Aluminum alloy fixed-length cutting device
By designing a fixed-length cutting device of aluminum alloy including feeding device, fixed-length device and cutting device, the problems of inaccurate cut position and inconsistent cutting length in traditional cutting equipment are solved, and accurate long cutting of aluminum alloy and simplification of process are achieved.
Patent Information
- Application Number
- CN202510476672.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2025-05-30
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional aluminum alloy fixed-length cutting equipment has problems of inaccurate cut positions and uneven cutting lengths, and the processes are complicated and complicated.
An aluminum alloy fixed-length cutting device is designed, including a base plate, a feeding device, a fixed-length device, a pad plate device and a cutting device. The aluminum alloy is conveyed through the feeding device, and the hinge rod and the push rod are used to rotate the pad plate directly above the cutter groove. The hammer mechanism taps the knife through the pad plate to achieve fixed-length cutting of the aluminum alloy.
The accuracy and consistency of the cutting length of aluminum alloy is achieved, the cutting process is simplified, and the cumbersome steps of manual comparison are avoided.
Smart Images

Figure CN120055398A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of aluminum alloy cutting, and particularly relates to a device for cutting aluminum alloy to a fixed length. Background Art
[0002] Aluminum alloy is an alloy with aluminum as the base and a certain amount of other alloying elements added, and is one of the light metal materials. In addition to the general properties of aluminum, aluminum alloy also has some specific properties of the alloy due to the different types and amounts of alloying elements added. The density of aluminum alloy is 2.63 - 2.85 g / cm3, with relatively high strength. Its specific strength is close to that of high alloy steel, and its specific stiffness exceeds that of steel. It has good casting performance and plastic processing performance, good electrical and thermal conductivity, good corrosion resistance and weldability, and can be used as a structural material, having a wide range of applications in aerospace, aviation, transportation, construction, electromechanics, light chemical industry and daily necessities.
[0003] Deformed aluminum alloy is a semi-finished aluminum alloy in the form of tubes, rods, wires, etc. made by various pressure processing methods. For semi-finished aluminum alloy in the form of tubes, rods, and wires, during actual application, it needs to be cut to a fixed length according to the usage requirements. When traditional fixed-length cutting equipment cuts aluminum alloy to a fixed length, it requires workers to compare with the previously cut aluminum alloy and then perform the cutting. There are defects such as the cutting position cannot be accurately determined and the lengths of the cut aluminum alloys are uneven. Moreover, comparison is required for each cutting, and the process is cumbersome and complex. Summary of the Invention
[0004] An embodiment of the present invention provides a device for cutting aluminum alloy to a fixed length, which can solve the problems in the prior art that the cutting position cannot be accurately determined and the lengths of the cut aluminum alloys are uneven.
[0005] To solve the above technical problems, the present invention adopts the following technical solutions: A device for cutting aluminum alloy to a fixed length, comprising:
[0006] A bottom plate;
[0007] A feeding device, which is arranged on the bottom plate and is used to move the aluminum alloy towards the cutting device;
[0008] A fixed-length device, the fixed-length device includes: a base, the base is arranged on the bottom plate; a guide hole, the guide hole is arranged at one end of the base close to the feeding device; a push rod, the push rod passes through the guide hole; a hinged rod, the lower part of the hinged rod is hinged to the base, and the upper end of the hinged rod is hinged to the push rod. Under the conveying action of the feeding device, the front end of the aluminum alloy approaches the lower end of the hinged rod and pushes the hinged rod to rotate;
[0009] Pad device, the pad device includes: a smooth rod, the smooth rod is vertically arranged between the base and the feeding device; a bushing, the bushing is sleeved on the smooth rod; a first elastic member, the first elastic member is arranged between the lower end of the bushing and the bottom plate; a pad, the pad is arranged at the upper end of the outer wall of the bushing; a connecting rod, the connecting rod is arranged at the lower end of the pad; a second elastic member, the second elastic member is arranged between the pad and the base, and the pad is in close contact with the push rod under the action of the elastic potential energy of the second elastic member;
[0010] Cutting device, the cutting device includes: a knife groove, the knife groove is arranged between the smooth rod and the feeding device; a moving knife, the moving knife is vertically elastically connected to the knife groove; a hammering mechanism, the hammering mechanism is located directly above the moving knife.
[0011] Preferably, the base includes a horizontal sliding groove opened on the base and a slider slidably connected to the horizontal sliding groove. The lower part of the articulated rod is articulated on the slider, and a first adjusting device for adjusting the position of the slider is arranged on the base;
[0012] Adjusting holes are arranged along the length direction of the push rod.
[0013] Preferably, the feeding device includes two feeding wheels and two first driving parts, and the two first driving parts drive the two feeding wheels to rotate.
[0014] Preferably, the feeding device further includes a "U"-shaped seat arranged on the bottom plate. Guide grooves are opened on the opposite side walls of the "U"-shaped seat. A "U"-shaped bracket is slidably connected inside the guide grooves. One of the feeding wheels is rotatably connected between the two side walls of the "U"-shaped bracket, and the other feeding wheel is rotatably connected between the two side walls of the "U"-shaped seat. A second adjusting device for adjusting the position of the "U"-shaped bracket is arranged on the "U"-shaped bracket.
[0015] Preferably, the cutting device further includes a fixed knife, and the fixed knife is arranged at the inner bottom of the knife groove.
[0016] Preferably, a guide hole is opened at the upper end of the knife groove, a guide block is slidably connected inside the guide hole, and the moving knife is arranged at the lower end of the guide block.
[0017] Preferably, a limiting groove is opened at the edge of the guide hole, a limiting block extending into the limiting groove is arranged on the guide block, and a third elastic member is arranged between the limiting block and the inner bottom wall of the limiting groove.
[0018] Preferably, the hammering mechanism includes a mounting plate arranged on the bottom plate, a second driving part is arranged on the mounting plate, a turntable is arranged at the output end of the second driving part, a connecting rod is eccentrically rotatably connected to the turntable, and the lower end of the connecting rod is articulated with a hammer rod slidably connected to the mounting plate vertically.
[0019] Compared with the prior art, through the cooperation of a bottom plate, a feeding device, a base, a guiding hole, a push rod, a hinged rod, a smooth rod, a bushing, a first elastic member, a backing plate, a connecting rod, a second elastic member, a knife groove, a moving knife and a hammering mechanism, the feeding device conveys aluminum alloy to the cutting device. Before the front end of the aluminum alloy contacts the hinged rod, the hammering mechanism cannot strike the moving knife. When the front end of the aluminum alloy contacts the lower end of the hinged rod, it will push the hinged rod to rotate. Under the guiding action of the guiding hole, the rotating hinged rod drives the push rod to move towards the knife groove, pushing the backing plate to rotate to directly above the knife groove. The second elastic member is stretched, and the hammering mechanism strikes the moving knife through the backing plate. The backing plate presses down on the first elastic member, and the moving knife descends to cut off the aluminum alloy. After cutting is completed, the extrusion force on the hinged rod disappears, and the backing plate resets under the elastic potential energy of the first elastic member and the second elastic member until the aluminum alloy pushes the hinged rod to rotate again for the next cut, making the length of the cut aluminum alloy the same and simplifying the cutting process. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic cross-sectional view of the main part of the present invention;
[0021] Figure 2 is a schematic top view of the backing plate of the present invention;
[0022] Figure 3 For the present invention Figure 1 is an enlarged schematic view of the structure at A in the present invention;
[0023] Figure 4 is a schematic side view of the "U"-shaped seat of the present invention;
[0024] Figure 5 is a schematic rear view of the mounting plate of the present invention;
[0025] Figure 6 is a schematic front view of the present invention.
[0026] In the figure: 1, bottom plate; 2, base; 3, guiding hole; 4, push rod; 5, hinged rod; 6, smooth rod; 7, bushing; 8, first elastic member; 9, backing plate; 10, connecting rod; 11, second elastic member; 12, knife groove; 13, moving knife; 14, horizontal sliding groove; 15, adjusting slider; 16, adjusting hole; 17, feeding wheel; 18, first driving part; 19, "U"-shaped seat; 20, guiding groove; 21, "U"-shaped bracket; 22, fixed knife; 23, force guiding block; 24, limiting groove; 25, limiting block; 26, third elastic member; 27, mounting plate; 28, second driving part; 29, turntable; 30, connecting rod; 31, hammer rod. DETAILED DESCRIPTION OF THE INVENTION
[0027] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the technical solution of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0028] As Figures 1 to 6 shown, an aluminum alloy fixed-length cutting device includes:
[0029] A bottom plate 1;
[0030] A feeding device, which is arranged on the bottom plate 1 and is used to move the aluminum alloy towards the cutting device;
[0031] A fixed-length device, which includes: a base 2, the base 2 is arranged on the bottom plate 1; a guide hole 3, the guide hole 3 is arranged at one end of the base 2 close to the feeding device; a push rod 4, the push rod 4 passes through the guide hole 3; a hinge rod 5, the lower part of the hinge rod 5 is hinged to the base 2, and the upper end of the hinge rod 5 is hinged to the push rod 4. Under the conveying action of the feeding device, the front end of the aluminum alloy approaches the lower end of the hinge rod 5 and pushes the hinge rod 5 to rotate;
[0032] A backing plate device, which includes: a smooth rod 6, the smooth rod 6 is vertically arranged between the base 2 and the feeding device; a bushing 7, the bushing 7 is sleeved on the smooth rod 6; a first elastic member 8, the first elastic member 8 is arranged between the lower end of the bushing 7 and the bottom plate 1; a backing plate 9, the backing plate 9 is arranged at the upper end of the outer wall of the bushing 7; a connecting rod 10, the connecting rod 10 is arranged at the lower end of the backing plate 9; a second elastic member 11, the second elastic member 11 is arranged between the backing plate 9 and the base 2, and the backing plate 9 is in close contact with the push rod 4 under the elastic potential energy of the second elastic member 11;
[0033] A cutting device, which includes: a knife groove 12, the knife groove 12 is arranged between the smooth rod 6 and the feeding device; a moving knife 13, the moving knife 13 is vertically elastically connected to the knife groove 12; a hammering mechanism, which is located directly above the moving knife 13.
[0034] The first elastic member 8 and the second elastic member 11 are springs or metal shrapnel.
[0035] During specific use, the feeding device conveys aluminum alloy to the cutting device. Before the front end of the aluminum alloy contacts the articulated rod 5, the hammering mechanism cannot strike the moving knife 13. When the front end of the aluminum alloy contacts the lower end of the articulated rod 5, it will push the articulated rod 5 to rotate. Under the guiding action of the guiding hole 3, the rotating articulated rod 5 drives the push rod 4 to move towards the knife groove 12, pushing the backing plate 9 to rotate to directly above the knife groove 12. The second elastic member 11 is stretched, and the hammering mechanism strikes the moving knife 13 through the backing plate 9. The backing plate 9 squeezes the first elastic member 8 downward, and the moving knife 13 descends to cut off the aluminum alloy. After cutting is completed, the extrusion force on the articulated rod 5 disappears, and the backing plate 9 resets under the elastic potential energy of the first elastic member 8 and the second elastic member 11 until the aluminum alloy pushes the articulated rod 5 to rotate again for the next cutting.
[0036] To achieve the purpose of adjusting the cutting length of the aluminum alloy, preferably, the base 2 includes a horizontal sliding groove 14 formed on the base 2 and a slider 15 slidably connected to the horizontal sliding groove 14. The lower part of the articulated rod 5 is hinged to the slider 15, and a first adjusting device for adjusting the position of the slider 15 is provided on the base 2;
[0037] Adjusting holes 16 are arranged along the length direction of the push rod 4.
[0038] Specifically, the first adjusting device is a screw or a telescopic device. When the first adjusting device is a screw, the screw is threadedly connected to the base 2, and one end of the screw is rotatably connected to the slider 15. By rotating the screw, the screw drives the slider 15 to move along the length direction of the horizontal sliding groove 14 to adjust the distance between the slider 15 and the cutting device. When the first adjusting device is a telescopic device, the telescopic device is a hydraulic cylinder or an electric push rod. The telescopic device is fixed on the base 2, and the telescopic end of the telescopic device is fixedly connected to the slider 15. By controlling the telescopic distance of the telescopic end of the telescopic device, the slider 15 is driven to move along the length direction of the horizontal sliding groove 14 to adjust the distance between the slider 15 and the cutting device;
[0039] After the position of the slider 15 is adjusted, the hinged position between the upper end of the articulated rod 5 and the push rod 4 is changed through the adjusting hole 16, thereby changing the cutting length of the aluminum alloy. For example, the adjusting hole 16 and the articulated rod 5 are connected by a pin shaft with external threads at both ends, and both ends of the pin shaft can be limited and fixed by nuts, and the pin shaft can rotate independently around the adjusting hole 16 or the articulated rod 5, so that this device can be suitable for cutting aluminum alloys of different lengths.
[0040] To achieve the purpose of feeding the aluminum alloy, preferably, the feeding device includes two feeding wheels 17 and two first driving parts 18. The first driving parts 18 are motors, and the two first driving parts 18 drive the two feeding wheels 17 to rotate.
[0041] Specifically, the two first driving parts 18 drive the corresponding feeding wheels 17 to rotate respectively, and convey the aluminum alloy to the cutting device through friction force.
[0042] To achieve the purpose of fixed-length cutting of aluminum alloys with different diameters, preferably, the feeding device further includes a "U"-shaped seat 19 arranged on the bottom plate 1. Guide grooves 20 are formed on the opposite side walls of the "U"-shaped seat 19. A "U"-shaped bracket 21 is slidably connected inside the guide grooves 20. One of the feeding wheels 17 is rotatably connected between the two side walls of the "U"-shaped bracket 21, and the other feeding wheel 17 is rotatably connected between the two side walls of the "U"-shaped seat 19. A second adjusting device for adjusting the position of the "U"-shaped bracket 21 is arranged on the "U"-shaped bracket 21.
[0043] Specifically, the second adjusting device is a screw rod or a telescopic device. When the second adjusting device is a screw rod, the screw rod is threadedly connected to the upper end of the "U"-shaped seat 19. When the second adjusting device is a telescopic device, the telescopic device is an electric push rod or a hydraulic cylinder. The distance between the two feeding wheels 17 is adjusted through the second adjusting device, which is suitable for the conveyance of aluminum alloys with different diameters, and thus fixed-length cutting is achieved.
[0044] To achieve the purpose of improving the cutting effect, preferably, the cutting device further includes a fixed knife 22, and the fixed knife 22 is arranged at the inner bottom of the knife groove 12.
[0045] Specifically, the fixed knife 22 and the moving knife 13 are arranged in a vertically staggered manner, increasing the shearing stress, making the cut of the aluminum alloy flat and having a good cutting effect.
[0046] To achieve the purpose of improving the cutting effect, preferably, a guide hole is formed at the upper end of the knife groove 12. A guide force block 23 is slidably connected inside the guide hole, and the moving knife 13 is arranged at the lower end of the guide force block 23.
[0047] A limiting groove 24 is formed at the edge of the guide hole. A limiting block 25 extending into the limiting groove 24 is arranged on the guide force block 23. A third elastic member 26 is arranged between the limiting block 25 and the inner bottom wall of the limiting groove 24, and the third elastic member 26 is a spring or a metal elastic sheet.
[0048] The hammering mechanism includes a mounting plate 27 arranged on the bottom plate 1. A second driving part 28 is arranged on the mounting plate 27. The second driving part 28 is a motor. A turntable 29 is arranged at the output end of the second driving part 28. A connecting rod 30 is eccentrically rotatably connected to the turntable 29. The lower end of the connecting rod 30 is hinged to a hammer rod 31 that is vertically slidably connected to the mounting plate 27.
[0049] Specifically, the second driving part 28 drives the turntable 29 to rotate. The turntable 29 drives the hammer rod 31 to make reciprocating lifting movements through the connecting rod 30. When the backing plate 9 does not rotate above the force guiding block 23, the force guiding block 23 is not stressed. When the backing plate 9 rotates above the force guiding block 23, the hammer rod 31 strikes the force guiding block 23 through the backing plate 9. The force guiding block 23 drives the moving knife 13 to move downward to form a shearing force with the fixed knife 22, cutting off the aluminum alloy. After the backing plate 9 resets, the moving knife 13 rises under the elastic potential energy of the third elastic member 26.
[0050] Compared with the prior art, through the cooperative setting of the bottom plate 1, the feeding device, the base 2, the guiding hole 3, the push rod 4, the articulated rod 5, the optical rod 6, the bushing 7, the first elastic member 8, the backing plate 9, the connecting rod 10, the second elastic member 11, the knife groove 12, the moving knife 13 and the hammering mechanism in the present invention, the feeding device conveys the aluminum alloy to the cutting device. Before the front end of the aluminum alloy contacts the articulated rod 5, the hammering mechanism cannot strike the moving knife 13. When the front end of the aluminum alloy contacts the lower end of the articulated rod 5, it will push the articulated rod 5 to rotate. Under the guiding action of the guiding hole 3, the rotating articulated rod 5 drives the push rod 4 to move towards the knife groove 12, pushing the backing plate 9 to rotate to the directly above the knife groove 12. The second elastic member 11 is stretched. The hammering mechanism strikes the moving knife 13 through the backing plate 9. The backing plate 9 squeezes the first elastic member 8 downward, and the moving knife 13 descends to cut off the aluminum alloy. After the cutting is completed, the extrusion force on the articulated rod 5 disappears. The backing plate 9 resets under the elastic potential energy of the first elastic member 8 and the second elastic member 11 until the aluminum alloy pushes the articulated rod 5 to rotate again for the next cutting, so that the lengths of the cut aluminum alloys are the same, simplifying the cutting process.
[0051] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A device for cutting aluminum alloy to length, characterized in that: include: Bottom plate (1); A feeding device, the feeding device being arranged on the bottom plate (1) and being used to move the aluminum alloy toward the cutting device; The length-fixing device comprises: a base (2), the base (2) being arranged on a bottom plate (1); a guide hole (3), the guide hole (3) being arranged on the base (2) at one end close to a feeding device; a push rod (4), the push rod (4) passing through the guide hole (3); a hinged rod (5), the lower part of the hinged rod (5) being hinged to the base (2), the upper end of the hinged rod (5) being hinged to the push rod (4), and the front end of the aluminum alloy approaches the lower end of the hinged rod (5) under the conveying action of the feeding device, and pushes the hinged rod (5) to rotate; A pad device, the pad device comprising: a light rod (6), the light rod (6) being vertically arranged between a base (2) and a feeding device; a shaft sleeve (7), the shaft sleeve (7) being sleeved on the light rod (6); a first elastic member (8), the first elastic member (8) being arranged between the lower end of the shaft sleeve (7) and a bottom plate (1); a pad (9), the pad (9) being arranged at the upper end of an outer wall of the shaft sleeve (7); a connecting rod (10), the connecting rod (10) being arranged at the lower end of the pad (9); a second elastic member (11), the second elastic member (11) being arranged between the pad (9) and the base (2), the pad (9) being in close contact with the push rod (4) under the action of the elastic potential energy of the second elastic member (11); The cutting device comprises: a knife groove (12), the knife groove (12) is arranged between the polished rod (6) and the feeding device; a movable knife (13), the movable knife (13) is vertically elastically connected to the knife groove (12); and a hammer mechanism, the hammer mechanism is located directly above the movable knife (13).
2. The aluminum alloy fixed-length cutting device according to claim 1 is characterized in that: The base (2) comprises a horizontal slide groove (14) provided on the base (2), and a slider (15) slidably connected to the horizontal slide groove (14); the lower part of the hinged rod (5) is hinged on the slider (15); and a first adjusting device for adjusting the position of the slider (15) is provided on the base (2); The push rod (4) is provided with adjustment holes (16) along its length direction.
3. The aluminum alloy fixed-length cutting device according to claim 1, characterized in that: The feeding device comprises two feeding wheels (17) and two first driving parts (18), and the two first driving parts (18) drive the two feeding wheels (17) to rotate.
4. The aluminum alloy fixed-length cutting device according to claim 3 is characterized in that: The feeding device further comprises a U-shaped seat (19) arranged on the bottom plate (1), guide grooves (20) are provided on opposite side walls of the U-shaped seat (19), a U-shaped bracket (21) is slidably connected inside the guide groove (20), one of the feeding wheels (17) is rotatably connected between the two side walls of the U-shaped bracket (21), and the other feeding wheel (17) is rotatably connected between the two side walls of the U-shaped seat (19), and a second adjustment device for adjusting the position of the U-shaped bracket (21) is provided on the U-shaped bracket (21).
5. The aluminum alloy fixed-length cutting device according to claim 1, characterized in that: The cutting device also includes a fixed knife (22), and the fixed knife (22) is arranged at the inner bottom of the knife groove (12).
6. The aluminum alloy fixed-length cutting device according to claim 1, characterized in that: A guide hole is provided at the upper end of the knife groove (12), a force guide block (23) is slidably connected inside the guide hole, and the movable knife (13) is arranged at the lower end of the force guide block (23).
7. The aluminum alloy cut-to-length device according to claim 6, characterized in that: A limiting groove (24) is provided at the edge of the guide hole, a limiting block (25) extending into the limiting groove (24) is provided on the force guiding block (23), and a third elastic member (26) is provided between the limiting block (25) and the inner bottom wall of the limiting groove (24).
8. The aluminum alloy cut-to-length device according to claim 1, characterized in that: The hammer mechanism comprises a mounting plate (27) arranged on a base plate (1), a second driving part (28) being arranged on the mounting plate (27), a rotating disk (29) being arranged at the output end of the second driving part (28), a connecting rod (30) being eccentrically rotatably connected to the rotating disk (29), and a hammer rod (31) being hinged at the lower end of the connecting rod (30) and vertically slidably connected to the mounting plate (27).