Multi-layer winding device and method of using the same

By designing a multi-layer winding device and adopting automated winding technology, the problem of low conductor winding efficiency is solved, and fast and accurate winding of double-layer enameled wire is achieved to meet the complex structural requirements of the electrical and electronic industries.

CN120089522BActive Publication Date: 2025-09-26GD TECH DONGGUAN
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Patent Information

Application Number
CN202510250613.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-09-26
Estimated Expiration
2045-03-04

AI Technical Summary

Technical Problem

In the existing technology, the conductor winding process mainly relies on manual operation, resulting in low work efficiency and difficulty in meeting the application requirements of highly compact and precise layout in the electrical and electronics industries.

Method used

A multi-layer winding device was designed, which included an internal winding jig, an external winding jig, a moving component, and a drive positioning component. The automatic winding of double-layer enameled wire was achieved through components such as motor drive and hydraulic rod. Combined with the guide and shearing components, fast and precise winding operations were achieved.

Benefits of technology

It realizes the rapid winding of double-layer enameled wire, improves work efficiency, meets the requirements of multi-dimensional bending of conductor shapes in the electrical and electronics industries, and adapts to specific spatial layout needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of double-layer enameled wire production, and discloses a multi-layer winding device and a method for using the same, wherein the multi-layer winding device comprises: a base, a fixing plate fixed to the upper surface of the base; an internal winding jig, the internal winding jig comprising a fixing column and a first spiral guide groove provided on the outer surface of the fixing column; an external winding jig, the external winding jig comprising a sleeve and a second spiral guide groove provided on the outer surface of the sleeve; and a driving and positioning assembly, which is used to fix the fixing column and drive the fixing column to rotate. By providing the internal winding jig, the external winding jig, the moving assembly and the driving and positioning assembly, when winding the double-layer enameled wire, the inner layer of the double-layer enameled wire can be quickly wound, and the outer layer of the double-layer enameled wire can be quickly wound, thereby enabling the device to quickly wind the double-layer enameled wire, effectively improving work efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of double-layer enameled wire production, and in particular to a multi-layer winding device and a use method thereof. Background Art

[0002] In the electrical and electronics industry, multi-layer winding technology is widely used to manufacture various complex structure wire assemblies, especially in application scenarios that require highly compact and precise layout, such as transformers, motor windings, and internal connecting wires of various precision electronic equipment. This type of technology requires the ability to maintain the electrical performance of the conductor (such as enameled wire) while achieving multi-dimensional bending of its shape to adapt to specific spatial layout requirements.

[0003] Currently, the conductor winding process mainly relies on manual operation to form a specific shape, which significantly reduces the work efficiency of conductor winding.

[0004] To this end, the present invention provides a multi-layer winding device and a method for using the same. Summary of the Invention

[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0006] The present invention provides a multi-layer winding device, comprising:

[0007] A base, wherein a fixing plate is fixedly provided on the upper surface of the base;

[0008] An internal winding jig, which is used to wind the inner layer of the double-layer enameled wire, the internal winding jig comprising a fixed column and a first spiral guide groove formed on the outer surface of the fixed column;

[0009] An external winding jig, which is used to wind the outer layer of the double-layer enameled wire, the external winding jig comprising a sleeve and a second spiral guide groove formed on the outer surface of the sleeve, and a strip-shaped opening formed on the surface of the sleeve;

[0010] A drive positioning assembly is used to fix the fixed column and drive the fixed column to rotate. The drive positioning assembly includes a rotating hole opened on the surface of the fixed plate, and a concave rotating disk arranged on the inner wall of the rotating hole through a bearing. A drive motor is fixed on the surface of the fixed plate to drive the concave rotating disk to rotate.

[0011] By adopting the above technical solution, rapid winding of the double-layer enameled wire can be achieved, effectively improving work efficiency.

[0012] Preferably, the surface of the fixing column is provided with a fixing component for fixing the end of the enameled wire, and the fixing component includes a mounting notch opened on the surface of the fixing column, and an L-shaped plate fixed to the inner wall of the mounting notch, a vertical threaded hole is opened on the surface of the L-shaped plate, and the inner wall of the vertical threaded hole is threadedly connected to a hexagonal bolt, and the threaded end of the hexagonal bolt is rotatably connected to a fixing disk.

[0013] By adopting the above technical solution, the hexagonal bolt can be tightened by an external wrench to effectively fix one end of the enameled wire, thereby facilitating double-layer winding of the enameled wire.

[0014] Preferably, two symmetrical limiting columns are fixed to the end of the fixing column, and a limiting cylinder extending to the outer surface of the sleeve and corresponding to the two limiting columns is embedded in the inner wall of the sleeve.

[0015] By adopting the above technical solution, the limiting post can be inserted into the interior of the limiting cylinder during the movement of the sleeve, so that the sleeve can rotate together with the fixing post.

[0016] Preferably, the upper surface of the base is provided with a moving assembly for driving the external winding jig to move laterally, the moving assembly comprising a strip groove provided on the upper surface of the base, and a threaded column rotatably provided on the inner wall of the strip groove, and a rotary motor for driving the threaded column to rotate is fixedly provided on the side surface of the base, a Z-shaped plate is slidably provided on the inner wall of the strip groove, and a first threaded hole is provided on the side surface of the Z-shaped plate for threaded connection with the outer surface of the threaded column;

[0017] A connecting shaft is fixedly provided on the surface of the Z-shaped plate, and one end of the connecting shaft away from the Z-shaped plate is rotatably connected to the surface of the sleeve.

[0018] By adopting the above technical solution, the rotation of the rotary motor can drive the threaded column to rotate, and the rotation of the threaded column drives the Z-shaped plate to move, thereby realizing automatic movement of the sleeve.

[0019] Preferably, the drive positioning assembly also includes three hydraulic rods fixed in a circular array on the surface of the concave rotating disk, and the telescopic ends of the three hydraulic rods are fixed with positioning blocks, the surfaces of the three positioning blocks are tightly pressed against the surface of the fixed column, and the end of the fixed column is tightly pressed against the inner wall of the concave rotating disk.

[0020] By adopting the above technical solution, the purpose of automatically and effectively fixing the fixing column can be achieved through the extension of the three hydraulic rods.

[0021] Preferably, a rotating shaft is fixedly provided at the output end of the driving motor, and a driving gear disc is fixedly provided at the end of the rotating shaft, a connecting tube is fixedly provided on the surface of the concave rotating disk, and a driven gear ring meshing with the driving gear disc is fixedly provided on the surface of the connecting tube.

[0022] By adopting the above technical solution, the driving gear disc can be driven to rotate by the rotation of the driving motor, and the rotation of the driving gear disc drives the driven gear ring and the connecting pipe to rotate, and then the concave rotating disc can be driven to rotate by the rotation of the driving motor.

[0023] Preferably, a guide assembly for guiding the enameled wire is provided on the side of the fixed plate, and the guide assembly includes a fixed frame fixed on the side of the fixed plate, and a slider slidably arranged on the inner wall of the fixed frame, and an L-shaped rod is fixed on the lower surface of the slider, and a movable plate is fixed on the end of the L-shaped rod, and a guide hole for the enameled wire to pass through is opened on the surface of the movable plate.

[0024] By adopting the above technical solution, the position of the enameled wire can be guided during winding under the action of the movable plate and the guide hole, thereby facilitating winding of the enameled wire.

[0025] Preferably, a reciprocating screw penetrating the fixed plate is rotatably provided on the side of the fixed plate, and one end of the reciprocating screw is rotatably connected to the inner wall of the fixed frame, and a second threaded hole is provided on the surface of the slider that is threadedly connected to the outer surface of the reciprocating screw, and the other end of the reciprocating screw and the surface of the rotating shaft are fixed with transmission wheels, and the surfaces of the two transmission wheels are covered with transmission belts.

[0026] By adopting the above technical solution and providing two transmission wheels and a transmission belt, the reciprocating screw can be driven to rotate by the rotation of the driving motor.

[0027] Preferably, the lower surface of the movable plate is provided with a shearing assembly for cutting the enameled wire, the shearing assembly includes a rectangular groove opened on the lower surface of the movable plate, and a bidirectional screw rotatably arranged on the inner wall of the rectangular groove, and the surface of the movable plate is provided with a servo motor for driving the bidirectional screw to rotate, and two symmetrical rectangular blocks are slidingly provided on the inner wall of the rectangular groove, and corresponding cutters are fixed on the surfaces of the two rectangular blocks, and the surfaces of the two rectangular blocks are provided with a third threaded hole threadedly connected to the outer surface of the bidirectional screw.

[0028] By adopting the above technical solution, the rotation of the servo motor can drive the bidirectional screw to rotate, and the rotation of the bidirectional screw drives the two rectangular blocks to move toward the middle at the same time, thereby driving the two cutters to automatically cut the enameled wire.

[0029] On the other hand, the present application also provides a method for using a multi-layer winding device, comprising the following steps:

[0030] S1: Fixing the fixed column, the three positioning blocks are used to fix the fixed column by extending the hydraulic rod;

[0031] S2: Wind the inner layer of the double-layer enameled wire. Pass one end of the enameled wire through the guide hole and fix it to the surface of the fixed column with a hexagonal bolt. At the same time, manually press the enameled wire into the first spiral guide groove and start the drive motor to drive the fixed column to rotate, so as to automatically wind the wire on the surface of the fixed column.

[0032] S3: Wind the outer layer of the double-layer enameled wire, start the rotating motor to drive the sleeve to be sleeved on the surface of the fixed column, then start the driving motor to drive the fixed column and the sleeve to rotate, and press the enameled wire into the second spiral guide groove on the sleeve to achieve the purpose of automatically winding the wire on the surface of the sleeve, and cut the enameled wire.

[0033] The beneficial effects of the present invention are:

[0034] The multi-layer winding device and its use method described in the present invention, by providing an internal winding jig, an external winding jig, a moving component and a driving and positioning component, can quickly realize the winding of the inner layer of the double-layer enameled wire and the winding of the outer layer of the double-layer enameled wire when winding the double-layer enameled wire, thereby enabling the device to realize rapid winding of the double-layer enameled wire, effectively improving work efficiency.

[0035] The multi-layer winding device and its use method described in the present invention, by providing a guide component, can drive the enameled wire passing through the guide hole to automatically move when winding the double-layer enameled wire, thereby making it easier for the enameled wire to be wound on the surface of the fixed column and the sleeve.

[0036] The multi-layer winding device and the method of using the same described in the present invention are capable of starting a servo motor after winding is completed by setting a shearing component. The rotation of the servo motor drives the rotation of the bidirectional lead screw. The rotation of the bidirectional lead screw drives the two rectangular blocks to move toward the middle at the same time, thereby driving the two cutters to move toward the middle at the same time, thereby automatically cutting the enameled wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0038] Figure 2 This invention Figure 1 Schematic diagram of the second perspective structure;

[0039] Figure 3 This invention Figure 2 A in the middle is an enlarged structural diagram;

[0040] Figure 4 It is a schematic diagram of the top structure of the present invention;

[0041] Figure 5 This invention Figure 4 The enlarged structural diagram at B in the middle;

[0042] Figure 6 This invention Figure 1 Schematic diagram of the third perspective structure;

[0043] Figure 7 This invention Figure 6 The enlarged structural diagram at C in the middle;

[0044] Figure 8 It is a bottom view structural diagram of the movable plate of the present invention.

[0045] Description of reference numerals:

[0046] 100, base;

[0047] 200, fixed plate;

[0048] 300, internal winding fixture; 301, fixing column; 302, first spiral guide groove; 303, fixing assembly; 3031, L-shaped plate; 3032, hexagonal bolt; 3033, fixing plate; 304, limiting column;

[0049] 400, external winding jig; 401, sleeve; 402, second spiral guide groove; 403, limiting cylinder; 404, strip opening;

[0050] 500, drive positioning assembly; 501, concave rotating disk; 502, drive motor; 503, hydraulic rod; 504, positioning block; 505, rotating shaft; 506, driving gear disc; 507, connecting pipe; 508, driven gear ring;

[0051] 600, moving assembly; 601, threaded column; 602, rotating motor; 603, Z-shaped plate; 604, connecting shaft;

[0052] 700, guide assembly; 701, fixed frame; 702, slider; 703, L-shaped rod; 704, movable plate; 705, guide hole; 706, reciprocating screw; 707, transmission wheel; 708, transmission belt;

[0053] 800, shearing assembly; 801, bidirectional lead screw; 802, servo motor; 803, rectangular block; 804, cutter. DETAILED DESCRIPTION

[0054] The subject matter described herein will now be discussed with reference to exemplary embodiments. It should be understood that these embodiments are discussed solely to enable those skilled in the art to better understand and implement the subject matter described herein, and that the functions and arrangements of the elements discussed may be varied without departing from the scope of this specification. Various examples may omit, substitute, or add various processes or components as needed. In addition, features described with respect to some examples may also be combined in other examples. Example

[0055] The following is a further detailed description of the technical solution of the present invention in conjunction with the accompanying drawings and specific embodiments. Figures 1 to 8 , this application provides a multi-layer winding device, please refer to Figures 1 to 4 , including: a base 100, a fixed plate 200 is fixed on the upper surface of the base 100; an internal winding jig 300, which is used to wind the inner layer of the double-layer enameled wire, the internal winding jig 300 includes a fixed column 301, and a first spiral guide groove 302 opened on the outer surface of the fixed column 301; an external winding jig 400, which is used to wind the outer layer of the double-layer enameled wire, the external winding jig 400 includes a sleeve 401, and a second spiral guide groove 402 opened on the outer surface of the sleeve 401, and a strip opening 404 is opened on the surface of the sleeve 401; a driving positioning assembly 500, which is used to fix the fixed column 301 and drive the fixed column 301 to rotate, the driving positioning assembly 500 includes a rotating hole opened on the surface of the fixed plate 200, and a concave rotating disk 501 arranged on the inner wall of the rotating hole through a bearing, and a driving motor 502 for driving the concave rotating disk 501 to rotate is fixed on the surface of the fixed plate 200.

[0056] Specifically, by providing the driving and positioning assembly 500 , rapid winding of the double-layer enameled wire can be achieved, thereby effectively improving work efficiency.

[0057] Please refer to Figure 2 and Figure 3 A fixing assembly 303 for fixing the end of the enameled wire is provided on the surface of the fixing column 301. The fixing assembly 303 includes a mounting notch on the surface of the fixing column 301 and an L-shaped plate 3031 fixed to the inner wall of the mounting notch. A vertical threaded hole is provided on the surface of the L-shaped plate 3031, and the inner wall of the vertical threaded hole is threadedly connected to a hexagonal bolt 3032, and the threaded end of the hexagonal bolt 3032 is rotatably connected to a fixing plate 3033.

[0058] Specifically, the hexagonal bolt 3032 can be screwed with an external wrench to effectively fix one end of the enameled wire, thereby facilitating double-layer winding of the enameled wire.

[0059] Please refer to Figure 2 Two symmetrical limiting columns 304 are fixed to the end of the fixing column 301 , and a limiting cylinder 403 extending to the outer surface of the sleeve 401 and corresponding to the two limiting columns 304 is embedded in the inner wall of the sleeve 401 .

[0060] Specifically, during the movement of the sleeve 401 , the limiting post 304 can be inserted into the limiting cylinder 403 , so that the sleeve 401 can rotate along with the fixing post 301 .

[0061] Please refer to Figure 2 and Figure 4 A moving component 600 is provided on the upper surface of the base 100 for driving the external winding jig 400 to move horizontally. The moving component 600 includes a strip groove opened on the upper surface of the base 100, and a threaded column 601 rotatably set on the inner wall of the strip groove, and a rotating motor 602 for driving the threaded column 601 to rotate is fixed on the side of the base 100. A Z-shaped plate 603 is slidingly provided on the inner wall of the strip groove, and a first threaded hole is provided on the side of the Z-shaped plate 603 that is threadedly connected to the outer surface of the threaded column 601; a connecting shaft 604 is fixed on the surface of the Z-shaped plate 603, and the end of the connecting shaft 604 away from the Z-shaped plate 603 is rotatably connected to the surface of the sleeve 401.

[0062] Specifically, the rotation of the rotary motor 602 can drive the threaded column 601 to rotate, and the rotation of the threaded column 601 drives the Z-shaped plate 603 to move, thereby realizing the automatic movement of the sleeve 401.

[0063] Please refer to Figure 2 The drive positioning assembly 500 also includes three hydraulic rods 503 fixed in a circular array on the surface of the concave rotating disk 501, and the telescopic ends of the three hydraulic rods 503 are fixed with positioning blocks 504. The surfaces of the three positioning blocks 504 are tightly pressed against the surface of the fixed column 301, and the end of the fixed column 301 is tightly pressed against the inner wall of the concave rotating disk 501.

[0064] Specifically, the purpose of automatically and effectively fixing the fixing column 301 can be achieved by extending the three hydraulic rods 503 .

[0065] Please refer to Figure 2 and Figure 7 A rotating shaft 505 is fixedly provided at the output end of the driving motor 502, and a driving gear disc 506 is fixedly provided at the end of the rotating shaft 505. A connecting tube 507 is fixedly provided on the surface of the concave rotating disk 501, and a driven gear ring 508 that meshes with the driving gear disc 506 is fixedly provided on the surface of the connecting tube 507.

[0066] Specifically, the driving motor 502 can drive the active gear disc 506 to rotate, and the rotation of the active gear disc 506 drives the driven gear ring 508 and the connecting tube 507 to rotate, and then the rotation of the driving motor 502 can drive the concave rotating disc 501 to rotate.

[0067] Among them, the present invention sets an internal winding jig 300, an external winding jig 400, a moving assembly 600 and a driving positioning assembly 500. When winding the double-layer enameled wire, one end of the enameled wire is first placed in the L-shaped plate 3031, and the hexagonal bolt 3032 is tightened with a wrench to fix one end of the enameled wire. Then, the enameled wire is pressed into the first spiral guide groove 302, and the driving motor 502 is started. The rotation of the driving motor 502 drives the active gear disc 506 to rotate, and the rotation of the active gear disc 506 drives the driven gear ring 508 and the connecting tube 507 to rotate. The rotation of the connecting tube 507 drives the concave rotating disk 501 to rotate, and the rotation of the concave rotating disk 501 drives the fixed column 301 to rotate. The rotation of the fixed column 301 realizes the enameled wire in the first spiral guide groove. The inner wall of 302 is wound and coiled, that is, the inner layer of the double-layer enameled wire is wound, and then the rotating motor 602 is started. The rotation of the rotating motor 602 drives the threaded column 601 to rotate, and the rotation of the threaded column 601 drives the Z-shaped plate 603 to move, thereby driving the sleeve 401 to move horizontally and be sleeved on the outer surface of the fixed column 301. Moreover, during the movement of the sleeve 401, the end of the enameled wire after the inner layer is wound can enter the interior of the strip-shaped opening 404. At this time, the driving motor 502 is started again to drive the fixed column 301 to rotate. The rotation of the fixed column 301 drives the sleeve 401 to rotate under the action of the two limit columns 304, thereby realizing the outer layer winding of the double-layer enameled wire from right to left, thereby enabling the device to realize fast winding of the double-layer enameled wire, effectively improving work efficiency.

[0068] Please refer to Figure 3 and Figure 8 A guide assembly 700 for guiding the enameled wire is provided on the side of the fixed plate 200. The guide assembly 700 includes a fixed frame 701 fixed on the side of the fixed plate 200, and a slider 702 slidably set on the inner wall of the fixed frame 701. An L-shaped rod 703 is fixed on the lower surface of the slider 702, and a movable plate 704 is fixed on the end of the L-shaped rod 703. A guide hole 705 for the enameled wire to pass through is opened on the surface of the movable plate 704.

[0069] Specifically, the position of the enameled wire can be guided during winding under the action of the movable plate 704 and the guide hole 705 , thereby facilitating winding of the enameled wire.

[0070] Please refer to Figure 5 and Figure 7A reciprocating screw 706 that passes through the fixed plate 200 is rotatably provided on the side of the fixed plate 200, and one end of the reciprocating screw 706 is rotatably connected to the inner wall of the fixed frame 701. A second threaded hole that is threadedly connected to the outer surface of the reciprocating screw 706 is provided on the surface of the slider 702. A transmission wheel 707 is fixed to the other end of the reciprocating screw 706 and the surface of the rotating shaft 505, and a transmission belt 708 is provided on the surface of the two transmission wheels 707.

[0071] Specifically, by providing two transmission wheels 707 and a transmission belt 708 , the reciprocating screw 706 can be driven to rotate by the rotation of the driving motor 502 .

[0072] Among them, the present invention sets a guide component 700, so that when the device is winding the double-layer enameled wire, in the process of driving the rotating shaft 505 to rotate by the rotation of the driving motor 502, the reciprocating screw 706 can be driven to rotate under the action of the two transmission wheels 707 and the transmission belt 708. The rotation of the reciprocating screw 706 drives the slider 702 to move. The movement of the slider 702 drives the moving plate 704 to move through the L-shaped rod 703. The movement of the moving plate 704 drives the enameled wire passing through the guide hole 705 to automatically move, thereby making it easier for the enameled wire to be wound on the surface of the fixed column 301 and the sleeve 401.

[0073] Please refer to Figure 8 The lower surface of the movable plate 704 is provided with a shearing assembly 800 for cutting the enameled wire. The shearing assembly 800 includes a rectangular groove opened on the lower surface of the movable plate 704, and a bidirectional screw 801 rotatably arranged on the inner wall of the rectangular groove, and the surface of the movable plate 704 is provided with a servo motor 802 for driving the bidirectional screw 801 to rotate. Two symmetrical rectangular blocks 803 are slidingly provided on the inner wall of the rectangular groove, and corresponding cutters 804 are fixed on the surfaces of the two rectangular blocks 803. The surfaces of the two rectangular blocks 803 are provided with a third threaded hole threadedly connected to the outer surface of the bidirectional screw 801.

[0074] Specifically, the rotation of the servo motor 802 can drive the bidirectional lead screw 801 to rotate, and the rotation of the bidirectional lead screw 801 drives the two rectangular blocks 803 to move toward the middle at the same time, thereby driving the two cutters 804 to automatically cut the enameled wire.

[0075] Among them, the present invention sets a shearing component 800, which can start the servo motor 802 after the winding is completed. The rotation of the servo motor 802 drives the bidirectional screw 801 to rotate, and the rotation of the bidirectional screw 801 drives the two rectangular blocks 803 to move toward the middle at the same time, thereby driving the two cutters 804 to move toward the middle at the same time, and automatically cutting the enameled wire.

[0076] On the other hand, an embodiment of the present application further provides a method for using the multi-layer winding device described above, comprising the following steps:

[0077] S1: Fixing the fixed column 301, by extending the hydraulic rod 503 so that the three positioning blocks 504 fix the fixed column 301;

[0078] S2: Winding the inner layer of the double-layer enameled wire. Pass one end of the enameled wire through the guide hole 705 and fix it to the surface of the fixed column 301 with the hexagonal bolt 3032. At the same time, manually press the enameled wire into the first spiral guide groove 302 and start the drive motor 502 to drive the fixed column 301 to rotate, so that the wire is automatically wound on the surface of the fixed column 301.

[0079] S3: Wind the outer layer of the double-layer enameled wire, start the rotating motor 602 to drive the sleeve 401 to be sleeved on the surface of the fixed column 301, then start the driving motor 502 to drive the fixed column 301 and the sleeve 401 to rotate, and press the enameled wire into the second spiral guide groove 402 on the sleeve 401 to achieve the purpose of automatically winding the wire on the surface of the sleeve 401, and cut the enameled wire.

[0080] Working principle:

[0081] When winding the inner layer of the double-layer enameled wire, first pass one end of the enameled wire through the guide hole 705 on the movable plate 704, and place one end of the enameled wire into the L-shaped plate 3031, and use a wrench to tighten the hexagonal bolt 3032 to fix one end of the enameled wire. Then, press the enameled wire into the first spiral guide groove 302, and start the driving motor 502. The rotation of the driving motor 502 drives the active gear plate 506 to rotate, and the rotation of the active gear plate 506 drives the driven gear ring 508 and the connecting tube 507 to rotate. The rotation of the connecting tube 507 drives the concave rotating disk 501 to rotate, and the rotation of the concave rotating disk 501 drives the fixed column 301 to rotate. The rotation of the fixed column 301 enables the enameled wire to be wound around the inner wall of the first spiral guide groove 302, that is, the inner layer of the double-layer enameled wire is wound. At the same time, in the process of driving the rotating shaft 505 to rotate by the rotation of the driving motor 502, the reciprocating screw 706 can be driven to rotate under the action of the two transmission wheels 707 and the transmission belt 708. The rotation of the reciprocating screw 706 drives the slider 702 to move. The movement of the slider 702 drives the moving plate 704 to move through the L-shaped rod 703. The movement of the moving plate 704 drives the enameled wire passing through the guide hole 705 to automatically move, thereby making it easier for the enameled wire to be wound on the surface of the fixed column 301.

[0082] When winding the outer layer of the double-layer enameled wire, start the rotating motor 602. The rotation of the rotating motor 602 drives the threaded column 601 to rotate. The rotation of the threaded column 601 drives the Z-shaped plate 603 to move, thereby driving the sleeve 401 to move horizontally and sleeved on the outer surface of the fixed column 301. In the process of movement of the sleeve 401, the end of the enameled wire after the inner layer is wound can enter the interior of the strip-shaped opening 404. At this time, start the driving motor 502 again to drive the fixed column 301 to rotate. The rotation of the fixed column 301 drives the sleeve 401 to rotate under the action of the two limit columns 304, thereby realizing the outer layer winding of the double-layer enameled wire from right to left. At the same time, the rotation of the driving motor 502 drives the rotating shaft 505 to rotate. During the movement, the reciprocating screw 706 can be driven to rotate under the action of the two transmission wheels 707 and the transmission belt 708. The rotation of the reciprocating screw 706 drives the slider 702 to move. The movement of the slider 702 drives the movable plate 704 to move through the L-shaped rod 703. The movement of the movable plate 704 drives the enameled wire passing through the guide hole 705 to move automatically, so that it is more convenient for the enameled wire to be wound on the surface of the sleeve 401. After the winding is completed, the servo motor 802 is started, and the rotation of the servo motor 802 drives the bidirectional screw 801 to rotate. The rotation of the bidirectional screw 801 drives the two rectangular blocks 803 to move toward the middle at the same time, thereby driving the two cutters 804 to move toward the middle at the same time, and automatically cutting the enameled wire.

[0083] The above describes an embodiment of this specific implementation method, but this embodiment is not limited to the above specific implementation method. The above specific implementation method is merely illustrative and not restrictive. Ordinary technicians in this field can also make many forms based on the inspiration of this embodiment, all of which are protected by this embodiment.

Claims

1. A multi-layer winding device, characterized in that: include: A base (100), wherein a fixing plate (200) is fixedly provided on the upper surface of the base (100); An internal winding jig (300) is used for winding the inner layer of a double-layer enameled wire, the internal winding jig (300) comprising a fixing post (301) and a first spiral guide groove (302) provided on the outer surface of the fixing post (301); An external winding jig (400) is used for winding the outer layer of a double-layer enameled wire, the external winding jig (400) comprising a sleeve (401) and a second spiral guide groove (402) provided on the outer surface of the sleeve (401), and a strip-shaped opening (404) is provided on the surface of the sleeve (401); A driving and positioning assembly (500) is used to fix the fixed column (301) and drive the fixed column (301) to rotate. The driving and positioning assembly (500) includes a rotating hole opened on the surface of the fixed plate (200), and a concave rotating disk (501) arranged on the inner wall of the rotating hole through a bearing. A driving motor (502) for driving the concave rotating disk (501) to rotate is fixed on the surface of the fixed plate (200); Two symmetrical limiting columns (304) are fixed to the end of the fixing column (301), and a limiting cylinder (403) extending to the outer surface of the sleeve (401) and corresponding to the two limiting columns (304) is embedded in the inner wall of the sleeve (401); The upper surface of the base (100) is provided with a moving assembly (600) for driving the external winding fixture (400) to move horizontally, and the moving assembly (600) includes a strip groove opened on the upper surface of the base (100), and a threaded column (601) rotatably arranged on the inner wall of the strip groove, and a rotating motor (602) for driving the threaded column (601) to rotate is fixedly provided on the side of the base (100), and a Z-shaped plate (603) is slidably provided on the inner wall of the strip groove, and a first threaded hole is opened on the side of the Z-shaped plate (603) and is threadedly connected to the outer surface of the threaded column (601); A connecting shaft (604) is fixedly provided on the surface of the Z-shaped plate (603), and one end of the connecting shaft (604) away from the Z-shaped plate (603) is rotatably connected to the surface of the sleeve (401).

2. A multi-layer winding device according to claim 1, characterized in that: The surface of the fixing column (301) is provided with a fixing assembly (303) for fixing the end of the enameled wire. The fixing assembly (303) includes a mounting notch provided on the surface of the fixing column (301) and an L-shaped plate (3031) fixed to the inner wall of the mounting notch. A vertical threaded hole is provided on the surface of the L-shaped plate (3031), and the inner wall of the vertical threaded hole is threadedly connected to a hexagonal bolt (3032), and the threaded end of the hexagonal bolt (3032) is rotatably connected to a fixing plate (3033).

3. A multi-layer winding device according to claim 2, characterized in that: The driving positioning assembly (500) further comprises three hydraulic rods (503) fixedly arranged in a circumferential array on the surface of the concave rotating disk (501), and positioning blocks (504) are fixedly arranged at the telescopic ends of the three hydraulic rods (503), the surfaces of the three positioning blocks (504) are tightly pressed against the surface of the fixed column (301), and the end of the fixed column (301) is tightly pressed against the inner wall of the concave rotating disk (501).

4. A multi-layer winding device according to claim 3, characterized in that: The output end of the driving motor (502) is fixedly provided with a rotating shaft (505), and the end of the rotating shaft (505) is fixedly provided with a driving gear disc (506). The surface of the concave rotating disc (501) is fixedly provided with a connecting tube (507), and the surface of the connecting tube (507) is fixedly provided with a driven gear ring (508) that meshes with the driving gear disc (506).

5. A multi-layer winding device according to claim 4, characterized in that: A guide assembly (700) for guiding the enameled wire is provided on the side of the fixed plate (200), and the guide assembly (700) comprises a fixed frame (701) fixed on the side of the fixed plate (200), and a slider (702) slidably provided on the inner wall of the fixed frame (701), and an L-shaped rod (703) is fixed on the lower surface of the slider (702), and a movable plate (704) is fixed on the end of the L-shaped rod (703), and a guide hole (705) for the enameled wire to pass through is opened on the surface of the movable plate (704).

6. A multi-layer winding device according to claim 5, characterized in that: A reciprocating screw (706) penetrating the fixed plate (200) is rotatably provided on the side surface of the fixed plate (200), and one end of the reciprocating screw (706) is rotatably connected to the inner wall of the fixed frame (701), and a second threaded hole threadedly connected to the outer surface of the reciprocating screw (706) is provided on the surface of the slider (702), and a transmission wheel (707) is fixed to the other end of the reciprocating screw (706) and the surface of the rotating shaft (505), and a transmission belt (708) is sleeved on the surface of the two transmission wheels (707).

7. A multi-layer winding device according to claim 6, characterized in that: The lower surface of the movable plate (704) is provided with a shearing assembly (800) for cutting the enameled wire, the shearing assembly (800) comprises a rectangular groove opened on the lower surface of the movable plate (704), and a bidirectional lead screw (801) rotatably arranged on the inner wall of the rectangular groove, and the surface of the movable plate (704) is provided with a servo motor (802) for driving the bidirectional lead screw (801) to rotate, two symmetrical rectangular blocks (803) are slidably provided on the inner wall of the rectangular groove, and the surfaces of the two rectangular blocks (803) are fixed with corresponding cutters (804), and the surfaces of the two rectangular blocks (803) are provided with a third threaded hole threadedly connected to the outer surface of the bidirectional lead screw (801).

8. A method for using a multi-layer winding device, wherein the multi-layer winding device according to claim 7 is characterized in that: The following steps are involved: S1: Fixing the fixed column (301), by extending the hydraulic rod (503) so that the three positioning blocks (504) fix the fixed column (301); S2: Winding the inner layer of the double-layer enameled wire, passing one end of the enameled wire through the guide hole (705) and fixing it to the surface of the fixed column (301) through the hexagonal bolt (3032), and at the same time manually pressing the enameled wire into the first spiral guide groove (302), and starting the drive motor (502) to drive the fixed column (301) to rotate, thereby achieving the purpose of automatically winding the wire on the surface of the fixed column (301); S3: Winding the outer layer of the double-layer enameled wire, starting the rotating motor (602) to drive the sleeve (401) to be sleeved on the surface of the fixed column (301), then starting the driving motor (502) to drive the fixed column (301) and the sleeve (401) to rotate, and pressing the enameled wire into the second spiral guide groove (402) on the sleeve (401), so as to achieve the purpose of automatically winding the wire on the surface of the sleeve (401), and cutting the enameled wire.

Citation Information

Patent Citations

  • Coil forming tool

    CN116206887A

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    CN117393314A