Multi-station detection device and method for foam glass processing

By designing a multi-station detection device, the inclined guide frame and conveying line are used to achieve rapid loading and unloading of materials, and the U-shaped support seat is automatically scraped off the slag, which solves the problems of low detection efficiency, large power loss and residue in the prior art, and achieves efficient and energy-saving detection effects.

CN120063932BActive Publication Date: 2025-07-01JIANGSU DEHE INSULATION TECH CO LTD
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Patent Information

Application Number
CN202510551825.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2025-07-01
Estimated Expiration
2045-04-29

AI Technical Summary

Technical Problem

The existing compressive strength detection device has low loading and unloading efficiency and large power loss during multi-station detection, and the slag of foam glass is easily retained and affected the next detection after detection.

Method used

A multi-station detection device for foam glass processing is designed, including a pressure pressing mechanism, a movable barrier mechanism, a detection mechanism, a connecting mechanism and a support mechanism. The device realizes rapid loading and unloading through an inclined guide frame and conveying line, and the U-shaped support seat automatically scrapes the slag on the movable support plate.

Benefits of technology

It improves the efficiency of foam glass detection, reduces power loss, and ensures the support effect of each inspection, avoiding the impact of residue residue.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a multi-station detection device and method for foam glass processing, which relates to the technical field of foam glass detection, and includes a pressing mechanism; a movable blocking mechanism is installed on the pressing mechanism; a row of detection mechanisms is installed on the pressing mechanism; a row of connection mechanisms is installed on a row of the detection mechanisms; a row of support mechanisms is installed on the pressing mechanism, and a row of support mechanisms is directly below a row of the detection mechanisms, and foam glass to be detected is placed on a row of the support mechanisms; when multiple staff members work simultaneously in the present invention, it still has a fast loading and unloading effect, greatly improving the detection efficiency of foam glass; it solves the problem that although some compressive strength detection devices have a multi-station detection function, they do not have a fast loading and unloading function during multi-station detection, which affects the detection efficiency.
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Description

Technical Field

[0001] The invention belongs to the technical field of foam glass detection, and more specifically, particularly relates to a multi-station detection device and method for foam glass processing. Background Art

[0002] Foam glass is a porous inorganic material made of glass as the main raw material. It forms a honeycomb structure through a high-temperature foaming process. The compressive strength is a key indicator to measure the ability of foam glass to resist damage when subjected to external pressure. Through testing, it can be ensured that the material can meet the design and use requirements in actual applications.

[0003] The compressive strength testing devices currently used still have the following problems:

[0004] 1. Although some compressive strength testing devices have multi-station testing functions, they do not have faster loading and unloading functions during multi-station testing, which affects the testing efficiency;

[0005] 2. Each inspection station needs to be equipped with a drive structure, which results in additional power loss when using multi-station inspection, which is not conducive to energy saving;

[0006] 3. When the foam glass is broken after testing, the fragments of the foam glass are likely to remain on the supporting structure, affecting the placement of the next foam glass. Summary of the invention

[0007] The disclosed embodiments relate to a multi-station detection device and method for foam glass processing, which comprises a pressure mechanism, a movable blocking mechanism, a detection mechanism, a connecting mechanism and a supporting mechanism; when multiple workers work at the same time, it still has a relatively fast loading and unloading effect, which greatly improves the detection efficiency of the foam glass; it is convenient for the workers to reasonably adjust the number of detection stations according to the detection requirements; the U-shaped support seat can automatically scrape the two movable support plates to avoid the presence of foam glass debris on the two movable support plates, which is beneficial to improve the next support effect of the foam glass; it solves the problem that the multi-station detection does not have a relatively fast loading and unloading function, each detection station needs to install a driving structure, and the foam glass debris is easy to remain on the support structure.

[0008] In a first aspect of the present disclosure, a multi-station detection device for foam glass processing is provided, which is used to detect the compressive strength of foam glass; the device comprises a pressure mechanism; a movable blocking mechanism is installed on the pressure mechanism; a row of detection mechanisms is installed on the pressure mechanism; a row of connecting mechanisms is installed on a row of the detection mechanisms; a row of supporting mechanisms is installed on the pressure mechanism, and the row of supporting mechanisms is directly below the row of detection mechanisms, and foam glass to be detected is placed on the row of supporting mechanisms;

[0009] The pressure applying mechanism includes: a pressure applying frame, a linear electric cylinder A, and an inclined guiding frame; the linear electric cylinder A is fixedly installed on the pressure applying frame; the inclined guiding frame is installed on the pressure applying frame by screws;

[0010] The movable blocking mechanism includes: a linear electric cylinder B, a circular guiding rod, an L-shaped blocking plate, and a spiral spring A; there are two linear electric cylinders B in total, and the two linear electric cylinders B are fixedly installed on the pressure applying frame; there are two circular guiding rods in total, and the two circular guiding rods are slidably installed on the output shafts of the two linear electric cylinders B; the L-shaped blocking plate is fixedly installed on the two circular guiding rods, and the bottom of the L-shaped blocking plate contacts the inner wall of the inclined guiding frame; there are two spiral springs A in total, and the two spiral springs A are sleeved outside the two circular guiding rods, and the two spiral springs A are located on the left side of the output shafts of the two linear electric cylinders B.

[0011] In at least some embodiments, the detection mechanism includes: a circular movable rod and a limit retaining ring A; there are two circular movable rods in total, and the two circular movable rods are slidably installed on the pressure applying frame; there are two limit retaining rings A in total, and the two limit retaining rings A are fixedly installed outside the two circular movable rods, and the tops of the two limit retaining rings A contact the pressure applying frame.

[0012] In at least some embodiments, the detection mechanism further includes: a limit retaining ring B and a spiral spring B; there are two limit retaining rings B in total, and the two limit retaining rings B are fixedly installed at the tops of the two circular movable rods; there are two spiral springs B in total, and the two spiral springs B are sleeved outside the two circular movable rods, and the two spiral springs B are located between the pressure applying frame and the two limit retaining rings B.

[0013] In at least some embodiments, the detection mechanism further includes: a pressure applying head and a pushing and cleaning frame; the pressure applying head is fixedly installed at the bottoms of the two circular movable rods; two arc-shaped grooves are formed at the top of the pressure applying head, and an arc-shaped opening is also formed on the pressure applying head; there are two pushing and cleaning frames in total, and the two pushing and cleaning frames are fixedly installed on the left and right sides of the pressure applying head.

[0014] In at least some embodiments, the connecting mechanism includes: a circular mounting rod, a connecting flat plate, and a connecting clamping rod; the circular mounting rod is rotatably installed on the pressure applying head; the connecting flat plate is fixedly installed at the top of the circular mounting rod; the connecting clamping rod is fixedly installed at the bottom of the connecting flat plate, and the connecting clamping rod can be inserted into the arc-shaped opening on the adjacent pressure applying head.

[0015] In at least some embodiments, the connection mechanism further includes: a limit snap ring C and a movable stabilizing rod; there are two limit snap rings C in total, and the two limit snap rings C are respectively fixedly installed at the bottom ends of the circular mounting rod and the connection rod; the movable stabilizing rod is slidably installed on the connection flat plate, and the bottom of the movable stabilizing rod is of a hemispherical structure, and the bottom of the movable stabilizing rod is inserted into the arc-shaped groove.

[0016] In at least some embodiments, the connection mechanism further includes: a limit snap ring D and a return spring; the limit snap ring D is fixedly installed at the top end of the movable stabilizing rod; the return spring is sleeved outside the movable stabilizing rod, and the top of the return spring is fixedly connected to the limit snap ring D, and the bottom of the return spring is fixedly connected to the connection flat plate.

[0017] In at least some embodiments, the support mechanism includes: a U-shaped support seat, a circular return shaft, and a movable support plate; the U-shaped support seat is installed on the pressure application frame by screws; there are four circular return shafts in total, and the four circular return shafts are fixedly installed on the left and right sides of the U-shaped support seat; there are two movable support plates in total, and the two movable support plates are slidably installed on the U-shaped support seat and the four circular return shafts; two extrusion round holes are respectively formed in the two movable support plates, and the two pushing and cleaning frames are inserted into the two extrusion round holes.

[0018] In at least some embodiments, the support mechanism further includes: a limit snap ring E and a spiral spring C; there are four limit snap rings E in total, and the four limit snap rings E are fixedly installed at the outer ends of the four circular return shafts; there are four spiral springs C in total, and the four spiral springs C are sleeved outside the four circular return shafts, and the four spiral springs C are located between the two movable support plates and the four limit snap rings E.

[0019] A multi-station detection method for foam glass processing:

[0020] 1). Install the pressure application frame in the processing workshop through bolts, and then install conveyor lines on the left and right sides of the pressure application frame respectively, so that the left conveyor belt is higher than the left end of the inclined guide frame, and the right conveyor belt is lower than the right end of the inclined guide frame;

[0021] 2). Select an appropriate number of pressure application heads according to the detection requirements, and connect a plurality of pressure application heads together through the corresponding connection flat plate and connection rod;

[0022] 3). Start the left conveyor line to make the foam glass to be detected fall into the inclined guide frame; place the foam glass in the inclined guide frame in the corresponding plurality of U-shaped support seats;

[0023] 4). Extend the output shaft of the linear electric cylinder A by half and wait for the foam glass detection to be completed;

[0024] 5), Place the detected foam glass in the inclined guide frame again, start the conveyor line on the right, and then retract the output shafts of the two linear electric cylinders B.

[0025] 6), Extend all the output shafts of the linear electric cylinder A, and then retract all the output shafts of the linear electric cylinder A.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] 1. The left end of the inclined guide frame of the present invention is convenient for connecting with the conveyor line on the left, and the right end of the inclined guide frame is convenient for connecting with the conveyor line on the right; when the conveyor line on the left rotates, the foam glass on the left conveyor line automatically falls onto the inclined guide frame, and the foam glass on the inclined guide frame can automatically slide to the right under the action of gravity and inclination.

[0028] In addition, when the foam glass on the inclined guide frame contacts the L-shaped baffle, the L-shaped baffle can slide to the right for a certain distance, playing a buffering and protecting role for the foam glass to avoid excessive collision of adjacent foam glasses; at this time, multiple workers can place the foam glass on the inclined guide frame in a row of U-shaped support seats; when the detection of the foam glass in a row of U-shaped support seats is completed, multiple workers can place the detected foam glass in the inclined guide frame, and then retract the output shafts of the two linear electric cylinders B to move the L-shaped baffle upward. At this time, the detected foam glass automatically falls onto the conveyor line on the right, enabling multiple workers to still have a fast loading and unloading effect while working simultaneously, greatly improving the detection efficiency of the foam glass.

[0029] 2. When the output shaft of the linear electric cylinder A extends halfway, the middle pressure application head moves downward, causing the pressure application head to automatically press the foam glass. When the foam glass is severely damaged, it indicates that the compressive strength of the foam glass is unqualified; when the foam glass is slightly damaged or not damaged, it indicates that the compressive strength of the foam glass is qualified; when the output shaft of the linear electric cylinder A retracts, the pressure application head automatically resets upward under the action of the two spiral springs B.

[0030] In addition, when multiple detection stations are needed, the staff connects the connecting rod with the adjacent arc-shaped opening; when the connecting rod is in a connected state with the adjacent arc-shaped opening, the middle pressure application head can drive the adjacent pressure application heads to move downward, and the adjacent pressure application heads can also drive the outer adjacent pressure application heads to move downward, facilitating the staff to reasonably adjust the number of detection stations according to the detection requirements; it plays a positioning role for the rotated connecting plate, making the connecting plate more stable after rotation, ensuring that the connecting rod will not separate from the adjacent arc-shaped opening during the detection of multiple stations, and also ensuring that the connecting plate will not contact the adjacent pressure application heads during the detection of a single station.

[0031] 3. The provision of two movable support plates in the present invention plays a supporting role for the foam glass to be detected;

[0032] In addition, when the staff removes the detected foam glass and fully extends the output shaft of the linear electric cylinder A, the two pushing and cleaning frames can drive the two movable support plates to move outward simultaneously, enabling the U-shaped support base to automatically scrape the two movable support plates, avoiding the presence of foam glass debris on the two movable support plates, which is beneficial to improving the next support effect of the foam glass; when the output shaft of the linear electric cylinder A contracts, the two movable support plates automatically reset inward under the action of the four helical springs C. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.

[0034] The drawings in the following description only relate to some embodiments of the present invention and do not limit the present invention.

[0035] In the drawings:

[0036] Figure 1 shows a three-dimensional structural schematic diagram of the present invention;

[0037] Figure 2 shows a structural schematic diagram of the movable blocking mechanism of the present invention;

[0038] Figure 3 shows a structural schematic diagram of a row of detection mechanisms and a row of connection mechanisms of the present invention;

[0039] Figure 4 shows a structural schematic diagram of the detection mechanism and the connection mechanism of the present invention;

[0040] Figure 5 shows the present invention Figure 1 in a front view perspective structural schematic diagram;

[0041] Figure 6 shows the present invention Figure 5 in a partial enlarged structural schematic diagram of area A;

[0042] Figure 7 shows the present invention Figure 4 in a partial enlarged structural schematic diagram of area B;

[0043] Figure 8 shows a structural schematic diagram of the support mechanism of the present invention;

[0044] Figure 9 shows the present invention Figure 5 in a partial enlarged structural schematic diagram of area C;

[0045] Figure 10 shows the local enlarged structural schematic diagram of area D in the present invention Figure 1 in the present invention

[0046] List of reference numerals in the drawings:

[0047] 100, pressing mechanism; 101, pressure application frame; 102, linear electric cylinder A; 103, inclined guide frame;

[0048] 200, movable blocking mechanism; 201, linear electric cylinder B; 202, circular guide rod; 203, L-shaped blocking plate; 204, helical spring A;

[0049] 300, detection mechanism; 301, circular movable rod; 302, limit retaining ring A; 303, limit retaining ring B; 304, helical spring B; 305, pressure application head; 3051, arc-shaped groove; 3052, arc-shaped opening; 306, pushing and cleaning frame;

[0050] 400, connection mechanism; 401, circular mounting rod; 402, connection flat plate; 403, connection clamping rod; 404, limit retaining ring C; 405, movable stabilizing rod; 406, limit retaining ring D; 407, reset tension spring;

[0051] 500, support mechanism; 501, U-shaped support base; 502, circular reset shaft; 503, movable support plate; 5031, extrusion round hole; 504, limit retaining ring E; 505, helical spring C;

[0052] 600, foam glass Detailed implementation manners

[0053] In order to make the purpose, scheme and advantages of the technical scheme of the present invention clearer, the technical scheme of the embodiments of the present invention will be clearly and completely described below with reference to the drawings of the specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the general meanings in the art. The same reference numerals in the drawings represent the same components

[0054] Embodiment: Please refer to Figures 1 to 10 as shown in the figure: The present invention provides a multi-station detection device for processing foam glass, which is used to detect the compressive strength of the foam glass 600; it includes a pressing mechanism 100; a movable blocking mechanism 200 is installed on the pressing mechanism 100; a row of detection mechanisms 300 are installed on the pressing mechanism 100; a row of connection mechanisms 400 are installed on a row of detection mechanisms 300; a row of support mechanisms 500 are installed on the pressing mechanism 100, and a row of support mechanisms 500 are located directly below a row of detection mechanisms 300, and the foam glass 600 to be detected is placed on a row of support mechanisms 500

[0055] In the embodiments of the present disclosure, as Figure 1 and Figure 2 shown, the pressing mechanism 100 includes: a pressure application frame 101, a linear electric cylinder A 102, and an inclined guide frame 103; the linear electric cylinder A 102 is fixedly installed on the pressure application frame 101; the inclined guide frame 103 is installed on the pressure application frame 101 by screws;

[0056] The movable blocking mechanism 200 includes: a linear electric cylinder B 201. There are two movable blocking mechanisms in total, and the two linear electric cylinders B 201 are fixedly installed on the pressure application frame 101; there are two circular guide rods 202 in total, and the two circular guide rods 202 are slidably installed on the output shafts of the two linear electric cylinders B 201; an L-shaped blocking plate 203 is fixedly installed on the two circular guide rods 202, and the bottom of the L-shaped blocking plate 203 is in contact with the inner wall of the inclined guide frame 103; there are two spiral springs A 204 in total, and the two spiral springs A 204 are sleeved outside the two circular guide rods 202, and the two spiral springs A 204 are located on the left side of the output shafts of the two linear electric cylinders B 201;

[0057] Its specific function is: the left end of the inclined guide frame 103 is convenient for connecting with the conveyor line on the left side, and the right end of the inclined guide frame 103 is convenient for connecting with the conveyor line on the right side; when the conveyor line on the left side rotates, the foam glass 600 on the left conveyor line automatically falls onto the inclined guide frame 103, and the foam glass 600 on the inclined guide frame 103 can automatically slide to the right under the action of gravity and inclination;

[0058] In addition, since the two circular guide rods 202 are slidably installed on the output shafts of the two linear electric cylinders B 201, and the bottom of the L-shaped blocking plate 203 is in contact with the inner wall of the inclined guide frame 103, and the two spiral springs A 204 are located on the left side of the output shafts of the two linear electric cylinders B 201, when the foam glass 600 on the inclined guide frame 103 contacts the L-shaped blocking plate 203, the L-shaped blocking plate 203 can slide to the right by a certain distance, playing a buffering and protecting role for the foam glass 600 and avoiding excessive collision between adjacent foam glasses 600; at this time, multiple workers can place the foam glass 600 on the inclined guide frame 103 into a row of U-shaped support seats 501; when the detection of the foam glass 600 in a row of U-shaped support seats 501 is completed, multiple workers can place the detected foam glass 600 into the inclined guide frame 103, and then retract the output shafts of the two linear electric cylinders B 201 to make the L-shaped blocking plate 203 move upward. At this time, the detected foam glass 600 automatically falls onto the conveyor line on the right side, enabling multiple workers to still have a relatively fast loading and unloading effect while working simultaneously, greatly improving the detection efficiency of the foam glass 600.

[0059] In the embodiments of the present disclosure, asFigure 3 , Figure 4 , Figure 6 and Figure 7 As shown in Figure 3 , Figure 4 , Figure 6 and Figure 7 , the detection mechanism 300 includes: a circular movable rod 301 and a limit retaining ring A 302; there are two circular movable rods 301 in total, and the two circular movable rods 301 are slidably installed on the pressure application frame 101; there are two limit retaining rings A 302 in total, and the two limit retaining rings A 302 are fixedly installed outside the two circular movable rods 301, and the tops of the two limit retaining rings A 302 are in contact with the pressure application frame 101; the detection mechanism 300 further includes: a limit retaining ring B 303 and a spiral spring B 304; there are two limit retaining rings B 303 in total, and the two limit retaining rings B 303 are fixedly installed at the tops of the two circular movable rods 301; there are two spiral springs B 304 in total, and the two spiral springs B 304 are sleeved outside the two circular movable rods 301, and the two spiral springs B 304 are located between the pressure application frame 101 and the two limit retaining rings B 303; the detection mechanism 300 further includes: a pressure application head 305 and a pushing and cleaning frame 306; the pressure application head 305 is fixedly installed at the bottoms of the two circular movable rods 301; two arc-shaped grooves 3051 are formed at the top of the pressure application head 305, and an arc-shaped opening 3052 is further formed on the pressure application head 305; there are two pushing and cleaning frames 306 in total, and the two pushing and cleaning frames 306 are fixedly installed on the left and right sides of the pressure application head 305;

[0060] The connection mechanism 400 includes: a circular mounting rod 401, a connection flat plate 402 and a connection clamping rod 403; the circular mounting rod 401 is rotatably installed on the pressure application head 305; the connection flat plate 402 is fixedly installed at the top of the circular mounting rod 401; the connection clamping rod 403 is fixedly installed at the bottom of the connection flat plate 402, and the connection clamping rod 403 can be inserted into the arc-shaped opening 3052 on the adjacent pressure application head 305; the connection mechanism 400 further includes: a limit retaining ring C 404 and a movable stabilizing rod 405; there are two limit retaining rings C 404 in total, and the two limit retaining rings C 404 are respectively fixedly installed at the bottom ends of the circular mounting rod 401 and the connection clamping rod 403; the movable stabilizing rod 405 is slidably installed on the connection flat plate 402, and the bottom of the movable stabilizing rod 405 is a hemispherical structure, and the bottom of the movable stabilizing rod 405 is inserted into the arc-shaped groove 3051; the connection mechanism 400 further includes: a limit retaining ring D 406 and a return spring 407; the limit retaining ring D 406 is fixedly installed at the top end of the movable stabilizing rod 405; the return spring 407 is sleeved outside the movable stabilizing rod 405, and the top of the return spring 407 is fixedly connected to the limit retaining ring D 406, and the bottom of the return spring 407 is fixedly connected to the connection flat plate 402;

[0061] Its specific functions are as follows: Since two circular movable rods 301 are slidably installed on the pressure application frame 101, and the pressure application head 305 is fixedly installed at the bottom of the two circular movable rods 301, and the output shaft of the linear electric cylinder A102 contacts the middle pressure application head 305. When the output shaft of the linear electric cylinder A102 extends by half, the middle pressure application head 305 moves downward, causing the pressure application head 305 to automatically press the foam glass 600. When the foam glass 600 is severely damaged, it indicates that the compressive strength of the foam glass 600 is unqualified; when the foam glass 600 is slightly damaged or not damaged, it indicates that the compressive strength of the foam glass 600 is qualified. Also, since two spiral springs B304 are sleeved outside the two circular movable rods 301, and the two spiral springs B304 are located between the pressure application frame 101 and the two limit retaining rings B303. When the output shaft of the linear electric cylinder A102 contracts, the pressure application head 305 automatically resets upward under the action of the two spiral springs B304;

[0062] In addition, since the circular mounting rod 401 is rotatably installed on the pressure application head 305, and the connecting flat plate 402 is fixedly installed at the top of the circular mounting rod 401, and the connecting clamping rod 403 is fixedly installed at the bottom of the connecting flat plate 402. When multiple detection stations are needed, the staff connects the connecting clamping rod 403 with the adjacent arc-shaped opening 3052; when the connecting clamping rod 403 is in a connected state with the adjacent arc-shaped opening 3052, the middle pressure application head 305 can drive the adjacent pressure application head 305 to move downward, and the adjacent pressure application head 305 can also drive the adjacent pressure application head 305 on the outside to move downward, facilitating the staff to reasonably adjust the number of detection stations according to the detection requirements. Also, since two arc-shaped grooves 3051 are formed at the top of the pressure application head 305, and the bottom of the movable stabilizing rod 405 is of a hemispherical structure, and the bottom of the movable stabilizing rod 405 is inserted into the arc-shaped groove 3051, it plays a positioning role for the rotated connecting flat plate 402, making the connecting flat plate 402 more stable after rotation, ensuring that when multiple stations are detected, the connecting clamping rod 403 will not separate from the adjacent arc-shaped opening 3052, and also ensuring that when a single station is detected, the connecting flat plate 402 will not contact the adjacent pressure application head 305.

[0063] In the embodiments of the present disclosure, such as Figure 8 、 Figure 9 and Figure 10As shown in the figure, the support mechanism 500 includes a U-shaped support base 501, a circular return shaft 502, and a movable support plate 503. The U-shaped support base 501 is installed on the pressure application frame 101 by screws. There are four circular return shafts 502 in total, and the four circular return shafts 502 are fixedly installed on the left and right sides of the U-shaped support base 501. There are two movable support plates 503 in total, and the two movable support plates 503 are slidably installed on the U-shaped support base 501 and the four circular return shafts 502. Extrusion round holes 5031 are respectively formed in the two movable support plates 503, and the two pushing and cleaning frames 306 are inserted into the two extrusion round holes 5031. The support mechanism 500 further includes a limit retaining ring E504 and a spiral spring C505. There are four limit retaining rings E504 in total, and the four limit retaining rings E504 are fixedly installed at the outer ends of the four circular return shafts 502. There are four spiral springs C505 in total, and the four spiral springs C505 are sleeved on the four circular return shafts 502, and the four spiral springs C505 are located between the two movable support plates 503 and the four limit retaining rings E504.

[0064] Its specific function is that since the two movable support plates 503 are slidably installed on the U-shaped support base 501 and the four circular return shafts 502, it plays a supporting role for the foam glass 600 to be detected.

[0065] In addition, since the two pushing and cleaning frames 306 are fixedly installed on the left and right sides of the pressure application head 305, extrusion round holes 5031 are respectively formed in the two movable support plates 503, and the two pushing and cleaning frames 306 are inserted into the two extrusion round holes 5031. When the staff removes the detected foam glass 600 and then fully extends the output shaft of the linear electric cylinder A102, the two pushing and cleaning frames 306 can drive the two movable support plates 503 to move outward simultaneously, so that the U-shaped support base 501 can automatically scrape the two movable support plates 503, avoiding the existence of foam glass 600 debris on the two movable support plates 503, which is beneficial to improving the next support effect of the foam glass 600. Also, since the four spiral springs C505 are sleeved on the four circular return shafts 502 and the four spiral springs C505 are located between the two movable support plates 503 and the four limit retaining rings E504, when the output shaft of the linear electric cylinder A102 contracts, the two movable support plates 503 automatically reset inward under the action of the four spiral springs C505.

[0066] A multi-station detection method for foam glass processing:

[0067] 1). Install the pressure application frame 101 in the processing workshop through bolts, and then install conveyor lines on the left and right sides of the pressure application frame 101 respectively, so that the left conveyor belt is higher than the left end of the inclined guiding frame 103, and the right conveyor belt is lower than the right end of the inclined guiding frame 103.

[0068] 2), Select an appropriate number of pressure application heads 305 according to the detection requirements, and connect multiple pressure application heads 305 together through the corresponding connection flat plates 402 and connection rods 403;

[0069] 3), Start the conveyor line on the left side to make the foam glass 600 to be detected fall into the inclined guide frame 103; Place the foam glass 600 in the inclined guide frame 103 in the corresponding multiple U-shaped support seats 501;

[0070] 4), Extend the output shaft of the linear cylinder A 102 by half and wait for the detection of the foam glass 600 to be completed;

[0071] 5), Place the detected foam glass 600 in the inclined guide frame 103 again, then start the conveyor line on the right side, and then contract the output shafts of the two linear cylinders B 201;

[0072] 6), Extend the output shaft of the linear cylinder A 102 completely, and then contract the output shaft of the linear cylinder A 102 completely.

[0073] The specific usage method and function of this embodiment:

[0074] When the present invention is in use, first, the pressure application frame 101 is installed in the processing workshop through bolts. Then, conveyor lines are installed on the left and right sides of the pressure application frame 101 respectively, so that the conveyor belt on the left is higher than the left end of the inclined guiding frame 103, and the conveyor belt on the right is lower than the right end of the inclined guiding frame 103. Select an appropriate number of pressure application heads 305 according to the detection requirements, and connect a plurality of pressure application heads 305 together through the corresponding connecting flat plates 402 and connecting rods 403. When the connecting rod 403 is in a connected state with the adjacent arc-shaped opening 3052, the middle pressure application head 305 can drive the adjacent pressure application head 305 to move downward, and the adjacent pressure application head 305 can also drive the adjacent pressure application head 305 on the outside to move downward, which is convenient for the staff to reasonably adjust the number of detection stations according to the detection requirements. The setting of the movable stabilizing rod 405 plays a positioning role for the rotated connecting flat plate 402, making the connecting flat plate 402 more stable after rotation, ensuring that when multiple stations are detected, the connecting rod 403 will not separate from the adjacent arc-shaped opening 3052, and also ensuring that when a single station is detected, the connecting flat plate 402 will not contact the adjacent pressure application head 305. Start the conveyor line on the left. When the conveyor line on the left rotates, the foam glass 600 on the left conveyor line automatically falls onto the inclined guiding frame 103, and the foam glass 600 on the inclined guiding frame 103 can automatically slide to the right under the action of gravity and inclination. When the foam glass 600 on the inclined guiding frame 103 contacts the L-shaped baffle 203, the L-shaped baffle 203 can slide to the right for a certain distance, playing a buffer protection role for the foam glass 600 and avoiding excessive collision of adjacent foam glass 600. Place the foam glass 600 in the inclined guiding frame 103 into the corresponding plurality of U-shaped support seats 501. Extend the output shaft of the linear cylinder A 102 by half. When the output shaft of the linear cylinder A 102 extends by half, the middle pressure application head 305 moves downward, so that the pressure application head 305 automatically presses the foam glass 600. When the foam glass 600 is severely damaged, it indicates that the compressive strength of the foam glass 600 is unqualified. When the foam glass 600 is slightly damaged or not damaged, it indicates that the compressive strength of the foam glass 600 is qualified. Place the detected foam glass 600 in the inclined guiding frame 103 again, then start the conveyor line on the right, and then contract the output shafts of the two linear cylinders B 201. The detected foam glass 600 automatically falls onto the conveyor line on the right, so that when multiple staff work simultaneously, it still has a fast loading and unloading effect, greatly improving the detection efficiency of the foam glass 600. Extend the output shaft of the linear cylinder A 102 completely, and the two pushing and cleaning frames 306 can drive the two movable support plates 503 to move outward simultaneously, so that the U-shaped support seat 501 can automatically scrape the two movable support plates 503, avoiding the existence of foam glass 600 debris on the two movable support plates 503, which is beneficial to improving the next support effect of the foam glass 600.After that, all the output shafts of the linear electric cylinder A102 are contracted; when the output shafts of the linear electric cylinder A102 are contracted, the two movable support plates 503 are automatically reset inward under the action of the four helical springs C505.

[0075] In this article, the following points need attention:

[0076] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.

[0077] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0078] The above is only the specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered by the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. A multi-station detection device for foam glass processing, used for detecting the compressive strength of foam glass (600); comprising a pressure-applying mechanism (100); characterized in that: A movable blocking mechanism (200) is installed on the pressure mechanism (100); a row of detection mechanisms (300) is installed on the pressure mechanism (100); a row of connecting mechanisms (400) is installed on a row of detection mechanisms (300); a row of supporting mechanisms (500) is installed on the pressure mechanism (100), and the row of supporting mechanisms (500) is directly below the row of detection mechanisms (300), and foam glass (600) to be detected is placed on the row of supporting mechanisms (500); The pressure applying mechanism (100) comprises: a pressure applying frame (101), a linear electric cylinder A (102) and an inclined guide frame (103); the linear electric cylinder A (102) is fixedly mounted on the pressure applying frame (101); the inclined guide frame (103) is mounted on the pressure applying frame (101) by means of screws; The movable blocking mechanism (200) comprises: a linear electric cylinder B (201), a circular guide rod (202), an L-shaped blocking plate (203) and a coil spring A (204); two linear electric cylinders B (201) are provided, and the two linear electric cylinders B (201) are fixedly mounted on the pressure application frame (101); two circular guide rods (202) are provided, and the two circular guide rods (202) are slidably mounted on the output shafts of the two linear electric cylinders B (201); the L-shaped blocking plate (203) is fixedly mounted on the two circular guide rods (202), and the bottom of the L-shaped blocking plate (203) contacts the inner wall of the inclined guide frame (103); two coil springs A (204) are provided, and the two coil springs A (204) are sleeved on the outside of the two circular guide rods (202), and the two coil springs A (204) are located on the left side of the output shafts of the two linear electric cylinders B (201); The detection mechanism (300) comprises: a circular movable rod (301) and a limit clamp ring A (302); two circular movable rods (301) are provided, and the two circular movable rods (301) are slidably mounted on the pressure application frame (101); two limit clamp rings A (302) are provided, and the two limit clamp rings A (302) are fixedly mounted on the outside of the two circular movable rods (301), and the tops of the two limit clamp rings A (302) are in contact with the pressure application frame (101); the detection mechanism (300) further comprises: a limit clamp ring B (303) and a coil spring B (304); two limit clamp rings B (303) are provided, and the two limit clamp rings B (303) are fixedly mounted on the tops of the two circular movable rods (301); the coil spring B ( The detection mechanism (300) comprises a pressure applying head (305) and a push-cleaning frame (306); the pressure applying head (305) is fixedly mounted on the bottom of the two circular movable rods (301); two arc-shaped grooves (3051) are formed on the top of the pressure applying head (305), and an arc-shaped opening (3052) is also formed on the pressure applying head (305); two push-cleaning frames (306) are provided, and the two push-cleaning frames (306) are fixedly mounted on the left and right sides of the pressure applying head (305); The connecting mechanism (400) comprises: a circular mounting rod (401), a connecting plate (402) and a connecting clamping rod (403); the circular mounting rod (401) is rotatably mounted on the pressure applying head (305); the connecting plate (402) is fixedly mounted on the top of the circular mounting rod (401); the connecting clamping rod (403) is fixedly mounted on the bottom of the connecting plate (402), and the connecting clamping rod (403) can be inserted into an arc-shaped opening (3052) on an adjacent pressure applying head (305).

2. A multi-station detection device for foam glass processing according to claim 1, characterized in that: The connection mechanism (400) further comprises: a limit clamp ring C (404) and a movable stabilizing rod (405); two limit clamp rings C (404) are provided, and the two limit clamp rings C (404) are respectively fixedly mounted on the bottom ends of the circular mounting rod (401) and the connecting clamp rod (403); the movable stabilizing rod (405) is slidably mounted on the connecting plate (402), and the bottom of the movable stabilizing rod (405) is a hemispherical structure, and the bottom of the movable stabilizing rod (405) is inserted into the arc-shaped groove (3051).

3. A multi-station detection device for foam glass processing according to claim 2, characterized in that: The connection mechanism (400) further comprises: a limit collar D (406) and a return spring (407); the limit collar D (406) is fixedly mounted on the top of the movable stabilizing rod (405); the return spring (407) is sleeved on the outside of the movable stabilizing rod (405), and the top of the return spring (407) is fixedly connected to the limit collar D (406), and the bottom of the return spring (407) is fixedly connected to the connection plate (402).

4. A multi-station detection device for foam glass processing according to claim 1, characterized in that: The support mechanism (500) comprises: a U-shaped support seat (501), a circular reset shaft (502) and a movable support plate (503); the U-shaped support seat (501) is mounted on the pressure application frame (101) by means of screws; there are four circular reset shafts (502) in total, and the four circular reset shafts (502) are fixedly mounted on the left and right sides of the U-shaped support seat (501); there are two movable support plates (503) in total, and the two movable support plates (503) are slidably mounted on the U-shaped support seat (501) and the four circular reset shafts (502); the two movable support plates (503) are respectively provided with extrusion circular holes (5031), and the two push cleaning frames (306) are inserted into the two extrusion circular holes (5031).

5. A multi-station detection device for foam glass processing according to claim 4, characterized in that: The support mechanism (500) further comprises: a limit collar E (504) and a coil spring C (505); a total of four limit collars E (504) are provided, and the four limit collars E (504) are fixedly mounted on the outer ends of the four circular reset shafts (502); a total of four coil springs C (505) are provided, and the four coil springs C (505) are sleeved on the outside of the four circular reset shafts (502), and the four coil springs C (505) are located between the two movable support plates (503) and the four limit collars E (504).

6. A multi-station detection method for foam glass processing, characterized in that: Using the multi-station detection device for foam glass processing as claimed in claim 4, the steps are as follows: 1) Install the pressure applying frame (101) in the processing plant by means of bolts, and then install conveyor lines on the left and right sides of the pressure applying frame (101) respectively, so that the conveyor belt on the left side is higher than the left end of the inclined guide frame (103), and the conveyor belt on the right side is lower than the right end of the inclined guide frame (103); 2) Selecting a suitable number of pressure applying heads (305) according to the detection requirements, and connecting the multiple pressure applying heads (305) together through corresponding connecting plates (402) and connecting clamping rods (403); 3) Start the conveying line on the left side to make the foam glass (600) to be tested fall into the inclined guide frame (103); place the foam glass (600) in the inclined guide frame (103) in the corresponding plurality of U-shaped support seats (501); 4) Extend the output shaft of the linear electric cylinder A (102) halfway and wait for the foam glass (600) to be inspected; 5) Place the tested foam glass (600) again in the inclined guide frame (103), start the conveyor line on the right, and then retract the output shafts of the two linear electric cylinders B (201); 6) Extend the output shaft of the linear electric cylinder A (102) completely, and then retract the output shaft of the linear electric cylinder A (102) completely.

Citation Information

Patent Citations

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