Machining device and machining method suitable for various dies

Abstract

The machining device suitable for the multiple molds comprises a base, the mold is arranged on the base, a plurality of cavities are formed in the mold, a base plate is arranged on the base and located above the cavities, a tool box is arranged on the base plate, and the tool box is located above the mold cavities. A base plate is arranged on the base, a lying plate is arranged on the base plate, a dust removal assembly and an anti-rust assembly which are matched with the cavity are arranged at the bottom of the base plate, fixing plates are fixedly connected to the side ends of the base plate correspondingly, first moving blocks are fixedly connected to the fixing plates, and first moving grooves matched with the first moving blocks are formed in the side ends of the base correspondingly; the base is provided with a first moving rod which is located in the first moving groove and matched with the first moving block. Compared with the prior art, the machining device and the machining method suitable for the multiple molds have the advantages that cavities of different molds can be conveniently ground and polished, and the grinding and polishing efficiency is improved.

Description

Technical Field

[0001] The invention belongs to the technical field of mold processing, and in particular relates to a processing device and a processing method suitable for a variety of molds. Background Art

[0002] During the mold processing, grinding and polishing the mold cavity is an important process to ensure the accuracy and service life of the mold. During the manual grinding process, due to the different number of cavities in different molds, when the number of cavities is large, the cavities at the edge are easier to grind, while the cavities in the middle of the mold are deep and often cannot be directly operated by hand, resulting in the operator needing to use a protective pad for support.

[0003] However, the existing protective pads, whether laid on the mold surface or fixed on the mold, have obvious problems. On the one hand, when the protective pad is laid on the mold surface, the mold surface is smooth, and the operator is prone to slipping when stepping on it, resulting in unstable grinding operation and increasing the risk of grinding deviation; on the other hand, if the protective pad is glued to the mold, although it can stabilize the operator, it is very inconvenient to replace or adjust the position of the pad each time, which increases the complexity and time cost of the operation. Summary of the invention

[0004] The object of the present invention is to provide a processing device and a processing method suitable for various molds, which can solve the technical problems raised in the above-mentioned background technology.

[0005] In order to achieve the above object, a technical solution provided by a specific embodiment of the present invention is as follows:

[0006] A processing device suitable for various molds comprises a base, a mold is arranged on the base, a plurality of cavities are arranged in the mold, a pad is arranged on the base, the pad is located above the cavity, a tool box is arranged on the pad, a lying plate is arranged on the pad, and a dust removal component and an anti-rust component matching the cavity are arranged at the bottom of the pad.

[0007] In one or more embodiments of the present invention, the side ends of the pad are respectively fixedly connected to fixed plates, the fixed plates are fixedly connected to the first moving blocks, and the side ends of the base are respectively provided with first moving grooves matching the first moving blocks.

[0008] In one or more embodiments of the present invention, the base is provided with a first moving rod located in the first moving groove and matching the first moving block, one of the first moving rods is threadedly connected in the first moving block, and the first moving rod is provided with a first driving motor.

[0009] In one or more embodiments of the present invention, the front and rear ends of the pad are respectively provided with, a device is provided on the pad and located inside, a second movable block is provided on the pad, a movable hole matching with is provided in the second movable block, the toolbox is detachably provided on the second movable block, and a connecting plate is provided on the second movable block.

[0010] In one or more embodiments of the present invention, a mounting plate is fixedly connected to the toolbox, a first mounting hole is defined in the mounting plate, a second mounting hole matching the first mounting hole is defined in the second movable block, and a locking bolt is disposed between the first mounting hole and the second mounting hole.

[0011] In one or more embodiments of the present invention, an inserting plate is arranged on the connecting plate, a connecting groove is provided in the connecting plate, and a slot matching the inserting plate is provided in the second moving block.

[0012] In one or more embodiments of the present invention, an abutment plate matching the connection groove is slidably connected in the lying plate, a sliding hole matching the abutment plate is provided in the lying plate, and a group of fixing bolts are threadedly connected on the lying plate.

[0013] In one or more embodiments of the present invention, a third movable groove is provided at the upper end of the pad, a third movable rod located in the third movable groove is arranged on the pad, a third movable block matching the third movable groove is provided at the bottom of the lying plate, the third movable block is threadedly connected to the third movable rod, a second driving motor is provided on the fixed plate, a support plate is provided on the lying plate, a slide plate is fixedly connected to the support plate, and a telescopic groove matching the slide plate is provided in the lying plate.

[0014] In one or more embodiments of the present invention, the dust removal component includes a plurality of suction heads arranged at the bottom of the pad and matching the mold cavity, an air suction cavity matching the suction heads is opened in the pad, and an air suction pipe communicating with the air suction cavity is arranged on the pad. The rust prevention component includes a plurality of nozzles arranged at the bottom of the pad and matching the mold cavity, a liquid spray cavity matching the nozzles is opened in the pad, and an oil pipeline communicating with the liquid spray cavity is arranged on the pad.

[0015] A processing method applicable to a variety of molds includes the following steps:

[0016] S1. Dust the cavity. Before grinding and polishing the cavity, move the pad, which drives the dust removal component to move and absorb the debris in the cavity;

[0017] S2. Adjust the position of the pad. After grinding and polishing the edge of the cavity, adjust the pad to the front or back of the cavity that is inconvenient to grind and polish.

[0018] S3. Adjust the position of the lying plate to face the front or rear of the deep cavity that is inconvenient to grind and polish;

[0019] S4. Adjust the position of the tool box to a position where it is convenient to take out and put the grinding tools in the tool box;

[0020] S5. Start grinding. The operator lies on the lying board and grinds the cavity.

[0021] S6. Repeat the mobile grinding. After grinding and polishing a cavity, grind and polish the un-grinded cavities on the side or front and back of the polished cavity by adjusting the positions of the pad and the lying plate until all the deep cavities are ground and polished.

[0022] S7. Anti-rust the mold cavity. After grinding and polishing the mold cavity, the pad is moved to drive the anti-rust component to move, and the anti-rust oil is sprayed into the mold cavity.

[0023] Compared with the prior art, the processing device and processing method of the present invention are applicable to a variety of molds, which facilitates grinding and polishing of the cavities of different molds and increases the efficiency of grinding and polishing. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 This is a schematic structural diagram of a processing device applicable to a variety of molds in a first use state in one embodiment of the present invention;

[0026] Figure 2 for Figure 1 The structural diagram at A in the middle;

[0027] Figure 3 It is a cross-sectional view of a processing device applicable to various molds in one embodiment of the present invention;

[0028] Figure 4 for Figure 3 Schematic diagram of the structure at B in the middle;

[0029] Figure 5 It is a partial structural schematic diagram of a processing device applicable to various molds in one embodiment of the present invention;

[0030] Figure 6It is a schematic diagram of the structure of a processing device applicable to a variety of molds in a second use state according to an embodiment of the present invention;

[0031] Figure 7 It is a schematic structural diagram of a third use state of a processing device applicable to a variety of molds in one embodiment of the present invention;

[0032] Figure 8 The present invention is a flowchart of a processing method applicable to a variety of molds in one embodiment of the present invention.

[0033] Description of main reference numerals:

[0034] 11. base; 12. mold; 13. cavity; 21. pad; 22. fixing plate; 23. first moving block; 24. first moving slot; 25. first moving rod; 26. first driving motor; 31. tool box; 311. mounting plate; 312. first mounting hole; 313. locking bolt; 32. second moving block; 321. moving hole; 322. slot; 323. second mounting hole; 33. connecting plate; 331. plug plate; 332. Connecting groove; 41. Lying plate; 42. Third moving block; 43. Third moving groove; 44. Third moving rod; 45. Second driving motor; 46. Control panel; 461. First control button; 462. Second control button; 47. Abutment plate; 48. Fixing bolt; 49. Support plate; 491. Slide plate; 51. Suction head; 52. Suction chamber; 53. Suction pipe; 61. Nozzle; 62. Liquid spray chamber; 63. Oil pipeline. DETAILED DESCRIPTION

[0035] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0036] like Figures 1 to 7 As shown, a processing device suitable for a variety of molds in one embodiment of the present invention includes a base 11, a mold 12 is arranged on the base 11, a plurality of cavities 13 are arranged in the mold 12, a pad 21 is arranged on the base 11, the pad 21 is located above the cavity 13, and a tool box 31 is arranged on the pad 21.

[0037] Specifically, the mold 12 is installed on the base 11, the side ends of the pad 21 are fixedly connected with the fixed plates 22, the fixed plates 22 are fixedly connected with the first moving blocks 23, and the side ends of the base 11 are respectively provided with first moving grooves 24 matching the first moving blocks 23.

[0038] The first moving block 23 can move in the first moving groove 24, thereby driving the pad 21 to move. After the edge position of the cavity 13 is polished, the pad 21 can be moved to the back of the middle position of the deeper cavity 13 or the front position close to the cavity 13, and the operator can step on the pad 21 to polish the deep cavity 13. The polishing tool can be placed in the tool box 31, which can move on the pad 21. The tool box 31 is placed next to the operator, and the operator can easily take and put the polishing tool from the tool box 31 during polishing.

[0039] The base 11 is provided with a first moving rod 25 located in the first moving groove 24 and matching with the first moving block 23, wherein one of the first moving rods 25 is threadedly connected in the first moving block 23, and a first driving motor 26 is provided on the first moving rod 25. That is, one of the first moving rods 25 is a threaded rod, and the other first moving rod 25 is a smooth rod, which passes through the first moving block 23 for position limiting, the threaded rod is threadedly connected in the first moving block 23, the output shaft of the first driving motor 26 is connected to the threaded rod, and the first driving motor 26 is fixedly connected to the base 11.

[0040] The first drive motor 26 can drive the threaded rod to rotate, thereby driving the first moving block 23 and the pad 21 to move. After the operator grinds and polishes the deeper cavity 13 on the pad 21, the operator can control the first drive motor 26 to start through the control button, and drive the pad 21 to move close to other cavities 13 that need to be grinded and polished. The operator does not need to get off the pad 21 and then adjust the position of the pad 21.

[0041] A lying plate 41 is arranged on the pad plate 21, a third moving groove 43 is opened at the upper end of the pad plate 21, a third moving rod 44 located in the third moving groove 43 is arranged on the pad plate 21, a third moving block 42 matching the third moving groove 43 is arranged at the bottom of the lying plate 41, the third moving block 42 is threadedly connected to the third moving rod 44, a second driving motor 45 is arranged on the fixed plate 22, a supporting plate 49 is arranged on the lying plate 41, a sliding plate 491 is fixedly connected to the supporting plate 49, and a telescopic groove matching the sliding plate 491 is opened in the lying plate 41.

[0042] Specifically, the second drive motor 45 is fixedly connected to the fixed plate 22, and the output shaft of the second drive motor 45 passes through the fixed plate 22 and the pad 21 and is connected to the third moving rod 44. The second drive motor 45 can drive the third moving rod 44 to rotate, and the third moving block 42 is threadedly connected to the third moving rod 44. When the third moving rod 44 rotates, it can drive the third moving block 42 to move, thereby driving the lying plate 41 to move.

[0043] When the pad 21 is moved to the vicinity of the deep cavity 13, if the distance between the hand-held grinding tool and the cavity 13 is too far, it is inconvenient to grind. The operator can lie on the lying board 41 and grind with the hand-held grinding tool to shorten the distance to the cavity 13, making it easier to grind the cavity 13 at close range.

[0044] A control panel 46 for controlling the first drive motor 26 and the second drive motor 45 is provided on the lying board 41, and a first control button 461 and a second control button 462 are provided on the control panel 46. The first control button 461 can control the opening and closing of the first drive motor 26, and the second control button 462 can control the opening and closing of the second drive motor 45.

[0045] When the first control button 461 or the second control button 462 is pressed, a control signal can be sent wirelessly, and a control circuit is provided on the second drive motor 45 and the control panel 46, which can receive the signal to turn on and off. After the operator lies on the lying plate 41 to grind and polish a cavity 13, the first control button 461 and the second control button 462 next to it can be used to control the opening and closing of the first drive motor 26 and the second drive motor 45, and then the position of the pad 21 and the lying plate 41 is adjusted, and the operator is moved to the cavity 13 that needs to be polished.

[0046] Soft pads are provided on the lying board 41 and the support board 49, and the slide plate 491 can be pulled out from the lying board 41 to accommodate operators of different heights. Some raised ergonomic support pads can be provided on the lying board 41 so that the operator can lie on the lying board 41 more comfortably for grinding and polishing.

[0047] The front and rear ends of the pad 21 are respectively provided with 35 , and the pad 21 is provided with 34 located inside 35 , and a second moving block 32 is provided on 34 , and a moving hole 321 matching with 34 is provided inside the second moving block 32 , and the tool box 31 is detachably arranged on the second moving block 32 .

[0048] Specifically, the second movable block 32 can move within 35, thereby driving the tool box 31 to move. When the operator lies on the lying board 41 for grinding and polishing, the tool box 31 can be moved to the vicinity of the operator's arm, so that the operator can easily take and place grinding tools from the tool box 31. When the lying board 41 moves, the tool box 31 can also move, which is convenient for the operator to perform grinding.

[0049] The tool box 31 is fixedly connected with a mounting plate 311, a first mounting hole 312 is provided in the mounting plate 311, a second mounting hole 323 matching the first mounting hole 312 is provided in the second moving block 32, a locking bolt 313 is provided between the first mounting hole 312 and the second mounting hole 323, and the locking bolt 313 is threadedly connected between the first mounting hole 312 and the second mounting hole 323. In order to facilitate the installation of the tool box 31 on the second moving block 32, a slide plate 491 is provided at the bottom of the lying plate 41, and a support plate 49 matching the slide plate 491 is fixedly connected to the third moving block 42.

[0050] The lying plate 41 can be rotated. On the one hand, when the lying plate 41 is not in use, the lying plate 41 can be rotated to the projection range of the upper end surface of the pad 21, and the tool box 31 can be removed and placed on the pad 21 to save space. On the other hand, when the space on one side of the base 11 is limited and it is inconvenient to move the lying plate 41, the lying plate 41 can be rotated to the other side, and the tool box 31 can be installed on the second moving block 32 on the other side that matches it. Figure 1 and Figure 7 shown.

[0051] The second moving block 32 is provided with a connecting plate 33, and a plug plate 331 is provided on the connecting plate 33. A connecting groove 332 is provided in the connecting plate 33, and a slot 322 matching the plug plate 331 is provided in the second moving block 32. An abutment plate 47 matching the connecting groove 332 is slidably connected in the lying plate 41, and a sliding hole matching the abutment plate 47 is provided in the lying plate 41. A set of fixing bolts 48 are threadedly connected to the lying plate 41.

[0052] The plug plate 331 can be snapped into the slot 322, thereby fixing the connecting plate 33 on the second movable block 32. The connecting plate 33 can move with the second movable block 32. The abutment plate 47 can extend from the lying plate 41 and be plugged into the connecting groove 332. The fixing bolt 48 is threadedly connected to the lying plate 41, and the fixing bolt 48 can abut against the abutment plate 47 to fix the abutment plate 47.

[0053] When the reclining board 41 moves, the connecting plate 33 can be driven to move through the abutment plate 47, thereby driving the second moving block 32 and the tool box 31 to move. The abutment plate 47 can fix the distance between the tool box 31 and the reclining board 41. When the tool box 31 is adjusted to a position convenient for taking and placing the grinding tool, the distance between the tool box 31 and the reclining board 41 can be fixed through the abutment plate 47, so that after the reclining board 41 is moved, the relative position between the tool box 31 and the reclining board 41 remains unchanged, and the tool box 31 is in a position convenient for taking and placing the grinding tool, and there is no need to adjust the position of the tool box 31.

[0054] The bottom of the pad 21 is provided with a dust removal component and a rust prevention component that match the cavity 13. The dust removal component includes a plurality of suction heads 51 that match the cavity 13 and are arranged at the bottom of the pad 21, a suction cavity 52 that matches the suction head 51 is opened in the pad 21, and a suction pipe 53 that communicates with the suction cavity 52 is arranged on the pad 21. The rust prevention component includes a plurality of nozzles 61 that match the cavity 13 and are arranged at the bottom of the pad 21, a liquid spray cavity 62 that matches the nozzles 61 is opened in the pad 21, and an oil delivery pipe 63 that communicates with the liquid spray cavity 62 is arranged on the pad 21.

[0055] Before grinding and polishing the cavity 13, the suction chamber 52 can be moved by moving the pad 21 to suck away the debris in the cavity 13 to prevent it from affecting the subsequent grinding. After grinding and polishing the cavity 13, anti-rust oil can be sprayed in the cavity 13 by moving the pad 21 to prevent the surface of the cavity 13 from rusting.

[0056] like Figure 8 As shown, a processing method applicable to various molds in one embodiment of the present invention includes the following steps:

[0057] S1, cleaning, before grinding and polishing the cavity 13, by moving the pad 21, the pad 21 drives the dust removal component to move, and the debris in the cavity 13 is sucked away.

[0058] S2. Adjust the position of the pad 21. After grinding and polishing the edge of the cavity 13, adjust the pad 21 to the front or rear of the cavity 13 which is deep and inconvenient to grind and polish.

[0059] S3. Adjust the position of the lying plate 41 to face the front or rear of the deep cavity 13 which is inconvenient to grind and polish.

[0060] S4. Adjust the position of the tool box 31 to a position where the grinding tools in the tool box 31 can be easily taken out and placed.

[0061] S5 , start grinding, the operator lies on the lying board 41 and grinds the cavity 13 .

[0062] S6. Repeat the mobile grinding. After grinding and polishing one cavity 13, grind and polish the un-grinded cavities 13 on the side or front and back of the polished cavity 13 by adjusting the positions of the pad 21 and the lying plate 41 until all the deep cavities 13 are ground and polished.

[0063] S7, anti-rust treatment, after the cavity 13 is polished, the backing plate 21 is moved, and the backing plate 21 drives the anti-rust component to move, and the anti-rust oil is sprayed into the cavity 13.

[0064] Compared with the prior art, the processing device and processing method of the present invention are applicable to a variety of molds, which facilitates grinding and polishing of the cavities of different molds and increases the efficiency of grinding and polishing.

[0065] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0066] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A processing device suitable for a variety of molds, comprising a base, a mold is arranged on the base, and a plurality of cavities are arranged in the mold, characterized in that: A pad is arranged on the base, the pad is located above the cavity, a tool box is arranged on the pad, a lying plate is arranged on the pad, and a dust removal component and a rust prevention component matching the cavity are arranged at the bottom of the pad.

2. A processing device suitable for various molds according to claim 1, characterized in that: The side ends of the pad are respectively fixedly connected with fixed plates, the fixed plates are fixedly connected with first moving blocks, and the side ends of the base are respectively provided with first moving grooves matching with the first moving blocks.

3. A processing device suitable for various molds according to claim 2, characterized in that: The base is provided with a first moving rod located in the first moving groove and matched with the first moving block, wherein one of the first moving rods is threadedly connected in the first moving block, and the first driving motor is provided on the first moving rod.

4. A processing device suitable for various molds according to claim 1, characterized in that: The front and rear ends of the pad are respectively provided with, and a device is arranged inside the pad. A second moving block is arranged on the pad, and a moving hole matching with is arranged in the second moving block. The toolbox is detachably arranged on the second moving block, and a connecting plate is arranged on the second moving block.

5. A processing device suitable for various molds according to claim 4, characterized in that: A mounting plate is fixedly connected to the toolbox, a first mounting hole is formed in the mounting plate, a second mounting hole matching the first mounting hole is formed in the second movable block, and a locking bolt is provided between the first mounting hole and the second mounting hole.

6. A processing device suitable for various molds according to claim 4, characterized in that: The connecting plate is provided with an inserting plate, a connecting groove is provided in the connecting plate, and a slot matching the inserting plate is provided in the second moving block.

7. A processing device suitable for various molds according to claim 6, characterized in that: An abutment plate matching the connection groove is slidably connected in the lying plate, a sliding hole matching the abutment plate is provided in the lying plate, and a group of fixing bolts is threadedly connected on the lying plate.

8. The processing device applicable to various molds according to claim 1, characterized in that: A third moving groove is provided at the upper end of the pad, a third moving rod located in the third moving groove is provided on the pad, a third moving block matching the third moving groove is provided at the bottom of the lying plate, the third moving block is threadedly connected to the third moving rod, a second driving motor is provided on the fixed plate, a support plate is provided on the lying plate, a slide plate is fixedly connected to the support plate, and a telescopic groove matching the slide plate is provided in the lying plate.

9. The processing device applicable to various molds according to claim 1, characterized in that: The dust removal component includes a plurality of suction heads arranged at the bottom of the pad and matching the mold cavity, an air suction cavity matching the suction heads is opened in the pad, and an air suction pipe communicating with the air suction cavity is arranged on the pad. The rust prevention component includes a plurality of nozzles arranged at the bottom of the pad and matching the mold cavity, a liquid spray cavity matching the nozzles is opened in the pad, and an oil pipeline communicating with the liquid spray cavity is arranged on the pad.

10. A processing method applicable to a variety of molds according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Dust the cavity. Before grinding and polishing the cavity, move the pad, which drives the dust removal component to move and absorb the debris in the cavity; S2. Adjust the position of the pad. After grinding and polishing the edge of the cavity, adjust the pad to the front or back of the cavity that is inconvenient to grind and polish. S3. Adjust the position of the lying plate to face the front or rear of the deep cavity that is inconvenient to grind and polish; S4. Adjust the position of the tool box to a position where it is convenient to take out and put the grinding tools in the tool box; S5. Start grinding. The operator lies on the lying board and grinds the cavity. S6, repeating the mobile grinding, after grinding and polishing one cavity, grinding and polishing the un-grinded and polished cavities on the side or front and back of the polished cavity by adjusting the positions of the pad and the lying plate, until all the cavities located deep inside are ground and polished; S7. Anti-rust the mold cavity. After grinding and polishing the mold cavity, move the pad, which drives the anti-rust component to move, and spray the anti-rust oil into the mold cavity.

Images