Wallboard local shaping device for processing integrated light steel house

By designing the wall panel partial shaping device for guide plates, moving parts, contact parts and guide rods, the problem of difficulty in bending and automatic fixing of traditional devices is solved, and the stability, service life and plastic surgery effect are improved.

CN120079725AActive Publication Date: 2025-06-03SUZHOU DANQIAO INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510311829.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2025-06-03
Estimated Expiration
2045-03-17

AI Technical Summary

Technical Problem

Traditional metal wall panel partial shaping devices are prone to bending when used, which affects the service life and cannot automatically fix the wall panel, resulting in poor repair results and the fixed position cannot be adjusted according to the thickness of the wall panel.

Method used

A wall panel partial shaping device including a guide plate, a moving member, a contact member and a guide rod is designed. The guide plate ensures that the pressure plate moves horizontally by inserting the rectangular groove of the press plate; the moving parts are embedded through the sliding groove to avoid bending; the contacts and guide rods automatically fix and adaptively displace, and the shaping of wall panels of different thicknesses is achieved through automatic limiting and adaptive displacement.

Benefits of technology

It effectively avoids bending of moving parts, ensures the stability and service life of the device, realizes automatic fixing and efficient shaping of wall panels, and adapts to wall panels of different thicknesses.

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Abstract

The invention provides a wallboard local shaping device for integrated light steel house processing, and relates to the technical field of board shaping. The front end of the main body is of a rectangular plate-shaped structure, the rear end of the main body is of a U-shaped plate-shaped structure, and the main body comprises a guide part fixed in the moving groove; the two sides of the moving part are each provided with a rectangular groove, and the top end of the outer side of the moving part is embedded into the sliding groove. The L-shaped structure of the sliding groove can be embedded into the top ends of the two sides of the moving part, the main body can be stably connected with the moving part, the bending probability of the moving part can be reduced due to the fact that the main body is long, the cross section of the two ends of the moving part is of the U-shaped structure, the strength of the moving part is higher, bending is not prone to occurring, and the problem that an existing traditional metal wallboard local shaping device is poor in shaping effect is solved. The problem that the service life of the device is affected due to the fact that the device is bent easily due to the fact that the device is long in use is solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of sheet metal shaping, and particularly to a wall panel partial shaping device for the processing of integrated light steel houses. Background Art

[0002] When processing integrated light steel houses, during the movement of the wall panels, local depressions or deformations are likely to occur, and at this time, a wall panel partial shaping device is required; However, for the current traditional metal wall panel partial shaping device, during use, due to the long length of the device, the device is prone to bending, thereby affecting the service life of the device. During shaping, the pressing and shaping structure is prone to tilting, resulting in a poor repair effect. When the device presses the wall panel to be shaped, it cannot be automatically fixed, cannot automatically clamp the wall panel, and cannot adjust the fixing position according to the thickness of the wall panel. Summary of the Invention

[0003] In view of this, the present invention provides a wall panel partial shaping device for the processing of integrated light steel houses, which has a guide plate, and the bottom of the guide plate is inserted into the rectangular groove of the pressing plate, so that when the pressing plate moves downward, it can maintain a horizontal displacement.

[0004] The present invention provides a wall panel partial shaping device for the processing of integrated light steel houses, which specifically includes: a main body; the front end of the main body is a rectangular plate-like structure, and the rear end of the main body is a U-shaped plate-like structure. The main body includes: a guiding member, the guiding member is an L-shaped plate-like structure, and there are four guiding members in total, and the four guiding members are respectively fixed on both sides inside the moving groove; a moving member, the moving member is a square structure with a hollow center, and there is a rectangular groove on each side of the moving member. The outer top end of the moving member is embedded inside the sliding groove. The moving member includes: a contact member, the contact member is a rectangular plate-like structure, the contact member is arranged inside the pushing plate, and there are four contact members in total. Every two contact members are embedded on both sides of the top end of an inner groove; a bottom plate, the bottom plate is a rectangular plate-like structure, and there is a groove in the middle of the bottom of the bottom plate. The bottom plate is installed at the bottom of the moving member. The bottom plate includes: a guiding rod, the guiding rod is a rectangular structure, and there are evenly arranged wedge-shaped blocks on both sides of the guiding rod. There are two guiding rods in total, and the two guiding rods are respectively fixed at both ends above the bottom plate. The guiding rods are inserted into the inner groove.

[0005] Optionally, the main body further includes: a sliding groove, which is an L-shaped structure. There are two sliding grooves in total, and the two sliding grooves are respectively arranged on both sides of the bottom of the main body. One mounting plate is provided on each side of the top of the main body. The front end of the mounting plate is an inclined structure. An electric cylinder is installed inside the two mounting plates through a rotating shaft; the main body further includes: a support plate, which is an inverted U-shaped structure. There are two support plates in total. The front support plate is fixed to the top of the mounting plate, and the rear support plate is installed above the main body. A pull rod is arranged between the two support plates. The pull rod is a cylindrical structure; the main body further includes: a moving groove, which is a rectangular structure. The moving groove is arranged at the front end of the main body; the main body further includes: a mounting member, which is a plate-shaped structure. The mounting member is installed at the middle position of the top of the main body. The mounting member is connected to the electric cylinder and the pressing plate through a shaft rod and a shaft plate. The pressing plate is a rectangular plate-shaped structure. The pressing plate is installed inside the moving groove. Two rectangular grooves are respectively arranged on both sides of the pressing plate. Guide members are embedded inside the rectangular grooves.

[0006] Optionally, the moving member further includes: through grooves, which are rectangular structures. There are eight through grooves in total, and the eight through grooves are respectively fixed at both ends of the moving member. An inner groove is provided at each end of the moving member. The inner groove is a T-shaped structure; the moving member further includes: stress plates, which are rectangular plate-shaped structures. Circular holes are provided inside the stress plates. There are four stress plates in total. Every two stress plates are fixed at both ends above an inner groove; a pushing plate, a round rod is provided at the outer end of the pushing plate. The round rod is a cylindrical structure with a middle bulge. A spring is sleeved outside the round rod. The outer end of the pushing plate is inserted into the circular hole of the stress plate, and the bottom of the pushing plate is inserted into the inner groove; the moving member further includes: clamping plates, which are L-shaped plate-shaped structures. The outer end of the clamping plate is a wedge-shaped structure. The clamping plate is made of spring plate material. Every two clamping plates are respectively fixed on both sides of the outer end of a pushing plate.

[0007] Optionally, the bottom plate further includes: inserting members, which are L-shaped structures. There are eight inserting members in total, and the eight inserting members are respectively fixed at both ends above the bottom plate. The inserting members are inserted into the through grooves; the bottom plate further includes: top plates, which are rectangular plate-shaped structures. There are two top plates in total, and the two top plates are respectively fixed at the tops of the two guide rods. A pushing plate is provided at each end of each top plate. The two sides of the bottom of the pushing plate are inclined structures.

[0008] Beneficial effects According to the wall panel partial shaping device of the embodiments of the present invention, compared with the traditional wall panel partial shaping device, its main body is longer, and the sliding groove is an L-shaped structure, which can be embedded into the top ends of both sides of the moving member, thereby effectively avoiding the bending of the moving member.

[0009] In addition, by setting a sliding groove with an L-shaped structure, the two top ends of the moving part can be embedded, enabling the main body to be firmly connected to the moving part. Since the main body is relatively long, the probability of the moving part bending can be reduced. At the same time, a rectangular groove is provided on each side of the moving part, making the cross-sections at both ends of the moving part U-shaped structures, increasing the strength of the moving part and making it less likely to bend. In addition, by installing a guiding part, when the pressing plate moves, the bottom of the guiding part can be inserted into the rectangular groove of the pressing plate, thereby controlling the guiding displacement of the pressing plate and enabling the pressing plate to move downward in a horizontal state. As a result, the wall panel can be effectively leveled, preventing the pressing plate from tilting when receiving power and moving downward. In addition, by installing a contact part, after the moving part moves downward to press the wall panel, the contact part can receive the power displacement of the spring outside the round rod through the pushing plate, enabling the contact part to automatically contact the guiding rod and simultaneously contact the bottom of the wedge-shaped block of the guiding rod. Thus, the moving part can be automatically fixed and limited, preventing the wall panel from bending and driving the moving part to displace when being pressed and shaped. In addition, by installing a guiding rod, since wedge-shaped blocks are evenly arranged on both sides of the guiding rod, when wall panels of different thicknesses are installed between the moving part and the bottom plate, the moving part can adaptively displace, effectively clamping and fixing the wall panel. At the same time, the contact part contacts the wedge-shaped block at an appropriate position, fixing the wall panel at an appropriate height for shaping and preventing the wall panel from displacing during shaping. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.

[0011] The drawings in the following description only relate to some embodiments of the present invention and do not limit the present invention.

[0012] In the drawings: Figure 1 A schematic diagram of the three-dimensional structure of the local shaping device according to an embodiment of the present invention is shown; Figure 2 A schematic diagram of the bottom view structure of the local shaping device according to an embodiment of the present invention is shown; Figure 3 A schematic diagram of the exploded three-dimensional and partially enlarged structure of the local shaping device according to an embodiment of the present invention is shown; Figure 4 A schematic diagram of the exploded bottom view structure of the local shaping device according to an embodiment of the present invention is shown; Figure 5 A schematic diagram of the exploded three-dimensional structure of the main body of the local shaping device according to an embodiment of the present invention is shown; Figure 6Shows a schematic diagram of the partial cross-section decomposition and partial enlarged structure of the moving part of the local shaping device according to an embodiment of the present invention; Figure 7 Shows a schematic diagram of the partial cross-section and partial enlarged structure of the bottom part of the local shaping device according to an embodiment of the present invention; Figure 8 Shows a schematic diagram of the partial combined three-dimensional structure of the moving part and the bottom part of the local shaping device according to an embodiment of the present invention.

[0013] List of reference numerals 1. Main body; 101. Slide groove; 102. Mounting plate; 103. Support plate; 104. Pull rod; 105. Moving groove; 106. Guide member; 107. Mounting member; 108. Pressing plate; 2. Moving part; 201. Through groove; 202. Inner groove; 203. Stress plate; 204. Pushing plate; 205. Clamping plate; 206. Contact member; 3. Bottom plate; 301. Insertion member; 302. Guide rod; 303. Top plate; 304. Pushing plate. Detailed implementation manners

[0014] In order to make the objectives, solutions, and advantages of the technical solutions of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the ordinary meanings in the art. The same reference numerals in the drawings represent the same components.

[0015] Embodiment: Please refer to Figures 1 to 8 : The present invention provides a local shaping device for wall panels in the processing of integrated light steel houses, comprising: a main body 1; the front end of the main body 1 is a rectangular plate-like structure, and the rear end of the main body 1 is a U-shaped plate-like structure for enhancing the strength of the main body 1. The main body 1 includes: a guiding member 106, which is an L-shaped plate-like structure. There are four guiding members 106 in total, and the four guiding members 106 are respectively fixed on both sides inside the moving groove 105, so that the bottom of the guiding member 106 can be inserted into the rectangular groove inside the pressing plate 108, enabling the pressing plate 108 to move in a guided manner; a moving member 2, which is a square-shaped structure with a rectangular groove provided on each of its two sides, making the moving member 2 stronger and reducing the chance of bending after pressing the wall panel. The outer top end of the moving member 2 is embedded inside the sliding groove 101. The moving member 2 includes: a contact member 206, which is a rectangular plate-like structure. The contact member 206 is provided inside the pushing plate 204. There are four contact members 206 in total, and every two contact members 206 are embedded on both sides of the top end of an inner groove 202. After the moving member 2 adjusts its height and presses the wall panel, the contact member 206 can automatically contact the wedge-shaped rod block of the guiding rod 302, thereby automatically fixing the wall panel; a bottom plate 3, which is a rectangular plate-like structure. There is a groove in the middle of the bottom of the bottom plate 3 to make the support of the bottom plate 3 better. The bottom plate 3 is installed at the bottom of the moving member 2. The bottom plate 3 includes: a guiding rod 302, which is a rectangular structure for moving inside the inner groove 202. Wedge-shaped blocks are arranged evenly on both sides of the guiding rod 302 for contacting the contact member 206, thereby automatically limiting and fixing the moving member 2. There are two guiding rods 302 in total, and the two guiding rods 302 are respectively fixed at both upper ends of the bottom plate 3. The guiding rod 302 is inserted inside the inner groove 202.

[0016] Such as Figure 5As shown in the figure, the main body 1 further includes: a chute 101, the chute 101 is an L-shaped structure, and there are two chutes 101 in total. The two chutes 101 are respectively arranged on both sides of the bottom of the main body 1 to be embedded above both sides of the moving member 2, so that the main body 1 can be firmly connected to the moving member 2, thereby reducing the probability of the moving member 2 being bent. At the same time, the main body 1 can smoothly slide on the top of the moving member 2, thereby conveniently adjusting the rectangular shaping position. On both sides of the top of the main body 1, there is respectively an installation plate 102. The front end of the installation plate 102 is an inclined structure. An electric cylinder is installed inside the two installation plates 102 through a rotating shaft, so that the electric cylinder can control the pressing plate 108 to move downward through a shaft rod and a shaft plate; the main body 1 further includes: a support plate 103, the support plate 103 is an inverted U-shaped structure, which can be used to support the installation of the pull rod 104, so that the pull rod 104 can be more firm. There are two support plates 103 in total. The front support plate 103 is fixed to the top of the installation plate 102, and the rear support plate 103 is installed above the main body 1. A pull rod 104 is arranged between the two support plates 103. The pull rod 104 is a cylindrical structure, which is used to conveniently control the sliding adjustment of the position of the main body 1, so that the main body 1 can perform shaping at different positions, and at the same time, it can control the convenient displacement of the device; the main body 1 further includes: a moving groove 105, the moving groove 105 is a rectangular structure, and the moving groove 105 is arranged at the front end of the main body 1 to install the guiding member 106 and the pressing plate 108, so that after the pressing plate 108 receives power, it can be guided to move; the main body 1 further includes: a mounting member 107, the mounting member 107 is a plate-shaped structure, and the mounting member 107 is installed at the middle position of the top of the main body 1. The mounting member 107 is connected to the electric cylinder and the pressing plate 108 through a shaft rod and a shaft plate, which is used to support the pressing plate 108. The pressing plate 108 is a rectangular plate-shaped structure. The pressing plate 108 is installed inside the moving groove 105. There are two rectangular grooves on both sides of the pressing plate 108. The guiding member 106 is embedded inside the rectangular groove, so that the pressing plate 108 can keep moving vertically and will not tilt during shaping.

[0017] As Figure 6As shown in the figure, the moving member 2 further includes: a through groove 201, which is a rectangular structure. There are eight through grooves 201 in total, and the eight through grooves 201 are respectively fixed at both ends of the moving member 2 for embedding and installing the insert 301, so that the moving member 2 can be guided and displaced at the top of the bottom plate 3. There is an inner groove 202 at each end of the moving member 2. The inner groove 202 is a T-shaped structure for installing the guide rod 302 and can also install the contact member 206, so that the contact member 206 can be guided and displaced; the moving member 2 further includes: a force-bearing plate 203, which is a rectangular plate structure. There is a circular hole inside the force-bearing plate 203 for embedding and installing a round rod, so that the round rod can be guided and moved. There are four force-bearing plates 203 in total, and every two force-bearing plates 203 are fixed at both ends above an inner groove 202; a push plate 204, with a round rod at the outer end of the push plate 204. The round rod is a cylindrical structure with a middle bulge. A spring is sleeved outside the round rod. The outer end of the push plate 204 is inserted into the circular hole inside the force-bearing plate 203, so that the push plate 204 can be displaced together with the round rod, the round rod can control the push plate 204 to be guided and moved, and at the same time the spring can control the displacement of the push plate 204, so that the contact member 206 can automatically contact the outside of the guide rod 302. The bottom of the push plate 204 is inserted into the inner groove 202; the moving member 2 further includes: a clamping plate 205, which is an L-shaped plate structure. The outer end of the clamping plate 205 is a wedge-shaped structure. The clamping plate 205 is made of spring plate material. Every two clamping plates 205 are respectively fixed on both sides of the outer end of a push plate 204 for contacting the force-bearing plate 203, so that the push plate 204 can be temporarily fixed, and thus the guide rod 302 can move freely inside the inner groove 202.

[0018] As Figure 7 shown in the figure, the bottom plate 3 further includes: an insert 301, which is an L-shaped structure. There are eight inserts 301 in total, and the eight inserts 301 are respectively fixed at both upper ends of the bottom plate 3 for inserting into the through groove 201, so that the moving member 2 can be guided and moved up and down, and at the same time the moving member 2 will not be pulled upward and separated. The insert 301 is inserted into the through groove 201; the bottom plate 3 further includes: a top plate 303, which is a rectangular plate structure. There are two top plates 303 in total, and the two top plates 303 are respectively fixed at the tops of the two guide rods 302 for connecting with the guide rods 302, and then fixedly installing the push plate 304. There is a push plate 304 at each end of each top plate 303. The two sides of the bottom of the push plate 304 are inclined structures. After the push plate 204 is fixed and limited by the clamping plate 205, the moving member 2 can be controlled to rise, so that the push plate 304 can contact the clamping plate 205, and the clamping plate 205 can be slightly inclined outward, thereby releasing the fixation of the push plate 204, so that the contact member 206 can contact the outside of the guide rod 302, and thus it is convenient to fix the moving member 2.

[0019] Specific usage method and function of this embodiment: In the present invention, when the device needs to be used, the device can be manually controlled to move to an appropriate position, and then the push plate 204 is pulled outwards so that the clamping plate 205 can contact the force-bearing plate 203. Then, the pull rod 104 is pulled, so that the main body 1 can drive the moving member 2 to rise slightly. Then, the metal wall panel to be shaped is embedded between the moving member 2 and the bottom plate 3. Then, the pull rod 104 is pulled upwards with force, so that the push plate 304 can contact the clamping plate 205, causing the clamping plate 205 to tilt slightly outwards, thereby disconnecting the connection with the force-bearing plate 203. The push plate 204 can receive the spring force outside the round rod and move. The contact member 206 can contact the outside of the guide rod 302. Then, the pull rod 104 is pressed downwards with force, so that the moving member 2 moves downwards. When the push plate 204 moves downwards accordingly, it can be moved outwards by the wedge block, and then the moving member 2 is pressed tightly, so that the wall panel can be firmly pressed and fixed. At the same time, the bottom of the wedge block can contact the top of the contact member 206, so that the moving member 2 can be fixed and cannot rise, thereby firmly fixing the wall panel. Then, the main body 1 is controlled to slide, so that the pressing plate 108 can be in the position where shaping is required. Then, the electric cylinder switch is turned on, and the electric cylinder pushes the pressing plate 108 to move inside the moving groove 105 through the shaft plate and the shaft rod. At the same time, the bottom of the guiding member 106 is inside the rectangular groove of the pressing plate 108, so that the pressing plate 108 can be guided to move downwards. Thus, the bottom of the pressing plate 108 can shape a part of the wall panel, reducing the depression and deformation of the wall panel, and thus completing the local shaping of the metal wall panel.

[0020] Finally, it should be noted that when the present invention describes the positions of various components and their cooperation relationships, etc., usually one / a pair of components are taken as examples. However, those skilled in the art should understand that such positions, cooperation relationships, etc. are equally applicable to other components / other pairs of components.

[0021] The above is only an exemplary implementation manner of the present invention, rather than being used to limit the protection scope of the present invention. The protection scope of the present invention is determined by the appended claims.

Claims

1. A wall panel local shaping device for integrated light steel house processing, characterized in that: include: Subject (1); The front end of the main body (1) is a rectangular plate-shaped structure, and the rear end of the main body (1) is a U-shaped plate-shaped structure. The main body (1) comprises: a guide member (106), and the guide member (106) is fixed inside the movable groove (105); A moving member (2), wherein a rectangular groove is provided on both sides of the moving member (2), the outer top end of the moving member (2) is embedded in the interior of the slide groove (101), and the moving member (2) comprises: a contact member (206), the contact member (206) is provided on the inner side of the push plate (204), and the contact member (206) is embedded in the top end of the inner groove (202); A bottom plate (3) is provided with a groove at the middle position of the bottom of the bottom plate (3), the bottom plate (3) is installed at the bottom of the moving member (2), and the bottom plate (3) includes: a guide rod (302), and wedge blocks are evenly arranged on both sides of the guide rod (302), the guide rod (302) is fixed above the bottom plate (3), and the guide rod (302) is inserted into the inner groove (202).

2. The wall panel local shaping device for integrated light steel house processing as claimed in claim 1, characterized in that: The main body (1) further comprises: a slide groove (101), the slide groove (101) being arranged at the bottom of the main body (1), a mounting plate (102) being respectively arranged on both sides of the top of the main body (1), the front end of the mounting plate (102) being an inclined structure, and an electric cylinder being installed inside the two mounting plates (102) via a rotating shaft.

3. The wall panel local shaping device for integrated light steel house processing as claimed in claim 1, characterized in that: The main body (1) further comprises: a support plate (103), wherein two support plates (103) are provided, the front support plate (103) being fixed to the top end of the mounting plate (102), the rear support plate (103) being installed above the main body (1), and a pull rod (104) being provided between the support plates (103).

4. The wall panel local shaping device for integrated light steel house processing as claimed in claim 1, characterized in that: The main body (1) further comprises: a movable groove (105), wherein the movable groove (105) is arranged at the front end of the main body (1).

5. The wall panel local shaping device for integrated light steel house processing as claimed in claim 1, characterized in that: The main body (1) further comprises: a mounting member (107), the mounting member (107) being mounted at a middle position at the top end of the main body (1), the mounting member (107) being connected to the electric cylinder and the pressing plate (108) via a shaft rod and a shaft plate, the pressing plate (108), the pressing plate (108) being mounted inside the movable groove (105), two rectangular grooves being respectively provided on both sides of the pressing plate (108), and guide members (106) being embedded inside the rectangular grooves.

6. The wall panel local shaping device for integrated light steel house processing as claimed in claim 1, characterized in that: The moving member (2) further comprises a through groove (201), the through groove (201) being fixed to the outer end of the moving member (2), and an inner groove (202) being respectively provided at both ends of the moving member (2).

7. The wall panel local shaping device for integrated light steel house processing as claimed in claim 1, characterized in that: The moving member (2) further comprises: a force-bearing plate (203), a circular hole being provided inside the force-bearing plate (203), and the force-bearing plate (203) being fixed above the inner groove (202); A push plate (204) is provided at the outer end of the push plate (204), the round rod is a cylindrical structure with a protrusion in the middle, a spring is sleeved on the outer side of the round rod, the outer end of the push plate (204) is inserted into the circular hole of the force-bearing plate (203), and the bottom of the push plate (204) is inserted into the inner groove (202).

8. The wall panel local shaping device for integrated light steel house processing as claimed in claim 1, characterized in that: The moving member (2) further comprises: a clamping plate (205), the outer ends of the clamping plates (205) being wedge-shaped structures, and every two clamping plates (205) are respectively fixed to both sides of the outer end of a pushing plate (204).

9. The wall panel local shaping device for integrated light steel house processing as claimed in claim 1, characterized in that: The bottom plate (3) further comprises: an insert (301), the insert (301) being fixed above the bottom plate (3), and the insert (301) being inserted into the interior of the through groove (201).

10. The wall panel local shaping device for integrated light steel house processing as claimed in claim 1, characterized in that: The bottom plate (3) further comprises: a top plate (303), the top plate (303) being fixed to the top end of the guide rod (302), a push plate (304) being provided at the outer end of the top plate (303), and both sides of the bottom of the push plate (304) being inclined structures.

Citation Information

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