Metallized safety film winding equipment

By designing a metallized safety film winding device for capacitor processing, and automatically winding is achieved using screws and transfer mechanisms, the problems of manual operation and metal layer wear in the prior art are solved, and the stability and automation of winding are improved.

CN120048670AActive Publication Date: 2025-05-27SICHUAN PROVINCE SCI CITY JIUXIN SCI & TECH
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202510504132.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2025-05-27
Estimated Expiration
2045-04-22

AI Technical Summary

Technical Problem

Prior Art In capacitor processing, the winding process of metallized safety film requires manual operation, which leads to troublesome operation and easy damage. In addition, the metal layer of conventional winding equipment is prone to wear during winding, affecting the performance of the capacitor.

Method used

A metallized safety film winding device is designed to carry the shaft core using a screw, and automatically transfer and adhere the end of the metallized safety film to the shaft core through a transfer mechanism to reduce manual operation. The equipment reduces the friction between the metal layer and the equipment through the rotation of the screw and the conveying mechanism, and ensures the position of the roll is fixed and improves the stability of the winding.

Benefits of technology

It realizes reducing manual operation, reducing the risk of metal layer wear, improving the stability and automation of winding, protecting the integrity of the metal layer, and meeting the high standards for metallized safety film winding.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120048670A_ABST
    Figure CN120048670A_ABST
Patent Text Reader

Abstract

The invention provides metalized safety film winding equipment, and relates to the field of capacitor processing, and the metalized safety film winding equipment comprises a screw rod which is rotatably arranged around a first axis and a central shaft of the screw rod, one end of the screw rod is connected with a limiting column, and the screw rod is movably arranged along a second axis perpendicular to the axial direction of the screw rod; the screw rod is movably arranged along a third axis perpendicular to the axial direction of the screw rod and the second axis at the same time, and the second axis and the third axis rotate around the first axis along with the screw rod; the matching column is in threaded fit with the other end of the screw, and a matching hole is formed in one end face; the matching rod is used for extending into the matching hole; the two groups of film conveying mechanisms are used for conveying metalized safety films; and each transfer mechanism comprises a suction cup mechanism and an adhesion mechanism, the suction cup mechanisms are used for sucking the metallized safety films, and the adhesion mechanisms are used for adhering the metallized safety films to the shaft cores. Manual operation is reduced, the risk of friction between a metal layer and equipment is reduced, winding stability is improved, and high practicability is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the field of capacitor processing, particularly to the winding technology of metallized safety film, and specifically to a winding device for metallized safety film. Background Art

[0002] A capacitor is an electronic component used to hold electric charges in the form of an electric field in a circuit to store electrical energy. It generally consists of two conductive plates separated by a layer of non-conductive insulating medium. Industrially, capacitors are usually processed by winding two layers of metallized safety film. The metallized safety film is generally made by plating a layer of low-melting-point metal on the surface of a plastic film with high dielectric constant and good insulation performance. Currently, during the production and processing of capacitors, the winding process of the metallized safety film generally requires manual adhesion of the wound metallized safety film to the core, and the finished wound roll needs to be manually unloaded. The loading and unloading operations are relatively troublesome, and manual operation is prone to damage the metallized safety film. Secondly, since the metal layer of the metallized safety film is a relatively thin metal layer formed by vacuum coating, if a conventional winding device is used, the metal layers will rub against each other during the winding process, easily causing wear of the metal layer, thereby affecting the performance of the capacitor. Moreover, since the thickness of the metallized safety film on the core is constantly increasing during the winding of the conventional winding device and the feeding position is constantly changing, it is easy to cause uneven winding of the metallized safety film, which cannot meet the high-standard requirements for the winding of the metallized safety film and affects the stability of the winding of the metallized safety film. Summary of the Invention

[0003] To solve the above-mentioned defects in the related prior art, the present application provides a winding device for metallized safety film, which reduces manual operation, reduces the risk of friction between the metal layer and the device, improves the stability of winding, and has strong practicability.

[0004] To achieve the above object, the present invention adopts the following technologies: A winding device for metallized safety film, comprising: A screw rod, arranged parallel to and spaced apart from a fixed first axis and rotatably arranged around the first axis. The screw rod is rotatably arranged around its own central axis. One end of the screw rod is coaxially connected with a limiting column, and the screw rod is used to carry the core. The screw rod is movably arranged along a second axis perpendicular to the axial direction of the screw rod and movably arranged along a third axis perpendicular to both the axial direction of the screw rod and the second axis. Both the second axis and the third axis follow the screw rod to rotate around the first axis. A mating column, threadedly engaged with the other end of the screw rod. A mating hole is axially formed on the end face of the mating column facing away from the limiting column. A mating rod is provided outside the other end of the screw rod. The mating rod is parallel to the screw rod and is arranged to move along its own axial direction. The mating rod is used to match the mating hole. Two sets of film feeding mechanisms. Each set of film feeding mechanisms includes a first conveyor belt and a second conveyor belt. The conveying directions of the first conveyor belt and the second conveyor belt are the same and are both parallel to a horizontal direction. The direction perpendicular to both the conveying surface of the first conveyor belt and the conveying surface of the second conveyor belt is set as the vertical direction. The second conveyor belt of the same set of film feeding mechanisms is arranged directly above the first conveyor belt along the vertical direction, and their conveying surfaces are oppositely arranged and spaced apart by a predetermined distance. One set of film feeding mechanisms is arranged below the other set of film feeding mechanisms along the vertical direction. The film feeding mechanisms are used to convey the metallized safety film. Two sets of transfer mechanisms. Each set of transfer mechanisms includes a lifting plate, a transfer plate, a suction cup mechanism, and an adhesion mechanism. The lifting plates are respectively arranged outside one end of the first conveyor belt and are both arranged to move along the vertical direction. The transfer plates are respectively arranged above the second conveyor belt and are arranged to move along the horizontal direction. The lower surface of the transfer plate is provided with lifting plates at intervals and the distance is adjustable. The suction cup mechanism and the adhesion mechanism are both arranged on the lower surface of the lifting plate, and the adhesion mechanism is located in front of the suction cup mechanism in the conveying direction of the first conveyor belt. The suction cup mechanism is used to adsorb the metallized safety film, and the adhesion mechanism is used to adhere the metallized safety film to the shaft core.

[0005] Further, it further includes a first rotating motor. The driving shaft of the first rotating motor is coaxially arranged with the first axis and is connected with a first rotating rod. The first rotating rod is connected with a second rotating rod parallel to the main shaft of the first rotating motor. The second rotating rod is connected with a first mounting bracket. A first sliding rod parallel to the second axis is arranged on the first mounting bracket. A first sliding block is slidably sleeved on the first sliding rod. The first sliding block is connected with a second mounting bracket. A second sliding rod parallel to the third axis is arranged on the second mounting bracket. A second sliding block is slidably sleeved on the second sliding rod. A second rotating motor with a driving direction parallel to the second rotating rod is arranged on the second sliding block. The driving shaft of the second rotating motor is coaxially connected with a limiting column.

[0006] Further, a first fixing block is fixed at one end of the first sliding rod. The first fixing block is connected with a first rotating seat. A first rotating column with an axial direction parallel to the second sliding rod is rotatably fitted in the first rotating seat. A third rotating motor is arranged on the first rotating seat and is coaxially connected with the first rotating column. A first mounting rod is perpendicularly connected to the side wall of the first rotating column. The first mounting rod is connected with a first rotating frame. A first driven column with an axial direction parallel to the screw rod is rotatably arranged on the first rotating frame. The first driven column is arranged to rotate around its own central axis. One end of the second sliding rod is fixed with a second fixing block, the second fixing block is connected with a second rotating seat, a second rotating column with an axial direction parallel to the first sliding rod is rotatably fitted in the second rotating seat, a fourth rotating motor is arranged on the second rotating seat, the fourth rotating motor is coaxially connected with the second rotating column, a second mounting rod is vertically connected to the side wall of the second rotating column, the second mounting rod is connected with a second rotating frame, and a second driven column with an axial direction parallel to the screw rod is arranged on the second rotating frame.

[0007] Furthermore, a first spring is connected between the other end of the first sliding rod and the first slider, the first spring is sleeved on the periphery of the first sliding rod, and the first spring is always in a compressed state. The first fixing block is connected with a first mounting block, a first linear cylinder with a driving direction parallel to the first sliding rod is arranged on the first mounting block, the first slider is connected with a first abutting seat, and the driving shaft of the first linear cylinder is used for contacting the first abutting seat; A second spring is connected between the other end of the second sliding rod and the second slider, the second spring is sleeved on the periphery of the second sliding rod, and the second spring is always in a compressed state. The second fixing block is connected with a second mounting block, a second linear cylinder with a driving direction parallel to the second sliding rod is arranged on the second mounting block, the second slider is connected with a second abutting seat, and the driving shaft of the second linear cylinder is used for contacting the second abutting seat.

[0008] Furthermore, a set of first infrared ranging mechanisms are arranged on the first slider and the first fixing block, and a set of second infrared ranging mechanisms are arranged on the second slider and the second fixing block.

[0009] Furthermore, the cooperating rods are connected to the same moving plate. The moving plate is axially penetrated with a sliding opening along the cooperating rods. A sliding plate is slidably fitted in the sliding opening. One end of the sliding plate located between the cooperating rods is provided with a first mounting ear, and a second mounting ear extends from the side of the moving plate. A third spring is axially connected between the first mounting ear and the second mounting ear along the cooperating rods; The metallized safety film winding device further includes a support frame. A first electric screw rod with a driving direction parallel to the vertical direction is arranged on the support frame. The first electric screw rod is in threaded cooperation with a first cooperating block. The first cooperating block is connected with a second electric screw rod with a driving direction parallel to the horizontal direction. The second electric screw rod is in threaded cooperation with a second cooperating block. A third linear cylinder with a driving direction parallel to the cooperating rods is arranged on the second cooperating block, and the driving shaft of the third linear cylinder is connected to the other end of the sliding plate.

[0010] Furthermore, a roll changing mechanism is further included. The roll changing mechanism includes two roll placing rods both parallel to the screw rod. Both ends of the roll placing rods are vertically connected with limiting rods upward along the vertical direction. The roll placing rods are all arranged to move along their own axial directions, the horizontal direction and the vertical direction. A first conveying track and a second conveying track are arranged below the roll placing rods, and one end of the second conveying track is directly above one end of the first conveying track.

[0011] Further, the roll-changing mechanism further includes two third electric lead screws with driving directions parallel to the vertical direction. Third matching blocks are in threaded fit with the third electric lead screws respectively. Fourth electric lead screws with driving directions parallel to the screw rod are connected to the third matching blocks respectively. Fourth matching blocks are in threaded fit with the fourth electric lead screws respectively. Fourth linear cylinders with driving directions parallel to the horizontal direction are provided on the fourth matching blocks respectively. The driving shafts of the fourth linear cylinders are respectively connected to the coil placing rods.

[0012] Further, support plates are connected to the sides of the first conveyor belt respectively. Fifth linear cylinders are arranged on the support plates along the vertical direction respectively. The driving shafts of the fifth linear cylinders are respectively connected to first support rods. The first support rods are respectively connected to second support rods parallel to the vertical direction. The second support rods are respectively connected to the lifting plates.

[0013] Further, fifth electric lead screws with driving directions parallel to the horizontal direction are connected to the sides of the first conveyor belt respectively. Fifth matching blocks are in threaded fit with the fifth electric lead screws respectively. A connecting rod is connected to the fifth matching block. The connecting rod is connected to a transfer plate. A sixth linear cylinder with a driving direction parallel to the vertical direction is provided on the transfer plate. The driving shaft of the sixth linear cylinder is connected to a lifting plate.

[0014] The beneficial effects of the present invention are as follows: 1. The stud is used to carry the core, and the end of the metallized safety film is transferred and adhered to the core through the transfer mechanism, without manual operation, improving the automation degree.

[0015] 2. The finished product roll is unloaded and the core is loaded through the cooperation posts, cooperation rods and the roll-changing mechanism, reducing manual participation and further improving the automation degree.

[0016] 3. The metallized safety film is conveyed by the film feeding mechanism, and the metallized safety film is wound by the rotation of the screw rod. During the conveying and winding processes, the friction between the metal layer on the surface of the metallized safety film and the equipment is reduced, protecting the integrity of the metal layer.

[0017] 4. The screw rod can adjust its own position in real time during winding to ensure that the film feeding position is fixed, and the metallized safety film at the film feeding position is pressed by the first driven column and the second driven column, improving the winding stability of the metallized safety film. Description of the Drawings

[0018] Figure 1 is a three-dimensional schematic diagram of the metallized safety film winding equipment according to the embodiment of the present application.

[0019] Figure 2 is a driving principle diagram of the first rotating motor according to the embodiment of the present application.

[0020] Figure 3It is a working schematic diagram of the first slider and the first driven column in the embodiment of the present application.

[0021] Figure 4 It is a working schematic diagram of the second slider and the second driven column in the embodiment of the present application.

[0022] Figure 5 It is a structural schematic diagram of the screw rod and the mating column in the embodiment of the present application.

[0023] Figure 6 It is a working and structural schematic diagram of the mating rod in the embodiment of the present application.

[0024] Figure 7 is the present application Figure 6 A partial enlarged schematic diagram at position A in.

[0025] Figure 8 It is a three-dimensional schematic diagram of the rewinding mechanism in the embodiment of the present application.

[0026] Figure 9 It is a three-dimensional schematic diagram of the film feeding mechanism in the embodiment of the present application.

[0027] Markings in the figure: 1 - Screw, 11 - Limit post, 12 - First rotating motor, 13 - First rotating rod, 14 - Second rotating rod, 15 - First mounting bracket, 16 - First sliding rod, 17 - First slider, 18 - Second mounting bracket, 19 - Second sliding rod, 110 - Second slider, 111 - Second rotating motor, 112 - First spring, 113 - First mounting block, 114 - First linear cylinder, 115 - First abutting seat, 116 - Second spring, 117 - Second mounting block, 118 - Second linear cylinder, 119 - Second abutting seat, 120 - First infrared ranging mechanism, 121 - Second infrared ranging mechanism, 2 - Fitting post, 21 - Fitting hole, 22 - First fixing block, 23 - First rotating seat, 24 - First rotating column, 25 - Third rotating motor, 26 - First mounting rod, 27 - First rotating frame, 28 - First driven column, 29 - Second fixing block, 210 - Second rotating seat, 211 - Second rotating column, 212 - Fourth rotating motor, 213 - Second mounting rod, 214 - Second rotating frame, 215 - Second driven column, 3 - Fitting rod, 31 - Moving plate, 32 - Sliding opening, 33 - Sliding plate, 34 - First mounting ear, 35 - Second mounting ear, 36 - Third spring, 37 - Support frame, 38 - First electric lead screw, 39 - First fitting block, 310 - Second electric lead screw, 311 - Second fitting block, 312 - Third linear cylinder, 4 - Film feeding mechanism, 41 - First conveyor belt, 42 - Second conveyor belt, 43 - Support plate, 44 - Fifth linear cylinder, 45 - First support rod, 46 - Second support rod, 47 - Fifth electric lead screw, 48 - Fifth fitting block, 49 - Connecting rod, 410 - Sixth linear cylinder, 5 - Transfer mechanism, 51 - Lifting plate, 52 - Transfer plate, 53 - Suction cup mechanism, 54 - Adhesion mechanism, 55 - Lifting plate, 6 - Rewinding mechanism, 61 - Coil placing rod, 62 - Limit rod, 63 - First transfer track, 64 - Second transfer track, 65 - Third electric lead screw, 66 - Third fitting block, 67 - Fourth electric lead screw, 68 - Fourth fitting block, 69 - Fourth linear cylinder. Detailed implementation mode

[0028] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the following will describe the implementation modes of the present invention in detail with reference to the accompanying drawings. However, the embodiments described herein are only a part of the embodiments of the present invention, rather than all of the embodiments.

[0029] As Figure 1 and Figure 5 shown, this embodiment provides a metallized safety film winding device, including a screw 1, a fitting post 2, a fitting rod 3, a film feeding mechanism 4, and a transfer mechanism 5.

[0030] Specifically, as Figure 5As shown, the screw rod 1 is arranged at intervals parallel to the fixed-position first axis and rotates around the first axis. The screw rod 1 rotates around its own central axis. One end of the screw rod 1 is coaxially connected with a limiting column 11. The screw rod 1 is used to carry the shaft core. The screw rod 1 is arranged to move along a second axis perpendicular to the axial direction of the screw rod 1 and to move along a third axis perpendicular to both the axial direction of the screw rod 1 and the second axis. Both the second axis and the third axis follow the screw rod 1 to rotate around the first axis.

[0031] Specifically, as Figure 5 shown, the mating column 2 is in threaded fit with the other end of the screw rod 1. A mating hole 21 is axially formed on the end face of the mating column 2 facing away from the limiting column 11. More specifically, in this example, two mating holes 21 are formed.

[0032] Specifically, as Figure 1 and Figure 7 shown, the mating rod 3 is arranged outside the other end of the screw rod 1. The mating rod 3 is parallel to the axial direction of the screw rod 1 and is arranged to move along its own axial direction. The mating rod 3 is used to extend into the mating hole 21. More specifically, in this example, two mating rods 3 are provided. The spacing between the mating rods 3 matches the spacing between the mating holes 21, so that both mating rods 3 can extend into the mating holes 21.

[0033] Specifically, as Figure 1 and Figure 9 shown, there are two sets of film feeding mechanisms 4. Each set of film feeding mechanisms 4 includes a first conveyor belt 41 and a second conveyor belt 42. The conveying directions of the first conveyor belt 41 and the second conveyor belt 42 are the same and are both parallel to a horizontal direction, and their conveying surfaces are both perpendicular to a vertical direction. The second conveyor belt 42 of the same set of film feeding mechanisms 4 is arranged directly above the first conveyor belt 41 along the vertical direction, and their conveying surfaces are relatively arranged and spaced apart by a predetermined distance. More specifically, the projections of the first conveyor belt 41 and the second conveyor belt 42 of the same set of film feeding mechanisms 4 in the vertical direction coincide, and the conveying surface of the second conveyor belt 42 is located on the lower surface, and the conveying surface of the first conveyor belt 41 is located on the upper surface. One set of film feeding mechanisms 4 is arranged below the other set of film feeding mechanisms 4 along the vertical direction. The film feeding mechanism 4 is used to convey the metallized safety film.

[0034] Specifically, as Figure 1 and Figure 9As shown in the figure, there are two sets of transfer mechanisms 5. Each set of transfer mechanisms 5 includes a lifting plate 51, a transfer plate 52, a suction cup mechanism 53, and an adhesion mechanism 54. The lifting plates 51 are respectively arranged outside one end of the first conveyor belt 41 and are all arranged to move in the vertical direction. The transfer plates 52 are respectively arranged above the second conveyor belt 42 and are arranged to move in the horizontal direction. The lower surface of the transfer plate 52 is provided with lifting plates 55 at intervals and the spacing is adjustable. The suction cup mechanism 53 and the adhesion mechanism 54 are both arranged on the lower surface of the lifting plate 55, and the adhesion mechanism 54 is located in front of the suction cup mechanism 53 in the conveying direction of the first conveyor belt 41. The suction cup mechanism 53 is used to adsorb the metallized safety film, and the adhesion mechanism 54 is used to adhere the metallized safety film to the shaft core. Preferably, the suction cups of the suction cup mechanism 53 can be set to a smaller size and a larger number to avoid damaging the surface of the metallized safety film when adsorbing it; the adhesion mechanism 54 is used to apply hot melt adhesive on the shaft core, so that the end of the metallized safety film can be adhered to the shaft core. The suction cup mechanism 53 and the adhesion mechanism 54 are both prior arts, so no more details will be described here.

[0035] The working process of this equipment will be described below with S1~S5.

[0036] S1. Insert the two metallized safety films to be wound into the two sets of film feeding mechanisms 4 respectively, so that the first conveyor belt 41 and the second conveyor belt 42 are respectively in contact with the surface of the metallized safety film, and drive the metallized safety film to move synchronously through the first conveyor belt 41 and the second conveyor belt 42. During this process, the metallized safety film will not have sliding friction with the first conveyor belt 41 and the second conveyor belt 42, avoiding damage to the surface of the metallized safety film.

[0037] S2. Rotate the screw 1 around the first axis and rotate the screw 1 around its own central axis, so that the mating hole 21 on the mating column 2 is coaxially aligned with the mating rod 3. Move the mating rod 3 so that the mating rod 3 extends into the mating hole 21. At this time, rotate the screw 1 around its own central axis again. At this time, the mating column 2 will not rotate with the screw 1 under the restriction of the mating rod 3, but move outward to the other end of the screw 1 through the thread fit with the screw 1. During this process, it is necessary to move the mating rod 3 synchronously to facilitate the smooth movement of the mating column 2. When the mating column 2 completely disengages from the screw 1, move the mating rod 3 to leave space outside the other end of the screw 1. At this time, a shaft core can be sleeved on the screw 1. After sleeving the shaft core, move the mating rod 3 so that the mating column 2 contacts the other end of the screw 1 again. Rotate the screw 1 and move the mating rod 3 synchronously, and the mating column 2 can enter the screw 1 again and clamp the shaft core together with the limit post 11.

[0038] S3. Rotate the screw rod 1 around the first axis so that the position of the screw rod 1 is slightly lower than the first conveyor belt 41 of one set of film feeding mechanisms 4. Extend the end of the metallized security film through one set of film feeding mechanisms 4. Move up the lifting plate 51 corresponding to one set of film feeding mechanisms 4 so that the upper surface of the lifting plate 51 contacts the metallized security film and flattens the metallized security film on the upper surface of the lifting plate 51. Move the transfer plate 52 corresponding to one set of film feeding mechanisms 4 and adjust the distance between the corresponding lifting plate 55 and the transfer plate 52 so that the suction cup mechanism 53 contacts the end of the metallized security film on the lifting plate 51 and adsorbs it. Move the lifting plate 51 downward. Move the transfer plate 52 until the adhesion mechanism 54 is located above the screw rod 1. During the movement of the transfer plate 52, drive the metallized security film to extend out through one set of film feeding mechanisms 4 at the same or slightly slower speed. Adjust the distance between the lifting plate 55 and the transfer plate 52 so that the adhesion mechanism 54 contacts the core surface on the screw rod 1 and attaches hot melt adhesive. Adjust the distance between the lifting plate 55 and the transfer plate 52 so that the end of the metallized security film adsorbed by the suction cup mechanism 53 adheres to the core. Cancel the adsorption of the end of the metallized security film by the suction cup mechanism 53 and drive the transfer plate 52 and the lifting plate 55 back to their original positions. Rotate the screw rod 1 so that the position of the screw rod 1 is slightly lower than the first conveyor belt 41 of the other set of film feeding mechanisms 4, and repeat the above operations.

[0039] S4. Continuously rotate the screw rod 1 around the first axis, and the film feeding mechanism 4 continuously drives the metallized security film to extend out therefrom. During this process, move the position of the screw rod 1 along the second axis and the third axis so that the incoming roll position of the metallized security film is fixed, avoiding the change of the incoming roll position due to the thickness change of the metallized security film wound on the screw rod 1, and ensuring the stability of winding.

[0040] S5. After the winding is completed, repeat the steps in S2 to remove the wound metallized security film and the core.

[0041] Preferably, as Figure 1 and Figure 2As shown in the figure, the device further includes a first rotating motor 12. The drive shaft of the first rotating motor 12 is arranged coaxially with the first axis and is connected with a first rotating rod 13. The first rotating rod 13 is connected with a second rotating rod 14 parallel to the driving direction of the first rotating motor 12. The second rotating rod 14 is connected with a first mounting bracket 15. A first sliding rod 16 parallel to the second axis is arranged on the first mounting bracket 15. A first sliding block 17 is slidably sleeved on the first sliding rod 16. The first sliding block 17 is connected with a second mounting bracket 18. A second sliding rod 19 parallel to the third axis is arranged on the second mounting bracket 18. A second sliding block 110 is slidably sleeved on the second sliding rod 19. A second rotating motor 111 with a driving direction parallel to the second rotating rod 14 is arranged on the second sliding block 110. The drive shaft of the second rotating motor 111 is coaxially connected with a limiting column 11. The first rotating motor 12 is used to drive the screw 1 to rotate around the first axis. The movement of the first sliding block 17 on the first sliding rod 16 and the sliding of the second sliding block 110 on the second sliding rod 19 are respectively used to drive the screw 1 to move along the second axis and the third axis. The second rotating motor 111 is used to drive the screw 1 to rotate around its own central axis.

[0042] Preferably, as Figures 3 - 5As shown in the figure, a first fixed block 22 is fixed at one end of a first sliding rod 16. The first fixed block 22 is connected to a first rotating seat 23. A first rotating column 24 with an axial direction parallel to that of a second sliding rod 19 is rotatably fitted in the first rotating seat 23. A third rotating motor 25 is provided on the first rotating seat 23. The third rotating motor 25 is coaxially connected to the first rotating column 24. A first mounting rod 26 is vertically connected to the side wall of the first rotating column 24. The first mounting rod 26 is connected to a first rotating frame 27. A first driven column 28 with an axial direction parallel to that of a screw rod 1 is rotatably provided on the first rotating frame 27. The first driven column 28 is rotatably arranged around its own central axis. A second fixed block 29 is fixed at one end of the second sliding rod 19. The second fixed block 29 is connected to a second rotating seat 210. A second rotating column 211 with an axial direction parallel to that of the first sliding rod 16 is rotatably fitted in the second rotating seat 210. A fourth rotating motor 212 is provided on the second rotating seat 210. The fourth rotating motor 212 is coaxially connected to the second rotating column 211. A second mounting rod 213 is vertically connected to the side wall of the second rotating column 211. The second mounting rod 213 is connected to a second rotating frame 214. A second driven column 215 with an axial direction parallel to that of the screw rod 1 is provided on the second rotating frame 214. Further preferably, during winding, the position of the screw rod 1 is vertically located between the two film feeding mechanisms 4, and the first sliding rod 16 is parallel to the horizontal direction, and the second sliding rod 19 is parallel to the vertical direction. At this time, the first fixed block 22 is located above the first slider 17, and the second fixed block 29 is located on the side of the second slider 110 close to the film feeding mechanism 4. During operation, after the ends of the two metallized safety films are adhered to the core, the first driven column 28 and the second driven column 215 are driven by the third rotating motor 25 and the fourth rotating motor 212 to be parallel to the screw rod 1. During the winding process, the first driven column 28 and the second driven column 215 are always in contact with the metallized safety film at the incoming winding position, further ensuring the stability of winding.

[0043] Preferably, as Figures 3 - 5As shown, a first spring 112 is connected between the other end of the first sliding rod 16 and the first slider 17. The first spring 112 is sleeved on the peripheral side of the first sliding rod 16 and is always in a compressed state. The first fixed block 22 is connected with a first mounting block 113. A first linear cylinder 114 with a driving direction parallel to the first sliding rod 16 is arranged on the first mounting block 113. The first slider 17 is connected with a first abutting seat 115. The driving shaft of the first linear cylinder 114 is used to contact the first abutting seat 115. A second spring 116 is connected between the other end of the second sliding rod 19 and the second slider 110. The second spring 116 is sleeved on the peripheral side of the second sliding rod 19 and is always in a compressed state. The second fixed block 29 is connected with a second mounting block 117. A second linear cylinder 118 with a driving direction parallel to the second sliding rod 19 is arranged on the second mounting block 117. The second slider 110 is connected with a second abutting seat 119. The driving shaft of the second linear cylinder 118 is used to contact the second abutting seat 119. With such a design, during winding, without manual or driving mechanism adjustment, the screw rod 1 can automatically move along the second axis and the third axis according to the thickness of the metallized safety film wound thereon under the cooperation of the first driven column 28, the second driven column 215, and the first spring 112 to complete the position adjustment. The first linear cylinder 114 and the second linear cylinder 118 are used to stabilize the position of the screw rod 1 when installing the core, adhering the end of the metallized safety film to the core, and discharging the finished roll.

[0044] Preferably, as Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 shown, a set of first infrared ranging mechanisms 120 are arranged on the first slider 17 and the first fixed block 22, and a set of second infrared ranging mechanisms 121 are arranged on the second slider 110 and the second fixed block 29. Both the first infrared ranging mechanisms 120 and the second infrared ranging mechanisms 121 are used to monitor the thickness of the metallized safety film wound on the core in real time. Since the running speed of the film feeding mechanism 4 is constant, if the screw rod 1 maintains the same rotation speed for winding, the incoming winding speed of the metallized safety film will become higher and higher as the thickness of the metallized safety film on the screw rod 1 increases, which easily causes the running speed of the film feeding mechanism 4 to be unable to keep up with the incoming winding speed of the metallized safety film. By monitoring the thickness of the metallized safety film wound on the core in real time, the rotation speed of the screw rod 1 can be adjusted in time according to the monitored thickness to keep the incoming winding speed stable.

[0045] Preferably, as Figure 6 and Figure 7As shown in the figure, the mating rod 3 is connected to the same moving plate 31. The moving plate 31 is axially penetrated with a sliding opening 32 along the mating rod 3. A sliding plate 33 is slidably fitted in the sliding opening 32. One end of the sliding plate 33 located between the mating rods 3 is provided with a first mounting ear 34. A second mounting ear 35 extends from the side of the moving plate 31. A third spring 36 is axially connected between the first mounting ear 34 and the second mounting ear 35 along the mating rod 3. The device further includes a support frame 37. A first electric lead screw 38 with a driving direction parallel to the vertical direction is provided on the support frame 37. The first electric lead screw 38 is in threaded fit with a first fitting block 39. The first fitting block 39 is connected with a second electric lead screw 310 with a driving direction parallel to the horizontal direction. The second electric lead screw 310 is in threaded fit with a second fitting block 311. A third linear cylinder 312 with a driving direction parallel to the mating rod 3 is provided on the second fitting block 311. The driving shaft of the third linear cylinder 312 is connected to the other end of the sliding plate 33. During operation, both the first electric lead screw 38 and the second electric lead screw 310 are used to adjust the position of the mating rod 3 to align the mating rod 3 with the mating hole. The third linear cylinder 312 is used to drive the mating rod 3 to move axially along itself. The third spring 36 is used to compress when the mating column 2 moves under the rotation of the screw 1 through the threaded fit with the screw 1, so that it is not necessary to synchronously move the mating rod 3.

[0046] Preferably, as Figure 8 shown, the device further includes a coil changing mechanism 6. The coil changing mechanism 6 includes two coil placing rods 61 both parallel to the screw 1. Both ends of the coil placing rods 61 are vertically upward connected with limiting rods 62. The coil placing rods 61 are all movably arranged along their own axes, the horizontal direction and the vertical direction. A first conveying track 63 and a second conveying track 64 are provided below the coil placing rods 61. One end of the second conveying track 64 is directly above one end of the first conveying track 63. The first conveying track 63 is used to convey the finished coil, and the second conveying track 64 is used to convey the shaft core.

[0047] During operation, after winding is completed, move the coil placing rod 61 to contact the lower part of the finished coil, and make the limiting rods 62 respectively located outside both ends of the finished coil. Move the coil placing rod 61 along its own axis. The finished coil leaves the screw 1 under the drive of the limiting rods 62 and stays on the coil placing rod 61. Move the coil placing rod 61 downward to above the first conveying track 63. Increase the distance between the coil placing rods 61 to make the finished coil fall on the first conveying track 63. Then reduce the distance between the coil placing rods 61, and make the coil placing rod 61 located below one end of the second conveying track 64. The second conveying track 64 drives the shaft core to fall on the coil placing rod 61 and is located between the limiting rods 62. Move the coil placing rod 61 again to sleeve the shaft core onto the screw 1, that is, the blanking of the finished coil and the feeding of the shaft core are automatically completed.

[0048] Preferably, as Figure 8As shown, the roll-changing mechanism 6 further includes two third electric lead screws 65 whose driving directions are parallel to the vertical direction. Third electric lead screws 65 are both in threaded fit with third fitting blocks 66. Third fitting blocks 66 are both connected with fourth electric lead screws 67 whose driving directions are parallel to the screw rod 1. Fourth electric lead screws 67 are both in threaded fit with fourth fitting blocks 68. Fourth fitting blocks 68 are both provided with fourth linear cylinders 69 whose driving directions are parallel to the horizontal direction. The driving shafts of the fourth linear cylinders 69 are respectively connected to the roll-placement rods 61. The third electric lead screws 65 are used to drive the roll-placement rods 61 to move in the vertical direction. The fourth electric lead screws 67 are used to drive the roll-placement rods 61 to move along their own axial directions. The fourth linear cylinders 69 are used to drive the roll-placement rods 61 to move in the horizontal direction.

[0049] Preferably, as Figure 9 shown, support plates 43 are connected to the sides of the first conveyor belt 41. Fifth linear cylinders 44 are arranged on the support plates 43 along the vertical direction. The driving shafts of the fifth linear cylinders 44 are both connected to first support rods 45. First support rods 45 are both connected to second support rods 46 parallel to the vertical direction. Second support rods 46 are respectively connected to the lifting plates 51. The fifth linear cylinders 44 are used to drive the lifting plates 51 to move in the vertical direction.

[0050] Preferably, as Figure 9 shown, fifth electric lead screws 47 whose driving directions are parallel to the horizontal direction are connected to the sides of the first conveyor belt 41. Fifth electric lead screws 47 are in threaded fit with fifth fitting blocks 48. Fifth fitting blocks 48 are connected with connecting rods 49. Connecting rods 49 are connected to the transfer plates 52. Sixth linear cylinders 410 whose driving directions are parallel to the vertical direction are arranged on the transfer plates 52. The driving shafts of the sixth linear cylinders 410 are connected to the lifting plates 55. The fifth electric lead screws 47 are used to drive the transfer plates 52 to move in the horizontal direction. The sixth linear cylinders 410 are used to adjust the distance between the lifting plates 55 and the transfer plates 52.

[0051] The above are only the preferred embodiments of the present application and are not used to limit the present application. Obviously, those skilled in the art can make various changes and deformations to the present application without departing from the spirit and scope of the present application.

Claims

1. A metallized safety film winding device, characterized in that: include: The screw rod (1) is arranged to rotate around a first axis at a fixed position and in parallel with each other. The screw rod (1) is arranged to rotate around its own central axis. One end of the screw rod (1) is coaxially connected to a limiting column (11). The screw rod (1) is used to support the shaft core. The screw (1) is movably arranged along a second axis perpendicular to the axial direction of the screw (1), and is also movably arranged along a third axis perpendicular to both the axial direction of the screw (1) and the second axis, and the second axis and the third axis both rotate around the first axis following the screw (1); A matching column (2) is threadably matched with the other end of the screw rod (1); a matching hole (21) is formed along the axial direction of one end surface of the matching column (2) which faces away from the limiting column (11); A matching rod (3) is arranged outside the other end of the screw rod (1), the matching rod (3) is parallel to the screw rod (1) and is arranged to move along its own axial direction, and the matching rod (3) is used to match the matching hole (21); Two groups of film feeding mechanisms (4), each group of film feeding mechanisms (4) comprises a first conveyor belt (41) and a second conveyor belt (42), the conveying directions of the first conveyor belt (41) and the second conveyor belt (42) are consistent and parallel to a horizontal direction, and a direction perpendicular to the conveying surface of the first conveyor belt (41) and the conveying surface of the second conveyor belt (42) is assumed to be a vertical direction, and the second conveyor belt (42) of the same group of film feeding mechanisms (4) is arranged directly above the first conveyor belt (41) along the vertical direction, and the conveying surfaces thereof are arranged opposite to each other and are spaced apart by a predetermined distance, and one group of film feeding mechanisms (4) is arranged below another group of film feeding mechanisms (4) along the vertical direction, and the film feeding mechanisms (4) are used to transport metallized safety films; Two groups of transfer mechanisms (5), each group of transfer mechanisms (5) comprises a lifting plate (51), a transfer plate (52), a suction cup mechanism (53), and an adhesion mechanism (54); the lifting plates (51) are respectively arranged outside one end of the first conveyor belt (41) and are arranged to move along the vertical direction; the transfer plates (52) are respectively arranged above the second conveyor belt (42) and are arranged to move along the horizontal direction; a lifting plate (55) is arranged on the lower surface of the transfer plate (52) at intervals, and the spacing is adjustable; the suction cup mechanism (53) and the adhesion mechanism (54) are both arranged on the lower surface of the lifting plate (55), and the adhesion mechanism (54) is located in front of the suction cup mechanism (53) in the conveying direction of the first conveyor belt (41); the suction cup mechanism (53) is used to absorb the metallized safety film, and the adhesion mechanism (54) is used to adhere the metallized safety film to the shaft core.

2. The metallized safety film winding device according to claim 1, characterized in that: The invention also comprises a first rotating motor (12), a driving shaft of the first rotating motor (12) being coaxially arranged with the first axis and connected to a first rotating rod (13), the first rotating rod (13) being connected to a second rotating rod (14) parallel to the main axis of the first rotating motor (12), the second rotating rod (14) being connected to a first mounting frame (15), a first sliding rod (16) parallel to the second axis being provided on the first mounting frame (15), a first sliding block (17) being slidably sleeved on the first sliding rod (16), the first sliding block (17) being connected to a second mounting frame (18), a second sliding rod (19) parallel to the third axis being provided on the second mounting frame (18), a second sliding block (110) being slidably sleeved on the second sliding rod (19), a second rotating motor (111) having a driving direction parallel to the second rotating rod (14) being provided on the second sliding block (110), and a driving shaft of the second rotating motor (111) being coaxially connected to the limiting column (11).

3. The metallized safety film winding device according to claim 2, characterized in that: A first fixed block (22) is fixed to one end of the first sliding rod (16), the first fixed block (22) is connected to a first rotating seat (23), a first rotating column (24) axially parallel to the second sliding rod (19) is rotatably matched in the first rotating seat (23), a third rotating motor (25) is provided on the first rotating seat (23), the third rotating motor (25) is coaxially connected to the first rotating column (24), a first mounting rod (26) is vertically connected to the side wall of the first rotating column (24), the first mounting rod (26) is connected to a first rotating frame (27), a first driven column (28) axially parallel to the screw rod (1) is rotatably provided on the first rotating frame (27), and the first driven column (28) is rotatably arranged around its own central axis; A second fixed block (29) is fixed to one end of the second sliding rod (19), the second fixed block (29) is connected to a second rotating seat (210), a second rotating column (211) axially parallel to the first sliding rod (16) is rotatably matched in the second rotating seat (210), a fourth rotating motor (212) is provided on the second rotating seat (210), the fourth rotating motor (212) is coaxially connected to the second rotating column (211), a second mounting rod (213) is vertically connected to the side wall of the second rotating column (211), the second mounting rod (213) is connected to a second rotating frame (214), and a second driven column (215) axially parallel to the screw rod (1) is provided on the second rotating frame (214).

4. The metallized safety film winding device according to claim 3, characterized in that: A first spring (112) is connected between the other end of the first slide bar (16) and the first slider (17). The first spring (112) is sleeved around the first slide bar (16). The first spring (112) is always in a compressed state. The first fixed block (22) is connected to a first mounting block (113). The first mounting block (113) is provided with a first linear cylinder (114) whose driving direction is parallel to the first slide bar (16). The first slider (17) is connected to a first stop seat (115). The driving shaft of the first linear cylinder (114) is used to contact the first stop seat (115). A second spring (116) is connected between the other end of the second slide bar (19) and the second slider (110). The second spring (116) is sleeved around the second slide bar (19). The second spring (116) is always in a compressed state. The second fixed block (29) is connected to a second mounting block (117). The second mounting block (117) is provided with a second linear cylinder (118) having a driving direction parallel to the second slide bar (19). The second slider (110) is connected to a second stop (119). The driving shaft of the second linear cylinder (118) is used to contact the second stop (119).

5. The metallized safety film winding device according to claim 3, characterized in that: A set of first infrared distance measuring mechanisms (120) are provided on the first sliding block (17) and the first fixed block (22), and a set of second infrared distance measuring mechanisms (121) are provided on the second sliding block (110) and the second fixed block (29).

6. The metallized safety film winding device according to claim 1, characterized in that: The matching rod (3) is connected to the same movable plate (31); the movable plate (31) is provided with a sliding opening (32) extending axially through the matching rod (3); a sliding plate (33) is slidably fitted in the sliding opening (32); a first mounting ear (34) is provided at one end of the sliding plate (33) located between the matching rods (3); a second mounting ear (35) is extended from the side of the movable plate (31); and a third spring (36) is connected between the first mounting ear (34) and the second mounting ear (35) along the axial direction of the matching rod (3); The metallized safety film winding device also includes a support frame (37), on which a first electric screw (38) having a driving direction parallel to the vertical direction is provided, the first electric screw (38) is threadedly engaged with a first mating block (39), the first mating block (39) is connected to a second electric screw (310) having a driving direction parallel to the horizontal direction, the second electric screw (310) is threadedly engaged with a second mating block (311), the second mating block (311) is provided with a third linear cylinder (312) having a driving direction parallel to the mating rod (3), and the driving shaft of the third linear cylinder (312) is connected to the other end of the slide plate (33).

7. The metallized safety film winding device according to claim 1, characterized in that: The invention also comprises a roll changing mechanism (6), the roll changing mechanism (6) comprising two roll placing rods (61) both parallel to the screw rod (1), both ends of the roll placing rods (61) being connected to limit rods (62) upwardly along the vertical direction, the roll placing rods (61) being arranged to move along their own axial direction, the horizontal direction and the vertical direction, a first conveying track (63) and a second conveying track (64) being arranged below the roll placing rods (61), one end of the second conveying track (64) being located directly above one end of the first conveying track (63).

8. The metallized safety film winding device according to claim 7, characterized in that: The reel changing mechanism (6) further comprises two third electric screws (65) whose driving directions are parallel to the vertical direction; the third electric screws (65) are each threadedly matched with a third matching block (66); the third matching blocks (66) are each connected with a fourth electric screw (67) whose driving direction is parallel to the screw rod (1); the fourth electric screws (67) are each threadedly matched with a fourth matching block (68); the fourth matching blocks (68) are each provided with a fourth linear cylinder (69) whose driving direction is parallel to the horizontal direction; the driving shafts of the fourth linear cylinders (69) are respectively connected to the reel placing rods (61).

9. The metallized safety film winding device according to claim 1, characterized in that: The sides of the first conveyor belt (41) are connected to support plates (43), the support plates (43) are provided with fifth linear cylinders (44) along the vertical direction, the drive shafts of the fifth linear cylinders (44) are connected to first support rods (45), the first support rods (45) are connected to second support rods (46) parallel to the vertical direction, and the second support rods (46) are respectively connected to lifting plates (51).

10. The metallized safety film winding device according to claim 1, characterized in that: The side edges of the first conveyor belt (41) are connected to a fifth electric screw (47) whose driving direction is parallel to the horizontal direction; the fifth electric screw (47) is threadedly engaged with a fifth mating block (48); the fifth mating block (48) is connected to a connecting rod (49); the connecting rod (49) is connected to a transfer plate (52); a sixth linear cylinder (410) whose driving direction is parallel to the vertical direction is provided on the transfer plate (52); a driving shaft of the sixth linear cylinder (410) is connected to a lifting plate (55).

Citation Information

Patent Citations

  • Winding forming equipment for capacitor processing

    CN116741554A

  • Apparatus for Winding Capacitor Sections.

    GB1195861A

  • Winding device

    JP2017130564A

  • Winding system

    WO2022021045A1