Spherical roof rolling tool convenient to construct and process thereof

Abstract

The invention relates to the technical field of spherical roof rolling tools, and discloses a spherical roof rolling tool convenient to construct and a process thereof. According to the spherical roof rolling tool convenient to construct and the technology thereof, lofting is conducted on a spherical roof according to 1 / 48, a sample plate is manufactured on the spherical roof according to lofting, and spherical roof blanking is conducted according to the sample plate; s2, 48 equally-divided plates are placed on one side of a plate rolling machine body; after the spherical top rolling tool body is used for bearing force on the 48 equally-divided plates, the 48 equally-divided plates can deform due to the cambered surface of the spherical top rolling tool body, the 48 equally-divided plates rebound to form a certain cambered surface in the weft direction after deformation, and the subsequent splicing effect of the 48 equally-divided plates is improved; and meanwhile, the continuously rotating cleaning brush roller is used for cleaning the surface of the 48-equally-divided plate, particles covering and adhering to the surface of the 48-equally-divided plate are reduced, the situation that surface dents are generated when the 48-equally-divided plate is extruded through a plate rolling machine body in the follow-up process is reduced, and the rolling effect of the 48-equally-divided plate is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of spherical top rolling tooling, and specifically to a spherical top rolling tooling and its process that are convenient for construction. Background Technique

[0002] The spherical top of a yellow phosphorus storage tank is usually made of high-strength and corrosion-resistant materials such as steel or special alloys. Its shape is a complete or partial sphere, which can evenly disperse and bear the pressure from the inside of the container. A special sealing structure is usually adopted between the spherical top and the main body of the storage tank to ensure that yellow phosphorus does not leak. At the same time, the spherical top can effectively disperse and bear the internal pressure, reducing the risks of explosion and leakage. The spherical tops of yellow phosphorus storage tanks are widely used in occasions that require storing a large amount of yellow phosphorus, such as chemical plants, pesticide factories, etc. These occasions usually have high requirements for the safety and efficiency of storage containers, and the design of the spherical top just meets these needs. The spherical top rolling tooling is a tooling device that rolls materials into a structure with a spherical top through specific mechanical structures and process methods.

[0003] However, most of the existing technologies use a jacket structure as the outer shell of the storage tank, circulate hot water or steam in the jacket, and seal the yellow phosphorus by covering the liquid surface of the yellow phosphorus with hot water. However, such structures have a large heat dissipation, low heating efficiency, and are prone to leakage.

[0004] Based on the above technical problems, some solutions have also been given in the existing technologies. For example, the Chinese patent with the patent application document CN210823743U discloses an underground yellow phosphorus storage tank for the preparation of phosphor bronze alloy. This device directly melts and heats the yellow phosphorus by setting up yellow phosphorus heating rods, avoiding the double-layer design of the jacket structure, improving the heating efficiency and reducing heat loss; by setting up a cofferdam, a smoke sensor, and a quick water injection pipe, it ensures that a warning is issued immediately when P2O5 smoke is generated due to the leakage and oxidation of yellow phosphorus, and quickly injects water to isolate oxygen to avoid fire; yellow phosphorus has a certain solubility in water, and its solubility in pure water is 3mg / L; at the same time, occasionally a small amount of yellow phosphorus will form fine particles and float on the water surface. When the hot water liquid surface contacts the air, a phosphorus oxidation reaction will occur to produce harmful P2O5 smoke to the human body. By filling nitrogen gas in the upper layer of the sealed water to isolate oxygen, the yellow phosphorus dissolved in water can be prevented from generating smoke, thereby protecting the staff and the environment; by setting up a liquid accumulation pit at the bottom of the storage tank shell, it ensures that when the submersible pump extracts yellow phosphorus, the yellow phosphorus at the bottom of the pool can be extracted as clean as possible, reducing the remaining yellow phosphorus during equipment maintenance;

[0005] However, in actual production operations, the existing spherical top rolling process can roll the material into an arc to a certain extent, but the arc generated during construction is only limited to the radial direction, that is, the arc formed by the straight-line distance from the center of the sphere to any point on the spherical surface. During the rolling process, the material is bent into an arc in the radial direction, but in the latitudinal direction, that is, the circumferential line direction formed around the center of the sphere on the same horizontal plane, the existing process fails to achieve an arc, resulting in the spherical top showing a straight or nearly flat feature in the latitudinal direction, affecting the aesthetics of the spherical top and having an adverse impact on the structural strength and stability of the spherical top. Summary of the Invention

[0006] The purpose of the present invention is to provide a spherical top rolling tooling and its process that are convenient for construction, and solve the problem proposed in the background technology that the existing spherical top rolling process can roll the material into an arc to a certain extent, but the arc generated during construction is only limited to the radial direction, that is, the arc formed by the straight-line distance from the center of the sphere to any point on the spherical surface. During the rolling process, the material is bent into an arc in the radial direction, but in the latitudinal direction, that is, the circumferential line direction formed around the center of the sphere on the same horizontal plane, the existing process fails to achieve an arc, resulting in the spherical top showing a straight or nearly flat feature in the latitudinal direction, affecting the aesthetics of the spherical top and having an adverse impact on the structural strength and stability of the spherical top.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0008] A spherical top rolling tooling and its process that are convenient for construction, and the steps of the spherical top rolling tooling are as follows:

[0009] S1. For a spherical top rolling tooling and its process that are convenient for construction, the spherical top is lofted by one forty-eighth, a template is made according to the lofting of the spherical top, and the spherical top is cut according to the template.

[0010] S2. Place the 48-equal division plates on one side of the plate rolling machine body and enter one side of the plate rolling machine body along the bottom feeding port opened on one side of the outer protection box, and use the plate rolling machine body to roll the 48 48-equal division plates.

[0011] S3. During the operation of the plate rolling machine body, start the motor body, and drive the cleaning brush roller to rotate through the motor body to pre-treat the surface of the 48-equal division plates entering the inner side of the plate rolling machine body.

[0012] S4. During the process of the 48-equal division plates coming into contact with the upper rolling roller and the lower rolling roller for rolling, a certain latitudinal direction arc surface is formed through the spherical top rolling tooling body.

[0013] S5. When the 48-equal division plate contacts the spherical top rolling tooling body, the upper rolling roller drives the spherical top rolling tooling body to rotate. When the spherical top rolling tooling body rotates, it will continuously contact the bottom cleaning brush on one side of the arc-shaped frame to clean the particulate matter on the surface of the spherical top rolling tooling body.

[0014] S6. When the motor body drives the cleaning brush roller to rotate, it will synchronously drive the side transmission plate and the transmission fan body to rotate. The rotating transmission fan body will generate wind and blow towards the surface of the spherical top rolling tooling body.

[0015] Preferably, the spherical top rolling tooling body includes a first tooling part, a second tooling part, a third tooling part, and a fourth tooling part. The number of the second tooling part, the third tooling part, and the fourth tooling part is two each, and the surfaces of the two second tooling parts, the third tooling parts, and the fourth tooling parts are all welded to the outer surface of the rolling plate body.

[0016] Preferably, the first tooling part is a Φ302*7.5 seamless steel pipe with a length of 600 mm, and the second tooling part, the third tooling part, and the fourth tooling part are rings with a thickness of 100 mm. The inner diameter of the second tooling part, the third tooling part, and the fourth tooling part is Φ303 mm.

[0017] Preferably, an external cleaning mechanism is provided on one side of the rolling plate body. The external cleaning mechanism includes a side mounting frame, a top mounting frame, and a side connecting seat. A side mounting frame is fixedly connected to one side of the rolling plate body. A side connecting seat is fixedly connected to one side of the side mounting frame. A top mounting frame is fixedly connected to the top of the side mounting frame. An external protection box is fixedly connected to the top of the side connecting seat. An air inlet groove is opened on one side of the external protection box. A 48-equal division plate is arranged inside the external protection box.

[0018] Preferably, an internal communication port is opened inside the external protection box, a bottom feeding port is opened on one side of the external protection box, a dust collecting partition board is fixedly connected inside the external protection box, side communication holes are opened on the surface of the dust collecting partition board, an internal communication hole is opened on one side of the dust collecting partition board, a motor body is fixedly connected inside the internal communication hole, an output shaft of the motor body is fixedly connected with a motor body, a top connecting rod is fixedly connected to one end of the motor body, a first helical gear disk is fixedly connected to the top of the top connecting rod, a top transmission gear disk is fixedly connected to the top of the first helical gear disk, and a top transmission gear belt is meshed and connected to the surface of the top transmission gear disk.

[0019] Preferably, the number of the top transmission gear disks is two. A side fixing rod is fixedly connected to one side of the top transmission gear disk. A third helical gear disk is fixedly connected to one end of the side fixing rod. A fourth helical gear disk is meshed and connected to one side of the third helical gear disk. A cleaning brush roller is fixedly connected to one end of the fourth helical gear disk.

[0020] Preferably, one end of the cleaning brush roll and one end of the fourth bevel gear disc are both movably connected with side bearing discs, and one side of each of the two side bearing discs is movably connected with the inner side of the inner communication port.

[0021] Preferably, a blocking mechanism is arranged inside the outer protective box. The blocking mechanism includes a second bevel gear disc, a side transmission rod and a side transmission plate. One side of the first bevel gear disc is meshed with the second bevel gear disc. One side of the second bevel gear disc is fixedly connected with the side transmission rod. One end of the side transmission rod is fixedly connected with the side transmission plate. One side of the side transmission plate is fixedly connected with a cleaning side brush. The surface of the side transmission rod is movably sleeved with a side movable sleeve. One side of the side movable sleeve is fixedly connected to one side of the motor body.

[0022] Preferably, one side of the outer protective box is fixedly connected with a side connecting plate. One side of the side connecting plate is fixedly connected with an inner connecting ring. The inner side of the inner connecting ring is fixedly connected with an inner blocking net. One side of the dust collecting blocking plate is provided with a side clamping interface. One side of the side clamping interface is movably clamped with one side of the inner connecting ring.

[0023] Preferably, a side cleaning mechanism is arranged on the top of the coiling machine body. The side cleaning mechanism includes a top support block, an arc-shaped frame and a bottom cleaning brush. The top of the coiling machine body is fixedly connected with the top support block. One side of the top support block is fixedly connected with the arc-shaped frame. The bottom of the arc-shaped frame is fixedly connected with the bottom cleaning brush. One end of the side transmission rod is fixedly connected with an inner movable rod. One side of the inner movable rod is fixedly connected with a transmission fan body.

[0024] Compared with the prior art, the beneficial effects achieved by the present invention are as follows:

[0025] 1. The spherical top rolling tooling body is fixed on the surface of the upper rolling roll, and the spherical top rolling tooling body is an arc surface. When it contacts the 48-equal division plate, after the 48-equal division plate is stressed by the spherical top rolling tooling body, the 48-equal division plate will be deformed by the arc surface of the spherical top rolling tooling body, and after deformation, it will rebound to form a certain arc surface in the latitude direction, improving the effect of subsequent splicing of the 48-equal division plate;

[0026] 2. After the 48-equal division plate enters the bottom feed port, it will pass through the inner side of the inner communication port. The continuously rotating cleaning brush roll is used to clean the surface of the 48-equal division plate, reducing the particles adhered to the surface of the 48-equal division plate, reducing the surface dent situation generated when the coiling machine body squeezes the 48-equal division plate subsequently, and improving the coiling effect of the 48-equal division plate;

[0027] 3. The rotating side transmission rod will synchronously drive the side transmission plate to rotate. The rotating side transmission plate will synchronously drive the cleaning side brush to rotate. The rotating cleaning side brush will clean along the surface of the inner barrier net, cleaning the dust particles accumulated on the surface of the inner barrier net, reducing the particles entering the inside of the plate rolling machine body, improving the particle coverage on the surfaces of the upper rolling roller, lower rolling roller and spherical top rolling tooling body inside the plate rolling machine body, improving the rolling effect of the upper rolling roller, lower rolling roller and spherical top rolling tooling body on the 48-equal division plate, and reducing the workload of manual cleaning;

[0028] 4. The fixed bottom cleaning brush will clean the dust on the surface of the continuously rotating spherical top rolling tooling body, improving the cleanliness of the surface of the spherical top rolling tooling body, improving the pressing effect of the spherical top rolling tooling body on the surface of the 48-equal division plate. And the continuously rotating side transmission rod will synchronously drive the inner movable rod to rotate. The rotating inner movable rod will drive the transmission fan to rotate. The rotating transmission fan will draw the gas outside the outer protective box into the inside of the plate rolling machine body along the air inlet groove and, through the filtration of the inner barrier net, blow the gas without particles onto the surface of the spherical top rolling tooling body after cleaning, improving the cleanliness of the surface of the spherical top rolling tooling body. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall external structure of the present invention;

[0030] Figure 2 It is a schematic diagram of the structure of the plate rolling machine body of the present invention;

[0031] Figure 3 It is a side view schematic diagram of the 48-equal division plate of the present invention;

[0032] Figure 4 It is a top view schematic diagram of the 48-equal division plate of the present invention;

[0033] Figure 5 It is a schematic diagram of the spherical top rolling tooling body of the present invention;

[0034] Figure 6 It is a schematic diagram of the structure of the top mounting bracket of the present invention;

[0035] Figure 7 It is a schematic diagram of the structure of the side connection seat of the present invention;

[0036] Figure 8 It is a schematic diagram of the structure of the dust collection baffle of the present invention;

[0037] Figure 9 It is a schematic diagram of the structure of the arc-shaped frame of the present invention;

[0038] Figure 10 It is a schematic diagram of the structure of the bottom cleaning brush of the present invention.

[0039] Wherein: 1. Plate rolling machine body; 2. Upper rolling roller; 3. Lower rolling roller; 4. Spherical top rolling tooling body; 401. First tooling part; 402. Second tooling part; 403. Third tooling part; 404. Fourth tooling part; 5. 48-equal-part plate; 6. External cleaning mechanism; 601. Side mounting frame; 602. Top mounting frame; 603. Side connection seat; 604. External protection box; 605. Air inlet groove; 606. Bottom feed port; 607. Internal communication port; 608. Ash collection barrier plate; 609. Internal communication hole; 6010. Side communication hole; 6011. Motor body; 6012. Top connecting rod; 6013. First helical gear disk; 6014. Top drive belt; 6015. Top drive gear disk; 6016. Side fixed rod; 6017. Third helical gear disk; 6018. Fourth helical gear disk; 6019. Side bearing disk; 6020. Cleaning brush roller; 7. Blocking mechanism; 701. Second helical gear disk; 702. Side drive rod; 703. Side drive plate; 704. Cleaning side brush; 705. Side movable sleeve; 706. Side connecting plate; 707. Internal connecting ring; 708. Internal blocking net; 709. Side clamping interface; 8. Side cleaning mechanism; 801. Top support block; 802. Arc-shaped frame; 803. Bottom cleaning brush; 804. Internal movable rod; 805. Driving fan body. Detailed implementation manners

[0040] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0041] Please refer to Figures 1-10 , a spherical top rolling tooling convenient for construction and its process, including the following steps:

[0042] S1. The spherical top is lofted according to one forty-eighth, a template is made according to the lofting of the spherical top, and the spherical top is cut according to the template;

[0043] S2. Place the 48-equal-part plate 5 on one side of the plate rolling machine body 1 and enter one side of the plate rolling machine body 1 along the bottom feed port 606 opened on one side of the external protection box 604, and use the plate rolling machine body 1 to roll 48 48-equal-part plates 5;

[0044] S3. During the operation of the plate rolling machine body 1, start the motor body 6011, and drive the cleaning brush roller 6020 to rotate through the motor body 6011 to pre-treat the surface of the 48-equal-part plate 5 entering the inner side of the plate rolling machine body 1;

[0045] S4. During the rolling process when the 48-equal division plate 5 contacts the upper rolling roller 2 and the lower rolling roller 3, a certain arc surface in the weft direction is formed through the spherical top rolling tooling body 4;

[0046] S5. When the 48-equal division plate 5 contacts the spherical top rolling tooling body 4, the upper rolling roller 2 drives the spherical top rolling tooling body 4 to rotate. When the spherical top rolling tooling body 4 rotates, it will continuously contact the bottom cleaning brush 803 on one side of the arc-shaped frame 802 to clean the particulate matter on the surface of the spherical top rolling tooling body 4;

[0047] S6. When the motor body 6011 drives the cleaning brush roller 6020 to rotate, it will synchronously drive the side transmission plate 703 and the transmission fan body 805 to rotate. The rotating transmission fan body 805 will generate wind and blow towards the surface of the spherical top rolling tooling body 4.

[0048] In an optional embodiment: The spherical top rolling tooling body 4 includes a first tooling part 401, a second tooling part 402, a third tooling part 403, and a fourth tooling part 404. The number of the second tooling part 402, the third tooling part 403, and the fourth tooling part 404 is two each, and the surfaces of the two second tooling parts 402, the third tooling part 403, and the fourth tooling part 404 are welded to the outer surface of the rolling plate body 1.

[0049] It should be noted that the spherical top rolling tooling body 4 includes a first tooling part 401, a second tooling part 402, a third tooling part 403, and a fourth tooling part 404. The first tooling part 401 is a Φ302*7.5 seamless steel pipe with a length of 600 mm; the number of the second tooling part 402, the third tooling part 403, and the fourth tooling part 404 is two each, which are rings with a thickness of 100 mm. The inner diameter of the ring is Φ303 mm. The outer diameter of the second tooling part 402 is greater than Φ420 mm, the outer diameter of the third tooling part 403 is greater than Φ490 mm, and the outer diameter of the fourth tooling part 404 is greater than Φ522 mm; a 45° bevel is processed on the inner diameter of the second tooling part 402, the third tooling part 403, and the fourth tooling part 404, and the inner diameter bevel on one side of the second tooling part 402 is welded to the outer diameter of part 1.

[0050] In an optional embodiment: The first tooling part 401 is a Φ302*7.5 seamless steel pipe with a length of 600 mm, and the second tooling part 402, the third tooling part 403, and the fourth tooling part 404 are rings with a thickness of 100 mm. The inner diameter of the second tooling part 402, the third tooling part 403, and the fourth tooling part 404 is Φ303 mm.

[0051] It should be noted that the spherical top rolling tooling body 4 is fixed on the surface of the upper rolling roller 2, and the spherical top rolling tooling body 4 is an arc surface. When it contacts the 48-equal division plate 5, after the spherical top rolling tooling body 4 applies force to the 48-equal division plate 5, the 48-equal division plate 5 will be deformed by the arc surface of the spherical top rolling tooling body 4, and after deformation and springback, a certain arc surface in the latitude direction is formed, improving the effect when the subsequent 48-equal division plates 5 are spliced.

[0052] In an alternative embodiment: an external cleaning mechanism 6 is provided on one side of the rolling machine body 1. The external cleaning mechanism 6 includes a side mounting frame 601, a top mounting frame 602, and a side connection seat 603. A side mounting frame 601 is fixedly connected to one side of the rolling machine body 1, a side connection seat 603 is fixedly connected to one side of the side mounting frame 601, a top mounting frame 602 is fixedly connected to the top of the side mounting frame 601, an external protection box 604 is fixedly connected to the top of the side connection seat 603, an air inlet groove 605 is formed on one side of the external protection box 604, and the 48-equal division plate 5 is arranged inside the external protection box 604.

[0053] It should be noted that the rotating inner movable rod 804 will drive the transmission fan body 805 to rotate, and the rotating transmission fan body 805 will draw the gas outside the external protection box 604 into the inside of the rolling machine body 1 along the air inlet groove 605.

[0054] In an alternative embodiment: an inner communication port 607 is formed inside the external protection box 604, a bottom feed port 606 is formed on one side of the external protection box 604, a dust collection partition plate 608 is fixedly connected to the inside of the external protection box 604, side communication holes 6010 are formed on the surface of the dust collection partition plate 608, an inner communication hole 609 is formed on one side of the dust collection partition plate 608, a motor body 6011 is fixedly connected to the inside of the inner communication hole 609, an output shaft of the motor body 6011 is fixedly connected to the motor body 6011, a top connecting rod 6012 is fixedly connected to one end of the motor body 6011, a first helical gear disk 6013 is fixedly connected to the top of the top connecting rod 6012, a top transmission gear disk 6015 is fixedly connected to the top of the first helical gear disk 6013, and a top transmission gear belt 6014 is meshed and connected to the surface of the top transmission gear disk 6015.

[0055] It should be noted that the rotating first helical gear disk 6013 will synchronously drive the top transmission gear disk 6015 to rotate. The number of top transmission gear disks 6015 is two, and the two top transmission gear disks 6015 are respectively sleeved by the top transmission gear belt 6014. By the transmission of the top transmission gear belt 6014, when the top transmission gear disk 6015 at the top of the top connecting rod 6012 rotates, it will synchronously drive the top transmission gear disk 6015 at the top of the side fixing rod 6016 to rotate, thereby driving the side fixing rod 6016 to rotate.

[0056] In an alternative embodiment: The number of top drive gear discs 6015 is two. One side of the top drive gear disc 6015 is fixedly connected to a side fixing rod 6016. One end of the side fixing rod 6016 is fixedly connected to a third bevel gear disc 6017. One side of the third bevel gear disc 6017 is meshed and connected to a fourth bevel gear disc 6018. One end of the fourth bevel gear disc 6018 is fixedly connected to a cleaning brush roller 6020.

[0057] It should be noted that the continuous rotation of the cleaning brush roller 6020 is used to clean the surface of the 48-equal division plate 5, reducing the particulate matter adhered to the surface of the 48-equal division plate 5, reducing the surface indentation generated when the rolling plate body 1 presses the 48-equal division plate 5 subsequently, and improving the rolling effect of the 48-equal division plate 5.

[0058] In an alternative embodiment: One end of the cleaning brush roller 6020 and one end of the fourth bevel gear disc 6018 are both movably connected to side bearing discs 6019, and one side of each of the two side bearing discs 6019 is movably connected to the inner side of the inner communication port 607.

[0059] It should be noted that through the meshing of the third bevel gear disc 6017 and the fourth bevel gear disc 6018, when the third bevel gear disc 6017 rotates, it will synchronously drive the fourth bevel gear disc 6018 to rotate. The rotating fourth bevel gear disc 6018 will drive the cleaning brush roller 6020 to rotate, and both ends of the cleaning brush roller 6020 are movably connected to the inner side of the inner communication port 607 through the side bearing discs 6019, improving the rotation stability of the cleaning brush roller 6020.

[0060] In an alternative embodiment: A blocking mechanism 7 is provided inside the outer protection box 604. The blocking mechanism 7 includes a second bevel gear disc 701, a side transmission rod 702, and a side transmission plate 703. One side of the first bevel gear disc 6013 is meshed and connected to the second bevel gear disc 701. One side of the second bevel gear disc 701 is fixedly connected to the side transmission rod 702. One end of the side transmission rod 702 is fixedly connected to the side transmission plate 703. One side of the side transmission plate 703 is fixedly connected to a cleaning side brush 704. The surface of the side transmission rod 702 is movably sleeved with a side movable sleeve 705, and one side of the side movable sleeve 705 is fixedly connected to one side of the motor body 6011.

[0061] It should be noted that when the first bevel gear disc 6013 rotates, it will synchronously drive the second bevel gear disc 701 to rotate. The rotating second bevel gear disc 701 will synchronously drive the side transmission rod 702 to rotate. The rotating side transmission rod 702 is movably sleeved through the side movable sleeve 705, improving the rotation stability of the side transmission rod 702.

[0062] In an alternative embodiment: A side connection plate 706 is fixedly connected to one side of the outer protective box 604. An inner connection ring 707 is fixedly connected to one side of the side connection plate 706. An inner barrier net 708 is fixedly connected to the inner side of the inner connection ring 707. A side card interface 709 is formed on one side of the dust collection barrier plate 608. One side of the side card interface 709 is movably clamped with one side of the inner connection ring 707.

[0063] It should be noted that by movably clamping one side of the side card interface 709 with one side of the inner connection ring 707, the stability of the dust collection barrier plate 608 is maintained, and the shaking generated between the dust collection barrier plate 608 and the outer protective box 604 is reduced.

[0064] In an alternative embodiment: A side cleaning mechanism 8 is provided on the top of the coiling machine body 1. The side cleaning mechanism 8 includes a top support block 801, an arc-shaped frame 802, and a bottom cleaning brush 803. A top support block 801 is fixedly connected to the top of the coiling machine body 1. An arc-shaped frame 802 is fixedly connected to one side of the top support block 801. A bottom cleaning brush 803 is fixedly connected to the bottom of the arc-shaped frame 802. One end of the side transmission rod 702 is fixedly connected to an inner movable rod 804. A transmission fan body 805 is fixedly connected to one side of the inner movable rod 804.

[0065] It should be noted that the continuously rotating side transmission rod 702 will synchronously drive the inner movable rod 804 to rotate. The rotating inner movable rod 804 will drive the transmission fan body 805 to rotate. The rotating transmission fan body 805 will draw the gas outside the outer protective box 604 into the inner side of the coiling machine body 1 along the air inlet groove 605, and after being filtered by the inner barrier net 708, blow the gas without particulate matter onto the surface of the spherical top rolling tooling body 4 after cleaning, improving the cleanliness of the surface of the spherical top rolling tooling body 4.

[0066] The specific working steps of a spherical top rolling tooling and its process that are convenient for construction are as follows:

[0067] First, divide the spherical top of the spherical top of the yellow phosphorus storage tank into 48 equal parts. After lofting the 48 equal parts plates 5, make a template using an aluminum plate with a thickness of 1 - 2 mm. After the template is inspected and qualified, use the template to mark lines and cut materials for the spherical top. At the same time, start the coiling machine body 1. After starting the coiling machine body 1, drive the upper coiling roller 2 and the lower coiling roller 3 to rotate. At this time, after the 48 equal parts plates 5 are extended into the inner side of the coiling machine body 1 along the bottom feed port 606, the 48 equal parts plates 5 come into contact with the surfaces of the upper coiling roller 2 and the lower coiling roller 3 after entering the inner side of the coiling machine body 1. At this time, use the continuous rotation of the upper coiling roller 2 and the lower coiling roller 3 to perform a coiling operation on the 48 equal parts plates 5;

[0068] The spherical top rolling tooling body 4 includes a first tooling part 401, a second tooling part 402, a third tooling part 403, and a fourth tooling part 404. The first tooling part 401 is a Φ302*7.5 seamless steel pipe with a length of 600 mm. The number of the second tooling part 402, the third tooling part 403, and the fourth tooling part 404 is 2 rings with a thickness of 100 mm. The inner diameter of the ring is Φ303 mm. The outer diameter of the second tooling part 402 is greater than Φ420 mm, the outer diameter of the third tooling part 403 is greater than Φ490 mm, and the outer diameter of the fourth tooling part 404 is greater than Φ522 mm. A 45° groove is machined on the inner diameter of the second tooling part 402, the third tooling part 403, and the fourth tooling part 404. The inner diameter groove along one side of the second tooling part 402 is welded to the outer diameter of part 1. The surfaces of the second tooling part 402, the third tooling part 403, and the fourth tooling part 404 are in close contact, and the weld height does not affect the close contact of the second tooling part 402, the third tooling part 403, and the fourth tooling part 404. It is fixed on the surface of the upper rolling roll 2 through the spherical top rolling tooling body 4. Moreover, the spherical top rolling tooling body 4 is an arc surface. When it contacts the 48-equal division plate 5, after applying force to the 48-equal division plate 5 using the spherical top rolling tooling body 4, the 48-equal division plate 5 will be deformed by the arc surface of the spherical top rolling tooling body 4, and after deformation, it will rebound to form a certain arc surface in the latitudinal direction, improving the effect when the subsequent 48-equal division plates 5 are spliced;

[0069] After the 48-equal division plate 5 enters the bottom feed port 606, first, start the motor body 6011. After the motor body 6011 is started, it drives the top connecting rod 6012 to rotate. The rotating top connecting rod 6012 will drive the first helical gear disk 6013 to rotate. The rotating first helical gear disk 6013 will synchronously drive the top transmission gear disk 6015 to rotate. The number of top transmission gear disks 6015 is two, and the two top transmission gear disks 6015 are respectively sleeved by the top transmission gear belt 6014. Using the transmission of the top transmission gear belt 6014, when the top transmission gear disk 6015 at the top of the top connecting rod 6012 rotates, it will synchronously drive the top transmission gear disk 6015 at the top of the side fixing rod 6016 to rotate, thereby driving the side fixing rod 6016 to rotate. The rotating side fixing rod 6016 will synchronously drive the third helical gear disk 6017 to rotate. Through the meshing of the third helical gear disk 6017 and the fourth helical gear disk 6018, when the third helical gear disk 6017 rotates, it will synchronously drive the fourth helical gear disk 6018 to rotate. The rotating fourth helical gear disk 6018 will drive the cleaning brush roller 6020 to rotate, and both ends of the cleaning brush roller 6020 are respectively movably connected to the inner side of the inner communication port 607 through the side bearing plates 6019, improving the stability of the rotation of the cleaning brush roller 6020. After the 48-equal division plate 5 enters the bottom feed port 606, it will pass through the inner side of the inner communication port 607. The surface of the 48-equal division plate 5 is cleaned by the continuously rotating cleaning brush roller 6020, reducing the particulate matter adhered to the surface of the 48-equal division plate 5, reducing the surface indentation generated when the rolling plate body 1 squeezes the 48-equal division plate 5 subsequently, and improving the rolling effect on the 48-equal division plate 5;

[0070] The inner barrier net 708 on one side of the side connecting plate 706 is used for blocking, reducing the situation of external dust particulate matter entering the rolling plate body 1. At the same time, when the first helical gear disk 6013 rotates, it will synchronously drive the second helical gear disk 701 to rotate. The rotating second helical gear disk 701 will synchronously drive the side transmission rod 702 to rotate. The rotating side transmission rod 702 is movably sleeved through the side movable sleeve 705, improving the stability of the rotation of the side transmission rod 702. The rotating side transmission rod 702 will synchronously drive the side transmission plate 703 to rotate. The rotating side transmission plate 703 will synchronously drive the cleaning side brush 704 to rotate. The rotating cleaning side brush 704 will clean along the surface of the inner barrier net 708, cleaning the dust particulate matter accumulated on the surface of the inner barrier net 708, reducing the particulate matter entering the inner side of the rolling plate body 1, improving the particulate matter coverage on the surfaces of the upper rolling roller 2, the lower rolling roller 3, and the spherical top rolling tooling body 4 in the rolling plate body 1, improving the rolling effect of the upper rolling roller 2, the lower rolling roller 3, and the spherical top rolling tooling body 4 on the 48-equal division plate 5, and reducing the workload of manual cleaning;

[0071] When the upper coiling roller 2 rotates to drive the spherical top coiling tool body 4 to rotate, the arc-shaped frame 802 is fixed to the top of the spherical top coiling tool body 4 through the fixation of the top support block 801. The bottom of the arc-shaped frame 802 is arc-shaped and has the same arc angle as the top of the spherical top coiling tool body 4. At this time, the continuously rotating spherical top coiling tool body 4 will contact the bottom cleaning brush 803 at the bottom of the arc-shaped frame 802, and the fixed bottom cleaning brush 803 will clean the dust on the surface of the continuously rotating spherical top coiling tool body 4, improving the cleanliness of the surface of the spherical top coiling tool body 4 and the pressing effect of the spherical top coiling tool body 4 on the surface of the 48-equal division plate 5. Moreover, the continuously rotating side transmission rod 702 will synchronously drive the inner movable rod 804 to rotate. The rotating inner movable rod 804 will drive the transmission fan body 805 to rotate. The rotating transmission fan body 805 will draw the gas outside the outer protection box 604 into the inner side of the coiling machine body 1 along the air inlet groove 605, and through the filtration of the inner barrier net 708, blow the gas without particulate matter onto the surface of the spherical top coiling tool body 4 after cleaning, improving the cleanliness of the surface of the spherical top coiling tool body 4.

[0072] It should be noted that: the parts not described in detail in the present invention are all prior arts, and corresponding models can be selected according to actual needs. The internal structures and operating principles of the above parts also belong to the common knowledge of those skilled in the art, and will not be elaborated too much here.

[0073] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirits. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A spherical top rolling tool and process for easy construction, characterized by: The steps for rolling the ball top are as follows: S1. The spherical top is laid out according to 1 / 48, and a sample is made according to the laying out, and the spherical top is cut according to the sample; S2, placing the 48-equally divided plates (5) on one side of the plate rolling machine body (1), and entering the side of the plate rolling machine body (1) along the bottom feed port (606) opened on one side of the outer protective box (604), and using the plate rolling machine body (1) to roll 48 48-equally divided plates (5); S3, the plate rolling machine body (1) starts the motor body (6011) during operation, and drives the cleaning brush roller (6020) to rotate through the motor body (6011), so as to pre-treat the surface of the 48 equally divided plates (5) entering the inner side of the plate rolling machine body (1); S4, 48, the divided plate (5) forms a certain arc surface in the latitude direction through the spherical top rolling tooling body (4) during the rolling process in contact with the upper rolling roller (2) and the lower rolling roller (3); When the dividing plate (5) S5 and 48 contacts the spherical top rolled tooling body (4), the spherical top rolled tooling body (4) is driven to rotate by the upper rolling roller (2). When the spherical top rolled tooling body (4) rotates, it will continuously contact the bottom cleaning brush (803) on one side of the arc frame (802) to clean the particles on the surface of the spherical top rolled tooling body (4); S6. When the motor body (6011) drives the cleaning brush roller (6020) to rotate, it will synchronously drive the side transmission plate (703) and the transmission fan body (805) to rotate. The rotating transmission fan body (805) will generate wind force to blow toward the surface of the spherical top rolling tooling body (4).

2. A spherical top rolling tool and process for easy construction according to claim 1, characterized in that: The spherical top rolling tooling body (4) comprises a first tooling piece (401), a second tooling piece (402), a third tooling piece (403) and a fourth tooling piece (404), wherein the number of the second tooling piece (402), the third tooling piece (403) and the fourth tooling piece (404) is two, and the surfaces of the two second tooling pieces (402), the third tooling piece (403) and the fourth tooling piece (404) are welded to the outer surface of the plate rolling machine body (1).

3. A spherical top rolling tool and process for easy construction according to claim 2, characterized in that: The first tooling piece (401) is a Φ302*7.5 seamless steel pipe with a length of 600 mm, the second tooling piece (402), the third tooling piece (403) and the fourth tooling piece (404) are circular rings with a thickness of 100 mm, and the inner diameters of the second tooling piece (402), the third tooling piece (403) and the fourth tooling piece (404) are Φ303 mm.

4. The spherical top rolling tool and process for easy construction according to claim 1, characterized in that: An external cleaning mechanism (6) is provided on one side of the plate rolling machine body (1), and the external cleaning mechanism (6) includes a side mounting frame (601), a top mounting frame (602) and a side connecting seat (603). One side of the plate rolling machine body (1) is fixedly connected to the side mounting frame (601), one side of the side mounting frame (601) is fixedly connected to the side connecting seat (603), the top of the side mounting frame (601) is fixedly connected to the top mounting frame (602), the top of the side connecting seat (603) is fixedly connected to an external protective box (604), one side of the external protective box (604) is provided with an air inlet groove (605), and the inner side of the external protective box (604) is provided with 48 equally divided plates (5).

5. The spherical top rolling tool and process for easy construction according to claim 4, characterized in that: An inner connecting port (607) is provided on the inner side of the outer protective box (604), a bottom feed port (606) is provided on one side of the outer protective box (604), an ash collecting baffle plate (608) is fixedly connected to the inner side of the outer protective box (604), a side connecting hole (6010) is provided on the surface of the ash collecting baffle plate (608), an inner connecting hole (609) is provided on one side of the ash collecting baffle plate (608), and a motor body (6010) is fixedly connected to the inner side of the inner connecting hole (609). 6011), the output shaft of the motor body (6011) is fixedly connected to the motor body (6011), one end of the motor body (6011) is fixedly connected to a top connecting rod (6012), the top of the top connecting rod (6012) is fixedly connected to a first bevel gear plate (6013), the top of the first bevel gear plate (6013) is fixedly connected to a top transmission gear plate (6015), and the surface of the top transmission gear plate (6015) is meshingly connected to a top transmission toothed belt (6014).

6. The spherical top rolling tool and process for easy construction according to claim 5, characterized in that: The number of the top transmission gear discs (6015) is two, one side of the top transmission gear disc (6015) is fixedly connected to a side fixing rod (6016), one end of the side fixing rod (6016) is fixedly connected to a third bevel gear disc (6017), one side of the third bevel gear disc (6017) is meshingly connected to a fourth bevel gear disc (6018), and one end of the fourth bevel gear disc (6018) is fixedly connected to a cleaning brush roller (6020).

7. The spherical top rolling tool and process for easy construction according to claim 6, characterized in that: One end of the cleaning brush roller (6020) and one end of the fourth bevel gear disc (6018) are both movably connected to a side bearing disc (6019), and one side of the two side bearing discs (6019) are both movably connected to the inner side of the internal connecting port (607).

8. The spherical top rolling tool and process for easy construction according to claim 4, characterized in that: A blocking mechanism (7) is provided on the inner side of the outer protective box (604), and the blocking mechanism (7) comprises a second bevel gear disc (701), a side transmission rod (702) and a side transmission plate (703); one side of the first bevel gear disc (6013) is meshingly connected with the second bevel gear disc (701); one side of the second bevel gear disc (701) is fixedly connected with the side transmission rod (702); one end of the side transmission rod (702) is fixedly connected with the side transmission plate (703); one side of the side transmission plate (703) is fixedly connected with a cleaning side brush (704); a surface of the side transmission rod (702) is movably sleeved with a side movable sleeve frame (705); one side of the side movable sleeve frame (705) is fixedly connected to one side of the motor body (6011).

9. The spherical top rolling tool and process for easy construction according to claim 4, characterized in that: One side of the outer protection box (604) is fixedly connected to a side connecting plate (706), one side of the side connecting plate (706) is fixedly connected to an inner connecting ring (707), the inner side of the inner connecting ring (707) is fixedly connected to an inner barrier net (708), and one side of the dust collecting barrier plate (608) is provided with a side clamping interface (709), and one side of the side clamping interface (709) is movably clamped with one side of the inner connecting ring (707).

10. The spherical top rolling tool and process for easy construction according to claim 1, characterized in that: A side cleaning mechanism (8) is provided at the top of the plate rolling machine body (1), and the side cleaning mechanism (8) comprises a top support block (801), an arc frame (802) and a bottom cleaning brush (803); the top of the plate rolling machine body (1) is fixedly connected to the top support block (801), one side of the top support block (801) is fixedly connected to the arc frame (802), the bottom of the arc frame (802) is fixedly connected to the bottom of the bottom cleaning brush (803), one end of the side transmission rod (702) is fixedly connected to the inner movable rod (804), and one side of the inner movable rod (804) is fixedly connected to the transmission fan body (805).

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