Automatic assembly line energy dispersion X fluorescence spectrum array type scanning analysis method
By introducing an automatic assembly line energy dispersion X-fluorescence spectral array scanning analysis method in the field of automatic spectral detection, the problem of lack of automated assembly line production equipment in the existing technology is solved, efficient and accurate detection and analysis are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202510433319.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-04-08
AI Technical Summary
The existing field of automatic spectral detection lacks mechanisms or devices for automated assembly line production, especially in assembly line transportation of planar or plate structures in 3C products, resulting in inefficient production.
The automatic assembly line energy dispersion X fluorescence spectroscopy array scanning analysis method is adopted, and the array samples are sent to the X fluorescence spectroscopy array scanning analysis device through the left and right automatic sampling connection device, and the XY axis automatic adjustment device and the Z axis energy dispersion X fluorescence spectrometer high-efficiency dual-optical system are used for detection and analysis.
It realizes efficient detection and analysis of array samples, improves production efficiency, meets the testing needs of different products, and improves the accuracy and efficiency of detection.
Smart Images

Figure CN120064356A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of energy dispersion X-ray fluorescence spectrum detection, and in particular relates to an automatic assembly line X-ray fluorescence spectrum array scanning device. Background Art
[0002] In the application of spectrum automatic detection in the modern market industry, with the increasing demands of customers, including new requirements such as improving efficiency and reducing costs, the requirements for integrating spectrum automatic detection equipment into automated production are also getting higher and higher. In the existing spectrum automatic detection field, independent X-ray fluorescence spectrum equipment is still mainly used, and there is a lack of mechanisms or devices for automated assembly line production, especially for the assembly line transportation mechanisms or devices of flat or flat structures in some 3C products. Therefore, it is necessary to find some mechanisms or devices that can improve production efficiency. Summary of the invention
[0003] In view of this, it is necessary to overcome at least one of the above-mentioned defects in the prior art. The present invention provides an automatic assembly line energy dispersive X-ray fluorescence spectrum array scanning analysis method, which can effectively solve the related problems, including: The left automatic sample feeding docking device / right automatic sample feeding docking device delivers the array samples to the sample transmission positioning detection mechanism in the X-ray fluorescence spectrum array scanning analysis device through the corresponding first transmission mechanism and the second transmission mechanism, and the Z-axis energy dispersion X-ray fluorescence spectrometer high-efficiency dual-optical path system above detects and analyzes the array samples; The sample transmission positioning detection mechanism performs XY axis movement through the XY axis automatic adjustment device and cooperates with the Z axis movement mechanism of the dual optical path system to position the array sample. At the same time, the host lifting mechanism clamps or fixes the array sample and cooperates with the fixed transmission mechanism and the mobile transmission mechanism on the transmission positioning detection mechanism to form side positioning on both sides. After the side positioning is completed, the array sample is set at the lower side of the dual optical path system, the first optical path module in the dual optical path system is fixed, and the second optical path module, the third optical path module and the nth optical path module matched with the first optical path module are moved to form the first optical path module corresponding to the starting sample, the second optical path module corresponding to the mth sample, the third optical path module corresponding to the 2*(m-1) sample, and so on. The nth optical path module corresponds to the (n-1)*(m-1) sample. When all optical path modules correspond to the corresponding samples, the detection and analysis function of the dual optical path system is started to perform detection and analysis.
[0004] The method involves equipment including: a left automatic sampling docking device and a right automatic sampling docking device on both sides, an X-ray fluorescence spectrum array scanning and analysis device located between the left automatic sampling docking device and the right automatic sampling docking device, the X-ray fluorescence spectrum array scanning and analysis device including an XY-axis automatic adjustment device and a Z-axis energy dispersion X-ray fluorescence spectrometer high-efficiency dual-light path system located above the XY-axis automatic adjustment device, and an energy dispersion X-ray fluorescence spectrometer water cooling pipeline with multiple safety protections connected to an X-ray source in the high-efficiency dual-light path system and used for cooling; The XY axis automatic adjustment device comprises an X adjustment mechanism for adjustment on the X axis and a Y adjustment mechanism for adjustment on the Y axis, wherein the X adjustment mechanism is arranged on the Y adjustment mechanism, a sample transmission positioning detection mechanism is installed on the X adjustment mechanism, and a protective cover lifting mechanism including a protective cover is also installed on the X adjustment mechanism, wherein the protective cover is a barrel-shaped structure without upper and lower covers, and the XY axis automatic adjustment device is arranged in the barrel-shaped structure; The energy dispersive X-ray fluorescence spectrometer high-efficiency dual-optical path system includes: an optical path base plate, a first optical path module fixedly mounted on the optical path base plate, a second optical path module, a third optical path module, and up to the nth optical path module mounted on a sliding component on the optical path base plate and matching the fixed optical path module, an integrated light gate collimating filter switching module mounted under the first optical path module and the second optical path module, the third optical path module, and up to the nth optical path module, and a movable adjustment module corresponding to the second optical path module, the third optical path module, and up to the nth optical path module one by one and used to adjust the second optical path module, the third optical path module, and up to the nth optical path module and the first optical path module and the distance between them.
[0005] According to the prior art described in the background of the present invention, in the existing spectral automatic detection field, independent X-ray fluorescence spectroscopy equipment is mainly used, and there is a lack of automated assembly line production mechanisms or devices, especially for the assembly line transportation mechanisms or devices of the plane or flat structure in some 3C products; and the automatic assembly line energy dispersion X-ray fluorescence spectrum array scanning analysis method disclosed in the present invention, through the left and right automatic sample feeding docking devices (the two devices can be exactly the same, which is convenient for adjusting the production process and reducing the overall production cost) to transport products to the middle X-ray fluorescence spectrum array scanning analysis device, and perform array detection, at the same time, the product optical path system is optimized from the actual application of the product, and multiple optical path modules are arranged, one path is a fixed mode, and the other paths can adjust their displacement through the mobile module, and the integrated light gate, collimation, filter switching component optical path accessories are optimized and configured, and the test unit effectively adjusts the displacement of the movable optical path according to the algorithm calculation according to the samples of different specifications and sizes, so as to realize a high-efficiency and high-performance optical path system, thereby meeting the testing needs of different products, and can simultaneously meet the requirements of accuracy and efficiency of the testing process, and is applied to industries related to the RoHS directive, the electronic product industry, the integrated circuit industry and other industries with higher requirements for efficiency and accuracy.
[0006] Among them, the scanning detection method carried out according to the algorithm for calculating the effective adjustment of the displacement of the movable optical path and other processes can be implemented by the following method: The sample array is arranged on the lower side of the optical path bottom plate. The distance between the fixed first optical path module and the plurality of second optical path modules is designed in advance or adjusted according to the sample array to form the distance S2 between the first optical path module and the second optical path module, the distance S3 between the second optical path module and the third optical path module, until the distance Sn between the (n - 1)th optical path module and the nth optical path module, and the first optical path module corresponds to the starting sample in the sample array, the second optical path module corresponds to the mth sample determined according to the distance S2, until the nth optical path module corresponds to the sample obtained by arranging and combining the (n - 1)*(m - 1) samples determined according to the distance Sn for detection. Then, the driving part is used to drive the optical path bottom plate for array scanning detection; The number of movable optical path modules can be determined according to the width of the sample array. When the width of the sample array is small, only two sets of optical path modules, such as the first optical path module and the second optical path module, can be used. To improve the efficiency, the distance between the first optical path module and the second optical path module can be adjusted to half of the width of the sample array (the sample array is i*j). At the start of detection, the detection point of the first optical path module is at the first starting point (1,1) of the sample array, and the detection starting point of the second optical path module is at the sample (i / 2,j). If i is odd, the detection starting point of the second optical path module is at ((i + 1) / 2,j). In this way, the efficiency can be doubled; When the width of the sample array is large, n>2 movable optical path modules can be used. The method is the same as the method when n = 2, and the efficiency can be increased by n times. If the sample array is larger, the optical path modules on the optical path bottom plate can be made into an array-type optical path, and its efficiency can be increased more. At the same time, due to the adoption of a dual-path detection component, the detection accuracy can be further improved; In the detection method, the sample can be fixed and the optical path moves in the XY axes, even including the Z axis movement, or the optical path is only responsible for the Z axis movement and the sample moves in the XY axes, thereby forming a three-dimensional movement between the optical path and the sample, and further improving the overall efficiency.
[0007] In addition, according to the automatic pipeline energy dispersive X-ray fluorescence spectrometry array scanning analysis method disclosed in the present invention, the following additional technical features are also provided: Furthermore, the left automatic sampling docking device and the right automatic sampling docking device include a base plate, a first conveying mechanism and a second conveying mechanism, the first conveying mechanism and the second conveying mechanism correspond to each other, the first conveying mechanism is fixedly mounted on the base plate, the second conveying mechanism is mounted on the base plate through a sliding mechanism, and a lifting mechanism for lifting the sample; the first conveying mechanism includes a supporting component mounted on the base plate to play an overall supporting role, a conveying wheel and an adjusting wheel mounted on the supporting component, and a conveyor belt mounted on the conveying wheel and the adjusting wheel, a driving component mounted on the supporting component, and a driving wheel mounted on the driving shaft of the driving component; the second conveying structure includes a supporting component mounted on the sliding mechanism A supporting component that plays an overall supporting role, a transmission wheel and an adjusting wheel installed on the supporting component, and a conveyor belt installed on the transmission wheel and the adjusting wheel, a driving component installed on the supporting component, and a driving wheel installed on the driving shaft of the driving component; the lifting mechanism includes a clamping claw at the front end for clamping the sample, and a lifting component at the rear end for driving the clamping claw to lift up, and left and right automatic sampling docking devices. The automatic sampling docking devices arranged on the left and right sides of the detection host can realize rapid assembly line transportation of planar structure products. At the same time, the lifting mechanism is used to ensure that the planar structure product can be lifted off the conveyor belt or stopped at a fixed position when the equipment is in the state of sampling stop and the power transmission mechanism is in continuous operation, thereby ensuring the safety of the product.
[0008] Specific process: When the external assembly line transports samples to the automatic sampling docking device, the transmission wheel and the transmission belt extend out of the boundary of the horizontal plate. At the same time, the outer diameter of the transmission wheel is lower than the outer edge of the conveyor belt, so the sample is smoothly transferred from here. The positions of the second conveying mechanism and the first conveying mechanism are adjusted to realize the transmission of products of different widths. The tension of the conveyor belt is adjusted by the up and down adjustment structure and the left and right adjustment structure. The problems caused by the excessive length of the conveyor belt can also be adjusted. At the same time, the lifting mechanism is used to ensure that the planar structure product can be lifted off the conveyor belt or stopped at a fixed position when the equipment is in the state of sampling stop and the power transmission mechanism is in continuous work, so as to ensure the safety of the product. The clamping jaws and the side are provided with anti-static and wear-resistant soft materials to avoid scratches on the product surface.
[0009] Furthermore, the lifting component is a cylinder, and the clamp is installed at the end of the cylinder. There can be two cylinders, distributed on the left and right sides, and driven at the same time to ensure the stability of the product's posture. It can also be one. When it is one, it is set on the side where the sample enters the detection host. When the sample inside the monitoring host is in the detection process, the conveyor belt is still rotating. At this time, the lifting component rises, and the front clamp extends to block the sample. The lifting component can lift the sample away from the conveyor belt, or it can not lift the sample away from the conveyor belt, but only block the sample from moving forward.
[0010] Furthermore, the lifting component is a rotating motor, and the clamping jaw is installed on a screw structure connected to the motor, or the lifting component is a linear motor, and the clamping jaw is installed on the linear motion structure of the linear motor. Using a motor can make the lifting action more stable.
[0011] Furthermore, the sliding mechanism includes a slide rail provided on the bottom plate and a slider installed on the slide rail. The support component of the second conveying mechanism is installed on the slider. In this way, the distance between the first conveying mechanism and the second conveying mechanism can be adjusted through automatic control or manual control to adapt to the product conveying processes of different widths.
[0012] Furthermore, the support component includes a vertical vertical plate and a horizontal plate installed on the vertical plate. The conveying wheels are arranged on both sides of the horizontal plate and inside the conveyor belt, and the adjusting wheels are arranged on the horizontal plate at a position lower than the conveying wheels and outside the conveyor belt. The driving component is a motor, and the motor is installed on the horizontal plate through a motor fixing plate. The driving wheel is arranged on the motor driving shaft and inside the conveyor belt. The support components of the two conveying mechanisms can be the same or different. The vertical plate can be designed according to requirements when installed on the sliding mechanism or on the bottom plate. Similarly, the support component can also be an integrally formed structure, and the horizontal plate can be designed in the same way.
[0013] Furthermore, an up-and-down adjustment structure for adjusting the up-and-down movement of the motor is provided on the horizontal plate. The up-and-down adjustment structure is an adjustment groove or an adjustment hole. By moving the fastener on the motor fixing plate up and down in the adjustment groove or adjustment hole and locking it, the up-and-down positions of the motor and the driving wheel can be adjusted to adjust the tension of the conveyor belt. The adjustment groove can perform continuous adjustment of the position, and the adjustment hole can perform discrete adjustment.
[0014] Furthermore, a left-and-right adjustment structure for adjusting the left-and-right movement of the adjusting wheel is provided on the horizontal plate. The left-and-right adjustment structure is an adjustment groove or an adjustment hole. By locking the lateral position of the adjusting wheel in the adjustment groove or adjustment hole, the tension of the conveyor belt can be adjusted, and the problems caused by the excessive length of the conveyor belt can also be adjusted.
[0015] The horizontal plate can have both a left-and-right adjustment structure and an up-and-down adjustment structure at the same time, or can be set separately.
[0016] Furthermore, the conveying wheels protrude beyond the left and right boundaries of the horizontal plate. Since the overall device also needs to be docked with an external assembly line, the conveying wheels with the conveyor belt extending beyond the left and right boundaries of the horizontal plate can better fill the possible gaps between itself and the external assembly line, making the conveying more stable.
[0017] Furthermore, the edge of the conveyor wheel is lower than the outer surface of the conveyor belt, so that the product can be in full contact with the outer surface of the conveyor belt, ensuring the smooth transportation of the product.
[0018] The device further includes an external bracket and an upper plate and other panels arranged on the external bracket. The upper plate has holes for the protruding clamping jaws. The conveyor belt and the cross plate both protrude from the upper plate, and the driving wheel protrudes from the outer boundary of the cross plate and also protrudes from the outer boundary of the external bracket. The outer boundary of the cross plate can be the same as the front and rear boundaries of the external bracket or can protrude from the boundary of the external bracket.
[0019] Furthermore, side edges for restricting the left - right movement of the sample are installed on the cross plate. The conveyor belt carries the sample to move back and forth. The side edges ensure that the sample does not change its position in the left - right directions. At the same time, the side edges are made of a soft material to avoid damage to the surface of the sample. Preferably, they are of a soft organic material structure.
[0020] Furthermore, the sample transfer positioning and detection mechanism includes an X-adjustment sliding bottom plate installed on the X-adjustment mechanism, a fixed transfer mechanism and a mobile transfer mechanism. The fixed transfer mechanism and the mobile transfer mechanism correspond to each other. The fixed transfer mechanism is fixedly installed on the X-adjustment sliding bottom plate, and the mobile transfer mechanism is installed on the X-adjustment sliding bottom plate through a main machine sliding mechanism, as well as a main machine lifting mechanism for lifting or blocking the movement of the sample; the fixed transfer mechanism includes a main machine support component installed on the X-adjustment sliding bottom plate for overall support, a main machine transfer wheel and a main machine adjustment wheel installed on the main machine support component, and a conveyor belt cooperatively installed with the main machine transfer wheel and the main machine adjustment wheel, a main machine drive component installed on the main machine support component, and a main machine drive wheel installed on the drive shaft of the main machine drive component; the mobile transfer mechanism includes a main machine support component installed on the main machine sliding mechanism for overall support, a main machine transfer wheel and a main machine adjustment wheel installed on the main machine support component, and a conveyor belt cooperatively installed with the main machine transfer wheel and the main machine adjustment wheel, a main machine drive component installed on the main machine support component, and a main machine drive wheel installed on the drive shaft of the main machine drive component; the main machine lifting mechanism includes a main machine jaw at the front end for clamping the sample, and a main machine lifting component at the rear end for driving the main machine jaw to lift; the main machine support component includes a vertical main machine vertical plate and a main machine horizontal plate installed on the vertical plate. The main machine transfer wheels are arranged on both sides of the main machine horizontal plate and inside the main machine conveyor belt. The main machine adjustment wheels are arranged on the main machine horizontal plate at a position lower than the main machine transfer wheels and outside the main machine conveyor belt. The main machine drive component is a motor, and the main machine drive component is installed on the main machine horizontal plate through a main machine motor fixing plate. The main machine drive wheel is arranged on the drive shaft of the main machine motor and inside the main machine conveyor belt; the XY-axis automatic adjustment device realizes the XY-axis position adjustment of flat-structured products quickly through the XY-axis automatic adjustment device arranged inside the detection main machine, and uses the main machine lifting mechanism to ensure that when the equipment is in continuous operation of the transfer mechanism, the flat-structured products can be lifted off the conveyor belt or stopped at a fixed position, ensuring the safety of the products. At the same time, the sample clamping component is also used to move from the lateral direction (the direction perpendicular to the movement direction) to the side of the fixed transfer mechanism or the mobile transfer mechanism, thereby fixing the sample horizontally and ensuring the accurate position of the sample. And when the X-ray device is working, the protective cover lifting mechanism raises the protective cover to prevent the leakage of the protective cover. At the same time, the lifting component of the protective cover lifting mechanism is in the normally open state, that is, when a machine failure occurs, the protective cover is in the raised state to avoid the leakage of X-rays.
[0021] Specific process: the X-adjustment mechanism and the Y-adjustment mechanism move together or separately, so that the mainframe conveyor belt part (mainly the mainframe conveyor wheel carrying the outer edge of the mainframe conveyor belt) extends out of the detection mainframe, and cooperates with the external automatic sample feeding docking device. The automatic rest docking device has a conveyor belt and a conveyor wheel with similar structure. The sample is conveyed into the detection mainframe through the mainframe conveyor belt. The X-adjustment mechanism and the Y-adjustment mechanism move together to move the sample to a predetermined position. At the same time, the mainframe lifting mechanism lifts the sample away from the mainframe conveyor belt or lifts it to prevent the sample from moving. At the same time, the clamping jaws and the side cooperate to clamp the sample between the clamping jaws and the side to form a fixed positioning. The X-ray detection equipment located above the XY axis automatic adjustment device inside the detection mainframe adjusts the upper and lower positions, and cooperates with the X-adjustment mechanism and the Y-adjustment mechanism to realize the detection of the sample.
[0022] Furthermore, the XY-axis automatic adjustment device also includes a sample clamping component arranged on the fixed conveying mechanism / mobile conveying mechanism, and the sample clamping component includes a clamping cylinder and a clamping claw. The clamping claw is arranged above the main conveyor belt of the fixed conveying mechanism / the mobile conveying mechanism, and the clamping claw cooperates with the side of the mobile conveying mechanism / the fixed conveying mechanism for limiting the vertical movement direction of the sample. When the sample is transported to the predetermined position through the conveyor belt, before the main host performs detection, the clamping claw moves inward and cooperates with the side to fix the sample in the lateral position to ensure that the position is accurate when the main host detects; the clamping claw is provided with an anti-static soft contact sheet.
[0023] Furthermore, the host lifting component is a cylinder, and the clamping claw is installed at the end of the host lifting component; the cylinder can be two, distributed on the left and right sides, and driven at the same time to ensure the stability of the product posture, or it can be one, and when it is one, it is set on the side where the sample enters the detection host. When the sample inside the monitoring host is in the detection process, the conveyor belt is still rotating. At this time, the lifting component rises, and the front clamping claw extends to block the sample. The lifting component can lift the sample away from the conveyor belt, or it can not lift the sample away from the conveyor belt, but only block the sample from moving forward. or The main engine lifting component is a rotating motor, and the clamp is installed on a screw structure connected to the main engine lifting component, or the main engine lifting component is a linear motor, and the clamp is installed on the linear motion structure of the linear motor. Using a motor can make the lifting action smoother.
[0024] Further, the host sliding mechanism includes a slide rail disposed on the base plate and a slider mounted on the slide rail, and the support member of the mobile transfer mechanism is mounted on the slider. In this way, the distance between the fixed transfer mechanism and the mobile transfer mechanism can be adjusted through automatic control or manual control to adapt to the product transfer processes of different widths.
[0025] Further, the host support member includes a vertical host vertical plate and a host horizontal plate mounted on the vertical plate. The host transfer wheels are disposed on both sides of the host horizontal plate and inside the host conveyor belt. The host adjustment wheels are disposed on the host horizontal plate at a position lower than the host transfer wheels and outside the host conveyor belt. The host drive member is a motor, and the host drive member is mounted on the host horizontal plate through a host motor fixing plate. The host drive wheel is disposed on the host motor drive shaft and inside the host conveyor belt. The support members of the two transfer mechanisms may be the same or different. The vertical plate can be designed according to the need to be disposed on the sliding mechanism of the sample transfer positioning mechanism or on the base plate. Similarly, the support member may also be an integrally formed structure, and the horizontal plate can be designed in the same way.
[0026] Further, a host up-and-down adjustment structure for adjusting the up-and-down movement of the host drive member is disposed on the host horizontal plate. The host up-and-down adjustment structure is an adjustment groove or an adjustment hole. By moving the fastener on the motor fixing plate up and down in the adjustment groove or the adjustment hole and locking it, the up-and-down positions of the motor and the drive wheel can be adjusted to adjust the tension of the conveyor belt. The adjustment groove can perform continuous adjustment of the position, and the adjustment hole can perform discrete adjustment.
[0027] Further, a host left-and-right adjustment structure for adjusting the left-and-right movement of the host adjustment wheel is disposed on the host horizontal plate. The host left-and-right adjustment structure is an adjustment groove or an adjustment hole. By locking the horizontal position of the adjustment wheel of the sample transfer positioning mechanism in the adjustment groove or the adjustment hole, the tension of the conveyor belt can be adjusted, and the problems caused by the excessive length of the conveyor belt can also be adjusted.
[0028] The host horizontal plate may have both a host left-and-right adjustment structure and a host up-and-down adjustment structure at the same time, or may be provided separately.
[0029] Further, the host transfer wheels protrude beyond the left and right boundaries of the host horizontal plate. Since the detection host also needs to be docked with an external assembly line, the host transfer wheels, together with the host conveyor belt, extend beyond the left and right boundaries of the host horizontal plate, which can better compensate for the possible gap between itself and the external assembly line and make the transfer more stable.
[0030] Further, the edge of the main conveyor wheel is lower than the outer surface of the main conveyor belt, so that the product can be in full contact with the outer surface of the main conveyor belt, ensuring the smooth transportation of the product.
[0031] Further, the lifting member is a cylinder, and the protective cover lifting mechanism further includes a limiting member for adjusting the up and down positions of the lifting member.
[0032] Further, an anti-static soft contact piece is provided on the main gripper.
[0033] Further, the first optical path module includes a single-channel X-ray source component for providing an X-ray source to excite a sample, a dual-channel detector component for receiving feedback signals, and an optical path cavity for positioning and installing the X-ray source component and the dual-channel detector component. The optical path cavity has a vertical interface for installing the X-ray source component and an inclined interface surrounding the vertical interface and for installing the dual-channel detector component. The vertical interface and the inclined interface connect the internal optical path chamber of the optical path cavity. The sample is installed below the vertical interface, and the inclined interface axially points to the sample; the second optical path module, the third optical path module up to the nth optical path module include a single-channel X-ray source component for providing an X-ray source to excite a sample, a dual-channel detector component for receiving feedback signals, and an optical path cavity for positioning and installing the X-ray source component and the dual-channel detector component. The optical path cavity has a vertical interface for installing the X-ray source component and an inclined interface surrounding the vertical interface and for installing the dual-channel detector component. The vertical interface and the inclined interface connect the internal optical path chamber of the optical path cavity. The sample is installed below the vertical interface, and the inclined interface axially points to the sample; the mobile adjustment module corresponds to the second optical path module, the third optical path module up to the nth optical path module one by one. The mobile adjustment module is connected to the second optical path module, the third optical path module up to the nth optical path module through a connecting member, and drives the second optical path module, the third optical path module up to the nth optical path module to move back and forth to adjust the distance between the first optical path module or the second optical path module, the third optical path module up to the nth optical path module.
[0034] Further, the detector component and the inclined interface are symmetrically distributed around the single-channel X-ray source component and the vertical interface, and are evenly distributed, which can make the overall detection effect more accurate and obtain higher efficiency.
[0035] Further, the angle of the inclined interface is 20 - 70 degrees. The design of the angle not only brings convenience to installation and maintenance, but also has a better effect on the collection of the excitation light.
[0036] Further, the angle of the inclined interface is 30, 45, 50, 60, 70 degrees.
[0037] Further, the detector assembly is mounted on the inclined interface through a detector insulating block, and the X-ray source assembly is mounted on the vertical interface through an optical tube fixing ring.
[0038] Further, a collimator for providing collimation is also provided between the sample and the X-ray source assembly. The collimator is a circular hole for shielding X-rays in non-necessary / non-central regions.
[0039] Further, the first optical path module, the second optical path module up to the nth optical path module further include a shutter assembly. The shutter assembly includes a shutter plate, and a shutter flap for shielding X-ray leakage and a filter for filtering stray light are mounted on the shutter plate when the X-ray source is operating normally and at the X-ray exit.
[0040] Further, the shutter assembly further includes a motor. The motor drives the shutter plate through a crank plate with a long slot. A rotating part is mounted on the shutter plate and inserted into the long slot of the crank plate. A slide rail assembly for driving the movement of the shutter plate is provided below the shutter plate.
[0041] Further, the shutter baffle adopts a labyrinth structure, and the shutter plate has a plurality of annular vertical groove structures.
[0042] Further, the dual optical path system further includes a high-voltage unit for improving the high excitation efficiency of the X-ray source. The high-voltage unit is connected to the first optical path module, the second optical path module, the third optical path module up to the nth optical path module.
[0043] Further, the detector assembly is mounted on the inclined interface through a detector insulating block, and the X-ray source assembly is mounted on the vertical interface through an optical tube fixing ring.
[0044] Additional aspects and advantages of the present invention will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] The above and / or additional aspects and advantages of the present invention will become apparent and be readily understood from the following description of embodiments in conjunction with the drawings, wherein: Figure 1 is a schematic diagram of the overall system of the present invention; Figure 2 is a three-dimensional schematic diagram of the XY-axis automatic adjustment device of the present invention; Figure 3 is a three-dimensional schematic diagram of the XY-axis automatic adjustment device of the present invention removing the X adjustment mechanism and the Y adjustment mechanism; Figure 4 It is a front view schematic diagram of the transmission mechanism (including the fixed transmission mechanism and the main part of the mobile transmission mechanism) of the XY axis automatic adjustment device of the present invention; Figure 5 It is a schematic diagram of the main engine motor fixing block of the XY axis automatic adjustment device of the present invention; Figure 6 It is a top view schematic diagram of the high-efficiency dual-light path system of the energy dispersive X-ray fluorescence spectrometer of the present invention (it only includes two light path modules, and there can be multiple parallel or parallel light path modules); Figure 7 It is a side view schematic diagram of a high-efficiency dual-light path system of an energy dispersive X-ray fluorescence spectrometer of the present invention; Figure 8 It is a three-dimensional schematic diagram of a high-efficiency dual-light path system of an energy dispersive X-ray fluorescence spectrometer of the present invention; Figure 9 This is a schematic diagram of a sample array of an energy dispersive X-ray fluorescence spectrometer with a high efficiency dual optical path system according to the present invention (the symbol in the sample circle represents the use of two optical path modules for parallel detection); Figure 10 It is a three-dimensional schematic diagram of an optical path module of an energy dispersive X-ray fluorescence spectrometer with a high efficiency dual optical path system according to the present invention; Figure 11 It is a front view schematic diagram of an optical path module of a high-efficiency dual-optical path system of an energy dispersive X-ray fluorescence spectrometer of the present invention; Figure 12 It is a side view schematic diagram of an optical path module of a high-efficiency dual-optical path system of an energy dispersive X-ray fluorescence spectrometer of the present invention; Figure 13 It is a top view schematic diagram of the optical shutter assembly of the energy dispersive X-ray fluorescence spectrometer with high efficiency dual optical path system in the present invention; Figure 14 It is a schematic diagram of the optical shutter component of the high-efficiency dual-light path system of the energy dispersive X-ray fluorescence spectrometer of the present invention; Figure 15 It is a schematic diagram of the maze structure of the optical shutter plate of the energy dispersive X-ray fluorescence spectrometer with high efficiency and dual optical path system in the present invention; Figure 16 It is a side view schematic diagram of a left automatic sample injection docking device and a right automatic sample injection docking device (the two are the same) in the present invention; Figure 17 It is a three-dimensional schematic diagram of a left automatic sampling docking device and a right automatic sampling docking device in the present invention; Figure 18 It is a front view schematic diagram of a left automatic sampling docking device and a right automatic sampling docking device in the present invention; Figure 19 It is a side view schematic diagram of a left automatic sampling docking device and a right automatic sampling docking device in the present invention; in,Figure 1 Among them, there is an AX fluorescence spectrometry array scanning analysis device, an AAXY-axis automatic adjustment device, and an ABZ-axis energy-dispersive X-ray fluorescence spectrometer high-efficiency double optical path system (shielded by a protective cover, etc.), a B left automatic sample injection connection device, and a C right automatic sample injection connection device (the structures of B and C are the same); Figures 2 - 5 Among them, there is an AB automatic sample injection connection device, an ABXY-axis automatic adjustment device, an AB0 main machine base plate, an AB1X adjustment mechanism, an AB2Y adjustment mechanism, an AB30 protective cover, an AB31 protective cover horizontal plate, an AB32 limit component clamping part, an AB33 limit component, an AB34 lifting component, an AB35 lifting component support, an AB41 main machine jaw, an AB42 main machine lifting component, an AB43 main machine lifting component, an AB50 main machine conveyor belt, an AB51 main machine conveyor wheel, an AB52 main machine adjustment wheel, an AB53 main machine drive component, an AB54 main machine drive wheel, an AB55 main machine motor fixing block, an AB56 main machine up and down adjustment structure, an AB57 main machine left and right adjustment structure, an AB60 side, an AB61 main machine vertical plate, an AB62 main machine slider, an AB63 main machine slide rail, an AB64 main machine horizontal plate, an AB71 clamping jaw, and an AB72 clamping cylinder; Figures 6 - 15 Among them, there are AA1. optical path cavity, AA2. detector insulating block, AA3. a group of detector components, AA4. X-ray source component, AA5. wire tying post, AA6. a second group of detector components, AA7. light tube fixing ring, AA8. collimator, AA9. shutter stop piece, AA10. filter, AA11. shutter plate, AAA shutter assembly, AAA4. shutter fixing plate, AAA5. motor, AAA6. slide rail, AAA7. bearing, AAA8. crank plate, AAA9. shutter trigger piece, AAA10. photoelectric switch, AAB optical path base plate, AAC first optical path module, AAD high-voltage unit, AAE adjustment module, AAF connecting plate, AAG second optical path module; Figures 16 - 19 Among them, there are B10 base plate, B11 support component, B12 horizontal plate, B121 left and right adjustment countersunk groove, B122 up and down adjustment structure, B123 adjustment hole, B124 side (used to maintain the positions on both sides of the product width), B21 cylinder, B22 jaw, B31 drive component, B32 drive wheel, B33 adjustment wheel, B34 conveyor belt, B35 conveyor wheel, B36 motor fixing plate, B41 slide rail, and B42 slider. Specific implementation manners
[0046] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be interpreted as limiting the present invention.
[0047] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "bottom", "top", "front", "back", "inside", "outside", "horizontal", "vertical", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0048] In the description of the present invention, it should be noted that, unless otherwise clearly stipulated and limited, the terms "connection", "communication", "connected", "connection" and "fitting" should be understood in a broad sense. For example, it can be a fixed connection, an integral connection, or a detachable connection; it can be the internal communication of two elements; it can be directly connected or indirectly connected through an intermediate medium; "fitting" can be the fit between surfaces, or the fit between points and surfaces or lines and surfaces, and also includes the fit between holes and axes. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0049] The automatic assembly line energy dispersive X-ray fluorescence spectrum array scanning analyzer of the present invention will be described below with reference to the accompanying drawings. Figure 1 It is a schematic diagram of the overall system of the present invention; Figures 2 - 5 It is a diagram related to the XY axis automatic adjustment device of the present invention; Figures 6 - 15 It is a schematic diagram related to the high-efficiency dual-light path system of the energy dispersive X-ray fluorescence spectrometer of the present invention; Figures 16 - 19 It is a schematic diagram related to the left automatic sampling docking device and the right automatic sampling docking device in the present invention.
[0050] According to an embodiment of the present invention, Figures 1 - 19 , an automatic assembly line energy dispersive X-ray fluorescence spectrum array scanning analysis method, comprising: The left automatic sample feeding docking device / right automatic sample feeding docking device delivers the array samples to the sample transmission positioning detection mechanism in the X-ray fluorescence spectrum array scanning analysis device through the corresponding first transmission mechanism and the second transmission mechanism, and the Z-axis energy dispersion X-ray fluorescence spectrometer high-efficiency dual-optical path system above detects and analyzes the array samples; The sample transmission positioning detection mechanism performs XY axis movement through the XY axis automatic adjustment device and cooperates with the Z axis movement mechanism of the dual optical path system to perform array sample positioning. At the same time, the host lifting mechanism clamps or fixes the array sample and cooperates with the fixed transmission mechanism and the mobile transmission mechanism on the transmission positioning detection mechanism to form side positioning on both sides. After the side positioning is completed, the array sample is set at the lower side of the dual optical path system, the first optical path module in the dual optical path system is fixed, and the second optical path module, the third optical path module and the nth optical path module matched with the first optical path module are moved to form the first optical path module corresponding to the starting sample, the second optical path module corresponding to the mth sample, the third optical path module corresponding to the 2*(m-1) sample, and so on. The nth optical path module corresponds to the (n-1)*(m-1) sample. When all optical path modules correspond to the corresponding samples, the detection and analysis function of the dual optical path system is started to perform detection and analysis.
[0051] The method involves equipment including: a left automatic sampling docking device and a right automatic sampling docking device on both sides, an X-ray fluorescence spectrum array scanning and analysis device located between the left automatic sampling docking device and the right automatic sampling docking device, the X-ray fluorescence spectrum array scanning and analysis device including an XY axis automatic adjustment device and a Z axis energy dispersion X-ray fluorescence spectrometer high-efficiency dual-light path system located above the XY axis automatic adjustment device, and an energy dispersion X-ray fluorescence spectrometer water cooling pipeline with multiple safety protections connected to an X-ray source in the high-efficiency dual-light path system and used for cooling; The XY axis automatic adjustment device comprises an X adjustment mechanism for adjustment on the X axis and a Y adjustment mechanism for adjustment on the Y axis, wherein the X adjustment mechanism is arranged on the Y adjustment mechanism, a sample transmission positioning detection mechanism is installed on the X adjustment mechanism, and a protective cover lifting mechanism including a protective cover is also installed on the X adjustment mechanism, wherein the protective cover is a barrel-shaped structure without upper and lower covers, and the XY axis automatic adjustment device is arranged in the barrel-shaped structure; The energy dispersive X-ray fluorescence spectrometer high-efficiency dual-optical path system includes: an optical path base plate, a first optical path module fixedly mounted on the optical path base plate, a second optical path module, a third optical path module, and up to the nth optical path module mounted on a sliding component on the optical path base plate and matching the fixed optical path module, an integrated light gate collimating filter switching module mounted under the first optical path module and the second optical path module, the third optical path module, and up to the nth optical path module, and a movable adjustment module corresponding to the second optical path module, the third optical path module, and up to the nth optical path module one by one and used to adjust the second optical path module, the third optical path module, and up to the nth optical path module and the first optical path module and the distance between them.
[0052] According to some embodiments of the present invention, the left automatic sampling docking device and the right automatic sampling docking device include a base plate, a first conveying mechanism and a second conveying mechanism, the first conveying mechanism and the second conveying mechanism correspond to each other, the first conveying mechanism is fixedly mounted on the base plate, the second conveying mechanism is mounted on the base plate via a sliding mechanism, and a lifting mechanism for lifting the sample; the first conveying mechanism includes a supporting component mounted on the base plate for overall support, a conveying wheel and an adjusting wheel mounted on the supporting component, and a conveyor belt mounted on the conveying wheel and the adjusting wheel, a driving component mounted on the supporting component, and a driving wheel mounted on the driving shaft of the driving component; the second conveying structure includes a supporting component mounted on the sliding mechanism. The supporting component on the mechanism plays an overall supporting role, a transmission wheel and an adjusting wheel installed on the supporting component and a conveyor belt installed on the transmission wheel and the adjusting wheel, a driving component installed on the supporting component and a driving wheel installed on the driving shaft of the driving component; the lifting mechanism includes a clamping claw at the front end for clamping the sample, and a lifting component at the rear end for driving the clamping claw to lift up, and left and right automatic sampling docking devices. The automatic sampling docking devices arranged on the left and right sides of the detection host can realize rapid assembly line transportation of planar structure products. At the same time, the lifting mechanism is used to ensure that the planar structure product can be lifted off the conveyor belt or stopped at a fixed position when the equipment is in the state of sampling stop and the power transmission mechanism is in continuous operation, thereby ensuring the safety of the product.
[0053] According to some embodiments of the present invention, the lifting component is a cylinder, and the clamp is installed at the end of the cylinder. There may be two cylinders, distributed on the left and right sides, and driven at the same time to ensure the stability of the product's posture. There may also be one cylinder. When there is one cylinder, it is set on the side where the sample enters the detection host. When the sample inside the monitoring host is in the detection process, the conveyor belt is still rotating. At this time, the lifting component rises, and the front clamp extends to block the sample. The lifting component can lift the sample away from the conveyor belt, or it may not lift the sample away from the conveyor belt, but only block the sample from moving forward.
[0054] The lifting component is a rotating motor, and the clamp is installed on a screw structure connected to the motor, or the lifting component is a linear motor, and the clamp is installed on the linear motion structure of the linear motor. Using a motor can make the lifting action smoother.
[0055] According to some embodiments of the present invention, the sliding mechanism includes a slide rail arranged on the base plate and a slider installed on the slide rail, and the supporting component of the second conveying mechanism is installed on the slider, so that the distance between the first conveying mechanism and the second conveying mechanism can be adjusted by automatic control or manual control to adapt to product conveying processes of different widths.
[0056] According to some embodiments of the present invention, the support member includes a vertical vertical plate and a horizontal plate mounted on the vertical plate. The conveyor wheels are arranged on both sides of the horizontal plate and inside the conveyor belt. The adjusting wheel is arranged on the horizontal plate at a position lower than the conveyor wheels and outside the conveyor belt. The driving member is a motor, and the motor is mounted on the horizontal plate through a motor fixing plate. The driving wheel is arranged on the driving shaft of the motor and inside the conveyor belt. The support members of the two conveying mechanisms can be the same or different. The vertical plate can be designed according to the need to be arranged on the sliding mechanism or on the bottom plate. Similarly, the support member can also be an integrally formed structure, and the horizontal plate can be designed in the same way.
[0057] According to some embodiments of the present invention, a vertical and horizontal adjustment structure for adjusting the up and down movement of the motor is provided on the horizontal plate. The vertical and horizontal adjustment structure is an adjustment slot or an adjustment hole. By moving the fastener on the motor fixing plate up and down in the adjustment slot or adjustment hole and locking it, the up and down positions of the motor and the driving wheel can be adjusted to adjust the tension of the conveyor belt. The adjustment slot can perform continuous adjustment of the position, and the adjustment hole can perform discrete adjustment.
[0058] According to some embodiments of the present invention, a left and right adjustment structure for adjusting the left and right movement of the adjusting wheel is provided on the horizontal plate. The left and right adjustment structure is an adjustment slot or an adjustment hole. By locking the lateral position of the adjusting wheel on the adjustment slot or adjustment hole, the tension of the conveyor belt can be adjusted, and the problems caused by the excessive length of the conveyor belt can also be adjusted.
[0059] The horizontal plate can have both a left and right adjustment structure and a vertical and horizontal adjustment structure at the same time, or can be set separately.
[0060] According to some embodiments of the present invention, the conveyor wheels protrude beyond the left and right side boundaries of the horizontal plate. Since the overall device also needs to be connected to an external assembly line, the conveyor wheels with the conveyor belt extend beyond the left and right boundaries of the horizontal plate, which can better compensate for the possible gap between itself and the external assembly line and make the conveying more stable.
[0061] According to some embodiments of the present invention, the edge of the conveyor wheel is lower than the outer surface of the conveyor belt, so that the product can be in full contact with the outer surface of the conveyor belt, ensuring the stable transportation of the product.
[0062] The device further includes an external support and an upper plate and other panels arranged on the external support. There are holes on the upper plate for the clamping jaws to protrude. The conveyor belt and the horizontal plate both protrude from the upper plate, and the driving wheel protrudes beyond the outer boundary of the horizontal plate and also beyond the outer boundary of the external support. The outer boundary of the horizontal plate can be the same as the front and rear boundaries of the external support or can protrude beyond the boundary of the external support.
[0063] According to some embodiments of the present invention, on the cross plate, side edges for restricting the left - right movement of the sample are further installed. The conveyor belt carries the sample to move back and forth. The side edges ensure that the sample has no position change in the left - right directions. At the same time, the side edges are made of a soft material to avoid damaging the surface of the sample. Preferably, they are of a soft organic material structure.
[0064] According to some embodiments of the present invention, the sample transfer positioning and detection mechanism includes an X-adjustment sliding bottom plate installed on the X-adjustment mechanism, a fixed transfer mechanism and a mobile transfer mechanism. The fixed transfer mechanism and the mobile transfer mechanism correspond to each other. The fixed transfer mechanism is fixedly installed on the X-adjustment sliding bottom plate, and the mobile transfer mechanism is installed on the X-adjustment sliding bottom plate through a main machine sliding mechanism, and a main machine lifting mechanism for lifting or blocking the movement of the sample; the fixed transfer mechanism includes a main machine support component installed on the X-adjustment sliding bottom plate for overall support, a main machine transfer wheel and a main machine adjustment wheel installed on the main machine support component, and a conveyor belt cooperatively installed with the main machine transfer wheel and the main machine adjustment wheel, a main machine driving component installed on the main machine support component, and a main machine driving wheel installed on the driving shaft of the main machine driving component; the mobile transfer mechanism includes a main machine support component installed on the main machine sliding mechanism for overall support, a main machine transfer wheel and a main machine adjustment wheel installed on the main machine support component, and a conveyor belt cooperatively installed with the main machine transfer wheel and the main machine adjustment wheel, a main machine driving component installed on the main machine support component, and a main machine driving wheel installed on the driving shaft of the main machine driving component; the main machine lifting mechanism includes a main machine claw at the front end for clamping the sample, and a main machine lifting component at the rear end for driving the main machine claw to lift; the main machine support component includes a vertical main machine vertical plate and a main machine horizontal plate installed on the vertical plate. The main machine transfer wheels are arranged on both sides of the main machine horizontal plate and inside the main machine conveyor belt. The main machine adjustment wheels are arranged on the main machine horizontal plate at a position lower than the main machine transfer wheels and outside the main machine conveyor belt. The main machine driving component is a motor, and the main machine driving component is installed on the main machine horizontal plate through a main machine motor fixing plate. The main machine driving wheel is arranged on the driving shaft of the main machine motor and inside the main machine conveyor belt; the XY-axis automatic adjustment device realizes the XY-axis position adjustment of a flat-structured product quickly through the XY-axis automatic adjustment device arranged inside the detection main machine, and uses the main machine lifting mechanism to ensure that when the equipment is in continuous operation of the transfer mechanism, the flat-structured product can be lifted off the conveyor belt or stopped at a fixed position, ensuring the safety of the product. At the same time, it also uses the sample clamping component to move from the lateral direction (the direction perpendicular to the movement direction) to the side of the fixed transfer mechanism or the mobile transfer mechanism, thereby fixing the sample laterally to ensure the accurate position of the sample. And when the X-ray device is working, the protective cover lifting mechanism raises the protective cover to prevent the leakage of the protective cover. At the same time, the lifting component of the protective cover lifting mechanism is in a normally open state, that is, when a machine failure occurs, the protective cover is in a raised state to avoid the leakage of X-rays.
[0065] According to some embodiments of the present invention, the XY-axis automatic adjustment device further includes a sample clamping component disposed on the fixed conveyor mechanism / movable conveyor mechanism. The sample clamping component includes a clamping cylinder and clamping jaws. The clamping jaws are disposed above the main conveyor belt of the fixed conveyor mechanism / movable conveyor mechanism. The clamping jaws cooperate with the side edges of the movable conveyor mechanism / fixed conveyor mechanism for restricting the sample in the vertical movement direction. After the sample is transported to a predetermined position by the conveyor belt and before the main machine performs detection, the clamping jaws move inward and cooperate with the side edges to fix the lateral position of the sample, ensuring accurate position during the detection by the main machine. An anti-static soft contact sheet is provided on the clamping jaws.
[0066] According to some embodiments of the present invention, the XY-axis automatic adjustment device further includes a sample clamping component disposed on the fixed conveyor mechanism / movable conveyor mechanism. The sample clamping component includes a clamping cylinder and clamping jaws. The clamping jaws are disposed above the main conveyor belt of the fixed conveyor mechanism / movable conveyor mechanism. The clamping jaws cooperate with the side edges of the movable conveyor mechanism / fixed conveyor mechanism for restricting the sample in the vertical movement direction. After the sample is transported to a predetermined position by the conveyor belt and before the main machine performs detection, the clamping jaws move inward and cooperate with the side edges to fix the lateral position of the sample, ensuring accurate position during the detection by the main machine. An anti-static soft contact sheet is provided on the clamping jaws.
[0067] According to some embodiments of the present invention, the main machine lifting component is a cylinder, and the jaws are installed at the end of the main machine lifting component. The cylinders can be two, distributed on the left and right sides and driven simultaneously to ensure the stable posture of the product. Or there can be one cylinder, which is disposed on the side where the sample enters the detection main machine. When the sample inside the detection main machine is being detected and the conveyor belt is still rotating, the lifting component rises, and the front jaws extend to block the sample. The lifting component can lift the sample away from the conveyor belt or just block the forward movement of the sample without lifting it away from the conveyor belt. Or The main machine lifting component is a rotating motor, and the jaws are installed on a screw structure connected to the main machine lifting component. Or the main machine lifting component is a linear motor, and the jaws are installed on the linear movement structure of the linear motor. Using a motor can make the lifting action more stable.
[0068] According to some embodiments of the present invention, the main machine sliding mechanism includes a slide rail disposed on the bottom plate and a slider installed on the slide rail. The support component of the movable conveyor mechanism is installed on the slider. In this way, the distance between the fixed conveyor mechanism and the movable conveyor mechanism can be adjusted by automatic control or manual control to adapt to the product conveying processes of different widths.
[0069] According to some embodiments of the present invention, the host support member includes a vertical host vertical plate and a host horizontal plate mounted on the vertical plate. The host conveyor wheels are arranged on both sides of the host horizontal plate and inside the host conveyor belt. The host adjusting wheel is arranged on the host horizontal plate at a position lower than the host conveyor wheel and outside the host conveyor belt. The host driving member is a motor, and the host driving member is mounted on the host horizontal plate through a host motor fixing plate. The host driving wheel is arranged on the host motor driving shaft and inside the host conveyor belt. The support members of the two conveying mechanisms can be the same or different. The vertical plate can be designed according to the need to be arranged on the sliding mechanism of the sample conveying and positioning mechanism or on the bottom plate. Similarly, the support member can also be an integrally formed structure, and the horizontal plate can be designed in the same way.
[0070] According to some embodiments of the present invention, a host up-and-down adjusting structure for adjusting the up-and-down movement of the host driving member is provided on the host horizontal plate. The host up-and-down adjusting structure is an adjusting groove or an adjusting hole. By moving the fastener on the motor fixing plate up and down in the adjusting groove or adjusting hole and locking it, the up-and-down positions of the motor and the driving wheel can be adjusted to adjust the tension of the conveyor belt. The adjusting groove can perform continuous adjustment of the position, and the adjusting hole can perform discrete adjustment.
[0071] According to some embodiments of the present invention, a host left-and-right adjusting structure for adjusting the left-and-right movement of the host adjusting wheel is provided on the host horizontal plate. The host left-and-right adjusting structure is an adjusting groove or an adjusting hole. By locking the horizontal position of the adjusting wheel of the sample conveying and positioning mechanism on the adjusting groove or adjusting hole, the tension of the conveyor belt can be adjusted, and the problems caused by the excessive length of the conveyor belt can also be adjusted.
[0072] The host horizontal plate can have both a host left-and-right adjusting structure and a host up-and-down adjusting structure at the same time, or can be set separately.
[0073] According to some embodiments of the present invention, the host conveyor wheels protrude beyond the left and right boundaries of the host horizontal plate. Since the detection host also needs to be docked with an external assembly line, the host conveyor wheels and the host conveyor belt extend beyond the left and right boundaries of the host horizontal plate, which can better compensate for the possible gap between itself and the external assembly line and make the conveying more stable.
[0074] According to some embodiments of the present invention, the edge of the host conveyor wheel is lower than the outer surface of the host conveyor belt, so that the product can be in full contact with the outer surface of the host conveyor belt, ensuring the stable transportation of the product.
[0075] According to some embodiments of the present invention, the lifting component is a cylinder, and the protective cover lifting mechanism further includes a limiting component for adjusting the vertical position of the lifting component.
[0076] According to some embodiments of the present invention, an anti-static soft contact piece is provided on the main machine jaw.
[0077] According to some embodiments of the present invention, the first optical path module includes a single-channel X-ray source component for providing an X-ray source to excite a sample, a dual-channel detector component for receiving feedback signals, and an optical path cavity for positioning and installing the X-ray source component and the dual-channel detector component. The optical path cavity has a vertical interface for installing the X-ray source component and an inclined interface surrounding the vertical interface and for installing the dual-channel detector component. The vertical interface and the inclined interface connect the internal optical path chamber of the optical path cavity. The sample is installed below the vertical interface, and the inclined interface axially points to the sample; the second optical path module, the third optical path module until the nth optical path module include a single-channel X-ray source component for providing an X-ray source to excite a sample, a dual-channel detector component for receiving feedback signals, and an optical path cavity for positioning and installing the X-ray source component and the dual-channel detector component. The optical path cavity has a vertical interface for installing the X-ray source component and an inclined interface surrounding the vertical interface and for installing the dual-channel detector component. The vertical interface and the inclined interface connect the internal optical path chamber of the optical path cavity. The sample is installed below the vertical interface, and the inclined interface axially points to the sample; the moving adjustment module corresponds to the second optical path module, the third optical path module until the nth optical path module one by one. The moving adjustment module is connected to the second optical path module, the third optical path module until the nth optical path module through a connecting component, and drives the second optical path module, the third optical path module until the nth optical path module to move forward and backward to adjust the distance between the first optical path module or the second optical path module, the third optical path module until the nth optical path module.
[0078] According to some embodiments of the present invention, the detector component and the inclined interface are symmetrically distributed around the single-channel X-ray source component and the vertical interface, and are evenly distributed, which can make the overall detection effect more accurate and obtain higher efficiency.
[0079] According to some embodiments of the present invention, the angle of the inclined interface is 20-70 degrees. The design of the angle not only brings convenience to installation and maintenance, but also has a better effect on the collection of excitation light.
[0080] According to some embodiments of the present invention, the angle of the inclined interface is 30, 45, 50, 60, 70 degrees.
[0081] According to some embodiments of the present invention, the detector assembly is mounted on the inclined interface through a detector insulating block, and the X-ray source assembly is mounted on the vertical interface through an optical tube fixing ring.
[0082] According to some embodiments of the present invention, a collimator for providing collimation is further provided between the sample and the X-ray source assembly. The collimator is a circular channel for shielding X-rays in non-essential / non-central regions.
[0083] According to some embodiments of the present invention, the first optical path module, the second optical path module up to the nth optical path module further include a shutter assembly. The shutter assembly includes a shutter plate, and a shutter flap for shielding X-ray leakage and a filter for filtering stray light are mounted on the shutter plate at the X-ray exit when the X-ray source is operating normally.
[0084] According to some embodiments of the present invention, the shutter assembly further includes a motor. The motor drives the shutter plate through a crank plate with a long slot. A rotating component is mounted on the shutter plate and inserted into the long slot of the crank plate. A slide rail assembly for driving the movement of the shutter plate is provided below the shutter plate.
[0085] According to some embodiments of the present invention, the shutter baffle adopts a labyrinth structure, and the shutter plate has a plurality of annular vertical groove structures.
[0086] According to some embodiments of the present invention, the dual optical path system further includes a high voltage unit for improving the high excitation efficiency of the X-ray source. The high voltage unit is connected to the first optical path module, the second optical path module, the third optical path module up to the nth optical path module.
[0087] According to some embodiments of the present invention, the detector assembly is mounted on the inclined interface through a detector insulating block, and the X-ray source assembly is mounted on the vertical interface through an optical tube fixing ring.
[0088] According to some embodiments of the present invention, a detection method based on the efficient dual optical path system: The sample array is arranged on the lower side of the optical path base plate. The distance between the first optical path module and the plurality of second optical path modules is pre-designed or adjusted according to the sample array to form the distance S2 between the first optical path module and the second optical path module, the distance S3 between the second optical path module and the third optical path module, until the distance Sn between the (n - 1)th optical path module and the nth optical path module, and the first optical path module corresponds to the starting sample in the sample array, the second optical path module corresponds to the mth sample determined according to the distance S2, until the nth optical path module corresponds to the (m + n)th sample pair determined according to the distance Sn for the arranged and combined samples for detection, and then the driving part is used to drive the optical path base plate for array scanning detection, as Figure 9 shown, Figure 9 two optical path modules are used for detection in
[0089] According to the embodiments of the present invention, the number of moving optical path modules can be determined according to the width of the sample array. When the width of the sample array is small, only two sets of optical path modules, such as the first optical path module and the second optical path module, can be used. To improve the efficiency, the distance between the first optical path module and the second optical path module can be adjusted to half of the width of the sample array (the sample array is i*j). At the beginning of the detection, the detection point of the first optical path module is at the first starting point (1,1) of the sample array, and the detection starting point of the second optical path module is at the sample (i / 2,j). If i is odd, the detection starting point of the second optical path module is at ((i + 1) / 2,j). In this way, the efficiency can be doubled, as Figure 9 shown, Figure 9 two optical path modules are used for detection in
[0090] According to the embodiments of the present invention, when the width of the sample array is large, n>2 moving optical path modules can be used. The method is the same as the method when n = 2, and the efficiency can be increased by n times. If the sample array is larger, the optical path modules on the optical path base plate can be made into an array-type optical path, and its efficiency can be increased more. At the same time, due to the use of a dual-path detection component, the detection accuracy can be greatly improved.
[0091] In the detection method, the sample can be fixed and the optical path moves in the XY axes, even including the Z axis movement, or the optical path is only responsible for the Z axis movement and the sample moves in the XY axes, thereby forming a three-dimensional movement between the optical path and the sample, further improving the overall efficiency. Any reference to "an embodiment", "embodiments", "exemplary embodiments", etc. means that the specific components, structures, or characteristics described in connection with the embodiment are included in at least one embodiment of the present invention. Such schematic representations throughout the specification do not necessarily refer to the same embodiment. Moreover, when a specific component, structure, or characteristic is described in connection with any embodiment, it is contended that implementing such a component, structure, or characteristic in connection with other embodiments falls within the scope of those skilled in the art.
[0092] Although the specific embodiments of the present invention have been described in detail with reference to the exemplary embodiments of the present invention, it must be understood that those skilled in the art can design various other improvements and embodiments, and these improvements and embodiments will fall within the spirit and scope of the principles of the present invention. Specifically, reasonable variations and improvements can be made in the arrangement of components and / or sub - combination layouts within the scope of the foregoing disclosure, drawings, and claims without departing from the spirit of the present invention. In addition to variations and improvements in components and / or layouts, the scope is defined by the appended claims and their equivalents.
Claims
1. An automatic assembly line energy dispersive X-ray fluorescence spectrum array scanning analysis method, characterized in that ,include: The left automatic sample feeding docking device / right automatic sample feeding docking device delivers the array samples to the sample transmission positioning detection mechanism in the X-ray fluorescence spectrum array scanning analysis device through the corresponding first transmission mechanism and the second transmission mechanism, and the Z-axis energy dispersion X-ray fluorescence spectrometer high-efficiency dual-optical path system above detects and analyzes the array samples; The sample transmission positioning detection mechanism performs XY axis movement through the XY axis automatic adjustment device and cooperates with the Z axis movement mechanism of the dual optical path system to position the array sample. At the same time, the host lifting mechanism clamps or fixes the array sample and cooperates with the fixed transmission mechanism and the mobile transmission mechanism on the transmission positioning detection mechanism to form side positioning on both sides. After the side positioning is completed, the array sample is set at the lower side of the dual optical path system, the first optical path module in the dual optical path system is fixed, and the second optical path module, the third optical path module and the nth optical path module matched with the first optical path module are moved to form the first optical path module corresponding to the starting sample, the second optical path module corresponding to the mth sample, the third optical path module corresponding to the 2*(m-1) sample, and so on. The nth optical path module corresponds to the (n-1)*(m-1) sample. When all optical path modules correspond to the corresponding samples, the detection and analysis function of the dual optical path system is started to perform detection and analysis.
2. The automatic assembly line energy dispersive X-ray fluorescence spectrum array scanning analysis method according to claim 1, characterized in that: The left automatic sampling docking device and the right automatic sampling docking device include a base plate, a first conveying mechanism and a second conveying mechanism, the first conveying mechanism and the second conveying mechanism correspond to each other, the first conveying mechanism is fixedly mounted on the base plate, the second conveying mechanism is mounted on the base plate through a sliding mechanism, and a lifting mechanism for lifting the sample; the first conveying mechanism includes a supporting component mounted on the base plate for overall support, a transmission wheel and an adjusting wheel mounted on the supporting component, and a conveyor belt mounted on the transmission wheel and the adjusting wheel, a driving component mounted on the supporting component, and a driving wheel mounted on the driving shaft of the driving component; the second conveying structure includes a supporting component mounted on the sliding mechanism for overall support, a transmission wheel and an adjusting wheel mounted on the supporting component, and a conveyor belt mounted on the transmission wheel and the adjusting wheel, a driving component mounted on the supporting component, and a driving wheel mounted on the driving shaft of the driving component; the lifting mechanism includes a clamping claw at the front end for clamping the sample, and a lifting component at the rear end for driving the clamping claw to lift up.
3. The automatic assembly line energy dispersive X-ray fluorescence spectrum array scanning analysis method according to claim 2, characterized in that: The supporting component includes a vertical plate and a horizontal plate installed on the vertical plate, the transmission wheels are arranged on both sides of the horizontal plate and are located on the inner side of the conveyor belt, the adjusting wheel is arranged on the horizontal plate at a position lower than the transmission wheel and is located on the outer side of the conveyor belt, the driving component is a motor, the motor is installed on the horizontal plate through a motor fixing plate, and the driving wheel is arranged on the motor driving shaft and is located on the inner side of the conveyor belt.
4. The left and right automatic sample injection docking device of the array scanning analyzer according to claim 3, characterized in that: The horizontal plate is provided with an up-and-down adjustment structure for adjusting the up-and-down movement of the motor, and the up-and-down adjustment structure is an adjustment slot or an adjustment hole; or The horizontal plate is provided with a left-right adjustment structure for adjusting the left-right movement of the adjustment wheel, and the left-right adjustment structure is an adjustment slot or an adjustment hole.
5. The automatic assembly line energy dispersive X-ray fluorescence spectrum array scanning analysis method according to claim 1, characterized in that: The sample transmission positioning detection mechanism comprises an X-adjustment sliding bottom plate installed on the X-adjustment mechanism, a fixed transmission mechanism and a mobile transmission mechanism, the fixed transmission mechanism corresponds to the mobile transmission mechanism, the fixed transmission mechanism is fixedly installed on the X-adjustment sliding bottom plate, the mobile transmission mechanism is installed on the X-adjustment sliding bottom plate through the host sliding mechanism, and a host lifting mechanism for lifting the sample or blocking the movement of the sample; the fixed transmission mechanism comprises a host supporting component installed on the X-adjustment sliding bottom plate for overall support, a host transmission wheel and a host adjustment wheel installed on the host supporting component, and a main frame transmission wheel and a main frame adjustment wheel equipped with the main frame transmission wheel and the main frame adjustment wheel The mainframe driving component installed on the mainframe supporting component and the mainframe driving wheel installed on the driving shaft of the mainframe driving component; the mobile transmission mechanism includes a mainframe supporting component installed on the mainframe sliding mechanism to play an integral supporting role, a mainframe transmission wheel and a mainframe adjusting wheel installed on the mainframe supporting component, and a conveyor belt installed in cooperation with the mainframe transmission wheel and the mainframe adjusting wheel, a mainframe driving component installed on the mainframe supporting component and the mainframe driving wheel installed on the driving shaft of the mainframe driving component; the mainframe lifting mechanism includes a mainframe clamping claw at the front end for clamping the sample, and a mainframe lifting component at the rear end for driving the mainframe clamping claw to lift up; The host supporting component includes a vertical host vertical plate and a host horizontal plate installed on the vertical plate, the host transmission wheels are arranged on both sides of the host horizontal plate and are located on the inner side of the host conveyor belt, the host adjusting wheel is arranged on the host horizontal plate at a position lower than the host transmission wheel and is located on the outer side of the host conveyor belt, the host driving component is a motor, the host driving component is installed on the host horizontal plate through a host motor fixing plate, and the host driving wheel is arranged on the host motor driving shaft and is located on the inner side of the host conveyor belt.
6. The automatic assembly line energy dispersive X-ray fluorescence spectrum array scanning analysis method according to claim 5, characterized in that: The host horizontal plate is provided with a host up-down adjustment structure for adjusting the up-down movement of the host driving component, and the host up-down adjustment structure is an adjustment slot or an adjustment hole; or The host horizontal plate is provided with a host left-right adjustment structure for adjusting the left-right movement of the host adjustment wheel, and the host left-right adjustment structure is an adjustment slot or an adjustment hole.
7. The automatic assembly line energy dispersive X-ray fluorescence spectrum array scanning analysis method according to claim 1, characterized in that: The first optical path module includes a single-path X-ray source component for providing an X-ray source to excite the sample, a dual-path detector component for receiving feedback signals, and an optical path cavity for positioning and installing the X-ray source component and the dual-path detector component, the optical path cavity having a vertical interface for installing the X-ray source component and an inclined interface surrounding the vertical interface and for installing the dual-path detector component, the vertical interface and the inclined interface communicating with an internal optical path chamber of the optical path cavity, the sample being installed below the vertical interface, and the inclined interface axially pointing to the sample; the second optical path module, the third optical path module, and up to the nth optical path module include a single-path X-ray source component for providing an X-ray source to excite the sample, a dual-path detector component for receiving feedback signals, and an optical path cavity for positioning and installing the X-ray source component and the dual-path detector component. The optical path cavity of the detector assembly has a vertical interface for installing the X-ray source assembly and an inclined interface surrounding the vertical interface and used for installing the dual-path detector assembly, the vertical interface and the inclined interface are connected to the internal optical path chamber of the optical path cavity, the sample is installed below the vertical interface, and the inclined interface is axially pointed to the sample; the movable adjustment module corresponds to the second optical path module, the third optical path module to the nth optical path module one by one, the movable adjustment module is connected to the second optical path module, the third optical path module to the nth optical path module through a connecting component, and drives the second optical path module, the third optical path module to the nth optical path module to move back and forth to adjust the distance between the first optical path module or the second optical path module, the third optical path module to the nth optical path module.
8. The automatic assembly line energy dispersive X-ray fluorescence spectrum array scanning analysis method according to claim 7, characterized in that: The detector assembly is installed on the inclined interface through a detector insulating block, and the X-ray source assembly is installed on the vertical interface through a light pipe fixing ring; a collimator for providing collimation is also arranged between the sample and the X-ray source assembly; the first optical path module, the second optical path module up to the nth optical path module also include a light gate assembly, and the light gate assembly includes a light gate plate, on which is installed a light gate baffle that is located at the X-ray exit when the X-ray source is working normally and shields X-ray leakage, and a filter that provides stray light filtering.
9. The automatic assembly line energy dispersive X-ray fluorescence spectrum array scanning analysis method according to claim 8, characterized in that: The optical shutter assembly also includes a motor, which drives the optical shutter plate through a crank plate with a long groove. A rotating component is installed on the optical shutter plate, and the rotating component is inserted into the long groove of the crank plate. A slide rail assembly is arranged under the optical shutter plate to drive the optical shutter plate to move.
10. The automatic assembly line energy dispersive X-ray fluorescence spectrum array scanning analysis method according to claim 1, characterized in that: The sample transmission positioning detection mechanism includes an X-adjustment sliding bottom plate installed on the X-adjustment mechanism, a fixed transmission mechanism and a mobile transmission mechanism, the fixed transmission mechanism corresponds to the mobile transmission mechanism, the fixed transmission mechanism is fixedly installed on the X-adjustment sliding bottom plate, the mobile transmission mechanism is installed on the X-adjustment sliding bottom plate through the host sliding mechanism, and a host lifting mechanism used to lift the sample or block the movement of the sample; the fixed transmission mechanism includes a host supporting component installed on the X-adjustment sliding bottom plate for overall support, a host transmission wheel and a host adjustment wheel installed on the host supporting component, and a conveyor belt installed in cooperation with the host transmission wheel and the host adjustment wheel, a host driving component installed on the host supporting component and a host lifting mechanism installed on the host supporting component. The main engine driving wheel on the driving shaft of the main engine driving component; the mobile transmission mechanism includes a main engine supporting component installed on the main engine sliding mechanism and playing an integral supporting role, a main engine transmission wheel and a main engine adjusting wheel installed on the main engine supporting component, and a conveyor belt installed in cooperation with the main engine transmission wheel and the main engine adjusting wheel, a main engine driving component installed on the main engine supporting component, and a main engine driving wheel installed on the driving shaft of the main engine driving component; the main engine lifting mechanism includes a main engine clamping claw at the front end for clamping the sample, and a main engine lifting component at the rear end for driving the main engine clamping claw to lift up; the protective cover lifting mechanism includes a lifting component installed on the X-adjusting sliding bottom plate, a protective cover cross plate connected to the lifting component, and a protective cover connected to the protective cover cross plate.
Citation Information
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