A disassembly-free composite thermal insulation template

Abstract

The present invention belongs to the technical field of thermal insulation boards, and specifically relates to a disassembly-free composite thermal insulation formwork, comprising a thermal insulation main board body, a connecting mechanism being provided on the outer side of the thermal insulation main board body, and a reinforcement mechanism being provided on the surface of the thermal insulation main board body; the problem to be solved in this scheme is that the current thermal insulation boards that do not require disassembly have low disassembly efficiency and insufficient connection reliability; the solution of the present invention is to facilitate the installation of the support rod through the support rod and the reinforcement cover through the installation tube during use, thereby facilitating the fixation of the support seat and the reinforcement cover, making disassembly and assembly more convenient and quick, and ensuring a tighter connection during subsequent concrete pouring, and pushing the push rod and the reinforcement rod to tilt up through the sliding seat, thereby strengthening the connection with the concrete and ensuring a more stable installation.

Description

Technical Field

[0001] The invention belongs to the technical field of thermal insulation boards, and particularly relates to a disassembly-free composite thermal insulation template. Background Art

[0002] Formwork-free insulation panels serve as integrated external formwork for cast-in-place concrete wall construction. Composed of a composite structure comprising an anti-cracking layer, a fireproof protective layer, and an insulation layer, they combine formwork functionality with thermal insulation performance, enabling simultaneous construction of building insulation and structure. Traditional formwork-free insulation panels rely on adhesives or pre-embedded reinforcing inserts for anchoring to concrete, but these methods have significant drawbacks. First, adhesives are easily affected by ambient temperature and humidity, and can age and fall off over time, leading to the risk of separation between the insulation panel and the concrete layer. Second, reinforcing inserts require manual on-site positioning and installation, which is cumbersome and requires high construction precision. This is especially true for irregular structures or complex joints, where inserts are prone to misalignment and loose fixation, impacting overall structural stability. Third, existing connection mechanisms often utilize exposed snap-on designs, making the protruding portion susceptible to damage from external forces after installation, increasing maintenance costs.

[0003] In response to the above problems, although the existing technology has attempted to improve by adding reinforcing ribs, optimizing the adhesive layer material, etc., it has not effectively solved the problems of low disassembly and assembly efficiency and insufficient connection reliability. Therefore, it is necessary to design a disassembly-free composite insulation template to solve the above problems. Summary of the Invention

[0004] The purpose of the present invention is to provide a disassembly-free composite thermal insulation template to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a disassembly-free composite insulation template, comprising an insulation main body, a connection mechanism is provided on the outside of the insulation main body, and a reinforcement mechanism is provided on the surface of the insulation main body;

[0006] The thermal insulation main body includes a thermal insulation mortar transition layer and an extruded polystyrene foam board, an anti-cracking reinforcement layer is provided on the outer side of the thermal insulation mortar transition layer, an adhesive reinforcement plate A is provided between the thermal insulation mortar transition layer and the extruded polystyrene foam board, the connecting mechanism is installed on the adhesive reinforcement plate A, and an adhesive reinforcement plate B is provided on the outer side of the extruded polystyrene foam board;

[0007] The reinforcement mechanism includes a mounting tube, a support rod, a support seat and a reinforcement cover installed in the insulation main body, the mounting tube is connected to the support seat through the support rod, and the reinforcement cover is fixed to the support seat through fixing bolts;

[0008] The support seat is provided with a fixed screw groove, and a sliding seat is slidably installed inside the sliding seat. The sliding seat is hinged to the reinforcing rod through a push rod, and the other end of the reinforcing rod is hinged to the support seat;

[0009] The fixing bolt is screwed into the fixing screw groove and pushes the sliding seat to move, so that the reinforcing rod is expanded outward to strengthen the connection with the concrete.

[0010] Preferably, a support spring is provided in the fixing screw groove, and one end of the support spring abuts against the sliding seat for resetting the sliding seat and adjusting the deployment angle of the reinforcing rod.

[0011] Preferably, the support seat is threadedly connected to the support rod through a connecting screw groove, and limit plates are provided at both ends of the installation tube to be fixed in the insulation main board body, and a reinforcement frame is provided in the middle to clamp and bond the reinforcement plate A.

[0012] Preferably, the reinforcement cover is fixed to the fixing bolt by a reinforcement nut, and a limiting nut and a supporting rib are provided on the side thereof for enhancing the anchoring strength with the concrete.

[0013] Preferably, the connecting mechanism includes a connecting slot, a connecting snap plate, an adjusting screw and an adjusting push rod. An adjusting rotating head is provided at one end of the adjusting screw. The adjusting screw is rotated to drive the moving adjusting nut to push the adjusting push rod, so that the connecting snap plate extends out and is clamped into the connecting slot of the adjacent insulation board.

[0014] Preferably, the connecting clamping plate is slidably mounted on the end of the adhesive reinforcement plate A, and both sides are hinged with adjustment push rods.

[0015] Preferably, the thermal insulation mortar transition layer is embedded with a reinforcing mesh plate and reinforcing ribs, the reinforcing ribs pass through the thermal insulation mortar transition layer and the bonding reinforcing plate A, and a positioning reinforcing ring is provided at the end to press the reinforcing mesh plate.

[0016] Preferably, the adhesive reinforcement plate A is provided with plate mounting reinforcement ribs, and the extruded polystyrene foam plate is provided with reinforcement rib positioning grooves, the two are engaged with each other, and the reinforcement ribs pass through the plate mounting reinforcement ribs to enhance the integrity.

[0017] Preferably, the anti-cracking reinforcement layer is an alkali-resistant glass fiber mesh cloth layer, and the adhesive reinforcement plate B is a fireproof protective layer.

[0018] Preferably, the mounting tube, support rod and support seat are all made of metal, and the surface is treated with rust prevention.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. Through the designed reinforcement mechanism, when in use, the support rod and the reinforcement cover are conveniently installed through the installation tube, thereby facilitating the fixation of the support seat and the reinforcement cover. It is more convenient and quick during disassembly and installation, and ensures a tighter connection during subsequent concrete pouring. The sliding seat pushes the push rod and the reinforcement rod to rise, strengthening the connection with the concrete and ensuring a more stable installation.

[0021] 2. Through the designed connection mechanism, when in use, the adjusting screw is rotated by adjusting the rotating head, and the adjusting screw drives the movable adjusting nut and the adjusting push rod to move, so that the adjusting push rod lifts the connecting clamping plate, and the connecting clamping plate is clamped in the connecting clamping groove of the adjacent insulation main board body, thereby ensuring that the splicing is more stable during installation and is convenient to hide when not in use to reduce collision damage.

[0022] 3. Through the designed reinforcing mesh and reinforcing ribs, the strength of the insulation main body is strengthened by the reinforcing mesh and reinforcing ribs during use, and the connection between the insulation mortar transition layer and the bonding reinforcing plate A is strengthened, and the reinforcing mesh is positioned in conjunction with the positioning reinforcing ring to ensure more stable installation and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of the present invention;

[0024] Figure 2 It is a schematic diagram of the installation structure of the present invention;

[0025] Figure 3 It is a schematic diagram of the support base structure of the present invention;

[0026] Figure 4 This is a schematic diagram of the structure of the reinforcement cover of the present invention;

[0027] Figure 5 Schematic diagram of the connection structure of the present invention;

[0028] Figure 6 It is a schematic diagram of the reinforcement structure of the present invention;

[0029] Figure 7 A schematic diagram of a reinforcing rib according to the present invention;

[0030] Figure: 1. Insulation main body; 11. Anti-cracking reinforcement layer; 12. Insulation mortar transition layer; 13. Adhesive reinforcement plate A; 14. Extruded polystyrene foam board; 15. Adhesive reinforcement plate B; 16. Reinforcement mesh; 17. Reinforcement ribs; 171. Positioning reinforcement ring; 18. Reinforcement rib positioning groove; 19. Plate mounting reinforcement rib; 2. Connecting mechanism; 21. Connecting clamping plate; 22. Adjustment push rod; 23. Moving adjustment nut; 24. Adjustment screw; 25. Adjustment swivel head; 26. Connecting slot; 3. Reinforcement mechanism; 31. Mounting tube; 311. Limiting plate; 312. Reinforcement frame; 32. Support rod; 33. Support seat; 331. Connecting screw groove; 34. Sliding seat; 341. Fixing screw groove; 342. Support spring; 35. Push rod; 36. Reinforcement rod; 37. Fixing bolt; 38. Reinforcement cover; 381. Limiting nut; 382. Support rib frame; 383. Reinforcement nut. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Example 1: Please refer to Figures 1 to 7 The present invention provides a technical solution: a disassembly-free composite thermal insulation formwork, comprising a thermal insulation main board 1, a connecting mechanism 2 is provided on the outside of the thermal insulation main board 1, and a reinforcement mechanism 3 is provided on the surface of the thermal insulation main board 1; the thermal insulation main board 1 comprises a thermal insulation mortar transition layer 12 and an extruded polystyrene foam board 14, an anti-cracking reinforcement layer 11 is provided on the outside of the thermal insulation mortar transition layer 12, an adhesive reinforcement plate A13 is provided between the thermal insulation mortar transition layer 12 and the extruded polystyrene foam board 14, the connecting mechanism 2 is installed on the adhesive reinforcement plate A13, and an adhesive reinforcement plate B15 is provided on the outside of the extruded polystyrene foam board 14. When in use, the thermal insulation capacity is enhanced by the extruded polystyrene foam board 14 and the thermal insulation mortar transition layer 12, the anti-cracking reinforcement layer 11 is an alkali-resistant glass fiber mesh cloth layer, and the adhesive reinforcement plate B15 is a fireproof protective layer;

[0033] The reinforcement mechanism 3 includes a mounting tube 31 mounted in the insulation main body 1, a support seat 33 mounted on the surface of the insulation main body 1 and a reinforcement cover 38 mounted at one end of the support seat 33. A support rod 32 is provided on the inner side of the mounting tube 31. The mounting tube 31 is connected to the support seat 33 through the support rod 32. A fixing bolt 37 is installed in the middle of the reinforcement cover 38 through a reinforcement nut 383. One end of the fixing bolt 37 is fixedly connected to the support seat 33. When in use, the connection between the support seat 33 and the reinforcement cover 38 is strengthened with the concrete. The mounting tube 31, the support rod 32 and the support seat 33 are all made of metal. After rust-proof treatment; one end of the support seat 33 is provided with a fixed screw groove 341, and a sliding seat 34 is slidably installed on the inner side of the fixed screw groove 341, and a push rod 35 is rotatably installed on one side of the sliding seat 34, and one end of the push rod 35 is rotatably installed with a reinforcing rod 36 through a rotating groove and a rotating shaft, and one end of the reinforcing rod 36 is rotatably installed on the support seat 33; one end of the fixing bolt 37 is screwed into the inside of the fixed screw groove 341, so that the reinforcing rod 36 is expanded outward to strengthen the connection with the concrete, and a support spring 342 is provided on the inner side of the fixed screw groove 341, and one end of the support spring 342 is supported on the sliding seat 34. It is used to reset the sliding seat 34 and adjust the expansion angle of the reinforcing rod 36, which facilitates the connection between the fixing bolt 37 and the fixing screw groove 341 when in use, and supports the sliding seat 34 to drive the reinforcing rod 36 to rotate through the support spring 342; a connecting screw groove 331 is provided on the inner side of one end of the support seat 33, and the support seat 33 is screwed onto one end of the support rod 32 through the connecting screw groove 331, which facilitates the connection between the support seat 33 and the support rod 32 when in use.

[0034] Further, see Figures 1 to 7 , limiting plates 311 are provided at both ends of the mounting tube 31, and the limiting plates 311 are attached to the anti-cracking reinforcement layer 11 and the bonding reinforcement plate B15. A reinforcement frame 312 is provided in the middle of the mounting tube 31, and the reinforcement frame 312 is clamped on the bonding reinforcement plate A13. When in use, the limiting plates 311 and the reinforcement frame 312 reinforce the mounting tube 31 to be installed in the insulation main body 1; a limiting nut 381 is provided on one side of the reinforcement cover 38, and a supporting rib 382 is provided on one side of the limiting nut 381. The supporting rib 382 is screwed and installed on the fixing bolt 37. When in use, the support of the reinforcement cover 38 is strengthened by the support rib 382 to ensure the connection between the reinforcement cover 38 and the concrete.

[0035] From the above description, it can be seen that the present invention has the following beneficial effects: when in use, the support rod 32 and the reinforcement cover 38 are used, and the support rod 32 is conveniently installed through the installation tube 31, so that the support seat 33 and the reinforcement cover 38 are conveniently fixed, and it is more convenient and quick to disassemble and install, and ensure that the connection is tighter during the subsequent pouring of concrete, and the push rod 35 and the reinforcement rod 36 are pushed up by the sliding seat 34, thereby strengthening the connection with the concrete and ensuring a more stable installation.

[0036] Example 2: Please refer to Figures 1 to 7 As shown, based on the embodiment 1, the present invention provides a technical solution: the connecting mechanism 2 includes a connecting card slot 26 opened at one end of the insulation main body 1, a connecting clamping plate 21 installed at the other end of the insulation main body 1 and an adjusting screw 24 rotatably installed on the adhesive reinforcement plate A13 through a bearing, one end of the adjusting screw 24 is provided with an adjusting rotating head 25, the outer side of the adjusting screw 24 is screwed with a movable adjusting nut 23 through a thread, one side of the movable adjusting nut 23 is rotatably installed with an adjusting push rod 22, and one end of the adjusting push rod 22 is rotatably installed on the connecting The connecting clamping plate 21 is connected to the connecting clamping plate 21. When in use, the adjusting rotating head 25 is rotated by a tool. The adjusting rotating head 25 drives the adjusting screw 24 to rotate. The adjusting screw 24 drives the movable adjusting nut 23 to push the adjusting push rod 22. The adjusting push rod 22 pushes the connecting clamping plate 21 to slide out from the insulation main body 1, so that the connecting clamping plate 21 is engaged in the connecting slot 26 for positioning; the connecting clamping plate 21 is slidably installed on one end of the adhesive reinforcement plate A13, and the adjusting push rods 22 are rotatably installed at both ends of the connecting clamping plate 21, which facilitates the stable movement of the connecting clamping plate 21 during use.

[0037] The connecting mechanism 2 adopts the above-mentioned technical solution. When in use, the adjusting screw 24 is rotated by adjusting the rotating head 25, and the adjusting screw 24 drives the movable adjusting nut 23 and the adjusting push rod 22 to move, so that the adjusting push rod 22 lifts the connecting clamping plate 21, and the connecting clamping plate 21 is clamped in the connecting clamping groove 26 of the adjacent insulation main body 1, thereby ensuring that the splicing is more stable during installation, and it is convenient to hide when not in use to reduce collision damage.

[0038] Further, see Figures 1 to 7 , a reinforcing mesh plate 16 is provided on the inner side of the thermal insulation mortar transition layer 12, and a reinforcing rib 17 is provided on one side of the reinforcing mesh plate 16. The reinforcing rib 17 passes through the thermal insulation mortar transition layer 12 and the bonding reinforcing plate A13. When in use, the strength of the thermal insulation main body 1 is reinforced by the reinforcing mesh plate 16 and the reinforcing rib 17; a positioning reinforcing ring 171 is provided on one side of the reinforcing rib 17, and the positioning reinforcing ring 171 is pressed on the reinforcing mesh plate 16, and the reinforcing rib 17 is bent into a positioning reinforcing ring 171. The reinforcing mesh plate is reinforced by the positioning reinforcing ring 171. 16 Strengthen fixation; a plate mounting reinforcement rib 19 is provided on one side of the adhesive reinforcement plate A13, and a reinforcement rib positioning groove 18 is provided on one side of the extruded polystyrene foam board 14. The plate mounting reinforcement rib 19 is engaged in the reinforcement rib positioning groove 18, and the reinforcement rib positioning groove 18 and then the plate mounting reinforcement rib 19 are engaged with each other, and the reinforcement rib 17 passes through the plate mounting reinforcement rib 19 to enhance the integrity. When in use, the plate mounting reinforcement rib 19 is used to strengthen the support, and it is convenient to cooperate with the reinforcement rib 17 to further strengthen the strength of the plate.

[0039] The reinforcing mesh plate 16 and reinforcing ribs 17 of the above-mentioned technical solution are used to strengthen the strength of the insulation main body 1 during use, and strengthen the connection between the insulation mortar transition layer 12 and the adhesive reinforcement plate A13, and cooperate with the positioning reinforcement ring 171 to position the reinforcing mesh plate 16, thereby ensuring more stable installation and use.

[0040] The working principle and use process of the present invention are as follows: when in use, the support rod 32 is screwed into the installation tube 31, and then the support seat 33 is screwed onto the support rod 32 through the connecting screw groove 331. The reinforcement cover 38 is installed on the fixing bolt 37 through the reinforcement nut 383, and the limit nut 381 is fixed on the fixing bolt 37 through the support rib 382 and pressed on the reinforcement cover 38, and the fixing bolt 37 is screwed into the fixing screw groove 341. According to needs, one end of the fixing bolt 37 can be selected to be screwed into the position in the fixing screw groove 341, thereby pushing the sliding seat 34 to move, so that the sliding seat 34 pushes the pushing rod 35, so that the pushing rod 35 pushes the reinforcing rod 36 to open, and concrete is poured after installation. When the soil is soil, the connection with the concrete can be strengthened by the support seat 33, the reinforcing rod 36 and the reinforcing cover 38. When the thermal insulation main board body 1 is installed and spliced, the adjusting rotating head 25 is rotated by the tool. The adjusting rotating head 25 drives the adjusting screw 24 to rotate. The adjusting screw 24 drives the movable adjusting nut 23 to push the adjusting push rod 22. The adjusting push rod 22 pushes the connecting clamping plate 21 to slide out of the thermal insulation main board body 1, so that the connecting clamping plate 21 is engaged in the connecting card slot 26 for positioning, thereby making the connection between the thermal insulation main board bodies 1 more stable, and when in use, the strength of the thermal insulation main board body 1 is strengthened by the reinforcing mesh plate 16 and the reinforcing ribs 17 to ensure that the thermal insulation main board body 1 is more stable during use.

[0041] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0042] The above description is only used to illustrate the technical solution of the present invention and is not intended to limit it. Other modifications or equivalent substitutions made to the technical solution of the present invention by ordinary technicians in this field should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.

Claims

1. A disassembly-free composite thermal insulation template, characterized by: It comprises a heat-insulating main body (1), a connecting mechanism (2) is provided on the outside of the heat-insulating main body (1), and a reinforcing mechanism (3) is provided on the surface of the heat-insulating main body (1); The thermal insulation main body (1) includes a thermal insulation mortar transition layer (12) and an extruded polystyrene foam board (14); an anti-cracking reinforcement layer (11) is provided on the outer side of the thermal insulation mortar transition layer (12); an adhesive reinforcement plate A (13) is provided between the thermal insulation mortar transition layer (12) and the extruded polystyrene foam board (14); a connecting mechanism (2) is installed on the adhesive reinforcement plate A (13); and an adhesive reinforcement plate B (15) is provided on the outer side of the extruded polystyrene foam board (14); The reinforcement mechanism (3) comprises a mounting tube (31) mounted in the heat-insulating main body (1), a support seat (33) mounted on the surface of the heat-insulating main body (1), and a reinforcement cover (38) mounted on one end of the support seat (33). A support rod (32) is provided on the inner side of the mounting tube (31). The mounting tube (31) is connected to the support seat (33) via the support rod (32). The reinforcement cover (38) is fixed to the support seat (33) via a fixing bolt (37). The support seat (33) is provided with a fixed screw groove (341), and a sliding seat (34) is slidably mounted on the inner side thereof. A push rod (35) is rotatably mounted on one side of the sliding seat (34). A reinforcing rod (36) is rotatably mounted on one end of the push rod (35) through a rotating groove and a rotating shaft. The other end of the reinforcing rod (36) is hinged to the support seat (33); The fixing bolt (37) is screwed into the fixing screw groove (341) and pushes the sliding seat (34) to move, so that the reinforcing rod (36) is expanded outward to strengthen the connection with the concrete; A reinforcing mesh plate (16) and reinforcing ribs (17) are embedded in the thermal insulation mortar transition layer (12). The reinforcing ribs (17) penetrate the thermal insulation mortar transition layer (12) and the bonding reinforcing plate A (13). A positioning reinforcing ring (171) is provided at the end thereof to press the reinforcing mesh plate (16).

2. A disassembly-free composite thermal insulation template according to claim 1, characterized in that: A support spring (342) is provided in the fixed screw groove (341), and one end of the support spring (342) abuts against the sliding seat (34) for resetting the sliding seat (34) and adjusting the expansion angle of the reinforcing rod (36).

3. A disassembly-free composite insulation template according to claim 1, characterized in that: The support seat (33) is threadedly connected to the support rod (32) through a connecting screw groove (331). Limiting plates (311) are provided at both ends of the mounting tube (31) to be fixed in the heat-insulating main body (1). A reinforcing frame (312) is provided in the middle to clamp and bond the reinforcing plate A (13).

4. A disassembly-free composite insulation template according to claim 1, characterized in that: The reinforcement cover (38) is fixed to the fixing bolt (37) via a reinforcement nut (383), and a limiting nut (381) and a supporting rib (382) are provided on its side for enhancing the anchoring strength with the concrete.

5. A disassembly-free composite thermal insulation template according to claim 1, characterized in that: The connecting mechanism (2) comprises a connecting slot (26), a connecting clamping plate (21), an adjusting screw (24) and an adjusting push rod (22). An adjusting rotating head (25) is provided at one end of the adjusting screw (24). Rotating the adjusting screw (24) drives the moving adjusting nut (23) to push the adjusting push rod (22), so that the connecting clamping plate (21) extends out and is clamped into the connecting slot (26) of the adjacent insulation board.

6. A disassembly-free composite thermal insulation template according to claim 5, characterized in that: The connecting clamping plate (21) is slidably mounted on the end of the bonding reinforcement plate A (13), and both sides are hinged with adjustment push rods (22).

7. A disassembly-free composite thermal insulation template according to claim 1, characterized in that: The bonding reinforcement plate A (13) is provided with a plate mounting reinforcement rib (19), and the extruded polystyrene foam plate (14) is provided with a reinforcement rib positioning groove (18), the two are engaged with each other, and the reinforcement rib (17) passes through the plate mounting reinforcement rib (19) to enhance the integrity.

8. A disassembly-free composite thermal insulation template according to claim 7, characterized in that: The anti-cracking reinforcement layer (11) is an alkali-resistant glass fiber mesh cloth layer, and the bonding reinforcement plate B (15) is a fire protection layer.

9. A disassembly-free composite thermal insulation template according to claim 8, characterized in that: The mounting tube (31), the support rod (32) and the support seat (33) are all made of metal, and the surface is treated with rust prevention.

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