Finished product winding device for textile fabric production and processing and use method of finished product winding device

Abstract

The invention discloses a finished product winding device for textile fabric production and processing and a use method of the finished product winding device. The finished product winding device comprises a base, a first rack and a second rack are movably installed on the left side and the right side of the upper end of the base respectively, and a translation mechanism is arranged between the base and the first rack and between the base and the second rack; a support is fixedly installed at the top end of the middle of the base, a lifting frame is movably installed at the upper end of the support, and a clamping mechanism is arranged among the first rack, the second rack and the lifting frame. By arranging the lifting frame, the clamping mechanism and the translation mechanism, automatic clamping, fixing and driving butt joint of the wind-up roller are achieved, in this way, tedious operation of traditional manual butt joint is avoided, the dismounting and mounting process of the wind-up roller is remarkably simplified, manual intervention is reduced, and the working efficiency is improved. The problems of equipment damage or non-uniform cloth winding and the like caused by misoperation are reduced, and the production efficiency and the stability are improved.

Description

Technical Field

[0001] The present invention relates to the field of textile fabric production, and particularly to a finished product winding device for textile fabric production and processing and its usage method. Background Art

[0002] During the production and processing of textile fabrics, the winding of finished products is a crucial link. Traditional winding devices usually adopt manual or semi-automatic methods, with complex operations and low efficiency. With the rapid development of the textile industry, higher requirements are put forward for the automation degree and efficiency of winding devices.

[0003] In the existing textile fabric winding devices, there are problems with cumbersome operations when disassembling the winding roller. Specifically, the disassembly of the winding roller usually requires workers to manually dock its two ends with the driving structure. This process not only takes time and effort but also easily causes equipment damage or uneven fabric winding due to inaccurate docking.

[0004] In addition, frequent manual operations increase the labor intensity of workers, reduce production efficiency, and are prone to operation errors in a high-intensity production environment. Therefore, there is an urgent need for a winding device that can simplify the process of disassembling the winding roller, improve operation convenience, and reduce manual intervention to solve the above problems. Summary of the Invention

[0005] The purpose of the present invention is to provide a finished product winding device for textile fabric production and processing and its usage method to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the present invention provides the following technical solutions:

[0007] A finished product winding device for textile fabric production and processing, comprising

[0008] a base, on the upper left and right sides of the base, a frame one and a frame two are respectively movably installed, and a translation mechanism is arranged between the base and the frame one and the frame two;

[0009] a support is fixedly installed at the middle top of the base, a lifting frame is movably installed at the upper end of the support, and a clamping mechanism is arranged among the frame one, the frame two and the lifting frame;

[0010] a winding roller is movably installed at the upper end of the lifting frame, and a driving mechanism is arranged among the frame one, the frame two and the winding roller;

[0011] a transmission shell is movably installed at the front ends of the frame one and the frame two, a cleaning mechanism is arranged at the upper and lower ends on the right side of the transmission shell, and the cleaning mechanism is matched with the driving mechanism.

[0012] In the present invention, the translation mechanism includes a bidirectional lead screw, which is movably installed in the middle of the base. The bottom ends in the middle of the first frame and the second frame are threadedly connected to the bidirectional lead screw. A first motor is fixedly installed outside the left side of the base, and the output shaft of the first motor is fixedly connected to the bidirectional lead screw.

[0013] In the present invention, the clamping mechanism includes an electric push rod, which is fixedly installed in the middle of the bracket. The output shaft of the electric push rod is fixedly connected to the middle of the bottom end of the lifting frame. An upper clamping seat is movably installed at the upper ends on the same side of the first frame and the second frame. Semi-circular grooves are provided at both sides of the top end of the lifting frame and the bottom end of the upper clamping seat.

[0014] In the present invention, fixed seats are fixedly installed on the top wall surfaces on the same side of the first frame and the second frame. Guide rods movably connected to the fixed seats are fixedly installed at both ends of the back surface of the upper clamping seat. Springs are movably installed between the fixed seats and the upper clamping seat and outside the guide rods.

[0015] In the present invention, the driving mechanism includes meshing claws, which are movably installed inside the upper ends of the first frame and the second frame and below the fixed seats. Meshing sleeves are fixedly installed at both ends of the winding roller. A movable sleeve is movably installed outside the meshing sleeve through a bearing. An insertion rod is fixedly installed in the middle of the front surface of the meshing sleeve. A meshing groove matching the meshing claw is provided between the meshing sleeve and the insertion rod. A second motor is fixedly installed outside the upper right side of the second frame, and the output shaft of the second motor is fixedly connected to the right meshing claw.

[0016] In the present invention, a first synchronous pulley is fixedly installed through the first frame at the rear end of the left meshing claw. An axle bracket is fixedly installed outside the side of the first frame close to the cleaning mechanism. A sleeve is movably installed inside the front end of the axle bracket through a bearing. A second synchronous pulley is fixedly installed outside the left end of the sleeve. A synchronous belt body is meshed outside the second synchronous pulley and the first synchronous pulley.

[0017] In the present invention, the cleaning mechanism includes rollers, which are movably installed at the upper and lower ends on the right side of the transmission housing. A number of brush heads are fixedly installed on the outer wall of the rollers.

[0018] In the present invention, the cleaning mechanism further includes gears. Gears are fixedly installed at one ends inside the transmission housing of the two rollers. The two gears are meshed with each other. A transmission shaft is fixedly installed at the end of the upper gear away from the roller. Guide strips are fixedly installed on the outer wall of the upper end of the transmission shaft. The sleeve is matched and clamped with the transmission shaft and the guide strips.

[0019] In the present invention, a connecting member is fixedly installed between the transmission housing and the left upper clamping seat.

[0020] A method for using a finished product winding device for textile fabric production and processing, comprising the following steps:

[0021] Step 1: First, place the winding roller on the lifting frame. At this time, the movable sleeve is located on the semi-circular groove. Then, start the electric push rod, and the electric push rod lifts the lifting frame until both ends of the lifting frame abut against the upper clamping seat above and clamp and fix the movable sleeve.

[0022] Step 2: Then, start Motor 1. Motor 1 drives the bidirectional lead screw to rotate. When the bidirectional lead screw rotates, it drives Frame 1 and Frame 2 to move in the same direction until the meshing claw is meshed and connected with the meshing sleeve.

[0023] Step 3: Next, pass the end of the textile fabric through the two rollers and fix it on the winding roller. Then, start Motor 2. Motor 2 drives the meshing claw on the right side to rotate, thereby driving the meshing sleeve to rotate. In this way, after the winding roller is driven to rotate, the textile fabric is wound.

[0024] Step 4: When the meshing claw on the left side is driven, it drives the first synchronous pulley to rotate. The first synchronous pulley drives the second synchronous pulley to rotate through the synchronous belt body. When the second synchronous pulley rotates, it drives the sleeve to rotate, and then drives the gear to rotate through the transmission shaft. In this way, the two gears will drive the rollers to rotate and clean the debris on the upper end face of the fabric through the brush head.

[0025] Compared with the prior art, the beneficial effects of the present invention are:

[0026] 1. By setting the lifting frame, clamping mechanism and translation mechanism, the present invention realizes the automatic clamping, fixing and driving docking of the winding roller, thus avoiding the cumbersome operation of traditional manual docking, significantly simplifying the disassembly and assembly process of the winding roller, reducing manual intervention, and reducing problems such as equipment damage or uneven fabric winding caused by operation errors, improving production efficiency and stability.

[0027] 2. By setting the cleaning mechanism, including components such as rollers, brush heads and gears, the present invention realizes the automatic cleaning of the fabric surface, effectively removes the debris and lint on the fabric surface, improves the cleanliness and quality of the finished fabric, reduces the cleaning cost in subsequent processing procedures, and has significant practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is the overall front view structural schematic diagram of the present invention;

[0029] Figure 2 It is the sectional view structural schematic diagram of the movable sleeve of the present invention;

[0030] Figure 3 It is the sectional view structural schematic diagram of the transmission shell of the present invention;

[0031] Figure 4 For the present invention Figure 1 The enlarged schematic view of location A in the present invention;

[0032] Figure 5 For the present invention Figure 1 The enlarged schematic view of location B in the present invention;

[0033] Figure 6 For the present invention Figure 1 The enlarged schematic view of location C in the present invention;

[0034] Figure 7 For the present invention Figure 2 The enlarged schematic view of location D in the present invention.

[0035] In the figure: 1, base; 2, first frame; 3, second frame; 4, bracket; 5, lifting frame; 6, winding roller; 7, transmission housing; 8, bidirectional lead screw; 9, first motor; 10, electric push rod; 11, upper clamping seat; 12, fixed seat; 13, guide rod; 14, spring; 15, meshing claw; 16, meshing sleeve; 17, movable sleeve; 18, insertion rod; 19, meshing groove; 20, first synchronous pulley; 21, shaft bracket; 22, sleeve; 23, second synchronous pulley; 24, drum; 25, brush head; 26, gear; 27, transmission shaft; 28, guide bar; 29, connecting piece; 30, second motor. Specific embodiments

[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0037] As Figure 1-7 shown, the present invention provides a technical solution:

[0038] A finished product winding device for textile fabric production and processing, including a base 1. On the upper left and right sides of the base 1, a first frame 2 and a second frame 3 are respectively movably installed. A translation mechanism is arranged between the base 1, the first frame 2 and the second frame 3. The translation mechanism includes a bidirectional lead screw 8. The bidirectional lead screw 8 is movably installed in the middle of the base 1. The bottom ends in the middle of the first frame 2 and the second frame 3 are threadedly connected to the bidirectional lead screw 8. A motor one 9 is fixedly installed outside the left side of the base 1. The output shaft of the motor one 9 is fixedly connected to the bidirectional lead screw 8. A bracket 4 is fixedly installed at the top end in the middle of the base 1. A lifting frame 5 is movably installed at the upper end of the bracket 4. A clamping mechanism is arranged between the first frame 2, the second frame 3 and the lifting frame 5. The clamping mechanism includes an electric push rod 10. The electric push rod 10 is fixedly installed in the middle of the bracket 4. The output shaft of the electric push rod 10 is fixedly connected to the middle of the bottom end of the lifting frame 5. An upper clamping seat 11 is movably installed at the upper ends on the same side of the first frame 2 and the second frame 3. Semi-circular grooves are respectively opened at both sides of the top end of the lifting frame 5 and the bottom end of the upper clamping seat 11. Fixed seats 12 are fixedly installed on the wall surfaces at the top ends on the same side of the first frame 2 and the second frame 3. Guide rods 13 movably connected to the fixed seats 12 are fixedly installed at both ends of the back of the upper clamping seat 11. Springs 14 are movably installed outside the guide rods 13 between the fixed seats 12 and the upper clamping seat 11. A winding roller 6 is movably installed at the upper end of the lifting frame 5. A driving mechanism is arranged between the first frame 2, the second frame 3 and the winding roller 6. The driving mechanism includes meshing claws 15. The meshing claws 15 are movably installed inside the upper ends of the first frame 2 and the second frame 3 and near the lower part of the fixed seats 12. Meshing sleeves 16 are fixedly installed at both ends of the winding roller 6. A movable sleeve 17 is movably installed outside the meshing sleeve 16 through a bearing. A plug rod 18 is fixedly installed in the middle of the front of the meshing sleeve 16. A meshing groove 19 matching the meshing claws 15 is arranged between the meshing sleeve 16 and the plug rod 18. A motor two 30 is fixedly installed outside the upper right side of the second frame 3. The output shaft of the motor two 30 is fixedly connected to the right meshing claw 15. A first synchronous pulley 20 is fixedly installed at the rear end of the left meshing claw 15 through the first frame 2. A shaft bracket 21 is fixedly installed outside the side of the first frame 2 close to the cleaning mechanism. A sleeve 22 is movably installed inside the front end of the shaft bracket 21 through a bearing. A second synchronous pulley 23 is fixedly installed outside the left end of the sleeve 22. A synchronous belt body is meshed outside the second synchronous pulley 23 and the first synchronous pulley 20.

[0039] In this embodiment, by setting up the lifting frame 5, the clamping mechanism and the translation mechanism, the automatic clamping, fixing and driving docking of the winding roller 6 are realized. Specifically, after the winding roller 6 is placed on the lifting frame 5, the electric push rod 10 drives the lifting frame 5 to rise, so that both ends of the winding roller 6 are automatically abutted and clamped with the upper clamping seat 11. At the same time, the first motor 9 drives the bidirectional lead screw 8 to rotate, so that the first frame 2 and the second frame 3 move in the same direction until the meshing claw 15 and the meshing sleeve 16 are automatically meshed and connected. This avoids the cumbersome operation of traditional manual docking, significantly simplifies the disassembly and assembly process of the winding roller 6, reduces manual intervention, and reduces problems such as equipment damage or uneven cloth winding caused by operation errors, improving production efficiency and stability.

[0040] As Figure 1 and Figure 2 shown, the cleaning mechanism includes a roller 24. The rollers 24 are movably installed at the upper and lower ends on the right side of the transmission housing 7. A number of brush heads 25 are fixedly installed on the outer wall of the roller 24. The transmission housing 7 is movably installed at the front ends of the first frame 2 and the second frame 3. The cleaning mechanism is arranged at the upper and lower ends on the right side of the transmission housing 7. The cleaning mechanism further includes a gear 26. Gears 26 are fixedly installed at one ends of the two rollers 24 located inside the transmission housing 7. The two gears 26 mesh with each other. A transmission shaft 27 is fixedly installed at one end of the upper gear 26 away from the roller 24. A guide bar 28 is fixedly installed on the outer wall of the upper end of the transmission shaft 27. The sleeve 22 is matched and clamped with the transmission shaft 27 and the guide bar 28. A connecting piece 29 is fixedly installed between the transmission housing 7 and the upper clamping seat 11 on the left side. The cleaning mechanism is matched with the driving mechanism.

[0041] In this embodiment, by setting up the cleaning mechanism, including components such as the roller 24, the brush head 25 and the gear 26, the automatic cleaning of the cloth surface is realized. Specifically, when the driving mechanism drives the winding roller 6 to rotate, the synchronous pulley 1 and the synchronous pulley 23 drive the gear 26 to rotate through the transmission shaft 27, and then drive the roller 24 and the brush head 25 to clean the cloth surface, effectively removing the sundries and lint on the cloth surface, improving the cleanliness and quality of the finished cloth, reducing the cleaning cost in the subsequent processing process, and having significant practical value.

[0042] A method for using a finished product winding device for textile fabric production and processing includes the following steps:

[0043] Step 1, first, place the winding roller 6 on the lifting frame 5. At this time, the movable sleeve 17 is located on the semi-circular groove, and then start the electric push rod 10. The electric push rod 10 lifts the lifting frame 5 until both ends of the lifting frame 5 abut against the upper clamping seat 11 above and clamp and fix the movable sleeve 17.

[0044] Step 2: Then, start Motor 1 9. Motor 1 9 drives the bidirectional lead screw 8 to rotate. When the bidirectional lead screw 8 rotates, it drives the first frame 2 and the second frame 3 to move in the same direction until the engaging claw 15 is engaged with the engaging sleeve 16.

[0045] Step 3: Next, pass the end of the textile fabric through the two rollers 24 and fix it on the winding roller 6. Then, start Motor 2 30. Motor 2 30 drives the engaging claw 15 on the right side to rotate, thereby driving the engaging sleeve 16 to rotate. In this way, after the winding roller 6 is driven to rotate, the textile fabric is wound.

[0046] Step 4: When the engaging claw 15 on the left side is driven, it drives the first synchronous pulley 20 to rotate. The first synchronous pulley 20 drives the second synchronous pulley 23 to rotate through the synchronous belt body. When the second synchronous pulley 23 rotates, it drives the sleeve 22 to rotate, and then drives the gear 26 to rotate through the transmission shaft 27. In this way, the two gears 26 drive the rollers 24 to rotate, and the sundries on the upper end surface of the fabric are cleaned by the brush head 25.

[0047] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprises", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.

[0048] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A finished product winding device for textile fabric production and processing, characterized in that: include A base (1), wherein a frame 1 (2) and a frame 2 (3) are movably mounted on the left and right sides of the upper end of the base (1), and a translation mechanism is arranged between the base (1) and the frame 1 (2) and the frame 2 (3); A bracket (4) is fixedly mounted on the top of the middle part of the base (1), a lifting frame (5) is movably mounted on the upper end of the bracket (4), and a clamping mechanism is provided between the frame 1 (2), the frame 2 (3) and the lifting frame (5); A winding roller (6) is movably mounted on the upper end of the lifting frame (5), and a driving mechanism is provided between the frame 1 (2), the frame 2 (3) and the winding roller (6); A transmission housing (7) is movably mounted at the front ends of the frame 1 (2) and the frame 2 (3), and a cleaning mechanism is arranged at the upper and lower ends of the right side of the transmission housing (7), and the cleaning mechanism cooperates with the driving mechanism.

2. A finished product winding device for textile fabric production and processing according to claim 1, characterized in that: The translation mechanism comprises a bidirectional screw rod (8), which is movably mounted in the middle of the base (1), and the middle bottom ends of the frame 1 (2) and the frame 2 (3) are threadedly connected to the bidirectional screw rod (8), and a motor 1 (9) is fixedly mounted on the left side of the base (1), and the output shaft of the motor 1 (9) is fixedly connected to the bidirectional screw rod (8).

3. A finished product winding device for textile fabric production and processing according to claim 2, characterized in that: The clamping mechanism comprises an electric push rod (10), the electric push rod (10) is fixedly installed in the middle of the bracket (4), the output shaft of the electric push rod (10) is fixedly connected to the middle of the bottom end of the lifting frame (5), an upper clamping seat (11) is movably installed on the upper end of the same side of the frame one (2) and the frame two (3), and semicircular grooves are provided on both sides of the top end of the lifting frame (5) and the bottom end of the upper clamping seat (11).

4. A finished product winding device for textile fabric production and processing according to claim 3, characterized in that: A fixing seat (12) is fixedly mounted on the top wall surface of the same side of the frame one (2) and the frame two (3); guide rods (13) movably connected to the fixing seat (12) are fixedly mounted on both ends of the back side of the upper clamping seat (11); and a spring (14) is movably mounted between the fixing seat (12) and the upper clamping seat (11) and outside the guide rod (13).

5. A finished product winding device for textile fabric production and processing according to claim 4, characterized in that: The driving mechanism comprises an engaging claw (15), the engaging claw (15) being movably mounted inside the upper ends of the frame one (2) and the frame two (3) and close to the bottom of the fixed seat (12), an engaging sleeve (16) being fixedly mounted on both ends of the winding roller (6), a movable sleeve (17) being movably mounted on the outside of the engaging sleeve (16) via a bearing, an insert rod (18) being fixedly mounted in the middle of the front face of the engaging sleeve (16), an engaging groove (19) matching the engaging claw (15) being provided between the engaging sleeve (16) and the insert rod (18), a motor two (30) being fixedly mounted outside the upper right end of the frame two (3), the output shaft of the motor two (30) being fixedly connected to the engaging claw (15) on the right side.

6. A finished product winding device for textile fabric production and processing according to claim 5, characterized in that: The rear end of the left engaging claw (15) passes through the frame one (2) and is fixedly mounted with a synchronous pulley one (20); an axle frame (21) is fixedly mounted on the outside of the frame one (2) near the cleaning mechanism; a sleeve (22) is movably mounted inside the front end of the axle frame (21) via a bearing; a synchronous pulley two (23) is fixedly mounted on the outside of the left end of the sleeve (22); and a synchronous belt body is meshed between the synchronous pulley two (23) and the outside of the synchronous pulley one (20).

7. A finished product winding device for textile fabric production and processing according to claim 1, characterized in that: The cleaning mechanism comprises a roller (24), the roller (24) being movably mounted on the upper and lower ends of the right side of the transmission housing (7), and a plurality of brush heads (25) being fixedly mounted on the outer wall of the roller (24).

8. A finished product winding device for textile fabric production and processing according to claim 7, characterized in that: The cleaning mechanism further comprises a gear (26), and the two rollers (24) are both fixedly mounted with a gear (26) at one end located inside the transmission housing (7), and the two gears (26) are meshed with each other, and a transmission shaft (27) is fixedly mounted at one end of the upper gear (26) away from the roller (24), and a guide bar (28) is fixedly mounted on the outer wall of the upper end of the transmission shaft (27), and the sleeve (22) is matched and clamped with the transmission shaft (27) and the guide bar (28).

9. A finished product winding device for textile fabric production and processing according to claim 4, characterized in that: A connecting piece (29) is fixedly installed between the transmission housing (7) and the upper clamping seat (11) on the left side.

10. The method for using the finished product winding device for textile fabric production and processing according to claims 1-9, characterized in that: The following steps are involved: Step 1: First, place the winding roller (6) on the lifting frame (5), and then the movable sleeve (17) is located on the semicircular groove, and then start the electric push rod (10), and the electric push rod (10) lifts the lifting frame (5) until the two ends of the lifting frame (5) abut against the upper clamping seat (11) above and clamp the movable sleeve (17) to fix it; Step 2, then, start the motor 1 (9), the motor 1 (9) drives the bidirectional screw rod (8) to rotate, and when the bidirectional screw rod (8) rotates, it drives the frame 1 (2) and the frame 2 (3) to move in the same direction until the engagement claw (15) is engaged with the engagement sleeve (16); Step 3, then, the end of the textile fabric is passed through the two rollers (24) and fixed on the winding roller (6), and then the second motor (30) is started, the second motor (30) drives the right engaging claw (15) to rotate, and then drives the engaging sleeve (16) to rotate, so that the winding roller (6) is driven to rotate and then the textile fabric is wound up; Step 4: When the meshing claw (15) on the left side is driven, the synchronous pulley 1 (20) is driven to rotate, and the synchronous pulley 1 (20) drives the synchronous pulley 2 (23) to rotate through the synchronous belt body. When the synchronous pulley 2 (23) rotates, the driving sleeve (22) rotates, and then the gear (26) is driven to rotate through the transmission shaft (27). In this way, the two gears (26) will drive the roller (24) to rotate, and the debris on the upper end surface of the cloth is cleaned through the brush head (25).

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