Rubber and plastic foaming material trimming processing equipment and processing technology thereof

By using a folding mechanism and a third linear motor to move the laser cutter in the rubber and plastic foamed material edge cutting processing equipment, the problems of material melting and carbonization and workbench damage during the laser cutting process are solved, and efficient and precise edge cutting processing is achieved.

CN120055510APending Publication Date: 2025-05-30YAROS BUILDING MATERIALS (JIANGSU) CO LTD

Patent Information

Application Number
CN202510363117.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2025-05-30

AI Technical Summary

Technical Problem

During the laser cutting process of existing rubber and plastic foaming materials, high temperatures can easily lead to melting and carbonization of the material, and residue dripping on the workbench, affecting processing efficiency and damaging the workbench.

Method used

A rubber-plastic foaming material edge cutting processing equipment is designed, and the laser cutter is placed at the folding place of the material using a folding mechanism. The laser cutter is driven to move the laser cutter forward and backward through the third linear motor to achieve precise edge processing of the rubber-plastic foaming material, while avoiding the laser directly acting on the workbench.

Benefits of technology

It effectively prevents the material from melting and carbonizing residue from dripping on the workbench, improves processing efficiency, and prevents damage to the workbench, ensuring the precise dimensions and smooth edges of the rubber and plastic foaming material.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses rubber and plastic foaming material edge cutting processing equipment and a processing technology thereof, and relates to the technical field of rubber and plastic foaming material laser cutting, the rubber and plastic foaming material edge cutting processing equipment comprises a bottom plate, a first linear motor is fixedly installed on the upper surface of the bottom plate, and the output end of the first linear motor is fixedly connected with a workbench; a supporting frame is fixedly mounted on the upper surface of the bottom plate, a mounting frame is fixedly connected to the upper surface of the supporting frame, an adjusting mechanism is fixedly mounted on the outer wall of the mounting frame, a second air cylinder is fixedly connected to the output end of the adjusting mechanism, and a lower fixing block is arranged at the output end of the second air cylinder; compared with traditional hot trimming machining equipment, laser beams of the hot trimming machining equipment do not directly act on the workbench, the surface of the workbench cannot be damaged, and part of residues obtained after melting and carbonization of the trimming face of a rubber and plastic foaming material cannot drop on the workbench.
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Description

Technical Field

[0001] The present invention relates to the technical field of laser cutting of rubber and plastic foaming materials, and particularly relates to an edge trimming processing device and a processing technology for rubber and plastic foaming materials. Background Art

[0002] Rubber and plastic foaming materials (such as EPDM, NBR, PVC, EVA, etc.) are widely used in the fields of automotive seals, building shock-absorbing materials, electronic equipment cushions, sports equipment, and packaging due to their light weight, high elasticity, heat insulation, sound absorption, and chemical corrosion resistance. During the manufacturing process, rubber and plastic foaming materials are usually molded into blanks with specific shapes by compression molding, extrusion, or injection molding. Subsequently, edge trimming processing is required to remove excess edge materials to obtain finished products with precise dimensions and smooth edges. Therefore, edge trimming processing equipment for rubber and plastic foaming materials is needed.

[0003] Existing edge trimming processing equipment for rubber and plastic foaming materials mainly includes tool cutting or mechanical cutting. Tool cutting relying on manual operation has large influence on processing accuracy by the operator's experience, poor consistency, and potential safety hazards, and it is difficult to meet the requirements of mass production. Most existing automated mechanical cutting equipment is designed for hard materials and has poor adaptability to soft and easily deformable rubber and plastic foaming materials. During the edge trimming process, size deviation or edge burrs are easily caused due to material compression and deformation.

[0004] Therefore, in order to improve the edge trimming accuracy, a thermal cutting process, such as laser cutting, is also adopted in the market. For example, a Chinese patent document with the authorized publication number CN113547235B discloses an automatic cutting equipment for rubber and plastic products, which records that "including a cutting table, a first gear belt, and a second gear belt, a left support table is arranged at one end of the cutting table, a right support table is arranged at the other end of the cutting table, and support tables are respectively arranged on both sides at one end of the cutting table". This device can realize the function of automatically separating the cut material from the waste rubber and plastic board, improving the convenience of the automatic cutting equipment for rubber and plastic products.

[0005] However, most existing laser edge trimming equipment places rubber and plastic foaming materials on the workbench. When using a laser cutting device to perform edge trimming on rubber and plastic foaming materials, the high temperature generated by the laser cutting device easily causes the edge trimming surface of the rubber and plastic foaming materials to melt and carbonize. Some residues of the melted and carbonized part are likely to drip onto the workbench, causing the surface of the workbench to be uneven, thereby affecting the subsequent edge trimming of rubber and plastic foaming materials. Therefore, the workbench needs to be frequently cleaned during use, which affects work efficiency. In addition, the direct action of the laser cutting device on the surface of the workbench is also likely to damage the surface of the workbench. For this reason, we have developed an edge trimming processing device and a processing technology for rubber and plastic foaming materials. Summary of the Invention

[0006] The object of the present invention is to solve the deficiencies existing in the prior art, and a trimming processing device for rubber and plastic foaming materials and its processing technology are proposed.

[0007] In order to achieve the above object, the present invention adopts the following technical solutions:

[0008] A trimming processing device for rubber and plastic foaming materials, including a bottom plate, on the upper surface of the bottom plate is fixedly installed a first linear motor, the output end of the first linear motor is fixedly connected to a workbench, on the upper surface of the bottom plate is fixedly installed a support frame, on the upper surface of the support frame is fixedly connected an installation frame, on the outer wall of the installation frame is fixedly installed an adjustment mechanism, the output end of the adjustment mechanism is fixedly connected to a second cylinder, the output end of the second cylinder is provided with a lower fixing block, the output end of the adjustment mechanism is fixedly installed with a downward pressing mechanism, the downward pressing mechanism is located outside the second cylinder, and on the upper surface of the bottom plate is fixedly installed a folding mechanism.

[0009] Preferably, the second cylinder, the lower fixing block, the folding mechanism, and the downward pressing mechanism are all two groups, and the two groups of the second cylinder, the lower fixing block, the folding mechanism, and the downward pressing mechanism are respectively located on both sides of the first linear motor.

[0010] Preferably, both sides of the workbench are provided with sliding grooves, the workbench is slidably sleeved with movable rods in the sliding grooves, one end of the movable rod is fixedly connected to a movable block, and on the lower surface of the workbench is fixedly installed a first cylinder, the output end of the first cylinder is fixedly connected to the lower surface of the movable block;

[0011] On one side upper surface of the workbench is provided with a linear protrusion, and in the middle of the workbench is provided with a central linear groove, and the linear protrusion is perpendicular to the central linear groove.

[0012] Preferably, the adjustment mechanism includes a stepping motor, the stepping motor is fixedly installed on the outer wall of the installation frame, the output end of the stepping motor is fixedly connected to a lead screw, and the outer wall of the lead screw is threadedly connected with a moving nut;

[0013] The lower surface of the middle part of the installation frame is fixedly connected to a main shaft, the other end of the main shaft is in contact with the outer wall of the support frame, the outer wall of the main shaft is rotatably connected to a swinging member, both ends of the swinging member are movably connected to a first connecting rod, the other ends of the first connecting rod are both movably connected to a moving block, a first limiting hole is opened on the outer wall of the installation frame, the other end of the moving nut extends to the lower surface of the installation frame through the first limiting hole, and the bottom of the moving nut is fixedly connected to the upper surface of the moving block, and a first slide rail is fixedly installed on the lower surface of the installation frame, and the moving block is slidably connected to the installation frame through the first slide rail;

[0014] The lower surface of the moving block is fixedly connected to a first connecting block. A second limiting hole is formed in the outer wall of the support frame. The other end of the first connecting block extends to the lower surface of the support frame through the second limiting hole. The other end of the first connecting block is fixedly connected to a mounting plate. A second sliding rail is fixedly installed on the lower surface of the support frame. The mounting plate is slidably connected to the support frame through the second sliding rail.

[0015] Preferably, a first cavity is formed inside the lower fixing block. A laser cutter is placed at the first cavity of the lower fixing block. A third linear motor is fixedly installed at the first cavity of the lower fixing block. The output end of the third linear motor is fixedly connected to the laser cutter. A first opening is formed on one side of the lower fixing block, and the first opening corresponds to the laser cutter. A wire arranging hole is formed at the top of the first cavity.

[0016] Preferably, the output end of the second air cylinder is fixedly connected to a connecting plate. One end of the outer wall of the connecting plate is rotatably connected to a rotating shaft. A swing arm is fixedly sleeved on the outer wall of the rotating shaft. A torsion spring is sleeved on the outer wall of the rotating shaft. One end of the torsion spring is fixedly connected to the swing arm. The other end of the torsion spring is fixedly connected to the connecting plate. The other end of the swing arm is fixedly connected to the outer wall of the lower fixing block. The other end of the connecting plate is fixedly installed with a seventh air cylinder. The output end of the seventh air cylinder is in contact with the outer wall of the lower fixing block.

[0017] Preferably, the folding mechanism includes a second linear motor. The second linear motor is located on the upper surface of the bottom plate. The output end of the second linear motor is fixedly installed with a third air cylinder. The output end of the third air cylinder is fixedly connected to a moving frame. A fourth air cylinder is fixedly installed on the outer wall of the moving frame. The output end of the fourth air cylinder is fixedly connected to a rack. A small gear is rotatably installed on the outer wall of the moving frame. The rack meshes with the small gear. The other side of the small gear meshes with a large gear. A rotating shaft is fixedly sleeved in the middle of the large gear. The rotating shaft is rotatably connected to the moving frame. A swing plate is fixedly connected to the outer wall of the rotating shaft;

[0018] The pressing mechanism includes a fifth air cylinder. The output end of the fifth air cylinder is fixedly connected to an upper fixing block.

[0019] Preferably, a hot knife cutting mechanism is fixedly installed on the outer wall of the lower fixing block. The hot knife cutting mechanism includes a side plate. The side plate is located on the outer side wall of the lower fixing block. A sixth air cylinder is fixedly installed on the outer wall of the side plate. The output end of the sixth air cylinder is fixedly connected to a moving rod. The other end of the moving rod is fixedly connected to a second connecting block;

[0020] A second cavity is provided inside the lower fixed block, a hot cutter is placed in the second cavity of the lower fixed block, a second connecting rod is fixedly connected to the upper surface of the hot cutter, second openings are provided on both sides of the lower fixed block, the second connecting rod extends to the outside of the lower fixed block through the second opening, an extended end of the second connecting rod is fixedly connected to the second connecting block, a through hole is provided on one side of the lower fixed block, and the through hole corresponds to the hot cutter.

[0021] Preferably, the hot cutting knife includes a hot knife seat, the second connecting rod is located on the upper surface of the hot knife seat, one side of the hot knife seat is fixedly connected to a hot knife body, the hot knife body is trapezoidal, and the other side of the hot knife body is fixedly connected to a hot knife head, the hot knife head is triangular.

[0022] A rubber-plastic foam material hot trimming process, which is implemented based on a rubber-plastic foam material trimming processing device, and includes the following steps:

[0023] S1, placing the rubber-plastic foam material to be trimmed on the upper surface of the workbench, and centering the rubber-plastic foam material, starting the first linear motor, and driving the rubber-plastic foam material to move to the bottom of the support frame through the workbench;

[0024] S2, start the stepper motor, the stepper motor drives the lead screw to rotate, the lead screw drives the moving nut to move, the moving nut drives the moving block to move horizontally, the moving block drives the moving block on the other side to move synchronously through the first connecting rod and the swinging member, the moving block drives the mounting plate to move synchronously through the first connecting block, the mounting plate drives the lower fixed block to move to both sides through the second cylinder, so as to adjust the position of the lower fixed block, adjust the lower fixed block to a suitable position, and the left side of the lower fixed block and the surface to be cut of the rubber and plastic foam material are located in the same vertical plane;

[0025] The second cylinder is started, and the second cylinder drives the lower fixing block to move downward, so that the lower fixing block contacts the rubber-plastic foam material, thereby pressing and fixing the rubber-plastic foam material;

[0026] S3, start the second linear motor, and the second linear motor drives the swing plate to move to both sides of the rubber-plastic foam material through the third cylinder and the moving frame, and the swing plate is located directly below the rubber-plastic foam material;

[0027] The third cylinder is started, and the third cylinder drives the swing plate to move upward through the moving frame, and the upper surface of the swing plate contacts the lower surface of the rubber-plastic foam material;

[0028] The fourth cylinder is started, and the fourth cylinder pushes the rack to move, the rack drives the pinion to rotate, the pinion drives the rotating shaft to rotate counterclockwise through the large gear, the rotating shaft drives the swing plate to swing, and the swing plate folds the rubber-plastic foam material on the upper surface upwards, and at this time, the cutting edge of the rubber-plastic foam material folds the upper surface of the lower fixed block;

[0029] S4. Start the fifth cylinder. The fifth cylinder drives the upper fixing block to move downward. The lower surface of the upper fixing block contacts the rubber and plastic foaming material on the upper surface of the lower fixing block, and fixes the trimming strip of the rubber and plastic foaming material through the upper fixing block. At this time, the folding mechanism resets, and the swing plate separates from the rubber and plastic foaming material;

[0030] S5. Start the laser cutter. The laser cutter sprays laser through the first opening to perform edge trimming on the rubber and plastic foaming material. At the same time, start the third linear motor. The third linear motor drives the laser cutter to move back and forth, so as to perform edge trimming on the entire rubber and plastic foaming material, remove the excess edge material, and ensure that the rubber and plastic foaming material obtains an accurate dimensional length;

[0031] S6. After the edge trimming is completed, the laser cutter is turned off, and the pressing mechanism resets. Then the adjusting mechanism and the second cylinder contract and reset. The adjusting mechanism resets and moves towards the middle to ensure that the waste cut from the rubber and plastic foaming material can fall onto the upper surface of the rubber and plastic foaming material; Start the seventh cylinder. The seventh cylinder pushes one end of the lower fixing block, and the other end of the lower fixing block tilts downward to ensure that the waste cut from the rubber and plastic foaming material on the upper surface of the lower fixing block can fall from the upper surface of the lower fixing block;

[0032] S7. Start the first linear motor. The first linear motor drives the cut rubber and plastic foaming material and the waste through the workbench to move outside the support frame, and then the blanking is carried out manually.

[0033] The beneficial effects of the present invention are as follows:

[0034] In the present invention, through the cooperation of the adjusting mechanism, the second cylinder, the lower fixing block, the folding mechanism, and the pressing mechanism with the laser cutter, hot edge trimming processing can be carried out on the rubber and plastic foaming material. The rubber and plastic foaming material is folded through the folding mechanism, and the laser cutter is placed at the folding position. The laser cutter sprays laser through the first opening to perform edge trimming on the rubber and plastic foaming material. At the same time, start the third linear motor. The third linear motor drives the laser cutter to move back and forth, so as to perform edge trimming on the entire rubber and plastic foaming material, remove the excess edge material, and ensure that the rubber and plastic foaming material obtains an accurate dimensional length. And compared with the traditional hot edge trimming processing equipment, the laser beam of this equipment does not directly act on the workbench, will not damage the surface of the workbench, and the partial residues of the molten carbonization on the edge trimming surface of the rubber and plastic foaming material will not drip on the workbench. Description of the Drawings

[0035] Figure 1 It is the front view of a rubber and plastic foaming material edge trimming processing equipment of the present invention.

[0036] Figure 2 It is the front view of the workbench of a rubber and plastic foaming material edge trimming processing equipment of the present invention.

[0037] Figure 3 This is a schematic structural view of the workbench of a trimming processing device for a rubber and plastic foaming material according to the present invention.

[0038] Figure 4 This is a top view of the workbench of a trimming processing device for a rubber and plastic foaming material according to the present invention.

[0039] Figure 5 This is a front view of the adjusting mechanism of a trimming processing device for a rubber and plastic foaming material according to the present invention.

[0040] Figure 6 This is a Figure 5 cross-sectional view taken along A-A of a trimming processing device for a rubber and plastic foaming material according to the present invention.

[0041] Figure 7 This is a front view of the second cylinder and the lower fixing block of a trimming processing device for a rubber and plastic foaming material according to the present invention.

[0042] Figure 8 This is a front view of the pressing mechanism of a trimming processing device for a rubber and plastic foaming material according to the present invention.

[0043] Figure 9 This is a schematic structural view of the laser cutter and the lower fixing block of a trimming processing device for a rubber and plastic foaming material according to the present invention.

[0044] Figure 10 This is a side view of the laser cutter and the third linear motor of a trimming processing device for a rubber and plastic foaming material according to the present invention.

[0045] Figure 11 This is a front view of the folding mechanism of a trimming processing device for a rubber and plastic foaming material according to the present invention.

[0046] Figure 12 This is a top view of the folding mechanism of a trimming processing device for a rubber and plastic foaming material according to the present invention.

[0047] Figure 13 This is a schematic process flow diagram of a trimming processing device for a rubber and plastic foaming material according to the present invention.

[0048] Figure 14 This is a front view of the lower fixing block and the hot knife cutting mechanism in Embodiment 2 of the present invention.

[0049] Figure 15 This is a schematic structural view of the lower fixing block and the hot knife cutting mechanism in Embodiment 2 of the present invention.

[0050] Figure 16 This is a top view of the hot cutting knife in Embodiment 2 of the present invention.

[0051] Reference numerals in the figure: 1, bottom plate; 2, first linear motor; 3, workbench; 301, chute; 302, movable rod; 303, movable block; 304, first cylinder; 305, linear protrusion; 306, central linear groove;

[0052] 4, support frame; 5, mounting frame; 6, adjustment mechanism; 601, stepper motor; 602, lead screw; 603, moving nut; 604, main shaft; 605, swing member; 606, first connecting rod; 607, moving block; 608, first connecting block; 609, mounting plate;

[0053] 7, laser cutter; 8, second cylinder; 9, lower fixing block; 901, first cavity; 902, first opening; 903, wire arrangement hole; 904, second cavity; 905, second opening; 906, through hole;

[0054] 10, folding mechanism; 1001, second linear motor; 1002, third cylinder; 1003, moving frame; 1004, fourth cylinder; 1005, rack; 1006, pinion; 1007, large gear; 1008, rotating shaft; 1009, swing plate;

[0055] 11, pressing mechanism; 1101, fifth cylinder; 1102, upper fixing block; 12, connecting plate; 13, rotating shaft; 14, swing arm; 15, seventh cylinder; 16, third linear motor;

[0056] 17, hot knife cutting mechanism; 1701, side plate; 1702, sixth cylinder; 1703, moving rod; 1704, second connecting block; 1705, second connecting rod; 1706, hot cutting knife; 17061, hot knife seat; 17062, hot knife body; 17063, hot knife head. Detailed implementation mode

[0057] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0058] Embodiment 1, as shown in the appendix Figure 1 to the appendix Figure 13As shown: A trimming processing device for rubber and plastic foaming materials, including a bottom plate 1, a first linear motor 2 is fixedly installed on the upper surface of the bottom plate 1, the output end of the first linear motor 2 is fixedly connected to a workbench 3, a support frame 4 is fixedly installed on the upper surface of the bottom plate 1, an installation frame 5 is fixedly connected to the upper surface of the support frame 4, an adjustment mechanism 6 is fixedly installed on the outer wall of the installation frame 5, the output end of the adjustment mechanism 6 is fixedly connected to a second cylinder 8, a lower fixing block 9 is arranged at the output end of the second cylinder 8, a downward pressing mechanism 11 is fixedly installed at the output end of the adjustment mechanism 6, the downward pressing mechanism 11 is located outside the second cylinder 8, and a folding mechanism 10 is fixedly installed on the upper surface of the bottom plate 1.

[0059] The second cylinder 8, the lower fixing block 9, the folding mechanism 10, and the downward pressing mechanism 11 are all in two groups, and the two groups of the second cylinder 8, the lower fixing block 9, the folding mechanism 10, and the downward pressing mechanism 11 are respectively located on both sides of the first linear motor 2.

[0060] In the above technical solution, trimming both sides simultaneously improves work efficiency.

[0061] As shown in the attached Figure 2 to the attached Figure 4 As shown, sliding grooves 301 are opened on both sides of the workbench 3, movable rods 302 are slidably sleeved in the sliding grooves 301 of the workbench 3, one end of the movable rod 302 is fixedly connected to a movable block 303, a first cylinder 304 is fixedly installed on the lower surface of the workbench 3, and the output end of the first cylinder 304 is fixedly connected to the lower surface of the movable block 303;

[0062] A linear protrusion 305 is arranged on the upper surface of one side of the workbench 3, a central linear groove 306 is opened in the middle of the workbench 3, and the linear protrusion 305 is perpendicular to the central linear groove 306..

[0063] In the above technical solution, when the first cylinder 304 is started, the first cylinder 304 drives the movable block 303 to move, so as to conveniently adjust the size width of the workbench 3, thereby improving the applicable range of the device;

[0064] The rubber and plastic foaming material to be trimmed is placed on the upper surface of the workbench 3, the long side of the rubber and plastic foaming material contacts the linear protrusion 305, so as to achieve positioning, and the middle part of the rubber and plastic foaming material is aligned with the central linear groove 306 to make the rubber and plastic foaming material centered.

[0065] As shown in the attached Figure 5 to the attached Figure 7 As shown, the adjustment mechanism 6 includes a stepping motor 601, the stepping motor 601 is fixedly installed on the outer wall of the installation frame 5, the output end of the stepping motor 601 is fixedly connected to a lead screw 602, and a moving nut 603 is threadedly connected to the outer wall of the lead screw 602;

[0066] A main shaft 604 is fixedly connected to the lower surface of the middle part of the mounting frame 5, and the other end of the main shaft 604 contacts the outer wall of the support frame 4. A swinging member 605 is rotatably connected to the outer wall of the main shaft 604. Both ends of the swinging member 605 are movably connected to a first connecting rod 606, and the other end of the first connecting rod 606 is movably connected to a moving block 607. A limiting hole 1 is provided on the outer wall of the mounting frame 5, and the other end of the moving nut 603 extends to the lower surface of the mounting frame 5 through the limiting hole 1. The bottom of the moving nut 603 is fixedly connected to the upper surface of the moving block 607. A slide rail 1 is fixedly installed on the lower surface of the mounting frame 5, and the moving block 607 is slidably connected to the mounting frame 5 through the slide rail 1.

[0067] The lower surface of the moving block 607 is fixedly connected with a first connecting block 608, and a limiting hole 2 is provided on the outer wall of the support frame 4. The other end of the first connecting block 608 extends to the lower surface of the support frame 4 through the limiting hole 2. The other end of the first connecting block 608 is fixedly connected with a mounting plate 609. A slide rail 2 is fixedly installed on the lower surface of the support frame 4, and the mounting plate 609 is slidably connected to the support frame 4 through the slide rail 2.

[0068] In the above technical solution, the stepper motor 601 is started, the stepper motor 601 drives the lead screw 602 to rotate, the lead screw 602 drives the moving nut 603 to move, the moving nut 603 drives the moving block 607 to move horizontally, the moving block 607 drives the moving block 607 on the other side to move synchronously through the first connecting rod 606 and the swinging member 605, the moving block 607 drives the mounting plate 609 to move synchronously through the first connecting block 608, the mounting plate 609 drives the lower fixed block 9 to move to both sides through the second cylinder 8, so as to adjust the position of the lower fixed block 9, adjust the lower fixed block 9 to a suitable position, and the left side of the lower fixed block 9 is located in the same vertical plane as the surface to be cut of the rubber and plastic foam material.

[0069] As attached Figure 9 To Attachment Figure 10 As shown, a first cavity 901 is opened inside the lower fixed block 9, a laser cutter 7 is placed at the first cavity 901 of the lower fixed block 9, a third linear motor 16 is fixedly installed at the first cavity 901 of the lower fixed block 9, an output end of the third linear motor 16 is fixedly connected to the laser cutter 7, a first opening 902 is opened on one side of the lower fixed block 9, the first opening 902 corresponds to the laser cutter 7, and a wire arrangement hole 903 is opened on the top of the first cavity 901.

[0070] In the above technical solution, the laser cutter 7 is started, and the laser cutter 7 sprays laser through the first opening 902 to perform edge trimming on the rubber and plastic foam material. At the same time, the third linear motor 16 is started, and the third linear motor 16 drives the laser cutter 7 to move back and forth, thereby performing edge trimming on the entire rubber and plastic foam material and removing excess edge material, thereby ensuring that the rubber and plastic foam material obtains an accurate size and length.

[0071] As attached Figure 8 As shown, the output end of the second cylinder 8 is fixedly connected to a connecting plate 12, the outer wall of one end of the connecting plate 12 is rotatably connected to a rotating shaft 13, the outer wall of the rotating shaft 13 is fixedly sleeved with a swing arm 14, the outer wall of the rotating shaft 13 is sleeved with a torsion spring, one end of the torsion spring is fixedly connected to the swing arm 14, the other end of the torsion spring is fixedly connected to the connecting plate 12, the other end of the swing arm 14 is fixedly connected to the outer wall of the lower fixed block 9, the other end of the connecting plate 12 is fixedly installed with a seventh cylinder 15, and the output end of the seventh cylinder 15 is in contact with the outer wall of the lower fixed block 9.

[0072] In the above technical solution, after the trimming is completed, the pressing mechanism 11 is reset, and then the adjusting mechanism 6 and the second cylinder 8 are contracted and reset, and the adjusting mechanism 6 is reset and moved toward the middle to ensure that the waste cut from the rubber and plastic foam material can fall to the upper surface of the rubber and plastic foam material; the seventh cylinder 15 is started, and the seventh cylinder 15 pushes one end of the lower fixed block 9, and the other end of the lower fixed block 9 is tilted downward to ensure that the waste cut from the rubber and plastic foam material on the upper surface of the lower fixed block 9 can fall from the upper surface of the lower fixed block 9.

[0073] As attached Figure 11 To Attachment Figure 12 As shown, the folding mechanism 10 includes a second linear motor 1001, the second linear motor 1001 is located on the upper surface of the bottom plate 1, the output end of the second linear motor 1001 is fixedly installed with a third cylinder 1002, the output end of the third cylinder 1002 is fixedly connected with a moving frame 1003, the outer wall of the moving frame 1003 is fixedly installed with a fourth cylinder 1004, the output end of the fourth cylinder 1004 is fixedly connected with a rack 1005, the outer wall of the moving frame 1003 is rotatably installed with a pinion 1006, the rack 1005 and the pinion 1006 are meshed with each other, the other side of the pinion 1006 is meshed with a large gear 1007, the middle part of the large gear 1007 is fixedly sleeved with a rotating shaft 1008, the rotating shaft 1008 is rotatably connected with the moving frame 1003, and the outer wall of the rotating shaft 1008 is fixedly connected with a swing plate 1009;

[0074] In the above technical solution, the second linear motor 1001 is started, and the second linear motor 1001 drives the swing plate 1009 to move to both sides of the rubber-plastic foam material through the third cylinder 1002 and the moving frame 1003, and the swing plate 1009 is located directly below the rubber-plastic foam material;

[0075] The third cylinder 1002 is started, and the third cylinder 1002 drives the swing plate 1009 to move upward through the moving frame 1003, and the upper surface of the swing plate 1009 contacts the lower surface of the rubber-plastic foam material;

[0076] Start the fourth cylinder 1004, the fourth cylinder 1004 pushes the rack 1005 to move, the rack 1005 drives the pinion 1006 to rotate, the pinion 1006 drives the rotating shaft 1008 to rotate counterclockwise through the large gear 1007, the rotating shaft 1008 drives the swing plate 1009 to swing, the swing plate 1009 folds the rubber and plastic foam material on the upper surface upwards, at this time, the cut edge of the rubber and plastic foam material folds the upper surface of the lower fixed block 9.

[0077] As attached Figure 8 As shown, the pressing mechanism 11 includes a fifth cylinder 1101 , and an upper fixing block 1102 is fixedly connected to the output end of the fifth cylinder 1101 .

[0078] In the above technical solution, the fifth cylinder 1101 is started, and the fifth cylinder 1101 drives the upper fixed block 1102 to move downward, and the lower surface of the upper fixed block 1102 contacts the rubber-plastic foam material on the upper surface of the lower fixed block 9, and the trimming strip of the rubber-plastic foam material is fixed by the upper fixed block 1102.

[0079] The specific usage and function of this embodiment are as follows:

[0080] When the present invention is used, the rubber-plastic foam material to be trimmed is placed on the upper surface of the workbench 3, and the rubber-plastic foam material is centered, and the first linear motor 2 is started, and the first linear motor 2 drives the rubber-plastic foam material to move to the bottom of the support frame 4 through the workbench 3;

[0081] For the above structure and process, please refer to Figure 1 .

[0082] Start the stepper motor 601, the stepper motor 601 drives the lead screw 602 to rotate, the lead screw 602 drives the moving nut 603 to move, the moving nut 603 drives the moving block 607 to move horizontally, the moving block 607 drives the moving block 607 on the other side to move synchronously through the first connecting rod 606 and the swinging member 605, the moving block 607 drives the mounting plate 609 to move synchronously through the first connecting block 608, the mounting plate 609 drives the lower fixed block 9 to move to both sides through the second cylinder 8, so as to adjust the position of the lower fixed block 9, adjust the lower fixed block 9 to a suitable position, and the left side of the lower fixed block 9 and the surface to be cut of the rubber-plastic foam material are located in the same vertical plane;

[0083] The second cylinder 8 is started, and the second cylinder 8 drives the lower fixing block 9 to move downward, and the lower fixing block 9 contacts the rubber-plastic foam material, thereby pressing and fixing the rubber-plastic foam material;

[0084] For the above structure and process, please refer to Figure 5 - 8 .

[0085] Start the second linear motor 1001. The second linear motor 1001 drives the swing plate 1009 to move to both sides of the rubber and plastic foaming material through the third cylinder 1002 and the moving frame 1003, and the swing plate 1009 is located directly below the rubber and plastic foaming material;

[0086] Start the third cylinder 1002. The third cylinder 1002 drives the swing plate 1009 to move upward through the moving frame 1003, and the upper surface of the swing plate 1009 contacts the lower surface of the rubber and plastic foaming material;

[0087] Start the fourth cylinder 1004. The fourth cylinder 1004 pushes the rack 1005 to move. The rack 1005 drives the pinion 1006 to rotate. The pinion 1006 drives the rotating shaft 1008 to rotate counterclockwise through the large gear 1007. The rotating shaft 1008 drives the swing plate 1009 to swing. The swing plate 1009 turns up the rubber and plastic foaming material on the upper surface. At this time, the cutting edge of the rubber and plastic foaming material is turned down to the upper surface of the fixed block 9;

[0088] For the above structure and process, please refer to Figure 11 - 12 。

[0089] Start the fifth cylinder 1101. The fifth cylinder 1101 drives the upper fixed block 1102 to move downward. The lower surface of the upper fixed block 1102 contacts the rubber and plastic foaming material on the upper surface of the lower fixed block 9. The cutting edge strip of the rubber and plastic foaming material is fixed by the upper fixed block 1102. At this time, the folding mechanism 10 resets, and the swing plate 1009 is separated from the rubber and plastic foaming material;

[0090] For the above structure and process, please refer to Figure 8 。

[0091] Start the laser cutter 7. The laser cutter 7 sprays laser through the first opening 902 to perform edge cutting on the rubber and plastic foaming material. At the same time, start the third linear motor 16. The third linear motor 16 drives the laser cutter 7 to move back and forth, so as to perform edge cutting on the entire rubber and plastic foaming material, remove the excess edge material, and ensure that the rubber and plastic foaming material obtains an accurate dimension length;

[0092] For the above structure and process, please refer to Figure 9 。

[0093] After the edge cutting is completed, the laser cutter 7 is turned off, and the pressing mechanism 11 resets. Then, the adjusting mechanism 6 and the second cylinder 8 contract and reset. The adjusting mechanism 6 resets and moves toward the middle to ensure that the waste material cut from the rubber and plastic foaming material can fall onto the upper surface of the rubber and plastic foaming material;

[0094] Start the seventh cylinder 15. The seventh cylinder 15 pushes one end of the lower fixing block 9, and the other end of the lower fixing block 9 inclines downward to ensure that the waste material cut from the edge of the rubber and plastic foam material on the upper surface of the lower fixing block 9 can fall from the upper surface of the lower fixing block 9;

[0095] For the above structure and process, please refer to Figure 5 - 8 .

[0096] Start the first linear motor 2. The first linear motor 2 drives the cut rubber and plastic foam material and waste through the workbench 3 to move outside the support frame 4, and then the material is discharged manually.

[0097] For the above structure and process, please refer to Figure 1 .

[0098] Embodiment 2. As shown in the attached Figure 14 to the attached Figure 16 figures, this is the second embodiment of the present invention. The difference between this embodiment and Embodiment 1 is as follows:

[0099] A hot knife cutting mechanism 17 is fixedly installed on the outer wall of the lower fixing block 9. The hot knife cutting mechanism 17 includes a side plate 1701. The side plate 1701 is located on the outer side wall of the lower fixing block 9. A sixth cylinder 1702 is fixedly installed on the outer wall of the side plate 1701. The output end of the sixth cylinder 1702 is fixedly connected to a moving rod 1703. The other end of the moving rod 1703 is fixedly connected to a second connecting block 1704;

[0100] A second cavity 904 is opened inside the lower fixing block 9. A hot cutting knife 1706 is placed at the position of the second cavity 904 in the lower fixing block 9. A second connecting rod 1705 is fixedly connected to the upper surface of the hot cutting knife 1706. Second openings 905 are opened on both sides of the lower fixing block 9. The second connecting rod 1705 extends to the outside of the lower fixing block 9 through the second opening 905. The extending end of the second connecting rod 1705 is fixedly connected to the second connecting block 1704. A through hole 906 is opened on one side of the lower fixing block 9. The through hole 906 corresponds to the hot cutting knife 1706. The wire connected to the hot cutting knife 1706 extends to the outside of the lower fixing block 9 through the second opening 905.

[0101] The hot cutting knife 1706 includes a hot knife seat 17061. The second connecting rod 1705 is located on the upper surface of the hot knife seat 17061. A hot knife body 17062 is fixedly connected to one side of the hot knife seat 17061. The hot knife body 17062 is trapezoidal. A hot knife head 17063 is fixedly connected to the other side of the hot knife body 17062. The hot knife head 17063 is triangular.

[0102] In the above technical solution, this embodiment is another trimming processing device for rubber and plastic foaming materials. In this trimming processing device for rubber and plastic foaming materials, a hot knife cutting method is adopted for trimming. The hot cutting knife 1706 is started. At this time, the hot knife body 17062 and the hot knife head 17063 heat up and work. The sixth cylinder 1702 is started. The sixth cylinder 1702 drives the second connecting block 1704 to move through the moving rod 1703. The second connecting block 1704 drives the hot cutting knife 1706 to move through the second connecting rod 1705. At this time, the hot cutting knife 1706 moves to the outside of the lower fixing block 9 through the through hole 906. The hot knife head 17063 and the hot knife body 17062 are in contact with the rubber and plastic foaming materials, so as to perform trimming treatment on the rubber and plastic foaming materials, remove the excess edge materials, and thus ensure that the rubber and plastic foaming materials obtain accurate dimensional lengths.

[0103] Please refer to the above structure and process Figure 14 - 16 .

[0104] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A rubber and plastic foam material trimming processing equipment, comprising a bottom plate (1), characterized in that: A first linear motor (2) is fixedly mounted on the upper surface of the base plate (1), and the output end of the first linear motor (2) is fixedly connected to a workbench (3). A support frame (4) is fixedly mounted on the upper surface of the base plate (1), and a mounting frame (5) is fixedly connected to the upper surface of the support frame (4). An adjusting mechanism (6) is fixedly mounted on the outer wall of the mounting frame (5), and the output end of the adjusting mechanism (6) is fixedly connected to a second cylinder (8). A lower fixing block (9) is provided at the output end of the second cylinder (8). A pressing mechanism (11) is fixedly mounted on the output end of the adjusting mechanism (6), and the pressing mechanism (11) is located on the outer side of the second cylinder (8). A folding mechanism (10) is fixedly mounted on the upper surface of the base plate (1).

2. The rubber and plastic foam material trimming processing equipment according to claim 1, characterized in that: The second cylinder (8), the lower fixed block (9), the folding mechanism (10), and the downward pressing mechanism (11) are each in two groups, and the two groups of the second cylinder (8), the lower fixed block (9), the folding mechanism (10), and the downward pressing mechanism (11) are respectively located on both sides of the first linear motor (2).

3. The rubber and plastic foam material trimming processing equipment according to claim 2, characterized in that: Slide grooves (301) are provided on both sides of the workbench (3); a movable rod (302) is slidably sleeved in the slide groove (301) of the workbench (3); one end of the movable rod (302) is fixedly connected to a movable block (303); a first cylinder (304) is fixedly installed on the lower surface of the workbench (3); an output end of the first cylinder (304) is fixedly connected to the lower surface of the movable block (303); A linear protrusion (305) is provided on the upper surface of one side of the workbench (3), a central linear groove (306) is provided in the middle of the workbench (3), and the linear protrusion (305) and the central linear groove (306) are arranged perpendicularly.

4. The rubber and plastic foam material trimming processing equipment according to claim 2, characterized in that: The adjusting mechanism (6) comprises a stepping motor (601), the stepping motor (601) is fixedly mounted on the outer wall of the mounting frame (5), the output end of the stepping motor (601) is fixedly connected to a lead screw (602), and the outer wall of the lead screw (602) is threadedly connected to a moving nut (603); A main shaft (604) is fixedly connected to the lower surface of the middle part of the mounting frame (5), and the other end of the main shaft (604) contacts the outer wall of the support frame (4). The outer wall of the main shaft (604) is rotatably connected to a swing member (605). Both ends of the swing member (605) are movably connected to a first connecting rod (606), and the other end of the first connecting rod (606) is movably connected to a moving block (607). A limiting hole 1 is provided on the outer wall of the mounting frame (5), and the other end of the moving nut (603) extends to the lower surface of the mounting frame (5) through the limiting hole 1. The bottom of the moving nut (603) is fixedly connected to the upper surface of the moving block (607). A slide rail 1 is fixedly installed on the lower surface of the mounting frame (5), and the moving block (607) is slidably connected to the mounting frame (5) through the slide rail 1. The lower surface of the moving block (607) is fixedly connected to a first connecting block (608); the outer wall of the support frame (4) is provided with a second limiting hole; the other end of the first connecting block (608) extends to the lower surface of the support frame (4) through the second limiting hole; the other end of the first connecting block (608) is fixedly connected to a mounting plate (609); the lower surface of the support frame (4) is fixedly installed with a second slide rail; the mounting plate (609) is slidably connected to the support frame (4) via the second slide rail.

5. The rubber and plastic foam material trimming processing equipment according to claim 4, characterized in that: A first cavity (901) is provided inside the lower fixed block (9); a laser cutter (7) is placed at the first cavity (901) of the lower fixed block (9); a third linear motor (16) is fixedly installed at the first cavity (901) of the lower fixed block (9); an output end of the third linear motor (16) is fixedly connected to the laser cutter (7); a first opening (902) is provided on one side of the lower fixed block (9); the first opening (902) corresponds to the laser cutter (7); and a wiring hole (903) is provided at the top of the first cavity (901).

6. The rubber and plastic foam material trimming processing equipment according to claim 5, characterized in that: The output end of the second cylinder (8) is fixedly connected to a connecting plate (12); the outer wall of one end of the connecting plate (12) is rotatably connected to a rotating shaft (13); the outer wall of the rotating shaft (13) is fixedly sleeved with a swing arm (14); the outer wall of the rotating shaft (13) is sleeved with a torsion spring; one end of the torsion spring is fixedly connected to the swing arm (14); the other end of the torsion spring is fixedly connected to the connecting plate (12); the other end of the swing arm (14) is fixedly connected to the outer wall of the lower fixed block (9); the other end of the connecting plate (12) is fixedly mounted with a seventh cylinder (15); the output end of the seventh cylinder (15) is in contact with the outer wall of the lower fixed block (9).

7. The rubber and plastic foam material trimming processing equipment according to claim 6, characterized in that: The folding mechanism (10) comprises a second linear motor (1001), the second linear motor (1001) is located on the upper surface of the bottom plate (1), a third cylinder (1002) is fixedly mounted on the output end of the second linear motor (1001), a moving frame (1003) is fixedly connected to the output end of the third cylinder (1002), a fourth cylinder (1004) is fixedly mounted on the outer wall of the moving frame (1003), and a rack is fixedly connected to the output end of the fourth cylinder (1004). (1005), a small gear (1006) is rotatably mounted on the outer wall of the movable frame (1003), the rack (1005) and the small gear (1006) are meshed with each other, a large gear (1007) is meshed on the other side of the small gear (1006), a rotating shaft (1008) is fixedly sleeved in the middle of the large gear (1007), the rotating shaft (1008) is rotatably connected to the movable frame (1003), and a swing plate (1009) is fixedly connected to the outer wall of the rotating shaft (1008); The pressing mechanism (11) comprises a fifth cylinder (1101), and an output end of the fifth cylinder (1101) is fixedly connected to an upper fixing block (1102).

8. The rubber and plastic foam material trimming processing equipment according to claim 4, characterized in that: A hot knife cutting mechanism (17) is fixedly mounted on the outer wall of the lower fixed block (9), and the hot knife cutting mechanism (17) comprises a side plate (1701), and the side plate (1701) is located on the outer wall of the lower fixed block (9); a sixth cylinder (1702) is fixedly mounted on the outer wall of the side plate (1701); an output end of the sixth cylinder (1702) is fixedly connected to a moving rod (1703), and the other end of the moving rod (1703) is fixedly connected to a second connecting block (1704); A second cavity (904) is provided inside the lower fixed block (9), a hot cutter (1706) is placed in the second cavity (904) of the lower fixed block (9), a second connecting rod (1705) is fixedly connected to the upper surface of the hot cutter (1706), second openings (905) are provided on both sides of the lower fixed block (9), the second connecting rod (1705) extends to the outside of the lower fixed block (9) through the second opening (905), an extended end of the second connecting rod (1705) is fixedly connected to the second connecting block (1704), a through hole (906) is provided on one side of the lower fixed block (9), and the through hole (906) and the hot cutter (1706) correspond to each other.

9. The rubber and plastic foam material trimming processing equipment according to claim 8, characterized in that: The hot cutting knife (1706) includes a hot cutting knife seat (17061), the second connecting rod (1705) is located on the upper surface of the hot cutting knife seat (17061), one side of the hot cutting knife seat (17061) is fixedly connected to a hot cutting knife body (17062), the hot cutting knife body (17062) is trapezoidal, and the other side of the hot cutting knife body (17062) is fixedly connected to a hot cutting knife head (17063), the hot cutting knife head (17063) is triangular.

10. A thermal trimming process for rubber and plastic foam materials, the process is implemented based on the rubber and plastic foam material trimming processing equipment according to claim 7, characterized in that: The following steps are involved: S1, placing the rubber-plastic foam material to be trimmed on the upper surface of a workbench (3), and centering the rubber-plastic foam material, starting the first linear motor (2), and the first linear motor (2) drives the rubber-plastic foam material to move to the bottom of the support frame (4) through the workbench (3); S2, start the stepper motor (601), the stepper motor (601) drives the lead screw (602) to rotate, the lead screw (602) drives the moving nut (603) to move, the moving nut (603) drives the moving block (607) to move horizontally, the moving block (607) drives the moving block (607) on the other side to move synchronously through the first connecting rod (606) and the swinging member (605), the moving block (607) drives the mounting plate (609) to move synchronously through the first connecting block (608), the mounting plate (609) drives the lower fixed block (9) to move to both sides through the second cylinder (8), so as to adjust the position of the lower fixed block (9), adjust the lower fixed block (9) to a suitable position, and the left side of the lower fixed block (9) and the surface to be cut of the rubber-plastic foam material are located in the same vertical plane; The second cylinder (8) is started, and the second cylinder (8) drives the lower fixing block (9) to move downward, so that the lower fixing block (9) contacts the rubber-plastic foam material, thereby pressing and fixing the rubber-plastic foam material; S3, starting the second linear motor (1001), the second linear motor (1001) drives the swing plate (1009) to move to both sides of the rubber-plastic foam material through the third cylinder (1002) and the moving frame (1003), and the swing plate (1009) is located directly below the rubber-plastic foam material; The third cylinder (1002) is started, and the third cylinder (1002) drives the swing plate (1009) to move upward through the moving frame (1003), and the upper surface of the swing plate (1009) contacts the lower surface of the rubber-plastic foam material; The fourth cylinder (1004) is started, and the fourth cylinder (1004) pushes the rack (1005) to move, and the rack (1005) drives the pinion (1006) to rotate, and the pinion (1006) drives the rotating shaft (1008) to rotate counterclockwise through the large gear (1007), and the rotating shaft (1008) drives the swing plate (1009) to swing, and the swing plate (1009) folds the rubber-plastic foam material on the upper surface upwards, and at this time, the cut edge of the rubber-plastic foam material folds the upper surface of the lower fixed block (9); S4, starting the fifth cylinder (1101), the fifth cylinder (1101) drives the upper fixed block (1102) to move downward, the lower surface of the upper fixed block (1102) contacts the rubber-plastic foam material on the upper surface of the lower fixed block (9), and the trimming strip of the rubber-plastic foam material is fixed by the upper fixed block (1102), at which time the folding mechanism (10) is reset, and the swing plate (1009) is separated from the rubber-plastic foam material; S5, starting the laser cutter (7), the laser cutter (7) sprays laser through the first opening (902) to perform edge trimming on the rubber-plastic foam material, and simultaneously starting the third linear motor (16), the third linear motor (16) drives the laser cutter (7) to move back and forth, thereby performing edge trimming on the entire rubber-plastic foam material and removing excess edge material, thereby ensuring that the rubber-plastic foam material has an accurate size and length; S6, after the trimming is completed, the laser cutter (7) is closed, the pressing mechanism (11) is reset, and then the adjusting mechanism (6) and the second cylinder (8) are retracted and reset, and the adjusting mechanism (6) is reset and moved toward the middle to ensure that the waste material cut from the rubber and plastic foam material can fall onto the upper surface of the rubber and plastic foam material; the seventh cylinder (15) is started, and the seventh cylinder (15) pushes one end of the lower fixed block (9), and the other end of the lower fixed block (9) is tilted downward to ensure that the waste material cut from the rubber and plastic foam material on the upper surface of the lower fixed block (9) can fall from the upper surface of the lower fixed block (9); S7, starting the first linear motor (2), the first linear motor (2) drives the cut rubber and plastic foam material and waste materials to move to the outside of the support frame (4) through the workbench (3), and then the materials are unloaded manually.

Citation Information

Patent Citations

  • An automatic cutting device for processing rubber and plastic products

    CN113547235B

Cited By

  • Rubber and plastic foaming material trimming processing equipment and processing technology thereof

    CN120940867A