Sand blasting integrated machine for repairing inner wall and outer wall of steel pipe
By designing an integrated sandblasting machine for repairing the inner and outer walls of steel pipes, the sandblasting bin assembly, sealing bin assembly and slide rail belt transmission system are used to realize automatic placing and sandblasting of steel pipes, solving the problem of low efficiency of manual placement of steel pipes in the existing technology, and improving the degree of automation and sandblasting treatment efficiency.
Patent Information
- Application Number
- CN202510354327.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-06-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, steel pipes still need to be placed manually on the storage rack of steel pipes, resulting in low manual operation efficiency and low degree of automation.
A steel pipe repair inner and outer wall sandblasting integrated machine is designed, including sandblasting mechanism, rear bin mechanism and mobile components. Through the design of the sandblasting chamber assembly and sealing chamber assembly, combined with the slide rail and belt transmission system, the automatic stacking and sandblasting of steel pipes are realized.
Automatic plating and sandblasting treatment of steel pipes is realized, which improves the accuracy and efficiency of sandblasting treatment, reduces the demand for manual operations, and improves the level of automation.
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Figure CN120095723A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel pipe processing, in particular to an integrated machine for sandblasting inner and outer walls of a steel pipe for repairing the same. Background Art
[0002] By shooting steel sand at the steel surface at high speed, floating rust can be effectively removed. In fact, sandblasting is not only to remove rust, it also makes the surface of steel components rough and increases friction, which plays a certain role in improving structural stability. Since manual rust removal is inefficient and ineffective, steel structure factories are usually equipped with sandblasting equipment. Therefore, when it is necessary to ensure the quality of steel surface treatment and improve structural performance, sandblasting is an indispensable step.
[0003] Through sandblasting, dirt, scale, welding slag and other impurities on the steel pipe wall can be removed, so that the inner wall surface of the steel pipe presents the original color of the metal and reduces the internal surface stress. This can effectively increase the service life of the steel pipe, reduce the internal corrosion of the steel pipe, and thus improve the internal and appearance quality of the steel pipe.
[0004] At present, the sandblasting process for steel pipes is well developed, and automatic machinery can also be used to send the steel pipes into the sandblasting machine. In the existing technology, the steel pipes on the storage rack can be dialed into the working position by the automatic machinery, and the workpiece will work automatically after it is in place. However, the steel pipes on the storage rack still need to be placed manually, which only alleviates the time pressure of manually placing the steel pipes. Therefore, there is an urgent need for a steel pipe repair inner and outer wall sandblasting machine to solve the above-mentioned problems. Summary of the invention
[0005] The purpose of the present invention is to provide an integrated machine for sandblasting inner and outer walls of a steel pipe for repairing the steel pipe, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a steel pipe repair inner and outer wall sandblasting integrated machine, comprising a sandblasting mechanism, a rear bin mechanism and a moving component running therebetween;
[0007] The sandblasting mechanism comprises a sandblasting chamber assembly, and the front and rear of the sandblasting chamber assembly are both connected to sealing chamber assemblies;
[0008] The rear bin mechanism comprises a sub-bin assembly, the sub-bin assembly has a built-in track assembly and an internal sandblasting assembly that slides on the track assembly;
[0009] The track assembly is extended and mounted on the sandblasting mechanism; the moving assembly is slidably connected to the track assembly;
[0010] The moving assembly includes a slide mechanism, and the slide mechanism includes a bottom plate;
[0011] Outer roller mechanisms are symmetrically arranged on both sides of the upper surface of the bottom plate, each of the outer roller mechanisms comprises a first roller column, a first roller sleeve is fixedly sleeved evenly and equidistantly on the surface of the first roller column, and first motors are installed at both ends of the first roller column;
[0012] An inner roller mechanism is arranged between the two outer roller mechanisms, and the inner roller mechanism comprises a roller assembly, and each roller assembly comprises a second roller identical to the first roller, and a second roller sleeve corresponding to the first roller sleeve is fixedly sleeved on the surface of the second roller at equal intervals and uniformly, and a first belt is fixedly sleeved between the ends of adjacent second rollers;
[0013] The end of the roller assembly is provided with a sleeve assembly, and a cylinder is fixedly connected between the sleeve assembly and the base plate;
[0014] The first rollers of the two outer roller mechanisms are jointly sleeved with a second belt, the second belt is staggered with the first roller sleeve, and the second belt is loosely arranged.
[0015] As a preferred technical solution of the present invention, the sandblasting chamber assembly includes a sandblasting chamber, the upper inner wall of which is fixedly connected to a guard plate with a built-in sandblasting machine, and the upper surface of the sandblasting chamber is fixedly connected to a first sand material chamber connected to the sandblasting machine on the guard plate;
[0016] A dust collector is fixedly installed on the sandblasting chamber.
[0017] The sealed chamber assembly comprises a sealed chamber fixedly connected to the sandblasting chamber, a first support platform carrying the track assembly is fixedly connected to the lower inner wall of the sealed chamber, and a movable door adapted to be plugged into the track assembly is installed on the upper inner wall of the sealed chamber;
[0018] A wear-resistant rubber curtain for labyrinth sealing is hung in the sealing chamber;
[0019] The sealing bin of the sealing bin assembly at the rear side is fixedly connected to a loading platform flush with the first supporting platform.
[0020] The auxiliary bin assembly includes a rear bin, a second support platform for carrying the track assembly is fixedly connected to the lower inner wall of the rear bin, a material unloading platform is fixedly connected between the rear bin and the sealed bin of the sealed bin assembly on the front side, and the material unloading platform, the second support platform and the first support platform are flush;
[0021] The track assembly includes a slide rail, the lower surface of which is fixedly connected to the second support platform, the unloading platform, the first support platform and the loading platform, the upper surface of which is M-shaped, and a lower side of a section of the slide rail inside the sandblasting chamber is fixedly connected to a support foot, which is fixedly connected to the sandblasting chamber.
[0022] The front surface of the rear bin is fixedly connected to a second sand bin;
[0023] The internal sandblasting assembly comprises a spray gun seat, on which sand pipes are evenly and evenly fixedly connected, and a spray gun is slidably connected to the sand pipes. A first slide seat is fixedly connected to the lower side of the spray gun seat, and the first slide seat is slidably plugged into a slide rail.
[0024] As a preferred technical solution of the present invention, a second slide seat for slidingly inserting the slide rail is fixedly connected to the lower surface of the bottom plate, and slopes are provided at both ends of the second slide seat.
[0025] As a preferred technical solution of the present invention, both ends of the first roller are respectively provided with machine bases fixedly connected to the bottom plate, and the first motor is correspondingly embedded inside the machine base;
[0026] A notch is provided on the machine base.
[0027] As a preferred technical solution of the present invention, the sleeve assembly includes a sleeve seat, the sleeve seat and the bottom plate are fixedly connected to the cylinder, and the lower surface of the sleeve seat is fixedly connected to a sleeve adapted to the fixed end of the matching cylinder;
[0028] The surface of the sleeve is provided with a plug hole corresponding to the second roller, a second motor is embedded in one of the plug holes, the output end of the second motor is fixedly connected to the second roller, and the other plug holes are movably connected to the second roller through bearings, a panel is provided on the side of the sleeve away from the second roller, a plug column adapted to be plugged into the plug hole is fixedly connected on the side of the panel facing the sleeve, and a sealing gasket is fixedly connected on the side of the panel away from the sleeve;
[0029] The upper surface of the sleeve is provided with a first corrugated groove adapted to the steel pipe;
[0030] The first belt passes through the hub.
[0031] A swing mechanism is arranged on the outer sides of the two outer roller mechanisms;
[0032] The swing mechanism comprises two side platforms respectively located at the two ends of the inner roller mechanism, the side platforms are fitted with the sealing gasket, the lower surface of the side platforms is fixedly connected to the bottom plate, and the upper surface of the side platforms is provided with a second wave groove adapted to the steel pipe;
[0033] The swing table mechanism includes two swing tables respectively located outside the two outer roller mechanisms, the two swing tables are located between the two side tables, each of the swing tables is provided with a slot for adapting the roller column assembly, and a third motor is installed at both ends of each of the swing tables, and the third motor is correspondingly embedded in the side table.
[0034] Compared with the prior art, the present invention has the following beneficial effects:
[0035] (1) The integrated machine for sandblasting the inner and outer walls of steel pipes is used to start the first motor to rotate and drive the second belt to rotate, thereby separating and adjusting the accumulated steel pipes. After the inner roller mechanism is restored to its original state, the steel pipes can be reasonably stacked between the first roller column and the second roller column. The stacking operation of the steel pipes can be automatically performed, which is convenient for locating the position of the steel pipes and improving the accuracy of subsequent sandblasting.
[0036] (2) The integrated machine for sandblasting the inner and outer walls of steel pipes for repair closes the movable doors of the sealing chamber assemblies on both sides, and the outer wall of the steel pipe is sandblasted by the sandblasting machine on the guard plate. In addition, the sand pipe inserted into the steel pipe is sandblasted by the spray gun sliding on the outside of the sand pipe, so that the inner and outer walls of the steel pipe are sandblasted simultaneously, thereby improving the efficiency of sandblasting.
[0037] (3) The integrated machine for sandblasting the inner and outer walls of steel pipes for repairing is used. During the sandblasting process, the first motor and the second motor are started, and the steel pipe is driven to rotate by the contact between the steel pipe and the first roller sleeve and the second roller sleeve, thereby improving the uniformity and comprehensiveness of the sandblasting process.
[0038] (4) The integrated machine for sandblasting the inner and outer walls of steel pipes is used to start the third motor to flip the swing table upwards, so that the steel pipes poured into the moving components can be blocked and connected to avoid problems such as the steel pipes slipping, thereby improving the safety of loading.
[0039] (5) The integrated machine for sandblasting inner and outer walls of steel pipe repair closes the space between the bottom plate and the outer roller mechanism and the inner roller mechanism through the swing table, reducing the situation where sandblasting invades the interior of the moving component, thereby reducing the trouble of cleaning the sandblasting, extending the service life, and facilitating maintenance and cleaning.
[0040] (6) The integrated machine for sandblasting the inner and outer walls of steel pipes is used to start the third motor to flip the swing table to a downward tilted state, and then the cylinder is retracted to straighten the second belt. The first motor is started to rotate and drive the second belt to move, and the steel pipe is automatically transported out. The loading and unloading of steel pipes can be completed automatically, thereby improving the automation performance.
[0041] (7) The integrated machine for sandblasting the inner and outer walls of steel pipes can guide the feeding of steel pipes through a tilting and flipping table, thereby improving the accuracy of feeding steel pipes and enhancing the protection of steel pipes.
[0042] (8) The integrated machine for sandblasting the inner and outer walls of steel pipes can effectively improve the corrosion resistance of workpieces and metal materials, improve the adhesion strength of coatings on metal surfaces, improve the corrosion resistance of steel pipes and extend the service life of steel pipes, optimize the workpiece surface process, and effectively improve the quality of steel pipes by sandblasting the inner and outer walls of steel pipes.
[0043] (9) The integrated machine for sandblasting the inner and outer walls of steel pipes for repairing can remove the sand that has fallen on it in advance by setting the slopes at both ends of the second slide seat when the second slide seat slides along, and the M-shaped setting on the upper surface can make the removed sand slide out in multiple directions on both sides, thereby improving the smoothness of the operation of the moving component. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 It is a structural schematic diagram of the present invention;
[0045] Figure 2 It is a schematic diagram of the working of the mobile assembly of the present invention;
[0046] Figure 3 It is a schematic diagram of the mobile assembly of the present invention;
[0047] Figure 4 It is a schematic diagram of the slide mechanism of the present invention;
[0048] Figure 5 It is a schematic diagram of the outer roller mechanism of the present invention;
[0049] Figure 6 It is a schematic diagram of the inner roller mechanism of the present invention;
[0050] Figure 7 It is a schematic diagram of the sleeve assembly of the present invention;
[0051] Figure 8 It is a schematic diagram of the roller assembly of the present invention;
[0052] Fig. 9 It is a schematic diagram of the table setting mechanism of the present invention;
[0053] Fig.10 This is a schematic diagram of the first state of the table of the present invention;
[0054] Fig.11 This is a schematic diagram of the second state of the table of the present invention;
[0055] Fig.12 This is a schematic diagram of the third state of the table of the present invention;
[0056] Fig.13 It is a schematic diagram of the sandblasting mechanism of the present invention;
[0057] Fig.14 A schematic diagram of a sandblasting chamber assembly of the present invention;
[0058] Fig.15 This is a schematic diagram of a sealed chamber assembly of the present invention;
[0059] Fig.16 This is a schematic diagram of the rear compartment mechanism of the present invention;
[0060] Fig.17 It is a schematic diagram of the internal sandblasting assembly of the present invention;
[0061] Fig.18 It is a working schematic diagram of the internal sandblasting assembly of the present invention.
[0062] In the figure: 1. Sandblasting mechanism; 101. Sandblasting chamber; 102. Guard plate; 103. First sand material chamber; 104. Dust collector; 105. Sealing chamber; 106. First support platform; 107. Movable door; 108. Loading platform; 2. Rear chamber mechanism; 201. Rear chamber; 202. Second support platform; 203. Unloading platform; 204. Slide rail; 205. Support foot; 206. Second sand material chamber; 207. Spray gun seat; 208. Sand pipe; 209. Spray gun; 210. First slide seat; 3. Slide seat mechanism; 301. Bottom plate; 302. Second slide seat; 303. Slope; 4. External roller machine Structure; 401, first roller; 402, first roller sleeve; 403, first motor; 404, machine base; 405, notch; 5, inner roller mechanism; 501, second roller; 502, second roller sleeve; 503, first belt; 504, sleeve seat; 505, first wave groove; 506, second motor; 507, sleeve; 508, cylinder; 509, panel; 510, plug column; 511, sealing gasket; 512, socket; 6, swing table mechanism; 601, side table; 602, second wave groove; 603, swing table; 604, slot; 605, third motor; 7, second belt. DETAILED DESCRIPTION
[0063] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0064] Example: See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig.13 , Fig.16 , Fig.18 , a steel pipe repair inner and outer wall sandblasting integrated machine, comprising a sandblasting mechanism 1, a rear bin mechanism 2 and a moving component running therebetween;
[0065] The sandblasting mechanism 1 comprises a sandblasting chamber assembly, and the front and rear of the sandblasting chamber assembly are connected to sealing chamber assemblies;
[0066] The rear bin mechanism 2 includes a sub-bin assembly, a built-in track assembly in the sub-bin assembly, and an internal sandblasting assembly that slides on the track assembly;
[0067] The track assembly is extended and mounted on the sandblasting mechanism 1; the moving assembly is slidably connected to the track assembly;
[0068] The moving assembly includes a slide mechanism 3, and the slide mechanism 3 includes a bottom plate 301;
[0069] Outer roller mechanisms 4 are symmetrically mounted on both sides of the upper surface of the bottom plate 301. Each outer roller mechanism 4 includes a first roller column 401. The surface of the first roller column 401 is evenly and evenly fixed with a first roller sleeve 402. Both ends of the first roller column 401 are installed with a first motor 403.
[0070] An inner roller mechanism 5 is arranged between the two outer roller mechanisms 4. The inner roller mechanism 5 includes a roller assembly. Each roller assembly includes a second roller 501 that is identical to the first roller 401. Second roller sleeves 502 corresponding to the first roller sleeves 402 are evenly and evenly fixedly sleeved on the surface of the second roller 501. A first belt 503 is fixedly sleeved between the ends of adjacent second rollers 501.
[0071] The end of the roller assembly is provided with a sleeve assembly, and a cylinder 508 is fixedly connected between the sleeve assembly and the bottom plate 301;
[0072] The first rollers 401 of the two outer roller mechanisms 4 are jointly sleeved with the second belt 7 , the second belt 7 is staggered with the first roller sleeve 402 , and the second belt 7 is loosely arranged.
[0073] See also Fig.13 , Fig.14 , Fig.15 , Fig.16 , Fig.17 The sandblasting chamber assembly includes a sandblasting chamber 101, a guard plate 102 with a built-in sandblasting machine is fixedly connected to the inner wall of the sandblasting chamber 101, and a first sand material chamber 103 connected to the sandblasting machine on the guard plate 102 is fixedly connected to the upper surface of the sandblasting chamber 101;
[0074] The blasting belt layout of the sandblasting machine on the guard plate 102 ensures comprehensive shot blasting cleaning of the steel pipe. The sandblasting chamber 101 is protected by rolled Mn15Cr1, and the guard plate 102 is installed in a building block style. The guard plate 102 is fixed to the upper inner wall of the sandblasting chamber 101 with wear-resistant cast iron nuts, which is easy to disassemble and replace;
[0075] A dust collector 104 is fixedly installed on the sandblasting chamber 101 .
[0076] The sealed chamber assembly includes a sealed chamber 105 fixedly connected to the sandblasting chamber 101, a first support 106 for carrying the track assembly is fixedly connected to the lower inner wall of the sealed chamber 105, and a movable door 107 adapted to be plugged into the track assembly is installed on the upper inner wall of the sealed chamber 105;
[0077] A wear-resistant rubber curtain for labyrinth sealing is hung in the sealing chamber 105;
[0078] The sealing bin 105 of the sealing bin assembly at the rear side is fixedly connected to a loading platform 108 that is flush with the first supporting platform 106 .
[0079] The auxiliary bin assembly includes a rear bin 201, a second support platform 202 for carrying the track assembly is fixedly connected to the lower inner wall of the rear bin 201, a material unloading platform 203 is fixedly connected between the rear bin 201 and the sealed bin 105 of the sealed bin assembly on the front side, and the material unloading platform 203, the second support platform 202 and the first support platform 106 are flush;
[0080] The track assembly includes a slide rail 204, the lower surface of which is fixedly connected to the second support platform 202, the unloading platform 203, the first support platform 106 and the loading platform 108. The upper surface of the slide rail 204 is M-shaped. The slide rail 204 is fixedly connected to a support leg 205 on the lower side of a section inside the sandblasting chamber 101, and the support leg 205 is fixedly connected to the sandblasting chamber 101.
[0081] The front surface of the rear bin 201 is fixedly connected to a second sand bin 206;
[0082] The internal sandblasting assembly includes a spray gun seat 207 , on which sand pipes 208 are evenly and equidistantly fixedly connected, and a spray gun 209 is slidably connected to the sand pipe 208 . A first slide seat 210 is fixedly connected to the lower side of the spray gun seat 207 , and the first slide seat 210 is slidably plugged into the slide rail 204 .
[0083] See also Figure 4 , Fig.18 A second slide seat 302 that is slidably connected to the slide rail 204 is fixedly connected to the lower surface of the bottom plate 301 , and slopes 303 are provided at both ends of the second slide seat 302 .
[0084] See also Figure 5 , the two ends of the first roller 401 are respectively provided with a base 404 fixedly connected to the bottom plate 301, and the first motor 403 is correspondingly embedded inside the base 404;
[0085] A notch 405 is formed on the base 404 .
[0086] See also Figure 2 , Figure 3 , Figure 7 , Fig. 9 The sleeve assembly includes a sleeve seat 504, a cylinder 508 is fixedly connected between the sleeve seat 504 and the bottom plate 301, and a sleeve 507 adapted to the fixed end of the sleeve cylinder 508 is fixedly connected to the lower surface of the sleeve seat 504;
[0087] The surface of the sleeve 504 is provided with a plug hole 512 corresponding to the second roller 501, a second motor 506 is embedded in one of the plug holes 512, the output end of the second motor 506 is fixedly connected to the second roller 501, and the other plug holes 512 are movably sleeved with the second roller 501 through bearings. A panel 509 is provided on the side of the sleeve 504 away from the second roller 501, and a plug column 510 adapted to be plugged into the plug hole 512 is fixedly connected to the side of the panel 509 facing the sleeve 504, and a sealing gasket 511 is fixedly connected to the side of the panel 509 away from the sleeve 504;
[0088] The upper surface of the sleeve 504 is provided with a first wave groove 505 adapted to the steel pipe;
[0089] The first belt 503 passes through the hub 504 .
[0090] A swing mechanism 6 is arranged outside the two outer roller mechanisms 4;
[0091] The swing mechanism 6 includes two side platforms 601 respectively located at the two ends of the inner roller mechanism 5. The side platforms 601 are fitted with the sealing gasket 511. The lower surface of the side platform 601 is fixedly connected to the bottom plate 301. The upper surface of the side platform 601 is provided with a second wave groove 602 adapted to the steel pipe.
[0092] The swing mechanism 6 includes two swing tables 603 located outside the two outer roller mechanisms 4, respectively. The two swing tables 603 are located between the two side tables 601. Each swing table 603 is provided with a slot 604 adapted to the roller assembly. Both ends of each swing table 603 are installed with a third motor 605, which is correspondingly embedded in the side table 601.
[0093] Initially, the two platforms 603 are adapted to fit the bottom plate 301 .
[0094] The working principle of the present invention is as follows:
[0095] First, the sealing chamber components in front and behind the sandblasting chamber components are opened, and the moving assembly slides along the slide rail 204 to the top of the loading platform 108 to wait for the steel pipe to be poured onto the outer roller mechanism 4. After the steel pipe is in place, the sealing chamber components in front and behind are closed, and the steel pipe starts to rotate on the moving assembly. The sandblasting machine on the guard plate 102 and the inner sandblasting assembly perform sandblasting treatment on the steel pipe inside and outside respectively. After the sandblasting cleaning is completed, the cleaned steel pipe is withdrawn, and the moving assembly slides along the slide rail 204 to the unloading platform 203, and the steel pipe automatically rolls to the unloading platform, thereby completing a working cycle.
[0096] The moving assembly slides along the slide rail 204 to the top of the loading platform 108, waiting to pour the steel pipe to be processed onto the outer roller mechanism 4. Due to the loose state of the second belt 7, the steel pipe poured onto the moving assembly will automatically slide into the adjacent first roller 401 and second roller 501 for stacking. If there is a problem with the accumulation of steel pipes, the cylinder 508 is retracted to move the inner roller mechanism 5 downward, thereby tightening the loose second belt 7 from the bottom. At this time, the upper layer of the second belt 7 is tightened into a plane. The first motor 403 is started to rotate and drive the second belt 7 to rotate, thereby separating and adjusting the accumulated steel pipes. After the inner roller mechanism 5 is restored to its state, the steel pipes can be reasonably stacked between the first roller 401 and the second roller 501. The stacking operation of the steel pipes can be automatically performed, which is convenient for locating the position of the steel pipes and improving the accuracy of subsequent sandblasting.
[0097] Slide the moving assembly along 304 to send the steel pipe into the sandblasting chamber assembly, then slide the inner sandblasting assembly along 304 into the sandblasting chamber assembly, close the movable doors 107 of the sealing chamber assemblies on both sides, and sandblast the outer wall of the steel pipe through the sandblasting machine on the guard plate 102. In addition, the sand pipe 208 corresponding to the sand pipe inserted into the steel pipe is sandblasted by the spray gun 209 sliding on the outside of the sand pipe 208, so that the inner and outer walls of the steel pipe are sandblasted simultaneously, thereby improving the sandblasting efficiency.
[0098] During the sandblasting process, the first motor 403 and the second motor 506 are started, and the steel pipe is driven to rotate by the fit between the steel pipe and the first roller sleeve 402 and the second roller sleeve 502, thereby improving the uniformity and comprehensiveness of the sandblasting process.
[0099] When the steel pipe is dumped during the loading stage, the third motor 605 is started to flip the swing table 603 upward (such as Fig.12 As shown), the steel pipe poured into the moving component can be blocked and connected to avoid problems such as the steel pipe slipping, thereby improving the safety of feeding.
[0100] During the sandblasting process, the third motor 605 is started to flip the swing table 603 downward (as shown in FIG. Fig.10 As shown), the space between the bottom plate 301 and the outer roller mechanism 4 and the inner roller mechanism 5 can be closed by the swing table 603, reducing the situation where sandblasting invades the interior of the moving component, thereby reducing the trouble of cleaning the sandblasting, extending the service life, and facilitating maintenance and cleaning.
[0101] When the sandblasting is completed and the material needs to be unloaded, first the inner sandblasting assembly is withdrawn and moved back into the auxiliary bin assembly along 304, and then the moving assembly is slid onto the unloading table 203 along 304. At this time, the third motor 605 is started to flip the swing table 603 to a tilted downward state (such as Fig.11As shown), the cylinder 508 is then retracted to straighten the second belt 7, and the first motor 403 is started to rotate to drive the second belt 7 to move, so that the steel pipe is automatically transported out, and the loading and unloading of the steel pipe can be automatically completed, thereby improving the automation performance.
[0102] The tilted and flipped swing table 603 can guide the unloading of the steel pipe, thereby improving the accuracy of unloading the steel pipe and enhancing the protection of the steel pipe.
[0103] By sandblasting the inside and outside of the steel pipe, the corrosion resistance of the workpiece and metal materials can be effectively improved, the adhesion strength of the coating on the metal surface can be improved, the corrosion resistance of the steel pipe can be improved, the service life of the steel pipe can be extended, the process of the workpiece surface can be optimized, and the quality of the steel pipe can be effectively improved.
[0104] The slide rail 204 is supported by the support legs 205 in the sandblasting chamber assembly, so that the sandblasting can remain at the bottom of the slide rail 204, reducing the incidence of its accumulation on the slide rail 204. In addition, by setting the slopes 303 at both ends of the second slide seat 302, when the second slide seat 302 slides along 304, the sandblasting that falls on 304 can be scraped off in advance, and by the M-shaped setting of the upper surface of 304, the scraped sandblasting can slide out to both sides of 304, thereby improving the smoothness of the operation of the moving assembly.
[0105] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An integrated machine for sandblasting inner and outer walls of a steel pipe for repairing the steel pipe, comprising a sandblasting mechanism (1), a rear chamber mechanism (2) and a moving component running therebetween; The sandblasting mechanism (1) comprises a sandblasting chamber assembly, and the sandblasting chamber assembly is butt-jointed with a sealing chamber assembly at the front and rear ends thereof; The rear bin mechanism (2) comprises a sub-bin assembly, the sub-bin assembly having a built-in track assembly and an internal sandblasting assembly that slides on the track assembly; The track assembly is extended and mounted on the sandblasting mechanism (1); the moving assembly is slidably connected to the track assembly; Features: The moving assembly comprises a slide mechanism (3), and the slide mechanism (3) comprises a bottom plate (301); External roller mechanisms (4) are symmetrically mounted on both sides of the upper surface of the bottom plate (301), each of the external roller mechanisms (4) comprises a first roller column (401), a first roller sleeve (402) is fixedly sleeved at equal intervals on the surface of the first roller column (401), and first motors (403) are installed at both ends of the first roller column (401); An inner roller mechanism (5) is arranged between the two outer roller mechanisms (4), the inner roller mechanism (5) comprising a roller assembly, each of the roller assemblies comprising a second roller (501) identical to the first roller (401), a second roller sleeve (502) corresponding to the first roller sleeve (402) being fixedly sleeved at equal intervals on the surface of the second roller (501), and a first belt (503) being fixedly sleeved between the ends of adjacent second rollers (501); The end of the roller assembly is provided with a sleeve assembly, and a cylinder (508) is fixedly connected between the sleeve assembly and the bottom plate (301); The first rollers (401) of the two outer roller mechanisms (4) are jointly sleeved with a second belt (7), the second belt (7) is interlaced with the first roller sleeve (402), and the second belt (7) is loosely arranged.
2. The steel pipe repair inner and outer wall sandblasting integrated machine according to claim 1, characterized in that: The sandblasting chamber assembly comprises a sandblasting chamber (101), a guard plate (102) with a built-in sandblasting machine is fixedly connected to the inner wall of the sandblasting chamber (101), and a first sand material chamber (103) connected to the sandblasting machine on the guard plate (102) is fixedly connected to the upper surface of the sandblasting chamber (101); A dust collector (104) is fixedly mounted on the sandblasting chamber (101).
3. The steel pipe repair inner and outer wall sandblasting integrated machine according to claim 2, characterized in that: The sealed chamber assembly comprises a sealed chamber (105) fixedly docked with the sandblasting chamber (101), a first support platform (106) carrying the track assembly being fixedly connected to the lower inner wall of the sealed chamber (105), and a movable door (107) adapted to be plugged into the track assembly being installed on the upper inner wall of the sealed chamber (105); A wear-resistant rubber curtain for labyrinth sealing is suspended in the sealing chamber (105); The sealing bin (105) of the sealing bin assembly at the rear side is fixedly connected to a loading platform (108) flush with the first supporting platform (106).
4. The steel pipe repair inner and outer wall sandblasting integrated machine according to claim 3, characterized in that: The auxiliary bin assembly comprises a rear bin (201), a second support platform (202) for carrying a track assembly is fixedly connected to the lower inner wall of the rear bin (201), a material unloading platform (203) is fixedly connected between the rear bin (201) and the sealing bin (105) of the sealing bin assembly at the front side, and the material unloading platform (203), the second support platform (202) and the first support platform (106) are flush; The track assembly comprises a slide rail (204); the lower surface of the slide rail (204) is fixedly connected to the second support platform (202), the unloading platform (203), the first support platform (106) and the loading platform (108); the upper surface of the slide rail (204) is M-shaped; a lower side of a section of the slide rail (204) located inside the sandblasting chamber (101) is fixedly connected to a support foot (205); and the support foot (205) is fixedly connected to the sandblasting chamber (101).
5. The steel pipe repair inner and outer wall sandblasting integrated machine according to claim 4, characterized in that: The front surface of the rear bin (201) is fixedly connected to a second sand bin (206); The internal sandblasting assembly comprises a spray gun seat (207), on which sand pipes (208) are fixedly connected at equal intervals, and on which a spray gun (209) is slidably connected, and a first slide seat (210) is fixedly connected to the lower side of the spray gun seat (207), and the first slide seat (210) is slidably plugged into a slide rail (204).
6. The steel pipe repair inner and outer wall sandblasting integrated machine according to claim 4, characterized in that: A second slide seat (302) slidably plugged into the slide rail (204) is fixedly connected to the lower surface of the bottom plate (301), and slopes (303) are provided at both ends of the second slide seat (302).
7. The steel pipe repair inner and outer wall sandblasting integrated machine according to claim 1, characterized in that: Both ends of the first roller (401) are respectively provided with machine bases (404) fixedly connected to the bottom plate (301), and the first motor (403) is correspondingly embedded inside the machine bases (404); The machine base (404) is provided with a notch (405).
8. The steel pipe repair inner and outer wall sandblasting integrated machine according to claim 1, characterized in that: The sleeve assembly comprises a sleeve seat (504), a cylinder (508) is fixedly connected between the sleeve seat (504) and the bottom plate (301), and a sleeve (507) adapted to the fixed end of the sleeve cylinder (508) is fixedly connected to the lower surface of the sleeve seat (504); The surface of the sleeve (504) is penetrated by a socket (512) corresponding to the second roller (501), a second motor (506) is embedded inside one of the sockets (512), the output end of the second motor (506) is fixedly connected to the second roller (501), and the other sockets (512) are movably connected to the second roller (501) through bearings, a panel (509) is provided on the side of the sleeve (504) away from the second roller (501), a plug column (510) adapted to be plugged into the socket (512) is fixedly connected on the side of the panel (509) facing the sleeve (504), and a sealing gasket (511) is fixedly connected on the side of the panel (509) away from the sleeve (504); The upper surface of the sleeve (504) is provided with a first wave groove (505) adapted to the steel pipe; The first belt (503) passes through the sleeve (504).
9. The steel pipe repair inner and outer wall sandblasting integrated machine according to claim 8, characterized in that: A swing mechanism (6) is arranged outside the two outer roller mechanisms (4); The swinging platform mechanism (6) comprises two side platforms (601) respectively located at the two ends of the inner roller mechanism (5); the side platforms (601) are fitted with the sealing gasket (511); the lower surface of the side platforms (601) is fixedly connected to the bottom plate (301); and the upper surface of the side platforms (601) is provided with a second wave groove (602) adapted to the steel pipe; The swing table mechanism (6) comprises two swing tables (603) respectively located outside the two outer roller mechanisms (4), the two swing tables (603) being located between the two side tables (601), each of the swing tables (603) being provided with a slot (604) adapted for a roller column assembly, and a third motor (605) being installed at both ends of each of the swing tables (603), the third motor (605) being correspondingly embedded in the side table (601).