Sand flour powder making equipment
Through the optimized design of sand flour powder making equipment, and the vertically distributed component design, the problem of time-consuming and labor-intensive and low efficiency of existing equipment layout is solved, miniaturization of equipment, space saving and cost reduction, and energy-saving drying effect is achieved.
Patent Information
- Application Number
- CN202510390574.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-06-06
AI Technical Summary
The existing sand flour powder making equipment is time-consuming and labor-intensive, has low efficiency and takes up a large space.
An optimized sand flour powder making equipment is designed to achieve miniaturization and space savings through the vertical distribution of feeding components, solvent emulsification components, cooling components, heat exchange components and filter drying components, while reducing the number of equipment to reduce production costs.
It effectively ensures the solid-liquid ratio in the solvent emulsification component, reduces the number of process equipment, reduces the production cost of equipment, realizes the miniaturization of equipment and space saving, and has an energy-saving drying effect.
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Figure CN120094439A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of sand flour production and manufacturing, and in particular relates to sand flour milling equipment. Background Art
[0002] Sand flour is a specially treated high molecular weight polypropylene wax. Sand flour feels smooth, has a narrow particle size distribution range, is uniform in particle size, has stable chemical properties, is UV-resistant, light-resistant, heat-resistant, acid-resistant, and has a wide range of applications. It is widely used in hardware paint, furniture paint, glass paint, plastic paint, sand surface ink, and screen printing ink. Sand flour is surface treated, easy to disperse, and has good compatibility with resin. When used in water-based systems, it will not cause floating, precipitation, or whitening.
[0003] The manufacturing process of sand flour is as follows: polypropylene wax is added into 95 degrees Celsius xylene to dissolve and continuously stirred for 50 minutes to form a solution, and then sodium dodecyl sulfate is added into 95 degrees Celsius water to dissolve, and then the aqueous solution of sodium dodecyl sulfate is mixed with the xylene solution of polypropylene wax and continuously stirred for one hour at 95 degrees Celsius to form a stable emulsion, and then the emulsion is cooled to below 35 degrees Celsius with cold water so that the small droplets in the emulsion solidify into solid particles, and then the solid particles in the liquid are filtered out with a filtering device and stirred and washed with ethanol, and the solid particles washed with ethanol are filtered again and dried to form sand flour.
[0004] The manufacturing process of the above-mentioned sand flour involves a variety of equipment, the layout and commissioning of the equipment is time-consuming and labor-intensive, the efficiency is low and the layout space is large.
[0005] The present invention optimizes the design of equipment involved in the sand flour manufacturing process into a vertical layout, effectively saves equipment layout space and simultaneously performs integrated optimization design on parts, effectively reduces equipment cost and makes the equipment more miniaturized. Summary of the invention
[0006] Based on this, it is necessary to provide a sand flour powder making device for the problems existing in the current sand flour powder making device. The feeding component in the present invention can quantitatively add solid polypropylene wax material to the dissolving material emulsifying component through the alternating movement of the two partitions in the slot on the feeding pipe, which effectively ensures the solid-liquid ratio in the dissolving material emulsifying component. The dissolving material emulsifying component in the present invention integrates the two functions of dissolving polypropylene wax and stirring and mixing active water with polypropylene wax solution to form an emulsion. At the same time, the filtering and drying component in the present invention and the filtering, washing and drying functions of sand flour are integrated, which effectively reduces the number of related process equipment, thereby reducing the production cost of the equipment and making the equipment more miniaturized, saving equipment layout space. The feeding component, dissolving material emulsifying component, cooling component, heat exchange component and filtering and drying component in the present invention are distributed vertically rather than distributed in sequence in the horizontal direction, which effectively saves the layout space of the equipment in the factory. The heat exchange component in the present invention uses the heat released by the solution entering the cooling component from the dissolving material emulsifying component to effectively dry the sand flour that reaches the filtering and drying component and is filtered and washed, which has an energy-saving effect.
[0007] The above purpose is achieved through the following technical solutions: A sand flour milling equipment, used for the production of sand flour, comprising: The dissolving emulsifying component is used to dissolve the polypropylene wax particles in the organic solvent and stir and mix with active water to form an emulsion.
[0008] The feeding component is used to quantitatively add polypropylene wax particles into the dissolving emulsification component.
[0009] The cooling component is used to stir and cool the emulsion formed in the dissolving material emulsifying component and form sand flour particles.
[0010] The filtering and drying component is used for filtering and collecting the sand and flour particles formed in the cooling component.
[0011] The heat exchange component is used to utilize the heat released by the cooling component to dry the sand and flour particles filtered and collected by the filtering and drying component.
[0012] The driving component is used to drive the dissolving material emulsifying component and the cooling component to stir the solution therein respectively and drive the filtering and drying component to scrape and collect the sand and flour particles attached to the inner wall by filtering.
[0013] In one embodiment, the dissolving material emulsifying component comprises a first cylinder which is mounted on a bracket and has an opening at the upper end, a first discharge pipe is arranged at the bottom of the first cylinder, a first valve is arranged on the first discharge pipe, a second rotating shaft which is rotatably arranged in a circular hole at the bottom of the first cylinder and is transmission-connected to a driving component, a first propeller blade is arranged at the upper end of the second rotating shaft, a coaxial second cylinder which has an opening at the upper end is arranged in the first cylinder, the second cylinder is located above the first propeller blade, the upper end of the second cylinder is integrally connected through three circumferentially evenly distributed first connecting frames, a plurality of circumferentially evenly distributed first connecting holes are arranged at the bottom of the second cylinder, a plurality of rows of circumferentially evenly distributed second connecting holes are arranged on the wall surface of the second cylinder, and the sides of any two adjacent second connecting holes are respectively provided with A first guide plate is used to drain the liquid rotating in the annular space between the first cylinder and the second cylinder to the second cylinder, and a second guide plate is used to drain the liquid rotating in the second cylinder to the outside of the second cylinder. A ring driven by a second motor on the bracket is rotatably arranged on the outer side of the upper end of the second cylinder. A plurality of baffle strips for opening and closing the second connecting hole on the second cylinder are evenly arranged circumferentially at the lower end of the second ring. A circular plate fixedly connected to the baffle strip is rotatably arranged at the lower end of the second cylinder. A plurality of third connecting holes corresponding to the first connecting holes are opened on the circular plate. A first feeding pipe for conveying organic solvent into the annular space between the first cylinder and the second cylinder and a second feeding pipe for conveying active water into the second cylinder are arranged on the bracket through pipe clamps. A first liquid pump and a second liquid pump are respectively arranged on the first feeding pipe and the second feeding pipe.
[0014] In one embodiment, a gear ring is provided on the ring, and the gear ring is meshed with a second gear on the output shaft of the second motor. An electric heating layer is provided on the outer side of the first cylinder, and an insulation layer is provided on the outer side of the electric heating layer.
[0015] In one embodiment, the feeding assembly includes a hopper arranged on a bracket, and a feeding pipe is arranged at the bottom of the hopper for feeding materials into the annular space between the first cylinder and the second cylinder under the action of gravity. Two horizontal through slots are opened on the vertical section wall of the feeding pipe, and two partitions with opposite movement directions are slidably arranged in the two slots. A first rack is arranged on both partitions, and the first rack is slidably arranged in a first guide sleeve on the first support outside the feeding pipe. A first gear is arranged on the first support through a first rotating shaft that rotates with the first support, and the first gear is meshed with the two first racks, and the first rotating shaft is connected to the first motor on the first support.
[0016] In one embodiment, the cooling component includes a third cylinder which is arranged on a bracket and has closed two ends. The third cylinder is located below the first cylinder, the top of the third cylinder is connected to the first discharge pipe, the bottom of the third cylinder is provided with a second discharge pipe for conveying materials to the filtering and drying component under the action of gravity, the second discharge pipe is provided with a third valve, a third rotating shaft which is rotatably arranged in the circular hole at the bottom of the third cylinder and is transmission-connected to the driving component, the upper end of the third rotating shaft is provided with a second propeller blade, a coaxial vortex channel is provided in the third cylinder, a water inlet pipe and a first drain pipe are respectively provided at both ends of the vortex channel, a third liquid pump is provided on the water inlet pipe, a temperature sensor is provided on the first drain pipe, the end of the first drain pipe is connected to the water inlet of the second three-way valve, and the two water outlets of the second valve are respectively provided with the second drain pipe and the third drain pipe.
[0017] In one embodiment, the heat exchange component includes a fourth cylinder which is arranged on a bracket and closed at both ends, the top of the fourth cylinder is connected to the third drain pipe, the bottom of the fourth cylinder is provided with a fourth drain pipe, the fourth drain pipe is provided with a fourth valve, a coaxial spiral tube is provided in the fourth cylinder, an air intake pipe connected to both ends of the spiral tube and a first exhaust pipe for exhausting air to the filter and drying component are provided on the bracket, an air pump is provided on the air intake pipe, an electric heater and a fifth valve are provided on the first exhaust pipe, and the electric heater is located between the fifth valve and the spiral tube.
[0018] In one embodiment, the filtering and drying component includes a fifth cylinder which is arranged on a bracket and is closed at both ends, a pressure relief hole is provided on the top of the fifth cylinder, a coaxial inverted cone cylinder is provided in the fifth cylinder, a material bin is provided at the lower end of the inverted cone cylinder, the material bin is fixed to the bottom of the fifth cylinder, a fourth discharge pipe for discharging material outward by gravity is provided at the bottom of the material bin, an annular liquid cavity is provided on the cylinder wall of the inverted cone cylinder, and filtering holes connected with the liquid cavity are densely distributed on the inner wall of the inverted cone cylinder, a third discharge pipe for discharging material outward of the fifth cylinder and connected with the first exhaust pipe is provided on the outer wall surface of the bottom of the liquid cavity, a sixth valve is provided on the third discharge pipe, the first exhaust pipe is located between the sixth valve and the inverted cone cylinder, a valve plug is provided in the lower end of the inverted cone cylinder, and a The guide rod is slidably arranged in the second guide sleeve at the bottom of the silo, the lower end of the fifth cylinder is provided with a second support, the second support is provided with a third motor, the output shaft of the third motor is provided with a third gear, the third gear is meshed with the second rack on the guide rod, and a coaxial fourth rotating shaft connected to the driving assembly is rotatably arranged in the top circular hole of the fifth cylinder, the fourth rotating shaft is connected with a spiral strip matched with the inner wall of the inverted cone cylinder through the second connecting frame, the lower end of the fourth rotating shaft is provided with an inverted V-shaped scraper matched with the conical surface of the upper end of the valve plug, the top of the fifth cylinder is connected with the second discharge pipe, the inverted cone cylinder is opposite to the second discharge pipe, and a third feeding pipe for conveying ethanol from the top of the fifth cylinder to the inverted cone cylinder is provided on the bracket, and a fourth liquid pump is provided on the third feeding pipe.
[0019] In one embodiment, the driving assembly includes a fifth rotating shaft, which is rotatably set in a first rotating seat on the bracket, and the fifth rotating shaft is transmission-connected to a fourth motor on the bracket. A fourth gear is set on the fifth rotating shaft, and the fourth gear is meshed with a fifth gear set on a sixth rotating shaft. The sixth rotating shaft is rotatably set in a second rotating seat on the bracket, and a sixth gear is set on the sixth rotating shaft, and the sixth gear is meshed with a seventh gear at the lower end of the second rotating shaft.
[0020] In one embodiment, an eighth gear is provided on the fifth rotating shaft, and the eighth gear is engaged with the ninth gear on the seventh rotating shaft. The seventh rotating shaft is rotatably provided in the second rotating seat on the bracket. The seventh rotating shaft is provided with a tenth gear, and the tenth gear is engaged with the eleventh gear on the third rotating shaft.
[0021] In one embodiment, a twelfth gear is provided on the fifth rotating shaft, and the twelfth gear is engaged with the thirteenth gear on the eighth rotating shaft. The eighth rotating shaft is rotatably provided in the second rotating seat on the bracket. A fourteenth gear is provided on the eighth rotating shaft, and the fourteenth gear is engaged with the fifteenth gear on the fourth rotating shaft.
[0022] The beneficial effects of the present invention are: 1. The feeding component of the present invention can quantitatively add solid polypropylene wax material to the dissolving emulsification component through the alternating movement of two partitions in the slot on the feeding pipe, effectively ensuring the solid-liquid ratio in the dissolving emulsification component.
[0023] 2. The dissolving emulsifying component in the present invention integrates the two functions of dissolving polypropylene wax and stirring and mixing active water with the polypropylene wax solution to form an emulsion. At the same time, the filtering and drying component in the present invention integrates the filtering, washing and drying functions of sand flour, which effectively reduces the number of related process equipment, thereby reducing the equipment production cost and making the equipment more miniaturized, saving equipment layout space.
[0024] 3. The feeding assembly, solution emulsification assembly, cooling assembly, heat exchange assembly and filtration and drying assembly in the present invention are distributed vertically rather than in sequence in the horizontal direction, which effectively saves the layout space of the equipment in the factory.
[0025] 4. The heat exchange component in the present invention utilizes the heat released by the solution entering the cooling component from the dissolving emulsifying component to effectively dry the sand flour that reaches the filtering and drying component and is filtered and washed, thereby achieving energy-saving effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is an overall schematic diagram of the present invention; Figure 2 is an overall side sectional view of the present invention; Figure 3 is a cross-sectional view of the arrangement of the drive assembly in the present invention; Figure 4 It is a side cross-sectional view of the coordination between the feeding component and the dissolving emulsifying component; Figure 5 It is a top-down cross-sectional view of the coordination between the feeding component and the dissolving emulsifying component; Figure 6 It is a schematic diagram of the hopper structure; Figure 7 It is a cross-sectional view of the coordination between the melt emulsification component and the cooling component; Figure 8 It is the structure of the second cylinder in the melt emulsification assembly and its cross-sectional view; Fig. 9 It is a schematic diagram of the baffle strip and circular plate structure; Fig.10 It is a schematic diagram of the movement state of the baffle strips in the melt emulsification component; Fig.11 is a side cross-sectional view of a cooling assembly; Fig.12 is a top cross-sectional view of the cooling assembly; Fig.13 is a cross-sectional view of a heat exchange component; Fig.14 is a side cross-sectional view of the filter-dryer assembly; Fig.15 It is a partial cross-sectional view of the filter-dryer assembly; Fig.16 It is a cross-sectional view of the inverted cone structure in the filter-drying assembly; Fig.17 It is a schematic diagram of the connection between the fourth rotating shaft and the spiral strip in the filter drying component; Fig.18 It is a cross-sectional view of the connection between the driving component and the melt emulsifying component; Fig.19 It is a cross-sectional view of the connection between the drive component and the cold zone component; Fig. 20 It is a cross-sectional view of the connection between the driving component and the filter-drying component; Name of the label in the figure: 101, bracket; 102, first rotating seat; 103, second rotating seat; 104, pipe clamp; 200, feeding assembly; 201, hopper; 202, feeding pipe; 203, slot; 204, first support; 205, first guide sleeve; 206, partition; 207, first rack; 208, first gear; 209, first rotating shaft; 210, first motor; 300, melt emulsification assembly; 301, first cylinder; 302, electric heating layer; 303, insulation layer; 304, second rotating shaft; 305, first propeller blade; 306, first connecting frame; 307, second cylinder; 308, first connecting hole; 309, second connecting hole; 310, first guide plate; 311, second guide plate; 312, circular ring; 313, gear ring; 314, second gear; 315, second motor; 316, baffle strip; 317, circular plate; 318, third connecting hole; 319, first feeding pipe; 320, first liquid pump; 321, second feeding pipe; 322, second liquid pump; 323, first discharge pipe; 324, first valve; 400, cooling assembly; 401, third cylinder; 404, third rotating shaft; 405, second propeller blade; 406, vortex channel; 407, water inlet pipe; 408, third liquid pump; 409, first drain pipe; 410, temperature sensor; 411, second valve; 412, second drain pipe; 413, third drain pipe; 414, second discharge pipe; 415, third valve; 500, heat exchange component; 501, fourth cylinder; 502, fourth drain pipe; 503, fourth valve; 504, spiral tube; 505, air inlet pipe; 506, air pump; 507, first exhaust pipe; 508, electric heater; 509, fifth valve; 600, filter drying assembly; 601, fifth cylinder; 602, third feeding pipe; 603, fourth liquid pump; 604, inverted cone; 605, liquid chamber; 606, filter hole; 607, third discharge pipe; 608, sixth valve; 609, silo; 610, second guide sleeve; 611, fourth discharge pipe; 612, guide rod; 613, second rack; 614, third gear; 615, third motor; 616, valve plug; 617, fourth rotating shaft; 618, second connecting frame; 619, spiral strip; 620, scraper; 621, second support; 700, driving assembly; 701, fourth motor; 702, fifth shaft; 703, fourth gear; 704, fifth gear; 705, sixth shaft; 706, sixth gear; 707, seventh gear; 708, eighth gear; 709, ninth gear; 710, seventh shaft; 712, tenth gear; 713, eleventh gear; 714, twelfth gear; 715, thirteenth gear; 716, eighth shaft; 717, fourteenth gear; 718, fifteenth gear. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0028] The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned in this application, unless otherwise specified, include direct and indirect connections (couplings). In the description of the present invention, it should be understood that the orientation or position relationship indicated by the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0029] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0030] like Figure 1-20 As shown, a sand flour milling device is used for the production of sand flour, comprising: The solvent emulsification component 300 is used to dissolve the polypropylene wax particles in the organic solvent and stir and mix with active water to form an emulsion.
[0031] The feeding component 200 is used to quantitatively add polypropylene wax particles into the solvent emulsification component 300.
[0032] The cooling component 400 is used to stir and cool the emulsion formed in the melt emulsification component 300 to form sand flour particles.
[0033] The filtering and drying component 600 is used to filter and collect the sand and flour particles formed in the cooling component 400 .
[0034] The heat exchange component 500 is used to utilize the heat released by the cooling component 400 to dry the sand and flour particles filtered and collected by the filtering and drying component 600.
[0035] The driving component 700 is used to drive the dissolving material emulsifying component 300 and the cooling component 400 to stir the solutions therein respectively and drive the filtering and drying component 600 to scrape and collect the sand and flour particles attached to the inner wall.
[0036] In a further embodiment, Figure 7 , Figure 8 , Fig. 9 , Fig.10As shown, the dissolving material emulsifying assembly 300 comprises a first cylinder 301 which is mounted on the bracket 101 and has an opening at the upper end, a first discharge pipe 323 is arranged at the bottom of the first cylinder 301, a first valve 324 is arranged on the first discharge pipe 323, a second rotating shaft 304 which is transmission-connected to the driving assembly 700 is rotatably arranged in the circular hole at the bottom of the first cylinder 301, a first propeller blade 305 is arranged at the upper end of the second rotating shaft 304, and a coaxial second circular shaft 306 which has an opening at the upper end is arranged in the first cylinder 301. The second cylinder 307 is located above the first propeller blade 305. The upper end of the second cylinder 307 is integrally connected through three circumferentially evenly distributed first connecting frames 306. The bottom of the second cylinder 307 is provided with a plurality of circumferentially evenly distributed first connecting holes 308. The wall surface of the second cylinder 307 is provided with a plurality of circumferentially evenly distributed second connecting holes 309. The sides of any two adjacent second connecting holes 309 are respectively provided with connecting holes for connecting the first cylinder 301 with the second cylinder 307. The liquid rotating in the annular space is drained to the first guide plate 310 in the second cylinder 307 and the second guide plate 311 is drained to the outside of the second cylinder 307. The outer side of the upper end of the second cylinder 307 is rotatably provided with a ring 312 driven by the second motor 315 on the bracket 101. The lower end of the second ring 312 is evenly provided with a plurality of baffle strips 316 for opening and closing the second connecting hole 309 on the second cylinder 307. The lower end of the second cylinder 307 is rotatably provided with A circular plate 317 is fixedly connected to the baffle strip 316, and a plurality of third connecting holes 318 corresponding to the first connecting holes 308 are formed on the circular plate 317. A first feeding pipe 319 for conveying organic solvent into the annular space between the first cylinder 301 and the second cylinder 307 and a second feeding pipe 321 for conveying active water into the second cylinder 307 are provided on the bracket 101 through a pipe clamp 104. The first feeding pipe 319 and the second feeding pipe 321 are respectively provided with a first liquid pump 320 and a second liquid pump 322.
[0037] In a further embodiment, Figure 7 , Figure 8 As shown, a gear ring 313 is provided on the ring 312, and the gear ring 313 is meshed with a second gear 314 on the output shaft of the second motor 315. An electric heating layer 302 is provided on the outer side of the first cylinder 301, and an insulation layer 303 is provided on the outer side of the electric heating layer 302.
[0038] In a further embodiment, Figure 4 , Figure 5 , Figure 6As shown, the feeding assembly 200 includes a hopper 201 arranged on a bracket 101, and a feeding pipe 202 is arranged at the bottom of the hopper 201 for feeding materials into the annular space between the first cylinder 301 and the second cylinder 307 under the action of gravity. Two horizontal through slots 203 are opened on the vertical section of the tube wall of the feeding pipe 202, and two partitions 206 with opposite movement directions are slidably arranged in the two slots 203, and the two partitions 206 are provided with a first rack 207, and the first rack 207 is slidably arranged in a first guide sleeve 205 on the first support 204 outside the feeding pipe 202, and a first gear 208 is arranged on the first support 204 through a first rotating shaft 209 that rotates with it, and the first gear 208 is meshed with the two first racks 207, and the first rotating shaft 209 is transmission-connected to the first motor 210 on the first support 204.
[0039] In a further embodiment, Fig.11 , Fig.12 As shown, the cooling assembly 400 includes a third cylinder 401 which is arranged on the bracket 101 and has closed ends. The third cylinder 401 is located below the first cylinder 301. The top of the third cylinder 401 is connected to the first discharge pipe 323. The bottom of the third cylinder 401 is provided with a second discharge pipe 414 for conveying materials to the filtering and drying assembly 600 under the action of gravity. The second discharge pipe 414 is provided with a third valve 415. A third rotating shaft 404 which is transmission-connected to the driving assembly 700 is rotatably provided in the circular hole at the bottom of the third cylinder 401. A second propeller blade 405 is provided at the upper end of the third rotating shaft 404, a coaxial vortex channel 406 is provided in the third cylinder 401, a water inlet pipe 407 and a first drain pipe 409 are provided at both ends of the vortex channel 406, a third liquid pump 408 is provided on the water inlet pipe 407, a temperature sensor 410 is provided on the first drain pipe 409, the end of the first drain pipe 409 is connected to the water inlet of the second three-way valve 411, and the two water outlets of the second valve 411 are provided with a second drain pipe 412 and a third drain pipe 413 respectively.
[0040] In a further embodiment, Fig.13As shown, the heat exchange component 500 includes a fourth cylinder 501 which is arranged on the bracket 101 and has closed two ends. The top of the fourth cylinder 501 is connected to the third drain pipe 413, and the bottom of the fourth cylinder 501 is provided with a fourth drain pipe 502. The fourth drain pipe 502 is provided with a fourth valve 503. A coaxial spiral tube 504 is provided in the fourth cylinder 501. An air intake pipe 505 connected to both ends of the spiral tube 504 and a first exhaust pipe 507 for exhausting air to the filter drying component 600 are provided on the bracket 101. An air pump 506 is provided on the air intake pipe 505. An electric heater 508 and a fifth valve 509 are provided on the first exhaust pipe 507. The electric heater 508 is located between the fifth valve 509 and the spiral tube 504.
[0041] In a further embodiment, Fig.14 , Fig.15 , Fig.16 , Fig.17As shown, the filtering and drying assembly 600 includes a fifth cylinder 601 which is arranged on the bracket 101 and is closed at both ends. A pressure relief hole is provided on the top of the fifth cylinder 601. A coaxial inverted cone 604 is provided inside the fifth cylinder 601. A material bin 609 is provided at the lower end of the inverted cone 604. The material bin 609 is fixed to the bottom of the fifth cylinder 601. A fourth discharge pipe 611 for discharging material outward by gravity is provided at the bottom of the material bin 609. An annular liquid cavity 605 is provided on the wall of the inverted cone 604. The inner wall of the inverted cone 604 is densely covered with filter holes 606 connected to the liquid chamber 605. The bottom outer wall of the liquid chamber 605 is provided with a third discharge pipe 607 that discharges material to the outside of the fifth cylinder 601 and is connected to the first exhaust pipe 507. The third discharge pipe 607 is provided with a sixth valve 608. The first exhaust pipe 507 is located between the sixth valve 608 and the inverted cone 604. A valve plug 616 is provided in the lower end of the inverted cone 604. A guide rod 612 is provided at the lower end of the valve plug 616. The guide rod The guide rod 612 is slidably arranged in the second guide sleeve 610 at the bottom of the silo 609, the lower end of the fifth cylinder 601 is provided with a second support 621, the second support 621 is provided with a third motor 615, the output shaft of the third motor 615 is provided with a third gear 614, the third gear 614 is meshed with the second rack 613 on the guide rod 612, and the top circular hole of the fifth cylinder 601 is rotatably provided with a coaxial fourth shaft 617 connected to the driving assembly 700 in a transmission manner, and the fourth shaft 617 is connected to the driving assembly 700 in a transmission manner. The second connecting frame 618 is connected to a spiral strip 619 that cooperates with the inner wall of the inverted cone cylinder 604, and the lower end of the fourth rotating shaft 617 is provided with an inverted V-shaped scraper 620 that cooperates with the conical surface of the upper end of the valve plug 616. The top of the fifth cylinder 601 is connected to the second discharge pipe 414, and the inverted cone cylinder 604 is opposite to the second discharge pipe 414. The bracket 101 is provided with a third feeding pipe 602 for transporting ethanol from the top of the fifth cylinder 601 to the inverted cone cylinder 604, and the third feeding pipe 602 is provided with a fourth liquid pump 603.
[0042] In a further embodiment, Figure 1 , Figure 3 , Figure 4 , Fig.18As shown, the driving assembly 700 includes a fifth rotating shaft 702, which is rotatably set in the first rotating seat 102 on the bracket 101, and the fifth rotating shaft 702 is transmission-connected to the fourth motor 701 on the bracket 101, and a fourth gear 703 is set on the fifth rotating shaft 702, and the fourth gear 703 is meshed with a fifth gear 704 set on the sixth rotating shaft 705, and the sixth rotating shaft 705 is rotatably set in the second rotating seat 103 on the bracket 101, and a sixth gear 706 is set on the sixth rotating shaft 705, and the sixth gear 706 is meshed with the seventh gear 707 at the lower end of the second rotating shaft 304.
[0043] In a further embodiment, Fig.19 As shown, an eighth gear 708 is provided on the fifth rotating shaft 702, and the eighth gear 708 is engaged with the ninth gear 709 on the seventh rotating shaft 710. The seventh rotating shaft 710 is rotatably provided in the second rotating seat 103 on the bracket 101. The seventh rotating shaft 710 is provided with a tenth gear 712, and the tenth gear 712 is engaged with the eleventh gear 713 on the third rotating shaft 404.
[0044] In a further embodiment, Fig. 20 As shown, a twelfth gear 714 is provided on the fifth rotating shaft 702, and the twelfth gear 714 is engaged with the thirteenth gear 715 on the eighth rotating shaft 716. The eighth rotating shaft 716 is rotatably provided in the second rotating seat 103 on the bracket 101. A fourteenth gear 717 is provided on the eighth rotating shaft 716, and the fourteenth gear 717 is engaged with the fifteenth gear 718 on the fourth rotating shaft 617.
[0045] The feeding component 200 in the present invention can quantitatively add solid polypropylene wax material to the dissolving emulsification component 300 through the alternating movement of the two partitions 206 in the slot 203 on the feeding pipe 202, effectively ensuring the solid-liquid ratio in the dissolving emulsification component 300. The dissolving emulsification component 300 in the present invention integrates the two functions of dissolving polypropylene wax and stirring and mixing active water with the polypropylene wax solution to form an emulsion. At the same time, the filtering and drying component 600 in the present invention and the filtering, washing and drying functions of sand flour are integrated, which effectively reduces the number of related process equipment, thereby reducing the production cost of the equipment and making the equipment more miniaturized, saving equipment layout space. The feeding component 200, dissolving emulsification component 300, cooling component 400, heat exchange component 500 and filtering and drying component 600 in the present invention are distributed vertically rather than distributed in sequence in the horizontal direction, which effectively saves the layout space of the equipment in the factory. The heat exchange component 500 of the present invention utilizes the heat released by the solution entering the cooling component 400 from the solvent emulsification component 300 to effectively dry the sand flour that reaches the filtering and drying component 600 and is filtered and washed, thereby achieving energy-saving effect.
[0046] The operation process of the present invention is as follows: In the initial state, the two partitions 206 in the feeding assembly 200 are both in a closed state with respect to the feeding pipe 202, the second connecting hole 309 on the wall of the second cylinder 307 in the dissolving emulsifying assembly 300 is closed by the baffle strip 316, the first connecting hole 308 at the bottom of the second cylinder 307 is closed by the circular plate 317, and the first valve 324 is closed. The third valve 415 in the cooling assembly 400 is closed. The fifth valve 509 in the heat exchange assembly 500 is closed. The sixth valve 608 in the filtering and drying assembly 600 is closed, and the valve plug 616 is closed to the lower end of the inverted cone 604.
[0047] When the sand flour is to be produced by the present invention, the polypropylene wax particles are first filled into the hopper 201, and then the first motor 210 is started. The first motor 210 drives the two partitions 206 to slide in opposite directions through the first rotating shaft 209, the first gear 208, and the two first racks 207. The upper partition 206 is opened and the lower partition 206 is kept closed. The material in the hopper 201 fills the space between the two partitions 206 under the action of its own weight. Then, the first motor 210 is started in the reverse direction. The first motor 210 drives the two partitions 206 to perform a reset movement through a series of transmissions. The two partitions 206 first close the discharge pipe 202 at the same time. As the two partitions 206 continue to move, the upper partition 206 is kept closed and the lower partition 206 is opened. The material between the two partitions 206 falls into the first cylinder 301 through the discharge pipe 202 under the action of its own weight.
[0048] After the material enters the first cylinder 301, the first liquid pump 320 is started, and the first liquid pump 320 quantitatively delivers the organic solvent to the first cylinder 301 through the first feeding pipe 319. Then, the fourth motor 701 is started, and the fourth motor 701 drives the first propeller blade 305 to rotate through the fifth shaft 702, the fourth gear 703, the fifth gear 704, the sixth shaft 705, the sixth gear 706, the seventh gear 707 and the second shaft 304. The first propeller blade 305 drives the mixture of polypropylene wax and organic solvent in the first cylinder 301 to flip and stir. At the same time, the electric heating layer 302 heats the organic solution in the first cylinder 301 to 95 degrees Celsius. Under the temperature environment of 95 degrees Celsius, the first propeller blade 305 continuously stirs the mixture of polypropylene wax and organic solvent for 50 minutes to make the polypropylene wax completely dissolved in the organic solvent.
[0049] While the first propeller blade 305 is stirring the mixture of polypropylene wax and organic solvent, the second liquid pump 322 is started to inject a certain amount of active water into the second cylinder 307 through the second feeding pipe 321. The active water in the first cylinder 301 is heated to 95 degrees Celsius during the stirring of the mixture of polypropylene wax and organic solvent. When the mixture of polypropylene wax and organic solvent is completely dissolved, the second motor 315 is started. The second motor 315 drives the second ring 312, the baffle strip 316 and the circular plate 317 to rotate synchronously by a certain amplitude through the second gear 314 and the ring gear 313, so that the baffle strip 316 opens the second connecting hole 309 on the second cylinder 307 and the third connecting hole 318 on the circular plate 317 is opposite to the first connecting hole 308 at the bottom of the second cylinder 307 and opens to the first connecting hole 308.
[0050] The mixed liquid outside the second cylinder 307 rotates driven by the first propeller blade 305 and enters the second cylinder 307 under the guidance of the first guide plate 310. The active water in the second cylinder 307 enters the first cylinder 301 under the guidance of the second guide plate 311. At the same time, the liquid inside and outside the second cylinder 307 moves interactively through the first connecting hole 308 at the bottom of the second cylinder 307 and the third connecting hole 318 on the circular plate 317, so that the organic solvent solution of polypropylene wax and the active water are fully and evenly mixed.
[0051] When the two liquids in the first cylinder 301 and the second cylinder 307 are fully stirred and mixed at a temperature of 95 degrees Celsius for one hour, an emulsion is formed.
[0052] Next, the fourth motor 701 is stopped, the first propeller blade 305 stops stirring, the first valve 324 is opened, the emulsion in the first cylinder 301 and the second cylinder 307 enters the third cylinder 401 through the first discharge pipe 323, the first valve 324 is closed and the fourth motor 701 is started, the fourth motor 701 drives the second propeller blade 405 to rotate through the fifth shaft 702, the eighth gear 708, the ninth gear 709, the seventh shaft 710, the tenth gear 712, the eleventh gear 713 and the third shaft 404, and continuously turns and stirs the emulsion in the third cylinder 401, and at the same time, the third liquid pump 408 is started, and the third liquid pump 408 pumps cold water into the vortex channel 406 through the water inlet pipe 407, and the cold water is spun in the vortex channel 406 for a long distance. The emulsion stirred by the second propeller blade 405 is fully in contact with the outer wall of the vortex channel 406 and is fully cooled by the cold water in the vortex channel 406. The cold water in the vortex channel 406 is heated and continuously moves to the second three-way valve 411 through the first drain pipe 409. If the temperature sensor 410 on the first drain pipe 409 detects that the water temperature flowing through is greater than 50 degrees Celsius, the second valve 411 opens the third drain pipe 413 and closes the second drain pipe 412. If the temperature sensor 410 detects that the water temperature flowing through is less than 50 degrees Celsius, the second valve 411 closes the third drain pipe 413 and opens the second drain pipe 412. The water less than 50 degrees Celsius reaches the heat dissipation tower through the second drain pipe 412 for heat dissipation and cooling and recycling. As the emulsion in the third cylinder 401 is continuously cooled by the cold water in the vortex channel 406, the temperature of the water in the first drain pipe 409 gradually decreases from greater than 50 degrees Celsius to less than 50 degrees Celsius.
[0053] When the water with a temperature greater than 50 degrees Celsius enters the fourth cylinder 501, the air pump 506 is turned on to pump dry air into the spiral tube 504 through the air inlet pipe 505. The dry air flowing through the spiral tube 504 is heated by the hot air entering the fourth cylinder 501 and enters the first exhaust pipe 507. If the temperature of the dry air in the spiral tube 504 does not meet the requirement, the electric heater 508 is turned on to heat the dry air passing through the first exhaust pipe 507.
[0054] After the temperature of the water in the fourth cylinder 501 is lowered, the fourth valve 503 is opened to discharge the water through the fourth drain pipe 502 to the heat dissipation tower for heat dissipation, cooling and recycling.
[0055] When the emulsion in the third cylinder 401 is cooled to below 35 degrees, the droplets in the emulsion solidify into sand flour particles. Then, the fourth motor 701 is stopped, the third valve 415 is opened, and the mixture of sand flour and water in the third cylinder 401 is discharged into the inverted cone cylinder 604 through the second discharge pipe 414. At the same time, Then, the fourth motor 701 is started, and the fourth motor 701 drives the spiral strip 619 and the scraper 620 to rotate through the fifth shaft 702, the twelfth gear 714, the thirteenth gear 715, the eighth shaft 716, the fourteenth gear 717, the fifteenth gear 718, the fourth shaft 617 and the second connecting frame 618. The spiral strip 619 and the scraper 620 stir the mixture of sand flour and water entering the inverted cone 604, so that the water passes through the inverted cone 604. The filter hole 606 on the wall quickly enters the liquid chamber 605, the sixth valve 608 is opened, and the water entering the liquid chamber 605 is discharged through the third discharge pipe 607, the spiral strips 619 scrape off the sand and flour attached to the inner wall of the inverted cone cylinder 604, and the scraper 620 scrapes off the sand and flour attached to the conical surface of the upper end of the valve plug 616 to avoid clogging of the filter hole 606 on the inner wall of the inverted cone cylinder 604, ensuring that the water in the inverted cone cylinder 604 can continuously and smoothly enter the liquid chamber 605 to complete the filtering of the sand and flour.
[0056] When the sand flour in the inverted cone cylinder 604 is filtered, the spiral strips 619 are still rotated to make the sand flour in the inverted cone cylinder 604 continue to flip, and the fourth liquid pump 603 is started. The fourth liquid pump 603 pumps a fixed amount of ethanol into the inverted cone cylinder 604 through the third feeding pipe 602. The ethanol entering the inverted cone cylinder 604 washes the sand flour under the flipping of the spiral strips 619, and the ethanol is discharged through the filter hole 606, the liquid cavity 605 and the third discharge pipe 607.
[0057] When the sand flour in the inverted cone cylinder 604 is washed, the fourth liquid pump 603 is stopped and the injection of ethanol into the inverted cone cylinder 604 is stopped. Then, the sixth valve 608 is closed and the fifth valve 509 is opened. The heated dry air in the first exhaust pipe 507 enters the inverted cone cylinder 604 through the third discharge pipe 607, the liquid cavity 605 and the filter hole 606 to dry the inverted sand flour. The pressure relief hole at the top of the fifth cylinder 601 continues to exhaust and relieve pressure to the outside.
[0058] When the sand flour in the inverted cone 604 is completely dry, the fifth valve 509 is closed and the third motor 615 is started. The third motor 615 drives the valve plug 616 to move downward and open the bottom of the inverted cone 604 through the third gear 614, the second rack 613 and the guide rod 612. At the same time, the fourth motor 701 is driven in the reverse direction. The fourth motor 701 drives the spiral strips 619 to rotate in the reverse direction through a series of transmissions and pushes the dried sand flour in the inverted cone 604 into the silo 609. When all the sand flour enters the silo 609, the fourth motor 701 is stopped, and the sand flour entering the silo 609 is discharged through the fourth discharge pipe 611 under the action of its own weight for collection.
[0059] When the sand flour in the silo 609 is completely discharged, the third motor 615 is started to drive the valve plug 616 to return to the bottom of the inverted cone 604 and close.
Claims
1. A sand flour milling equipment, used for the production of sand flour, characterized in that: include: The dissolving emulsifying component is used to dissolve the polypropylene wax particles in the organic solvent and stir and mix with active water to form an emulsion; A feeding component, used for quantitatively adding polypropylene wax particles into the dissolving emulsifying component; A cooling component is used to stir and cool the emulsion formed in the dissolving material emulsifying component to form sand flour particles; A filtering and drying component is used to filter and collect sand and flour particles formed in the cooling component; The heat exchange component is used to utilize the heat released by the cooling component to dry the sand and flour particles filtered and collected by the filtering and drying component; The driving component is used to drive the dissolving material emulsifying component and the cooling component to stir the solution therein respectively and drive the filtering and drying component to scrape and collect the sand and flour particles attached to the inner wall by filtering.
2. A sand flour milling equipment according to claim 1, characterized in that: The dissolving material emulsifying component comprises a first cylinder which is installed on a bracket and has an opening at the upper end, a first discharge pipe is arranged at the bottom of the first cylinder, a first valve is arranged on the first discharge pipe, a second rotating shaft which is transmission-connected to the driving component is rotatably arranged in a circular hole at the bottom of the first cylinder, a first propeller blade is arranged at the upper end of the second rotating shaft, a coaxial second cylinder which has an opening at the upper end is arranged in the first cylinder, the second cylinder is located above the first propeller blade, the upper end of the second cylinder is integrally connected through three circumferentially evenly distributed first connecting frames, a plurality of circumferentially evenly distributed first connecting holes are arranged at the bottom of the second cylinder, a plurality of rows of circumferentially evenly distributed second connecting holes are arranged on the wall surface of the second cylinder, and the sides of any two adjacent second connecting holes are respectively provided with the first cylinder. A first guide plate is provided to drain the liquid rotating in the annular space between the first cylinder and the second cylinder to the inside of the second cylinder, and a second guide plate is provided to drain the liquid rotating in the second cylinder to the outside of the second cylinder. A ring driven by a second motor on the bracket is rotatably arranged on the outer side of the upper end of the second cylinder. A plurality of baffle strips for switching the second connecting holes on the second cylinder are evenly arranged circumferentially at the lower end of the second ring. A circular plate fixedly connected to the baffle strip is rotatably arranged at the lower end of the second cylinder. A plurality of third connecting holes corresponding to the first connecting holes are opened on the circular plate. A first feeding pipe for conveying organic solvent into the annular space between the first cylinder and the second cylinder and a second feeding pipe for conveying active water into the second cylinder are arranged on the bracket through pipe clamps. A first liquid pump and a second liquid pump are respectively arranged on the first feeding pipe and the second feeding pipe.
3. A sand flour milling equipment according to claim 2, characterized in that: A gear ring is arranged on the circular ring, and the gear ring is meshed with a second gear on the output shaft of the second motor. An electric heating layer is arranged on the outer side of the first cylinder, and a heat preservation layer is arranged on the outer side of the electric heating layer.
4. The sand flour milling equipment according to claim 1, characterized in that: The feeding assembly includes a hopper arranged on a bracket, a feeding pipe for feeding materials into the annular space between the first cylinder and the second cylinder under the action of gravity is arranged at the bottom of the hopper, two horizontal through slots are opened on the vertical section of the tube wall of the feeding pipe, two partitions with opposite movement directions are slidably arranged in the two slots, and first racks are arranged on both partitions, and the first racks are slidably arranged in the first guide sleeve on the first support outside the feeding pipe, and a first gear is arranged on the first support through a first rotating shaft rotatingly matched therewith, the first gear is meshed with the two first racks, and the first rotating shaft is connected to the first motor on the first support.
5. The sand flour milling equipment according to claim 2, characterized in that: The cooling component includes a third cylinder which is arranged on a bracket and has closed two ends. The third cylinder is located below the first cylinder. The top of the third cylinder is connected to the first discharge pipe. The bottom of the third cylinder is provided with a second discharge pipe for conveying materials to the filtering and drying component under the action of gravity. The second discharge pipe is provided with a third valve. A third rotating shaft which is transmission-connected to the driving component is rotatably arranged in a circular hole at the bottom of the third cylinder. A second propeller blade is provided at the upper end of the third rotating shaft. A coaxial vortex channel is provided in the third cylinder. A water inlet pipe and a first drain pipe are respectively provided at both ends of the vortex channel. A third liquid pump is provided on the water inlet pipe. A temperature sensor is provided on the first drain pipe. The end of the first drain pipe is connected to the water inlet of the second three-way valve. The two water outlets of the second valve are respectively provided with a second drain pipe and a third drain pipe.
6. The sand flour milling equipment according to claim 5, characterized in that: The heat exchange component includes a fourth cylinder which is arranged on the bracket and has closed two ends. The top of the fourth cylinder is connected to the third drain pipe. The bottom of the fourth cylinder is provided with a fourth drain pipe. The fourth drain pipe is provided with a fourth valve. A coaxial spiral tube is provided in the fourth cylinder. An air intake pipe connected to both ends of the spiral tube and a first exhaust pipe for exhausting air to the filter and dryer component are provided on the bracket. An air pump is provided on the air intake pipe. An electric heater and a fifth valve are provided on the first exhaust pipe. The electric heater is located between the fifth valve and the spiral tube.
7. The sand flour milling equipment according to claim 6, characterized in that: The filtering and drying assembly comprises a fifth cylinder which is arranged on a bracket and is closed at both ends, a pressure relief hole is provided on the top of the fifth cylinder, a coaxial inverted cone cylinder is provided in the fifth cylinder, a material bin is provided at the lower end of the inverted cone cylinder, the material bin is fixed to the bottom of the fifth cylinder, a fourth discharge pipe which discharges material outward by gravity is provided at the bottom of the material bin, an annular liquid cavity is provided on the cylinder wall of the inverted cone cylinder, filtering holes which are connected with the liquid cavity are densely distributed on the inner wall of the inverted cone cylinder, a third discharge pipe which discharges material outward from the fifth cylinder and is connected with the first exhaust pipe is provided on the outer wall surface of the bottom of the liquid cavity, a sixth valve is provided on the third discharge pipe, the first exhaust pipe is located between the sixth valve and the inverted cone cylinder, a valve plug is provided in the lower end of the inverted cone cylinder, a guide rod is provided at the lower end of the valve plug, and the The guide rod is slidably arranged in a second guide sleeve at the bottom of the silo, a second support is arranged at the lower end of the fifth cylinder, a third motor is arranged on the second support, a third gear is arranged on the output shaft of the third motor, the third gear is meshed with the second rack on the guide rod, a coaxial fourth rotating shaft connected to the driving assembly is rotatably arranged in the top circular hole of the fifth cylinder, the fourth rotating shaft is connected with a spiral strip matched with the inner wall of the inverted cone cylinder through a second connecting frame, an inverted V-shaped scraper matched with the conical surface of the upper end of the valve plug is arranged at the lower end of the fourth rotating shaft, the top of the fifth cylinder is connected with the second discharge pipe, the inverted cone cylinder is opposite to the second discharge pipe, a third feeding pipe for conveying ethanol from the top of the fifth cylinder to the inverted cone cylinder is arranged on the bracket, and a fourth liquid pump is arranged on the third feeding pipe.
8. The sand flour milling equipment according to claim 2, characterized in that: The driving assembly includes a fifth rotating shaft, which is rotatably set in a first rotating seat on the bracket, and the fifth rotating shaft is transmission-connected to the fourth motor on the bracket. A fourth gear is set on the fifth rotating shaft, and the fourth gear is meshed with a fifth gear set on the sixth rotating shaft. The sixth rotating shaft is rotatably set in a second rotating seat on the bracket, and a sixth gear is set on the sixth rotating shaft, and the sixth gear is meshed with the seventh gear at the lower end of the second rotating shaft.
9. A sand flour milling device according to claim 5 or 8, characterized in that: An eighth gear is arranged on the fifth rotating shaft, and the eighth gear is meshed with a ninth gear on the seventh rotating shaft. The seventh rotating shaft is rotatably arranged in a second rotating seat on the bracket. A tenth gear is arranged on the seventh rotating shaft, and the tenth gear is meshed with an eleventh gear on the third rotating shaft.
10. A sand flour milling device according to claim 7 or 8, characterized in that: The fifth rotating shaft is provided with a twelfth gear, and the twelfth gear is meshed with the thirteenth gear on the eighth rotating shaft. The eighth rotating shaft is rotatably arranged in the second rotating seat on the bracket. The eighth rotating shaft is provided with a fourteenth gear, and the fourteenth gear is meshed with the fifteenth gear on the fourth rotating shaft.