Flexible assembly line of modular constant-speed drive shaft assembly
By designing a flexible assembly line of a modular isometric drive shaft assembly, the star sleeve and cage are automatically assembled using the feeding unit and assembly mechanism, and the assembly unit is driven to rotate through the rotating disc and grooves, efficient steel ball installation is achieved, solving the problems of inefficiency and equipment instability in the prior art.
Patent Information
- Application Number
- CN202510484801.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-05-30
AI Technical Summary
The existing drive shaft ball cage assembly method relies on manual operation, is inefficient, and the use of too many electronic components leads to high equipment costs and instability.
A flexible assembly line of a modular constant speed drive shaft assembly is designed, and the star sleeve and cage are assembled through the feeding unit, and the assembly mechanism is used to push the feeding unit to drive the star sleeve and cage to rotate, so that the installation position of the steel ball is exposed, making it easier to install the steel ball. At the same time, by providing a rotating disc, groove and a first gear lever, the assembly unit is driven to rotate as a whole, so as to install the steel balls in different parts of the star sleeve.
The efficiency of the assembly of the drive shaft ball cage steel ball beads is improved, the dependence on manual operation is reduced, the use of electronic components is reduced, and the equipment cost is improved and stability is improved.
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Figure CN120055750A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of constant velocity drive shaft assembly, and specifically relates to a flexible assembly line for modular constant velocity drive shaft assemblies. Background Art
[0002] The ball cage of a drive shaft generally includes structures such as a bell housing, a cage, a spider, steel balls, a rubber boot, and a drive shaft. When assembling the ball cage of the drive shaft, the assembly of the steel balls into the bell housing, cage, and spider mainly relies on manual operation, resulting in slow assembly efficiency.
[0003] Chinese Patent with the authorization announcement number CN113478198B discloses a steel ball assembly device for a ball cage coupling. This assembly device for the steel balls of the ball cage coupling has a compact structure and ingenious design, and can mechanize the assembly and detection work of the steel balls of the ball cage coupling, solving the problems of "high labor intensity" and "low work efficiency" existing in the existing assembly methods of the steel balls of the ball cage coupling, and is particularly suitable for the needs of high-efficiency production in enterprises.
[0004] However, this technical solution still has at least the following defects: This solution uses a large number of electronic components such as detectors, monitors, probe heads, and photoelectric switches, which not only increases the cost of the equipment, but also the problem that too many electronic components are prone to failure, resulting in relatively unstable overall equipment. In view of this, the present invention is specifically proposed. Summary of the Invention
[0005] To solve the above technical problems, the present invention provides a flexible assembly line for modular constant velocity drive shaft assemblies. By setting up a feeding unit to assemble the spider and the cage, and using an assembly mechanism to push the feeding unit to drive the spider and the cage to rotate, so as to expose the installation positions of the steel balls for easy installation of the steel balls, and complete the installation of the steel balls when the spider and the cage are reset. By setting up a rotating disk, a groove, and a first stop rod, when the first stop rod moves, the whole assembly unit is driven to rotate under the action of the groove, so as to install steel balls at different parts of the spider.
[0006] The technical solution adopted by the present invention to solve its technical problems is:
[0007] A flexible assembly line for modular constant velocity drive shaft assemblies, comprising:
[0008] A feeding unit, the feeding unit includes a lower support column, a first feeding mechanism is arranged inside the lower support column, a second feeding mechanism is arranged outside the lower support column, the first feeding mechanism and the second feeding mechanism are respectively used for clamping the spider and the cage, and the second feeding mechanism includes a frame plate, and the frame plate is fixedly installed outside the lower support column;
[0009] An assembly unit, the assembly unit includes an assembly mechanism and a commutation mechanism, the assembly mechanism includes a rotating wheel, a second connecting rod is arranged on one side of the rotating wheel, and the assembly mechanism drives the whole feeding unit to incline through the rotating wheel;
[0010] The commutation mechanism includes a rotating disk, a groove is opened on the rotating disk, and the commutation mechanism is used to drive the assembly mechanism to rotate;
[0011] The assembly unit further includes a placing mechanism, the placing mechanism includes a placing tube, and the placing mechanism is used to place steel balls.
[0012] As a preferred embodiment of the present invention, the assembly unit further includes a mounting plate, the assembly mechanism is located on one side of the mounting plate, and an adjusting mechanism is further arranged on one side of the mounting plate. The adjusting mechanism is used to control the action sequence of the assembly mechanism and the commutation mechanism. The adjusting mechanism includes a rotating column, the rotating column is fixedly connected to the rotating wheel, and both the rotating column and the rotating wheel are rotatably connected to the mounting plate. A power device is installed on one side of the mounting plate, and the power device is used to drive the rotating column and the rotating wheel to rotate.
[0013] As a preferred embodiment of the present invention, a guiding groove is opened on the rotating column, a guiding wheel is slidably installed in the guiding groove, a limiting ring is arranged on the outer side of the rotating column, a guiding inclined surface is opened on one side of the limiting ring, and the limiting ring is fixedly connected to the mounting plate. The adjusting mechanism further includes a rotating groove opened on the rotating wheel, a second stop rod is slidably installed inside the rotating groove, and the second stop rod is adapted to the second connecting rod.
[0014] As a preferred embodiment of the present invention, one end of the guiding wheel is rotatably installed with a first connecting rod, one end of the first connecting rod is rotatably installed with a sliding frame, one end of the sliding frame is rotatably installed with a rotating rod, an outer frame body is fixedly installed on the sliding frame, the inner wall of the outer frame body is attached to the rotating rod, an elastic rope is fixedly installed at one end of the outer frame body, a first stop rod is fixedly installed at one end of the rotating rod, the first stop rod is adapted to the groove, and an upper support plate is fixedly installed at the top of the mounting plate. The sliding frame is slidably installed at the bottom of the upper support plate.
[0015] As a preferred embodiment of the present invention, one end of the second connecting rod is rotatably installed with a support shaft, a support frame is fixedly installed at one end of the support shaft, a connecting plate is fixedly installed on one side of the bottom of the mounting plate, the support shaft is movably connected to the connecting plate, the feeding unit further includes an upper support column, the upper support column is fixedly connected to the lower support column, the upper support column is rotatably connected to the support frame, and a pushing mechanism is arranged at the bottom of the second connecting rod. The pushing mechanism includes a fixed block, a plug shaft is movably inserted into the fixed block, a top block is fixedly installed at the top of the plug shaft, and a first spring is movably sleeved on the plug shaft.
[0016] As a preferred embodiment of the present invention, a first mounting bracket is fixedly installed at the bottom of the mounting plate. The placing mechanism further includes a second mounting bracket. A sliding rod is fixedly installed at the top of the second mounting bracket. The sliding rod is movably inserted into the first mounting bracket. A second spring is movably sleeved on the sliding rod. The placing tube is fixedly installed on the second mounting bracket. An intercepting mechanism is arranged at one end of the placing tube. The intercepting mechanism is used to intercept the steel balls in the placing tube. The intercepting mechanism includes a rotating rod. A chute is formed on the rotating rod. A railing is fixedly installed at the bottom of the rotating rod. A third stop rod is fixedly installed at one end of the placing tube. The third stop rod is slidably installed in the chute.
[0017] As a preferred embodiment of the present invention, a mounting shaft is rotatably installed at the end of the support shaft. A tension spring is fixedly installed on one side of the mounting shaft. One end of the tension spring is fixedly connected to the first mounting bracket. A second pull rod is rotatably installed at one end of the mounting shaft. A convex block is fixedly installed at one end of the second pull rod. A connecting bracket is fixedly installed on one side of the second mounting bracket. A connecting column is rotatably installed at one end of the connecting bracket. The connecting column is movably sleeved on the second pull rod. A fixing bracket is fixedly installed at one end of the first mounting bracket. A mounting block is fixedly installed at the bottom of the fixing bracket. The mounting block is rotatably connected to the rotating rod.
[0018] As a preferred embodiment of the present invention, the first feeding mechanism includes a central shaft. A push rod is rotatably installed at the bottom of the central shaft. A backing plate is rotatably installed at one end of the push rod. The backing plate is movably connected to the side of the lower support column. The feeding unit further includes a power mechanism. The power mechanism is used to drive the first feeding mechanism and the second feeding mechanism. The power mechanism includes a first electric cylinder and a second electric cylinder. The first electric cylinder and the second electric cylinder are fixedly installed on one side of the upper support column. The output end of the first electric cylinder is fixedly connected to the central shaft.
[0019] As a preferred embodiment of the present invention, the second feeding mechanism further includes an insertion rod. A first pull rod is rotatably installed on one side of the insertion rod. A pull ring is rotatably installed at one end of the first pull rod. The pull ring is movably sleeved on the lower support column. The pull ring is fixedly connected to the output end of the second electric cylinder. The second feeding mechanism further includes a limiting tube. The limiting tube is fixedly connected to the frame plate. The insertion rod is movably inserted into the limiting tube and the frame plate.
[0020] As a preferred embodiment of the present invention, it further includes a sliding device. An oil cylinder is installed at the bottom of the sliding device. The output end of the oil cylinder is fixedly connected to the rotating disc. The upper and lower ends of the rotating disc are respectively rotatably connected to one side of the upper support plate and the connecting plate through connecting members. A ratchet mechanism is installed between the rotating disc and the upper support plate.
[0021] The present invention has the following beneficial effects compared with the prior art:
[0022] In the present invention, a feeding unit is provided for assembling the star-shaped sleeve and the cage, and an assembling mechanism is used to push the feeding unit to drive the star-shaped sleeve and the cage to rotate, so as to expose the installation positions of the steel balls, facilitating the installation of the steel balls, and completing the installation of the steel balls when the star-shaped sleeve and the cage are reset;
[0023] In the present invention, by providing a rotating disk, a groove and a first stop rod, when the first stop rod moves, the whole assembling unit is driven to rotate under the action of the groove, so as to install the steel balls at different parts of the star-shaped sleeve. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the flexible assembly line of the modular constant velocity drive shaft assembly of the present invention;
[0025] Figure 2 It is a schematic diagram of the assembly state structure of the present invention;
[0026] Figure 3 It is a schematic diagram of the side structure of the assembling unit and the feeding unit of the present invention;
[0027] Figure 4 It is a schematic diagram of the structure of the feeding unit of the present invention;
[0028] Figure 5 It is a schematic diagram of the internal structure of the lower support column of the present invention;
[0029] Figure 6 It is a schematic diagram of the structure at the insertion rod of the present invention;
[0030] Figure 7 It is a schematic diagram of the structure at the sliding frame of the present invention;
[0031] Figure 8 It is a schematic diagram of the structure at the rotating rod of the present invention;
[0032] Figure 9 It is a schematic diagram of the structure at the adjusting mechanism of the present invention;
[0033] Figure 10 It is a schematic diagram of the structure at the rotating column of the present invention;
[0034] Figure 11 It is a schematic diagram of the separated state of the rotating column and the limiting ring of the present invention;
[0035] Figure 12 It is a schematic diagram of the state where the guide wheel and the guide inclined surface are aligned with each other of the present invention;
[0036] Figure 13 It is a schematic diagram of the structure at the rotating wheel of the present invention;
[0037] Figure 14 It is a schematic diagram of the structure of the placing mechanism of the present invention.
[0038] Description of the reference numerals:
[0039] 100, upper support pillar; 101, lower support pillar; 102, central axis; 103, push rod; 104, backing plate; 105, mounting plate; 106, limiting tube; 107, inserting rod; 108, first pull rod; 109, pull ring; 110, first electric cylinder; 111, second electric cylinder;
[0040] 200, mounting plate; 201, rotating column; 202, guiding groove; 203, guiding wheel; 204, limiting ring; 205, guiding inclined plane; 206, first connecting rod; 207, sliding frame; 208, outer frame body; 209, rotating rod; 210, elastic cord; 211, first retaining rod; 212, rotating disc; 213, groove; 214, upper support plate; 215, power device;
[0041] 300, rotating wheel; 301, rotating groove; 302, second retaining rod; 303, second connecting rod; 304, support shaft; 305, support frame; 306, connecting plate; 307, mounting shaft; 308, tension spring; 309, fixing block; 310, inserting shaft; 311, top block; 312, first spring;
[0042] 400, first mounting frame; 401, sliding rod; 402, second spring; 403, second mounting frame; 404, connecting frame; 405, connecting column; 406, second pull rod; 407, convex block; 408, placing tube; 409, third retaining rod; 410, fixing frame; 411, mounting block; 412, rotating rod; 413, sliding groove; 414, railing;
[0043] 500, sliding device; 501, oil cylinder. Detailed implementation manners
[0044] For the purpose of making the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.
[0045] Embodiment 1
[0046] As Figures 1 to 14 shown, a flexible assembly line for a modular constant velocity drive shaft assembly includes:
[0047] A loading unit, the loading unit includes a lower support pillar 101, a first loading mechanism is arranged inside the lower support pillar 101, a second loading mechanism is arranged outside the lower support pillar 101, the first loading mechanism and the second loading mechanism are respectively used for clamping a spider and a cage, and the second loading mechanism includes a mounting plate 105 which is fixedly installed outside the lower support pillar 101;
[0048] Assembly unit, the assembly unit includes an assembly mechanism and a commutation mechanism. The assembly mechanism includes a rotating wheel 300, a second connecting rod 303 is arranged on one side of the rotating wheel 300, and the assembly mechanism drives the whole feeding unit to tilt through the rotating wheel 300;
[0049] The commutation mechanism includes a rotating disk 212, a groove 213 is opened on the rotating disk 212, and the commutation mechanism is used to drive the assembly mechanism to rotate;
[0050] The assembly unit further includes a placing mechanism, the placing mechanism includes a placing tube 408, and the placing mechanism is used to place steel balls.
[0051] Such as Figure 7 、 Figure 9 、 Figure 10 As shown, in the specific implementation manner, the assembly unit further includes a mounting plate 200, the assembly mechanism is located on one side of the mounting plate 200, and an adjusting mechanism is further arranged on one side of the mounting plate 200. The adjusting mechanism is used to control the action sequence of the assembly mechanism and the commutation mechanism. The adjusting mechanism includes a rotating column 201, the rotating column 201 is fixedly connected to the rotating wheel 300, both the rotating column 201 and the rotating wheel 300 are rotatably connected to the mounting plate 200, and a power device 215 is installed on one side of the mounting plate 200. The power device 215 is used to drive the rotating column 201 and the rotating wheel 300 to rotate. In this setting, the power device 215 adopts a servo motor to facilitate precise angle and speed control.
[0052] Such as Figure 7 、 Figure 11 、 Figure 12 、 Figure 13 As shown, further, a guiding groove 202 is opened on the rotating column 201, a guiding wheel 203 is slidably installed in the guiding groove 202, a limiting ring 204 is arranged on the outer side of the rotating column 201, a guiding inclined surface 205 is opened on one side of the limiting ring 204, the limiting ring 204 is fixedly connected to the mounting plate 200, and the adjusting mechanism further includes a rotating groove 301 opened on the rotating wheel 300. A second stop rod 302 is slidably installed inside the rotating groove 301, and the second stop rod 302 is adapted to the second connecting rod 303. In this setting, the guiding groove 202 includes a straight part and an annular part, wherein the straight part is in the same direction as the axis direction of the rotating column 201, and the annular part surrounds the outer side of the rotating column 201.
[0053] Such as Figure 7 、 Figure 8 、 Figure 10As shown, further, a first connecting rod 206 is rotatably installed at one end of the guide wheel 203, a sliding frame 207 is rotatably installed at one end of the first connecting rod 206, a rotating rod 209 is rotatably installed at one end of the sliding frame 207, an outer frame 208 is fixedly installed on the sliding frame 207, the inner wall of the outer frame 208 is fitted with the rotating rod 209, an elastic rope 210 is fixedly installed at one end of the outer frame 208, a first baffle 211 is fixedly installed at one end of the rotating rod 209, the first baffle 211 is adapted to the groove 213, an upper support plate 214 is fixedly installed on the top of the mounting plate 200, and the sliding frame 207 is slidably installed at the bottom of the upper support plate 214. In this configuration, when the first baffle rod 211 is displaced by the interference of the groove 213, the first baffle rod 211 drives the rotating rod 209 to deflect and stretches the elastic rope 210 until the first baffle rod 211 is separated from the side wall of the groove 213. At this time, the elastic force of the elastic rope 210 drives the rotating rod 209 and the first baffle rod 211 to rotate and reset.
[0054] Example 2
[0055] like Figure 7 , Figure 10 , Figure 13 As shown, in a specific embodiment, a support shaft 304 is rotatably mounted on one end of the second connecting rod 303, a support frame 305 is fixedly mounted on one end of the support shaft 304, a connecting plate 306 is fixedly mounted on one side of the bottom of the mounting plate 200, and the support shaft 304 is movably connected to the connecting plate 306. The loading unit also includes an upper support 100, which is fixedly connected to the lower support 101, and the upper support 100 is rotatably connected to the support frame 305. A pushing mechanism is provided at the bottom of the second connecting rod 303, and the pushing mechanism includes a fixed block 309, a plug shaft 310 is movably inserted on the fixed block 309, a top block 311 is fixedly mounted on the top of the plug shaft 310, and a first spring 312 is movably sleeved on the plug shaft 310. In this setting, the elastic force of the first spring 312 acts on the top block 311, and then applied to the second connecting rod 303, to prevent the second blocking rod 302 from returning to the original path when the rotating wheel 300 is reversed.
[0056] like Figure 3 , Figure 10 , Figure 14As shown in the figure, further, a first mounting bracket 400 is fixedly mounted at the bottom of the mounting plate 200. The placing mechanism further includes a second mounting bracket 403. A slide bar 401 is fixedly mounted at the top of the second mounting bracket 403. The slide bar 401 is movably inserted into the first mounting bracket 400. A second spring 402 is movably sleeved on the slide bar 401. A placing tube 408 is fixedly mounted on the second mounting bracket 403. An intercepting mechanism is arranged at one end of the placing tube 408. The intercepting mechanism is used to intercept the steel balls in the placing tube 408. The intercepting mechanism includes a rotating rod 412. A chute 413 is formed in the rotating rod 412. A railing 414 is fixedly mounted at the bottom of the rotating rod 412. A third stop bar 409 is fixedly mounted at one end of the placing tube 408. The third stop bar 409 is slidably mounted in the chute 413. In this setting, while the placing tube 408 moves, the third stop bar 409 abuts against the chute 413 to drive the rotating rod 412 to rotate, so that the railing 414 is opened. At this time, the steel balls enter the side hole positions of the cage and the star-shaped sleeve.
[0057] As Figure 3 , Figures 13 - 14 shown in the figure, further, a mounting shaft 307 is rotatably mounted at the end of the support shaft 304. A tension spring 308 is fixedly mounted on one side of the mounting shaft 307. One end of the tension spring 308 is fixedly connected to the first mounting bracket 400. A second pull rod 406 is rotatably mounted at one end of the mounting shaft 307. A convex block 407 is fixedly mounted at one end of the second pull rod 406. A connecting bracket 404 is fixedly mounted on one side of the second mounting bracket 403. A connecting column 405 is rotatably mounted at one end of the connecting bracket 404. The connecting column 405 is movably sleeved on the second pull rod 406. A fixing bracket 410 is fixedly mounted at one end of the first mounting bracket 400. A mounting block 411 is fixedly mounted at the bottom of the fixing bracket 410. The mounting block 411 is rotatably connected to the rotating rod 412. In this setting, the mounting shaft 307 drives the second mounting bracket 403 to move through the second pull rod 406 and the convex block 407, so that the placing tube 408 moves.
[0058] Embodiment 3
[0059] As Figures 4 to 6 shown in the figure, in the specific implementation manner, the first feeding mechanism includes a middle shaft 102. A push rod 103 is rotatably mounted at the bottom of the middle shaft 102. A backing plate 104 is rotatably mounted at one end of the push rod 103. The backing plate 104 is movably connected to the side of the lower support column 101. The feeding unit further includes a power mechanism. The power mechanism is used to drive the first feeding mechanism and the second feeding mechanism. The power mechanism includes a first electric cylinder 110 and a second electric cylinder 111. The first electric cylinder 110 and the second electric cylinder 111 are fixedly mounted on one side of the upper support column 100. The output end of the first electric cylinder 110 is fixedly connected to the middle shaft 102. In this setting, the first electric cylinder 110 works and drives the middle shaft 102 to descend. The middle shaft 102 drives the backing plate 104 to squeeze the inner wall of the star-shaped sleeve through the push rod 103, so that the star-shaped sleeve is captured by the first feeding mechanism.
[0060] As Figures 4 to 6 shown, further, the second feeding mechanism further includes a plug rod 107. A first pull rod 108 is rotatably installed on one side of the plug rod 107. One end of the first pull rod 108 is rotatably installed with a pull ring 109. The pull ring 109 is movably sleeved on the lower support column 101. The pull ring 109 is fixedly connected to the output end of the second electric cylinder 111. The second feeding mechanism further includes a limiting tube 106. The limiting tube 106 is fixedly connected to the frame plate 105. The plug rod 107 is movably inserted into the limiting tube 106 and the frame plate 105. In this setting, when the second electric cylinder 111 works to drive the pull ring 109 to move, the pull ring 109 drives the plug rod 107 to move through the first pull rod 108, so that the plug rod 107 extends into the side hole position of the cage.
[0061] As Figures 1 - 2 shown, further, the flexible assembly line of the modular constant velocity drive shaft assembly further includes a sliding device 500. An oil cylinder 501 is installed at the bottom of the sliding device 500. The output end of the oil cylinder 501 is fixedly connected to the rotating disc 212. The upper and lower ends of the rotating disc 212 are respectively rotatably connected to one side of the upper support plate 214 and the connecting plate 306 through connecting pieces. A ratchet mechanism is installed between the rotating disc 212 and the upper support plate 214. In this setting, the ratchet mechanism is used to limit the rotation direction of the assembly unit, so that it can only rotate along one rotation direction of the rotating disc 212.
[0062] Cylinders are installed on both sides of the bell housing for clamping the bell housing, and the bell housing, the star gear sleeve and the cage are all transported by a conveyor belt.
[0063] The implementation principle of the flexible assembly line of the modular constant velocity drive shaft assembly in this embodiment is as follows: During assembly, the sliding device 500 drives the feeding unit and the assembly unit to move as a whole. When moving to the conveyor belt where the star gear sleeve is transported, the oil cylinder 501 drives the feeding unit and the assembly unit to descend, so that the lower support column 101 extends into the central part of the star gear sleeve. At this time, the first electric cylinder 110 works and drives the middle shaft 102 to descend. The middle shaft 102 drives the backing plate 104 to squeeze the inner wall of the star gear sleeve through the push rod 103, so that the star gear sleeve is captured by the first feeding mechanism. After capturing the star gear sleeve, the sliding device 500 and the oil cylinder 501 work again to align the feeding unit with the cage, drive the star gear sleeve to be installed into the cage. At the same time, the second electric cylinder 111 works to drive the pull ring 109 to move. The pull ring 109 drives the plug rod 107 to move through the first pull rod 108, so that the plug rod 107 extends into the side hole position of the cage. At this time, the oil cylinder 501 contracts, so that the star gear sleeve and the cage are carried and moved until they are aligned with the bell housing. At the same time, the cylinders on both sides of the bell housing clamp the bell housing to keep the bell housing in a fixed state;
[0064] The oil cylinder 501 extends to install the star-shaped sleeve and the retaining frame into the bell-shaped housing, and at the same time, the second electric cylinder 111 is reset to reset the insertion rod 107. At this time, the power device 215 rotates to rotate the rotating column 201, and the rotating column 201 moves against the guide wheel 203 through the guide groove 202 to move the first connecting rod 206. The first connecting rod 206 drives the rotating rod 209 and the first blocking rod 211 to move by pushing the sliding frame 207. When the first blocking rod 211 is offset by the resistance of the groove 213, the first blocking rod 211 drives the rotating rod 209 to deflect and stretch the elastic rope 210 until the first blocking rod 211 is separated from the side wall of the groove 213. At this time, the elastic force of the elastic rope 210 drives the rotating rod 209 and the first blocking rod 211 to rotate and reset;
[0065] The rotating column 201 rotates while driving the rotating wheel 300 to rotate, and the rotating wheel 300 drives the rotating groove 301 to rotate. At this time, the second gear lever 302 slides in the rotating groove 301. When the rotating column 201 rotates half a circle, the guide wheel 203 abuts against the guide inclined surface 205 of the limiting ring 204 and moves to one side. At this time, the guide wheel 203 is located in the annular part of the guide groove 202. When the rotating column 201 continues to rotate, the guide wheel 203 remains stationary under the action of the limiting ring 204.
[0066] When the rotating column 201 rotates half a circle, the rotating wheel 300 rotates half a circle accordingly. At this time, the rotating groove 301 drives the second blocking rod 302 to move. The second blocking rod 302 drives the support shaft 304 to move by abutting against the second connecting rod 303, and then pushes the loading unit to deflect through the support frame 305. At this time, the loading unit drives the star-shaped sleeve and the retaining frame to deflect. The support shaft 304 moves and drives the installation shaft 307 to move. The installation shaft 307 drives the second mounting frame 403 to move through the second pull rod 406 and the protrusion 407, so that the placement tube 408 moves. When the placement tube 408 moves, the third blocking rod 409 abuts against the slide groove 413 and drives the rotating rod 412 to rotate, so that the railing 414 is opened. At this time, the steel ball enters the side hole position of the retaining frame and the star-shaped sleeve;
[0067] The power device 215 works in the reverse direction. At this time, the rotating column 201 and the rotating wheel 300 rotate in the reverse direction. The guide wheel 203 remains in the same position under the action of the limit ring 204. At the same time, the tension of the tension spring 308 acts on the support shaft 304, so that the support shaft 304 drives the feeding unit to reset. At this time, the star sleeve and the retaining frame are reset so that the steel ball can be installed in the bell housing.
[0068] When the rotating column 201 and the rotating wheel 300 rotate half a turn, the support shaft 304 drives the feeding unit to return to its original position completely. At this time, the rotation of the rotating wheel 300 causes the second stop lever 302 to slide in the rotating groove 301. At the same time, the rotating column 201 drives the guide wheel 203 to move and return under the action of the limiting ring 204, thereby driving the first connecting rod 206 to return. The first connecting rod 206 drives the first stop lever 211 to return through the sliding frame 207 and the rotating rod 209. The first stop lever 211 deflects under the action of the groove 213, and then drives the entire assembly unit to rotate so as to install other steel balls.
[0069] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered by the scope of the claims of the present invention.
Claims
1. Flexible assembly line for modular constant velocity drive shaft assembly, characterized in that: include: A loading unit, the loading unit comprising a lower support (101), a first loading mechanism being arranged inside the lower support (101), a second loading mechanism being arranged outside the lower support (101), the first loading mechanism and the second loading mechanism being used to clamp the star-shaped sleeve and the retaining frame respectively, the second loading mechanism comprising a frame plate (105), the frame plate (105) being fixedly mounted on the outside of the lower support (101); An assembly unit, the assembly unit comprising an assembly mechanism and a reversing mechanism, the assembly mechanism comprising a rotating wheel (300), a second connecting rod (303) being arranged on one side of the rotating wheel (300), and the assembly mechanism drives the entire loading unit to tilt through the rotating wheel (300); The reversing mechanism comprises a rotating disk (212), a groove (213) is provided on the rotating disk (212), and the reversing mechanism is used to drive the assembly mechanism to rotate; The assembly unit further comprises a placement mechanism, wherein the placement mechanism comprises a placement tube (408), and the placement mechanism is used for placing steel balls.
2. The flexible assembly line of modular constant velocity drive shaft assembly according to claim 1, characterized in that: The assembly unit further comprises a mounting plate (200), the assembly mechanism being located on one side of the mounting plate (200), an adjustment mechanism being arranged on one side of the mounting plate (200), the adjustment mechanism being used to control the action sequence of the assembly mechanism and the reversing mechanism, the adjustment mechanism comprising a rotating column (201), the rotating column (201) being fixedly connected to a rotating wheel (300), the rotating column (201) and the rotating wheel (300) being both rotationally connected to the mounting plate (200), a power device (215) being arranged on one side of the mounting plate (200), the power device (215) being used to drive the rotating column (201) and the rotating wheel (300) to rotate.
3. The flexible assembly line of modular constant velocity drive shaft assembly according to claim 2, characterized in that: The rotating column (201) is provided with a guide groove (202), a guide wheel (203) is slidably installed in the guide groove (202), a limit ring (204) is arranged on the outer side of the rotating column (201), a guide inclined surface (205) is provided on one side of the limit ring (204), the limit ring (204) is fixedly connected to the mounting plate (200), and the adjustment mechanism also includes a rotating groove (301) provided on the rotating wheel (300), a second blocking rod (302) is slidably installed inside the rotating groove (301), and the second blocking rod (302) is adapted to the second connecting rod (303).
4. The flexible assembly line of modular constant velocity drive shaft assembly according to claim 3, characterized in that: A first connecting rod (206) is rotatably mounted on one end of the guide wheel (203), a sliding frame (207) is rotatably mounted on one end of the first connecting rod (206), a rotating rod (209) is rotatably mounted on one end of the sliding frame (207), an outer frame (208) is fixedly mounted on the sliding frame (207), an inner wall of the outer frame (208) is fitted with the rotating rod (209), an elastic rope (210) is fixedly mounted on one end of the outer frame (208), a first blocking rod (211) is fixedly mounted on one end of the rotating rod (209), the first blocking rod (211) is matched with the groove (213), an upper support plate (214) is fixedly mounted on the top of the mounting plate (200), and the sliding frame (207) is slidably mounted on the bottom of the upper support plate (214).
5. The flexible assembly line of modular constant velocity drive shaft assembly according to claim 4, characterized in that: A support shaft (304) is rotatably mounted on one end of the second connecting rod (303), a support frame (305) is fixedly mounted on one end of the support shaft (304), a connecting plate (306) is fixedly mounted on one side of the bottom of the mounting plate (200), the support shaft (304) is movably connected to the connecting plate (306), the loading unit also includes an upper support (100), the upper support (100) is fixedly connected to the lower support (101), the upper support (100) is rotatably connected to the support frame (305), a pushing mechanism is arranged at the bottom of the second connecting rod (303), the pushing mechanism includes a fixed block (309), an insertion shaft (310) is movably inserted on the fixed block (309), a top block (311) is fixedly mounted on the top of the insertion shaft (310), and a first spring (312) is movably sleeved on the insertion shaft (310).
6. The flexible assembly line of modular constant velocity drive shaft assembly according to claim 5, characterized in that: A first mounting frame (400) is fixedly installed at the bottom of the mounting plate (200), and the placement mechanism also includes a second mounting frame (403). A sliding rod (401) is fixedly installed on the top of the second mounting frame (403). The sliding rod (401) is movably inserted in the first mounting frame (400), and a second spring (402) is movably sleeved on the sliding rod (401). The placement tube (408) is fixedly installed on the second mounting frame (403). An intercepting mechanism is provided at one end of the placement tube (408). The intercepting mechanism is used to intercept the steel balls in the placement tube (408). The intercepting mechanism includes a rotating rod (412), and a sliding groove (413) is provided on the rotating rod (412). A railing (414) is fixedly installed at the bottom of the rotating rod (412). A third blocking rod (409) is fixedly installed at one end of the placement tube (408), and the third blocking rod (409) is slidably installed in the sliding groove (413).
7. The flexible assembly line of modular constant velocity drive shaft assembly according to claim 6, characterized in that: A mounting shaft (307) is rotatably mounted on the end of the support shaft (304), a tension spring (308) is fixedly mounted on one side of the mounting shaft (307), one end of the tension spring (308) is fixedly connected to the first mounting frame (400), a second pull rod (406) is rotatably mounted on one end of the mounting shaft (307), a protrusion (407) is fixedly mounted on one end of the second pull rod (406), a connecting frame (404) is fixedly mounted on one side of the second mounting frame (403), a connecting column (405) is rotatably mounted on one end of the connecting frame (404), the connecting column (405) is movably sleeved on the second pull rod (406), a fixing frame (410) is fixedly mounted on one end of the first mounting frame (400), a fixing block (411) is fixedly mounted on the bottom of the fixing frame (410), and the fixing block (411) is rotatably connected to the rotating rod (412).
8. The flexible assembly line of modular constant velocity drive shaft assembly according to claim 7, characterized in that: The first feeding mechanism comprises a central axis (102), a push rod (103) is rotatably mounted at the bottom of the central axis (102), a pad (104) is rotatably mounted at one end of the push rod (103), and the pad (104) is movably connected to the side of the lower support (101). The feeding unit also comprises a power mechanism, which is used to drive the first feeding mechanism and the second feeding mechanism. The power mechanism comprises a first electric cylinder (110) and a second electric cylinder (111), and the first electric cylinder (110) and the second electric cylinder (111) are fixedly mounted on one side of the upper support (100), and the output end of the first electric cylinder (110) is fixedly connected to the central axis (102).
9. The flexible assembly line of modular constant velocity drive shaft assembly according to claim 8, characterized in that: The second feeding mechanism also includes an insert rod (107), a first pull rod (108) is rotatably mounted on one side of the insert rod (107), a pull ring (109) is rotatably mounted on one end of the first pull rod (108), the pull ring (109) is movably sleeved on the lower support (101), the pull ring (109) is fixedly connected to the output end of the second electric cylinder (111), and the second feeding mechanism also includes a limit tube (106), the limit tube (106) is fixedly connected to the frame plate (105), and the insert rod (107) is movably inserted between the limit tube (106) and the frame plate (105).
10. The flexible assembly line of modular constant velocity drive shaft assembly according to claim 9, characterized in that: It also comprises a sliding device (500), wherein a cylinder (501) is installed at the bottom of the sliding device (500), the output end of the cylinder (501) is fixedly connected to a rotating disk (212), the upper and lower ends of the rotating disk (212) are respectively rotatably connected to an upper support plate (214) and one side of a connecting plate (306) through connecting pieces, and a ratchet mechanism is installed between the rotating disk (212) and the upper support plate (214).
Citation Information
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