003] The present invention aims to solve the technical problem of how to remind the staff to make timely adjustments when it is detected that the washing effect of the fabric is not good. In addition, it also provides a system for anti-wrinkle and shaping processing of fabrics by spraying anti-wrinkle liquid.

[0004] The technical solution adopted by the present invention to solve the technical problem is a system for anti-wrinkle and shaping treatment of fabrics, including a washing and purification module, a spraying anti-wrinkle module, and a fabric shaping treatment module. The washing and purification module is used to detect the washing effect of the fabric after washing. It is used to remind the staff to make adjustments in time when the washing effect is not good. The spraying anti-wrinkle module is used to spray the anti-wrinkle liquid evenly on the surface of the fabric. The fabric shaping treatment module is used to shape the fabric.

[0005] Through the setting of the washing and purification module, when it is detected that the washing effect of the fabric is not good, the staff is reminded in time to make adjustments in time, such as re-washing the fabric, purifying the fabric through washing, removing dirt, grease and other pollutants on the surface of the fabric, and avoiding the subsequent processing of the fabric affected by incomplete cleaning. Through the spraying method, the anti-wrinkle liquid can be evenly covered on the surface of the fabric, improving the anti-wrinkle effect of the fabric, thereby enhancing the anti-wrinkle performance of the fabric. The fabric shaping processing module shapes the fabric, thereby achieving a long-lasting shaping effect and improving the fabric's ability to maintain its shape. Shaping the fabric can effectively prevent the fabric from being deformed due to external forces during use and maintain the stability of the fabric material.

[0006] Furthermore, the washing and purification module includes a purification processor, a first conveyor belt, an industrial washing machine, a temperature sensor, a water level sensor, a speed sensor, a camera, an image processor, and an input screen. The first conveyor belt is horizontally arranged on the factory floor for conveying fabrics to be processed. The camera is arranged above the first conveyor belt and fixedly connected to the ground through a bracket for capturing fabric images and then sending the fabric images to the image processor. The industrial washing machine is arranged on the side of the first conveyor belt. The temperature sensor is arranged on the inner wall of the barrel of the industrial washing machine for measuring the washing temperature and sending it to the purification processor. The water level sensor is arranged on the inner wall of the barrel of the industrial washing machine for measuring the water level in the barrel of the industrial washing machine and sending it to the purification processor. The speed sensor is arranged on the rotating shaft of the drum of the industrial washing machine for measuring the drum speed and sending it to the purification processor. The image processor is arranged on the camera and is connected to the camera for communication. After receiving the fabric image, the image analysis of the fabric image is performed to obtain the stain area on the fabric, and then the stain area is sent to the purification processor. The input screen is set inside the factory for users to input the fabric area, fabric friction, and industrial washing machine barrel bottom area measured in advance, and then send the measured fabric area, fabric friction, and industrial washing machine barrel bottom area to the purification processor. The purification processor is set on the industrial washing machine and is connected to the temperature sensor, water level sensor, speed sensor, image processor, and input screen for communication. After receiving the washing temperature, water level in the industrial washing machine barrel, drum speed, stain area, fabric area, fabric friction, and industrial washing machine barrel bottom area, the washing purification index is calculated by the washing temperature, water level in the industrial washing machine barrel, drum speed, stain area, fabric area, fabric friction, industrial washing machine barrel bottom area, and preset industrial washing machine cleaning ratio. It is used to send poor washing effect information to the mobile terminal of the staff only when the washing purification index is lower than the preset purification index.

[0007] The fabric to be processed is placed on the first conveyor belt in advance. During the transportation of the fabric, the camera takes a real-time image of the fabric, and then sends the fabric image to the image processor. After receiving the fabric image, the image processor performs image analysis on the fabric image to obtain the stain area on the fabric, and then sends the stain area to the purification processor. The fabric is transported to the side of the industrial washing machine through the first conveyor belt. At this time, the washing staff sorts the fabric on the first conveyor belt and puts the fabric into the barrel of the industrial washing machine. At the same time, the industrial washing machine is started and the fabric that cannot be put in is placed in the temporary storage area of ​​the factory. The industrial washing machine stirs and washes the fabric, and the purification processor calculates the washing purification index. Only when the washing purification index is lower than the preset purification index, the purification processor automatically sends information about poor washing effect to the staff's mobile terminal, reminding the staff to make necessary adjustments, such as increasing the content of detergent or adjusting the speed of the agitator to re-wash the fabric to improve the washing effect of the fabric.

[0008] Furthermore, the calculation formula of the washing purification index is:

[0009]

[0010] Where ZL is the washing purification index, T is the washing temperature, the unit is ℃, h 1 is the water level in the barrel of the industrial washing machine, in m, S 1 is the bottom area of ​​the industrial washing machine barrel, in m 2 , unit is L, F is the friction of fabric, unit is N, v is the drum speed, unit is rpm, S 0 is the stain area, in m 2 , S is the fabric area, unit is m 2 , G is the preset cleaning ratio of industrial washing machine.

[0011] For example, the washing temperature is 40°C, the water level in the industrial washing machine drum is 40L, the fabric friction is 5N, the drum speed is 100rpm, and the stain area is 1m 2 , fabric area is 5m 2 The preset cleaning ratio of the industrial washing machine is 1.1, and the calculated cleaning index is approximately 0.03.

[0012] Furthermore, the camera is a high-definition camera.

[0013] Furthermore, the spray anti-wrinkle module includes anti-wrinkle liquid, an ultrasonic atomizing film sprayer, a spraying processor, a liquid level sensor, a dryer, and a second conveyor belt. The purification processor is used to send the fabric area to the spraying processor after receiving the fabric area. The input screen is used for the user to input the area of ​​the ultrasonic atomizing film sprayer spray cover and the viscosity of the anti-wrinkle liquid measured in advance, and then send the measured area of ​​the ultrasonic atomizing film sprayer spray cover and the viscosity of the anti-wrinkle liquid to the spraying processor. The second conveyor belt is arranged horizontally on the side of the industrial washing machine. The ultrasonic atomizing film sprayer spray cover is arranged directly above the second conveyor belt. The anti-wrinkle liquid is arranged inside the liquid storage tank of the ultrasonic atomizing film sprayer. The liquid level sensor is arranged on the inner wall of the liquid storage tank of the ultrasonic atomizing film sprayer, and is used to measure the current anti-wrinkle liquid water level and send the current anti-wrinkle liquid water level to the spraying processor. The spraying processor is arranged on the ultrasonic atomizing film spraying machine, and is connected to the input screen, the liquid level sensor, and the purification processor in communication, and is electrically connected to the ultrasonic atomizing film spraying machine, and is used to calculate the spraying uniformity index by the fabric area, the current anti-wrinkle liquid water level, the area of ​​the ultrasonic atomizing film spraying machine spraying cover, and the viscosity of the anti-wrinkle liquid after receiving the current anti-wrinkle liquid water level, the area of ​​the ultrasonic atomizing film spraying machine spraying cover, the fabric area, the area of ​​the ultrasonic atomizing film spraying machine spraying cover, and the viscosity of the anti-wrinkle liquid. It is used to start the ultrasonic atomizing film spraying machine when the spraying uniformity index is lower than or equal to the preset spraying index. It is used to shut down the ultrasonic atomizing film spraying machine when the spraying uniformity index exceeds the preset spraying index. It is used to start the dryer when the spraying uniformity index exceeds the preset spraying index. The dryer is arranged directly above the second conveyor belt, arranged on the side of the ultrasonic atomizing film spraying machine, and is electrically connected to the spraying processor, and is used to dry the fabric after spraying.

[0014] After the industrial washing machine finishes washing, the spraying staff takes out the fabrics and places the washed fabrics on the second conveyor belt. The washed fabrics are transported to the area below the spray hood of the ultrasonic atomizing film sprayer through the second conveyor belt. When the spraying uniformity index is lower than or equal to the preset spraying index, the spraying processor starts the ultrasonic atomizing film sprayer, and the ultrasonic atomizing film sprayer sprays the anti-wrinkle liquid on the washed fabrics in transportation. When the spraying uniformity index exceeds the preset spraying index, the spraying processor turns off the ultrasonic atomizing film sprayer and stops spraying the anti-wrinkle liquid on the washed fabrics. When the spraying uniformity index exceeds the preset spraying index, the spraying processor starts the dryer, and the spraying staff places the sprayed fabrics at the air outlet of the dryer, and the dryer dries the sprayed fabrics.

[0015] When the spray uniformity index exceeds the preset spray index, the spray processor automatically shuts down the ultrasonic atomization film sprayer to ensure the appropriate amount of spraying and avoid waste and overspraying. The dryer quickly dries the sprayed fabric to reduce the damage to the fabric caused by excessive moisture due to the residual anti-wrinkle liquid.

[0016] Furthermore, the calculation formula of the spray uniformity index is:

[0017]

[0018] Among them, R is the spray uniformity index, h 2 is the current anti-wrinkle liquid water level, in m, S 2 is the area of ​​the ultrasonic atomizing thin film sprayer spray hood, in m 2 , Z is the viscosity of the anti-wrinkle liquid, the unit is Pa·s.

[0019] For example, the fabric area is 5m 2 The current total amount of anti-wrinkle liquid is 5L, and the area of ​​the ultrasonic atomization film sprayer spray hood is 0.1m 2 The viscosity of the anti-wrinkle liquid is 0.5 Pa·s, and the calculated spraying uniformity index is 10.

[0020] Furthermore, the dryer is an air flow dryer.

[0021] The air flow dryer stirs and disperses the air flow, so that the fabric is evenly heated during the drying process, avoiding the problem of local overheating or uneven drying.

[0022] Furthermore, the fabric shaping processing module includes a third conveyor belt, a shaping machine, a shaping processor, a tension sensor, and an alarm. The third conveyor belt is transversely arranged on the side of the dryer away from the ultrasonic atomizing film sprayer. The shaping machine model is a stenter shaping machine, which is arranged on the side of the third conveyor belt and is used to shape the fabric. The tension sensor is a strain gauge type tension sensor, which is arranged on the surface of the guide roller of the shaping machine, and is used to measure the tension size of the fabric when shaping, and then send the tension size of the fabric when shaping to the shaping processor. The shaping processor is arranged on the shaping machine, and is used to calculate the fabric state quality index through the tension size of the fabric when shaping and the preset tension standard value after receiving the tension size of the fabric when shaping. It is used to start the alarm when the fabric state quality index exceeds the preset quality index. It is used to turn off the alarm when the fabric state quality index is lower than the preset quality index. The alarm is arranged inside the factory and is electrically connected to the shaping processor to issue an alarm.

[0023] The third conveyor belt, shaping machine, shaping processor, tension sensor, alarm

[0024] After the spraying staff finishes drying the sprayed fabric, the spraying staff places the dried fabric on the third conveyor belt, and the dried fabric is transported to the side of the setting machine through the third conveyor belt. The setting staff puts the dried fabric into the setting machine and starts the setting machine at the same time. When the fabric state quality index exceeds the preset quality index, the setting processor starts the alarm, and the alarm sounds an alarm to alert the internal factory staff to intervene and adjust in time, adjust the parameters of the setting machine in time, and adjust the setting effect of the dried fabric.

[0025] Furthermore, the calculation formula of the fabric state quality index is:

[0026]

[0027] Among them, E is the fabric quality index, F 0 It is the tension of fabric when shaping, the unit is N, F is the preset tension standard value, the value is a positive number, the unit is N.

[0028] For example, when the fabric is set, the tension is 95N, the preset tension standard value is 100N, and the calculated fabric state quality index is 0.95.

[0029] Furthermore, the alarm is a buzzer alarm.

[0030] The buzzer alarm emits a loud alarm sound with a wide sound transmission range, quickly attracting the user's attention.

[0031] Beneficial effects of the present invention:

[0032] 1. Through the setting of the washing and purification module, when it is detected that the washing effect of the fabric is not good, the staff is reminded in time to make adjustments in time, such as re-washing the fabric, purifying the fabric through washing, removing dirt, grease and other pollutants on the surface of the fabric, and avoiding the subsequent processing of the fabric affected by incomplete cleaning. Through the spraying method, the anti-wrinkle liquid can be evenly covered on the surface of the fabric, improving the anti-wrinkle effect of the fabric, thereby enhancing the anti-wrinkle performance of the fabric. The fabric shaping processing module shapes the fabric, thereby achieving a long-lasting shaping effect and improving the fabric's ability to maintain its shape. Shaping the fabric can effectively prevent the fabric from being deformed due to external forces during use and maintain the stability of the fabric material. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 is the overall system block diagram of the present invention;

[0034] Figure 2 It is a schematic diagram of the overall structure of the present invention;

[0035] Figure 3This is a schematic diagram of the installation location of the ultrasonic atomization thin film sprayer.

[0036] Explanation of the accompanying drawings: 1. First conveyor belt; 2. Industrial washing machine; 3. Camera; 4. Image processor; 5. Ultrasonic atomization thin film sprayer; 6. Dryer; 7. Second conveyor belt; 8. Third conveyor belt; 9. Forming machine. DETAILED DESCRIPTION

[0037] The concept and technical effects of the present invention will be clearly and completely described below in conjunction with embodiments to fully understand the purpose, features and effects of the present invention.

[0038] like Figure 1 The technical solution adopted by the present invention to solve the technical problem is: a system for anti-wrinkle and shaping treatment of fabrics, including a washing and purification module, a spraying anti-wrinkle module, and a fabric shaping treatment module. The washing and purification module is used to detect the washing effect of the fabric after washing. It is used to remind the staff to make adjustments in time when the washing effect is not good. The spraying anti-wrinkle module is used to spray the anti-wrinkle liquid evenly on the surface of the fabric. The fabric shaping treatment module is used to shape the fabric.

[0039] Through the setting of the washing and purification module, when it is detected that the washing effect of the fabric is not good, the staff is reminded in time to make adjustments in time, such as re-washing the fabric, purifying the fabric through washing, removing dirt, grease and other pollutants on the surface of the fabric, and avoiding the subsequent processing of the fabric affected by incomplete cleaning. Through the spraying method, the anti-wrinkle liquid can be evenly covered on the surface of the fabric, improving the anti-wrinkle effect of the fabric, thereby enhancing the anti-wrinkle performance of the fabric. The fabric shaping processing module shapes the fabric, thereby achieving a long-lasting shaping effect and improving the fabric's ability to maintain its shape. Shaping the fabric can effectively prevent the fabric from being deformed due to external forces during use and maintain the stability of the fabric material.

[0040] The washing and purification module includes a purification processor, a first conveyor belt 1, an industrial washing machine 2, a temperature sensor, a water level sensor, a speed sensor, a camera 3, an image processor 4, and an input screen. The first conveyor belt 1 is horizontally arranged on the factory floor for conveying fabrics to be processed. The camera 3 is arranged above the first conveyor belt 1 and is fixedly connected to the ground through a bracket for capturing fabric images and then sending the fabric images to the image processor 4. The industrial washing machine 2 is arranged on the side of the first conveyor belt 1. The temperature sensor is arranged on the inner wall of the barrel of the industrial washing machine 2 for measuring the washing temperature and sending it to the purification processor. The water level sensor is arranged on the inner wall of the barrel of the industrial washing machine 2 for measuring the water level in the barrel of the industrial washing machine 2 and sending it to the purification processor. The speed sensor is arranged on the rotating shaft of the drum of the industrial washing machine 2 for measuring the drum speed and sending it to the purification processor. The image processor 4 is arranged on the camera 3 and is connected to the camera 3 for communication. After receiving the fabric image, the fabric image is analyzed to obtain the stain area on the fabric, and then the stain area is sent to the purification processor. The input screen is set inside the factory for users to input the fabric area, fabric friction, and bottom area of ​​the barrel of the industrial washing machine 2 measured in advance, and then send the measured fabric area, fabric friction, and bottom area of ​​the barrel of the industrial washing machine 2 to the purification processor. The purification processor is set on the industrial washing machine 2, and is connected to the temperature sensor, water level sensor, speed sensor, image processor 4, and input screen for communication. After receiving the washing temperature, water level in the barrel of the industrial washing machine 2, drum speed, stain area, fabric area, fabric friction, and bottom area of ​​the barrel of the industrial washing machine 2, the washing temperature, water level in the barrel of the industrial washing machine 2, drum speed, stain area, fabric area, fabric friction, bottom area of ​​the barrel of the industrial washing machine 2, and the preset washing ratio of the industrial washing machine 2, the washing purification index is calculated. It is used to send poor washing effect information to the mobile terminal of the staff only when the washing purification index is lower than the preset purification index.

[0041] The fabric to be processed is placed on the first conveyor belt 1 in advance. During the transportation of the fabric, the camera 3 takes a real-time image of the fabric, and then sends the fabric image to the image processor 4. After receiving the fabric image, the image processor 4 performs image analysis on the fabric image to obtain the stain area on the fabric, and then sends the stain area to the purification processor. The fabric is transported to the side of the industrial washing machine 2 through the first conveyor belt 1. At this time, the washing staff sorts the fabric on the first conveyor belt 1 and puts the fabric into the barrel of the industrial washing machine 2. At the same time, the industrial washing machine 2 is started, and the fabric that cannot be put in is placed in the temporary storage area of ​​the factory. The industrial washing machine 2 stirs and washes the fabric, and the purification processor calculates the washing purification index. Only when the washing purification index is lower than the preset purification index, the purification processor automatically sends information about the poor washing effect to the mobile terminal of the staff, reminding the staff to make necessary adjustments, such as increasing the content of detergent or adjusting the speed of the agitator to re-wash the fabric to improve the washing effect of the fabric.

[0042] The calculation formula of washing purification index is:

[0043]

[0044] Where ZL is the washing purification index, T is the washing temperature, the unit is ℃, h 1 is the water level in the barrel of the industrial washing machine, in m, S 1 is the bottom area of ​​the industrial washing machine barrel, in m 2 , unit is L, F is the friction of fabric, unit is N, v is the drum speed, unit is rpm, S 0 is the stain area, in m 2 , S is the fabric area, unit is m 2 , G is the preset cleaning ratio of industrial washing machine.

[0045] For example, the washing temperature is 40°C, the water level in the industrial washing machine drum is 40L, the fabric friction is 5N, the drum speed is 100rpm, and the stain area is 1m 2 , fabric area is 5m 2 The preset cleaning ratio of the industrial washing machine is 1.1, and the calculated cleaning index is approximately 0.03.

[0046] The camera is a high-definition camera.

[0047] The spray anti-wrinkle module includes anti-wrinkle liquid, ultrasonic atomizing film sprayer 5, spraying processor, liquid level sensor, dryer 6, and second conveyor belt 7. The purification processor is used to send the fabric area to the spraying processor after receiving the fabric area. The input screen is used for the user to input the area of ​​the spraying cover of the ultrasonic atomizing film sprayer 5 and the viscosity of the anti-wrinkle liquid measured in advance, and then send the measured area of ​​the spraying cover of the ultrasonic atomizing film sprayer 5 and the viscosity of the anti-wrinkle liquid to the spraying processor. The second conveyor belt 7 is horizontally arranged on the side of the industrial washing machine 2. The spraying cover of the ultrasonic atomizing film sprayer 5 is arranged directly above the second conveyor belt 7. The anti-wrinkle liquid is arranged inside the liquid storage tank of the ultrasonic atomizing film sprayer 5. The liquid level sensor is arranged on the inner wall of the liquid storage tank of the ultrasonic atomizing film sprayer 5, which is used to measure the current water level of the anti-wrinkle liquid and send the current water level of the anti-wrinkle liquid to the spraying processor. The spraying processor is arranged on the ultrasonic atomizing film spraying machine 5, and is connected to the input screen, the liquid level sensor, and the purification processor in communication, and is electrically connected to the ultrasonic atomizing film spraying machine 5. After receiving the current anti-wrinkle liquid level, the area of ​​the spraying cover of the ultrasonic atomizing film spraying machine 5, the fabric area, the area of ​​the spraying cover of the ultrasonic atomizing film spraying machine 5, and the viscosity of the anti-wrinkle liquid, the spraying uniformity index is calculated by the fabric area, the current anti-wrinkle liquid level, the area of ​​the spraying cover of the ultrasonic atomizing film spraying machine 5, and the viscosity of the anti-wrinkle liquid. It is used to start the ultrasonic atomizing film spraying machine 5 when the spraying uniformity index is lower than or equal to the preset spraying index. It is used to shut down the ultrasonic atomizing film spraying machine 5 when the spraying uniformity index exceeds the preset spraying index. It is used to start the dryer 6 when the spraying uniformity index exceeds the preset spraying index. The dryer 6 is arranged directly above the second conveyor belt 7, arranged on the side of the ultrasonic atomizing film spraying machine 5, and is electrically connected to the spraying processor, and is used to dry the fabric after spraying.

[0048] After the industrial washing machine 2 finishes washing, the spraying staff takes out the fabrics and places the washed fabrics on the second conveyor belt 7. The washed fabrics are transported to the area below the spray hood of the ultrasonic atomizing thin film sprayer 5 through the second conveyor belt 7. When the spraying uniformity index is lower than or equal to the preset spraying index, the spraying processor starts the ultrasonic atomizing thin film sprayer 5, and the ultrasonic atomizing thin film sprayer 5 sprays anti-wrinkle liquid on the washed fabrics in transportation.

[0049] When the spray uniformity index exceeds the preset spray index, the spray processor turns off the ultrasonic atomizing film sprayer 5 and stops spraying the anti-wrinkle liquid on the washed fabric. When the spray uniformity index exceeds the preset spray index, the spray processor starts the dryer 6, and the spraying staff places the sprayed fabric at the air outlet of the dryer 6, and the dryer 6 dries the sprayed fabric.

[0050] When the spray uniformity index exceeds the preset spray index, the spray processor automatically shuts down the ultrasonic atomizing film sprayer 5 to ensure a moderate spray amount and avoid waste and overspraying. The dryer 6 quickly dries the sprayed fabric to reduce the damage to the fabric caused by excessive moisture in the fabric due to the residual anti-wrinkle liquid.

[0051] The calculation formula of spray uniformity index is:

[0052]

[0053] Among them, R is the spray uniformity index, h 2 is the current anti-wrinkle liquid water level, in m, S 2 is the area of ​​the ultrasonic atomizing thin film sprayer spray hood, in m 2 , Z is the viscosity of the anti-wrinkle liquid, the unit is Pa·s.

[0054] For example, the fabric area is 5m 2 The current total amount of anti-wrinkle liquid is 5L, and the area of ​​the ultrasonic atomization film sprayer spray hood is 0.1m 2 The viscosity of the anti-wrinkle liquid is 0.5 Pa·s, and the calculated spraying uniformity index is 10.

[0055] The dryer 6 is an air flow dryer.

[0056] The air flow dryer stirs and disperses the air flow, so that the fabric is evenly heated during the drying process, avoiding the problem of local overheating or uneven drying.

[0057] The fabric shaping processing module includes a third conveyor belt 8, a shaping machine 9, a shaping processor, a tension sensor, and an alarm. The third conveyor belt 8 is arranged horizontally on the side of the dryer 6 away from the ultrasonic atomizing film sprayer 5. The shaping machine 9 is a stenter shaping machine, which is arranged on the side of the third conveyor belt 8 and is used to shape the fabric. The tension sensor is a strain gauge type tension sensor, which is arranged on the surface of the guide roller of the shaping machine 9, and is used to measure the tension size of the fabric when shaping, and then send the tension size of the fabric when shaping to the shaping processor. The shaping processor is arranged on the shaping machine 9, and is used to calculate the fabric state quality index through the tension size of the fabric when shaping and the preset tension standard value after receiving the tension size of the fabric when shaping. It is used to start the alarm when the fabric state quality index exceeds the preset quality index. It is used to turn off the alarm when the fabric state quality index is lower than the preset quality index. The alarm is arranged inside the factory and is electrically connected to the shaping processor to issue an alarm.

[0058] After the spraying staff finishes drying the sprayed fabric, the spraying staff places the dried fabric on the third conveyor belt 8, and the dried fabric is transported to the side of the setting machine 9 through the third conveyor belt 8. The setting staff puts the dried fabric into the setting machine 9 and starts the setting machine 9 at the same time. When the fabric state quality index exceeds the preset quality index, the setting processor starts the alarm, and the alarm sounds an alarm to warn the internal factory staff to intervene and adjust in time, and adjust the parameters of the setting machine 9 in time to adjust the setting effect of the dried fabric.

[0059] The calculation formula of fabric state quality index is:

[0060]

[0061] Among them, E is the fabric quality index, F 0 It is the tension of fabric when shaping, the unit is N, F is the preset tension standard value, the value is a positive number, the unit is N.

[0062] For example, when the fabric is set, the tension is 95N, the preset tension standard value is 100N, and the calculated fabric state quality index is 0.95.

[0063] The alarm is a buzzer alarm.

[0064] The buzzer alarm emits a loud alarm sound with a wide sound transmission range, quickly attracting the user's attention.

[0065] The above embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative work shall all fall within the scope of protection of the present invention.

Claims

1. A system for anti-wrinkle shaping of fabrics, characterized by: Including washing and purification module, spray anti-wrinkle module, fabric shaping treatment module; The washing and purification module is used to detect the washing effect of the fabric after washing; when the washing effect is not good, it is used to remind the staff to make adjustments in time; The anti-wrinkle spraying module is used to spray the anti-wrinkle liquid evenly on the surface of the fabric; The fabric shaping processing module is used to shape the fabric.

2. The system for anti-wrinkle shaping of fabrics according to claim 1, characterized in that The washing and purification module comprises a purification processor, a first conveyor belt (1), an industrial washing machine (2), a temperature sensor, a water level sensor, a rotation speed sensor, a camera (3), an image processor (4), and an input screen; The first conveyor belt (1) is arranged transversely on the factory floor and is used to convey the fabric to be processed; The camera (3) is arranged above the first conveyor belt (1), fixedly connected to the ground via a bracket, and is used to capture an image of the fabric, and then send the image of the fabric to the image processor (4); The industrial washing machine (2) is arranged on the side of the first conveyor belt (1); The temperature sensor is arranged on the inner wall of the barrel of the industrial washing machine (2) and is used to measure the washing temperature and send it to the purification processor; The water level sensor is arranged on the inner wall of the barrel of the industrial washing machine (2) and is used to measure the water level in the barrel of the industrial washing machine (2) and send it to the purification processor; The rotation speed sensor is arranged on the rotating shaft of the drum of the industrial washing machine (2) and is used to measure the rotation speed of the drum and send it to the purification processor; The image processor (4) is arranged on the camera (3) and is in communication connection with the camera (3), and is used for performing image analysis on the fabric image after receiving the fabric image to obtain the stain area on the fabric, and then sending the stain area to the purification processor; The input screen is arranged inside the factory, and is used for the user to input the fabric area, fabric friction, and the bottom area of ​​the barrel of the industrial washing machine (2) measured in advance, and then the measured fabric area, fabric friction, and the bottom area of ​​the barrel of the industrial washing machine (2) are sent to the purification processor; The purification processor is arranged on the industrial washing machine (2), and is in communication connection with the temperature sensor, the water level sensor, the speed sensor, the image processor (4), and the input screen, and is used to calculate the washing purification index based on the washing temperature, the water level in the barrel of the industrial washing machine (2), the drum speed, the stain area, the fabric area, the fabric friction, the bottom area of ​​the barrel of the industrial washing machine (2), and the preset industrial washing machine (2) cleaning ratio after receiving the washing temperature, the water level in the barrel of the industrial washing machine (2), the drum speed, the stain area, the fabric area, the fabric friction, the bottom area of ​​the barrel of the industrial washing machine (2), and the preset industrial washing machine (2) cleaning ratio; and is used to send a poor washing effect information to the mobile terminal of the staff only when the washing purification index is lower than the preset purification index.

3. The system for anti-wrinkle shaping of fabrics according to claim 2, characterized in that The calculation formula of washing purification index is: Among them, ZL is the washing purification index, T is the washing temperature, the unit is ℃, h1 is the water level in the barrel of the industrial washing machine, the unit is m, S1 is the bottom area of ​​the barrel of the industrial washing machine, the unit is m 2 , unit is L, F is the fabric friction, unit is N, v is the drum speed, unit is rpm, S0 is the stain area, unit is m 2 , S is the fabric area, unit is m 2 , G is the preset cleaning ratio of industrial washing machine.

4. The system for anti-wrinkle shaping of fabrics according to claim 2, characterized in that :The camera is a high-definition camera.

5. The system for anti-wrinkle shaping of fabrics according to claim 2, characterized in that The spray anti-wrinkle module comprises an anti-wrinkle liquid, an ultrasonic atomization film sprayer (5), a spray processor, a liquid level sensor, a drying machine (6), and a second conveyor belt (7); The purification processor is used to send the fabric area to the spraying processor after receiving the fabric area; The input screen is used for allowing the user to input the area of ​​the ultrasonic atomizing thin film spraying machine (5) spraying cover and the viscosity of the anti-wrinkle liquid measured in advance, and then sending the measured area of ​​the ultrasonic atomizing thin film spraying machine (5) spraying cover and the viscosity of the anti-wrinkle liquid to the spraying processor; The second conveyor belt (7) is arranged transversely on the side of the industrial washing machine (2); The spraying cover of the ultrasonic atomizing thin film spraying machine (5) is arranged directly above the second conveyor belt (7); The anti-wrinkle liquid is arranged inside the liquid storage tank of the ultrasonic atomization thin film spraying machine (5); The liquid level sensor is arranged on the inner wall of the liquid storage tank of the ultrasonic atomizing thin film spraying machine (5) and is used to measure the current water level of the anti-wrinkle liquid and send the current water level of the anti-wrinkle liquid to the spraying processor; The spraying processor is arranged on the ultrasonic atomizing film spraying machine (5), is communicatively connected with the input screen, the liquid level sensor, and the purification processor, and is electrically connected with the ultrasonic atomizing film spraying machine (5), and is used to calculate the spraying uniformity index according to the fabric area, the current anti-wrinkle liquid level, the area of ​​the ultrasonic atomizing film spraying machine (5) spraying cover, the fabric area, the area of ​​the ultrasonic atomizing film spraying machine (5) spraying cover, and the viscosity of the anti-wrinkle liquid after receiving the current anti-wrinkle liquid level, the area of ​​the ultrasonic atomizing film spraying machine (5) spraying cover, the fabric area, the area of ​​the ultrasonic atomizing film spraying machine (5) spraying cover, and the viscosity of the anti-wrinkle liquid; is used to start the ultrasonic atomizing film spraying machine (5) when the spraying uniformity index is lower than or equal to a preset spraying index; is used to shut down the ultrasonic atomizing film spraying machine (5) when the spraying uniformity index exceeds the preset spraying index; and is used to start the drying machine (6) when the spraying uniformity index exceeds the preset spraying index; The dryer (6) is arranged directly above the second conveyor belt (7), and is arranged on the side of the ultrasonic atomization thin film sprayer (5), and is electrically connected to the spraying processor, and is used to dry the fabric after spraying.

6. The system for anti-wrinkle shaping of fabrics according to claim 5, characterized in that The calculation formula of spray uniformity index is: Among them, R is the spray uniformity index, h2 is the current anti-wrinkle liquid water level, the unit is m, S2 is the area of ​​the ultrasonic atomization film sprayer spray hood, the unit is m 2 , Z is the viscosity of the anti-wrinkle liquid, the unit is Pa·s.

7. The system for anti-wrinkle shaping of fabrics according to claim 5, characterized in that :The dryer (6) is an air flow dryer.

8. The system for anti-wrinkle shaping of fabrics according to claim 5, characterized in that The fabric shaping processing module comprises a third conveyor belt (8), a shaping machine (9), a shaping processor, a tension sensor, and an alarm; The third conveyor belt (8) is transversely arranged on the side of the drying machine (6) away from the ultrasonic atomization thin film spraying machine (5); The shaping machine (9) is a tentering shaping machine, which is arranged on the side of the third conveyor belt (8) and is used to shape the fabric; The tension sensor is a strain gauge type tension sensor, which is arranged on the surface of the guide roller of the shaping machine (9) and is used to measure the tension of the fabric when shaping, and then send the tension of the fabric when shaping to the shaping processor; The shaping processor is arranged on the shaping machine (9) and is used to calculate the fabric state quality index according to the fabric shaping tension and a preset tension standard value after receiving the fabric shaping tension. Used to activate the alarm when the fabric state quality index exceeds a preset quality index; Used to turn off the alarm when the fabric state quality index is lower than a preset quality index; The alarm is arranged inside the factory and is electrically connected to the shaping processor for issuing an alarm.

9. The system for anti-wrinkle shaping of fabrics according to claim 8, characterized in that : The calculation formula of fabric state quality index is: Among them, E is the fabric state quality index, F0 is the tension of the fabric when it is set, the unit is N, and F is the preset tension standard value, which is a positive number, the unit is N.

10. The system for anti-wrinkle shaping of fabrics according to claim 8, characterized in that :The alarm is a buzzer alarm.

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