Feeding device and method for hydraulic oil cylinder
By designing a hydraulic cylinder feeding device including a conveying mechanism, a processing table, a rotating circular box, a position adjustment mechanism, a clamping hand mechanism and a cleaning mechanism, the problem of difficulty in automatic cleaning of the clamping hand in the prior art is solved, and the effect of automatic cleaning and efficient feeding is achieved.
Patent Information
- Application Number
- CN202510423418.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2025-06-06
AI Technical Summary
In the polluted environment in the processing workshop, the existing hydraulic cylinder feeding device is difficult to automatically clean the inside of the clamping hand and needs to be manually cleaned, which cannot meet the use needs.
A feeding device is designed, including a conveying mechanism, a processing table, a rotary circular box, a position adjustment mechanism, a clamping hand mechanism and a cleaning mechanism. The stepper motor drives the rotating circular box to rotate, and the servo motor and linear motor drive the clamping hand mechanism to adjust the position and grab the cylinder block. The cleaning mechanism uses the nozzle array combined with the air pump and the liquid pump for automatic cleaning.
Automatic cleaning of the clamping hand mechanism is achieved, pollution is avoided, and the feeding of hydraulic cylinders of different sizes is adapted to improve the cleaning effect and the automation level of the equipment.
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Figure CN120097085A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hydraulic cylinder processing and feeding, and in particular to a feeding device and method for a hydraulic cylinder. Background Art
[0002] The hydraulic cylinder is an essential buffer element on the hydraulic hinge. It usually includes a cylinder body and a piston rod connected to the cylinder body. The free end of the piston rod has a fixing ear. Both the cylinder body and the fixing ear are provided with through holes. When assembling the hydraulic cylinder, the through holes of the cylinder body and the fixing ears of the piston rod need to be adjusted to be horizontal for subsequent horizontal riveting.
[0003] After searching, the public (announcement) number: CN213140136U provides a feeding device for a hydraulic cylinder, including a feeder, a mounting frame, a block, a lifting drive member and a pushing member. The feeder is used to guide the hydraulic cylinders one by one; the block is slidably connected to the mounting frame, and the block is recessed with a receiving groove for receiving the hydraulic cylinder. The lifting drive member is installed on the mounting frame and connected to the block to drive the block to move between a material receiving position and a material blocking position in a vertical direction. The material blocking position is located above the material receiving position. When the block is located at the material receiving position, the receiving groove is connected to the discharge end of the feeder to receive the hydraulic cylinder. When the block is located at the material blocking position, the block blocks the discharge end of the feeder. The pushing member is installed on the mounting frame and is located on one side of the receiving groove to push the hydraulic cylinder in the receiving groove in a horizontal direction.
[0004] The hydraulic cylinder feeding in the prior art includes transmission, which is usually carried out by a conveyor belt, or the cylinder body is moved from the conveyor belt to the processing table to feed the processing table. The traditional method is manual transportation and feeding. Some processing uses a clamping hand to transport and feed the cylinder body. Due to the poor environmental quality inside the processing workshop, the inside of the clamping hand is extremely susceptible to contamination, and the inside of the clamping hand cannot be automatically cleaned, or manual cleaning is required by the staff, which cannot meet the usage requirements. Summary of the invention
[0005] In order to overcome the shortcomings of the prior art, the present invention provides a feeding device and method for a hydraulic cylinder. In the prior art, a clamping arm is used to transport and feed materials to the cylinder body. Due to the poor environmental quality inside the processing workshop, the inside of the clamping arm is easily contaminated, and the inside of the clamping arm cannot be cleaned automatically, or manual cleaning is required by the staff, which cannot meet the usage requirements.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a feeding device for a hydraulic cylinder, comprising:
[0007] A conveying mechanism and a processing table, wherein a supporting table is arranged between the conveying mechanism and the processing table;
[0008] A rotating circular box, the top of which is open and rotatably mounted on the top of the support platform, and a sealing cover is provided on the top of the rotating circular box;
[0009] Two position adjustment mechanisms are installed on the top of the sealing cover, and the two position adjustment mechanisms are symmetrically arranged;
[0010] Two clamping hand mechanisms connected to two position adjustment mechanisms;
[0011] The cleaning mechanism is installed in the rotating circular box and is used for cleaning the two clamping hand mechanisms.
[0012] Preferably, a stepper motor is installed at the bottom center position of the support platform, a rotating shaft is installed on the output shaft of the stepper motor, the rotating shaft is rotatably installed at the center position of the support platform through a bearing, and the top of the rotating shaft is fixedly installed at the bottom center position of the rotating circular box; the stepper motor drives the rotating circular box to rotate 180° to adjust the position of the cylinder body.
[0013] Preferably, the position adjustment mechanism includes a vertical plate, which is fixedly mounted on the top of the sealing cover, a vertical groove is provided on the vertical plate, a threaded rod is rotatably installed in the vertical groove through a bearing, a servo motor is installed on the top of the vertical plate, the output shaft of the servo motor is fixedly mounted on the top of the threaded rod, a vertical block is slidably mounted in the vertical groove, the vertical block is threadedly connected to the threaded rod, a transverse plate is fixedly mounted on the outer side of the vertical block, a transverse adjustment groove is provided on the outer side of the transverse plate, a transverse adjustment plate is slidably mounted in the transverse adjustment groove, the transverse adjustment plate is fixedly connected to the clamping hand mechanism, a linear motor is fixedly mounted on the top of the transverse plate, and the output shaft of the linear motor is fixedly connected to the clamping hand mechanism; the linear motor pushes the clamping hand mechanism to move and approach the cylinder body and grab the cylinder body, the servo motor drives the threaded rod to rotate, the threaded rod drives the vertical block to move upward, the vertical block drives the two hollow clamping plates to move upward through the transverse plate and the transverse adjustment plate, and lifts the cylinder body upward.
[0014] Preferably, the clamping hand mechanism includes a rectangular box, two strip grooves are provided on the front side of the rectangular box, sliders are slidably installed in the two strip grooves, hollow clamping plates are fixedly installed at the front ends of the two sliders, arc-shaped surfaces are provided on the inner sides of the two hollow clamping plates, notches are provided on the top and bottom of the two sliders, the inner walls of the strip grooves are slidably connected to the inner walls of the notches, balls are embedded in the inner walls of the notches, the balls are slidably connected to the inner walls of the strip grooves, clamping cylinders are fixedly installed on the inner walls on both sides of the rectangular box, and the output shafts of the two clamping cylinders are fixedly installed on the two sliders; the arranged balls can reduce the friction between the notches and the strip grooves.
[0015] Preferably, a plurality of nozzles are embedded in the inner side of the hollow clamping plate, the plurality of nozzles are arranged at an inclination angle of 45° and are arranged in a ring shape on the inner side of the hollow clamping plate, the plurality of nozzles are all conical structures, the plurality of nozzles are all provided with a large head and a small head, and the small head faces the inner side of the hollow clamping plate; the nozzle has a conical structure, which can improve the intensity of blowing cleaning.
[0016] Preferably, an annular shell is provided on the rear side of the plurality of nozzles, and branch pipes are connected to the plurality of annular shells. The plurality of branch pipes located inside the same hollow clamping plate are connected to the same vertical pipe, and the vertical pipe is connected to a transverse pipe. The transverse pipe passes through the slider and extends to the outside of the hollow clamping plate. The transverse pipe is connected to a hose, and the hose is connected to the cleaning mechanism. An adaptation adjustment hole is provided at the bottom of the rectangular box, and the hose is adapted to the corresponding adaptation adjustment hole. Piezoelectric transducers are provided on the rear sides of the plurality of annular shells, and the adaptation adjustment hole can facilitate the movement or deformation of the hose.
[0017] Preferably, the cleaning mechanism comprises a cleaning liquid storage box, a liquid pump and an air pump, the cleaning liquid storage box, the liquid pump and the air pump are all arranged in a rotating circular box, the top of the cleaning liquid storage box is connected with a water supply pipe, the water supply pipe extends to the outside of the cleaning liquid storage box, the inlet of the air pump is connected with an air intake pipe, the air intake pipe extends to the outside of the rotating circular box, the outlet of the air pump is connected with an air blowing pipe, both ends of the air blowing pipe are connected with symmetrical pipes, the outer ends of the two symmetrical pipes are connected with a cleaning pipe, the cleaning pipe is a U-shaped structure, both ends of the cleaning pipe are connected with two corresponding hoses, two one-way air outlet valves are arranged on the air blowing pipe, the inlet of the liquid pump is connected with the cleaning liquid storage box, the outlet of the liquid pump is connected with a liquid delivery pipe, both ends of the liquid delivery pipe are connected with two symmetrical pipes, and two one-way liquid delivery pipes are provided with two one-way liquid outlet valves; the air pump works and delivers gas into the hose to blow and clean the inner side of the hollow clamping plate, the liquid pump works and delivers cleaning liquid into the hose, the cleaning liquid is mixed with the gas to clean the inner side of the hollow clamping plate.
[0018] Preferably, a control module is provided on the top of the rectangular box, and two stain sensors and an infrared sensor are connected to the control module. The two stain sensors are arranged obliquely and symmetrically and face the inner sides of the two hollow clamping plates; the two stain sensors monitor the inner sides of the two hollow clamping plates to determine whether there are stains on the inner sides of the two hollow clamping plates.
[0019] Preferably, the conveying mechanism includes a conveying platform, a groove is provided on the conveying platform, two conveying rollers are rotatably installed in the groove, the outer sides of the two conveying rollers are transmission-connected with the same conveyor belt, a motor is installed on the outer side of the conveying platform, the output shaft of the motor is fixedly connected to a conveying roller, the motor drives one conveying roller to rotate, and drives the conveyor belt to convey through the cooperation of another conveying roller, thereby conveying the cylinder body.
[0020] The present invention also proposes a method for using a feeding device for a hydraulic cylinder, which is applied to the above-mentioned feeding device and includes the following steps:
[0021] S1: When in use, the power supply and computer controller are turned on, and the conveying mechanism is used to convey the cylinder body of the hydraulic cylinder. The motor drives a conveying roller to rotate, and the other conveying roller cooperates to drive the conveyor belt to convey the cylinder body, and the cylinder body stops when it moves to a position of a clamping hand mechanism;
[0022] S2: The infrared sensor monitors the cylinder body, the linear motor drives the clamping hand mechanism to move and approach the cylinder body, the clamping hand mechanism drives the lateral adjustment plate to slide in the lateral adjustment groove, the two clamping cylinders drive the two sliders to approach each other, the two sliders drive the two hollow clamping plates to approach each other, the two hollow clamping plates can clamp and fix the cylinder body, the servo motor drives the threaded rod to rotate, the threaded rod drives the vertical block to move upward, the vertical block drives the two hollow clamping plates to move upward through the lateral plate and the lateral adjustment plate, and lifts the cylinder body upward, the stepper motor drives the rotating circular box to rotate 180°, moves the cylinder body to the top position of the processing table, and then controls the clamping hand mechanism to work in the reverse direction, releases the fixation of the cylinder body, and can place the cylinder body on the top of the processing table;
[0023] S3: The inner sides of the two hollow clamping plates are monitored by two stain sensors. When the clamping hand mechanism needs to be cleaned, the air pump works, and the outside air enters the air blowing pipe through the air inlet pipe. Any one or both of the two one-way air outlet valves are opened to send the gas into one or two symmetrical pipes. The two symmetrical pipes send the gas into one or two cleaning pipes. The gas enters the two hoses through the cleaning pipes. The gas enters the vertical pipe through the hose and the horizontal pipe. The gas enters the multiple annular shells through multiple branch pipes. The gas is sprayed through multiple nozzles. The multiple nozzles are arranged in a ring. Due to the outlet inclination angle of 45°, a rotating jet is formed at the arc surface of the hollow clamping plate to clean the arc surface.
[0024] S4: If the inner sides of the two hollow clamping plates do not meet the cleaning requirements, the liquid pump works to deliver the cleaning liquid into the liquid delivery pipe. One or two one-way liquid outlet valves are opened, and the cleaning liquid is delivered into the cleaning pipe through the liquid delivery pipe, and then delivered into the hose. Accompanied by the gas flow, it is sprayed through multiple nozzles to clean the curved surface, improve the cleaning effect, and avoid contamination of the cylinder body during transportation and feeding. The gas-liquid ratio of gas to cleaning liquid is adjusted to 3:1.
[0025] Compared with the prior art, the present invention can achieve the following beneficial effects:
[0026] 1. The infrared sensor monitors the cylinder body, the linear motor drives the clamping hand mechanism to move and approach the cylinder body, the clamping hand mechanism drives the lateral adjustment plate to slide in the lateral adjustment groove, the two clamping cylinders push the two sliders to approach each other, the two sliders drive the two hollow clamping plates to approach each other, the two hollow clamping plates can clamp the cylinder body, the servo motor drives the threaded rod to rotate, the threaded rod drives the vertical block to move upward, the vertical block drives the two hollow clamping plates to move upward through the lateral plate and the lateral adjustment plate, and lifts the cylinder body upward, the stepper motor drives the rotating circular box to rotate 180°, which is suitable for grabbing and transporting the cylinder bodies of hydraulic cylinders of different sizes.
[0027] 2. The inner sides of the two hollow clamping plates are monitored by two stain sensors. When the clamping hand mechanism needs to be cleaned, the air pump works, and the outside air enters the air blowing pipe through the air inlet pipe. Any one or both of the two one-way air outlet valves are opened to send the gas into one or two symmetrical tubes. The two symmetrical tubes send the gas into one or two cleaning tubes. The gas enters the two hoses through the cleaning tubes. The gas enters the vertical tube through the hose and the horizontal tube. The gas enters the multiple annular shells through multiple branch tubes. The gas is sprayed through multiple nozzles, and the multiple nozzles are arranged in a ring. Due to the outlet inclination angle of 45°, a rotating jet is formed at the arc surface of the hollow clamping plate to clean the arc surface.
[0028] 3. If the inner sides of the two hollow clamping plates do not meet the cleaning requirements, the liquid pump works to deliver the cleaning liquid into the liquid delivery pipe. One or two one-way liquid outlet valves are opened, and the cleaning liquid is delivered into the cleaning pipe through the liquid delivery pipe, and then delivered into the hose. Accompanied by the gas flow, it is sprayed through multiple nozzles to clean the curved surface and improve the cleaning effect.
[0029] In summary, the present invention can adapt to the cylinder bodies of hydraulic cylinders of different sizes to grab and transport materials, can automatically clean the grabber, and the arrangement of multiple nozzles forms a rotating jet to clean the curved surface. The curved surface is cleaned by gas or gas-liquid mixed injection, which can avoid contamination of the cylinder body during transportation and feeding. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the main structure of the present invention;
[0031] Figure 2 It is a bottom view structural schematic diagram of the present invention;
[0032] Figure 3 For the present invention Figure 1 A schematic diagram of the structure in which the conveying mechanism and the processing table are removed;
[0033] Figure 4It is a structural schematic diagram of the rotating circular box, two position adjustment mechanisms, two clamping hand mechanisms, and a cleaning mechanism of the present invention;
[0034] Figure 5 It is a bottom view structural schematic diagram of the rotating circular box, two position adjustment mechanisms, two clamping hand mechanisms and related parts of the present invention;
[0035] Figure 6 It is a schematic diagram of the exploded structure of the position adjustment mechanism in the present invention;
[0036] Figure 7 It is a schematic diagram of the internal structure of the rotating circular box, the cleaning mechanism and related parts in the present invention;
[0037] Figure 8 It is a schematic diagram of the structure of the rectangular box, the control module, the two stain sensors and the infrared sensor in the present invention;
[0038] Fig. 9 For the present invention Figure 8 A schematic diagram of the structure viewed from above;
[0039] Fig.10 It is a structural schematic diagram of the hollow clamping plate, slider, hose, clamping cylinder and related parts of the present invention;
[0040] Fig.11 It is a schematic diagram of the structure of the transverse tube, vertical tube, slider, hose, clamping cylinder and related parts in the present invention;
[0041] Fig.12 For the present invention Fig.11 A side view structural schematic diagram of;
[0042] Fig.13 It is a schematic diagram of the structure of the nozzle, the annular shell and the branch pipe in the present invention;
[0043] Fig.14 It is a side view structural schematic diagram of the nozzle, annular shell and branch pipe in the present invention;
[0044] Fig.15 It is a structural schematic diagram of the arrangement of multiple nozzles in the present invention.
[0045] Among them: 1. conveying mechanism; 11. conveying platform; 12. motor; 13. conveying roller; 14. conveyor belt;
[0046] 2. Processing table;
[0047] 3. Support table; 31. Stepper motor;
[0048] 4. Rotating round box; 41. Sealing cover;
[0049] 5. Position adjustment mechanism; 51. Vertical plate; 52. Vertical slot; 53. Threaded rod; 54. Servo motor; 55. Vertical block; 56. Horizontal plate; 57. Linear motor; 58. Horizontal adjustment slot; 59. Horizontal adjustment plate;
[0050] 6. Clamping hand mechanism; 61. Rectangular box; 62. Strip groove; 63. Slider; 64. Clamping cylinder; 65. Notch; 66. Ball; 67. Horizontal tube; 68. Vertical tube; 69. Hollow clamping plate; 610. Hose; 611. Nozzle; 612. Small head; 613. Large head; 614. Annular shell; 615. Piezoelectric transducer; 616. Branch pipe; 617. Adaptive adjustment hole; 691. Arc surface;
[0051] 7. Cleaning mechanism; 71. Cleaning liquid storage box; 72. Water supply pipe; 73. Liquid pump; 74. Liquid delivery pipe; 75. One-way liquid outlet valve; 76. Air pump; 77. Air inlet pipe; 78. Air blowing pipe; 79. One-way air outlet valve; 710. Symmetrical pipe; 711. Air supply pipe;
[0052] 8. Control module; 81. Dirt sensor; 82. Infrared sensor. DETAILED DESCRIPTION
[0053] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work all belong to the protection scope of the present invention. The experimental methods in the following embodiments, unless otherwise specified, are conventional methods, and the materials, reagents, etc. used in the following embodiments, unless otherwise specified, can all be obtained from commercial channels.
[0054] Embodiment 1
[0055] like Figure 1-Figure 7As shown, the present invention provides a feeding device for a hydraulic cylinder, comprising a conveying mechanism 1, a processing table 2, a rotating circular box 4, two position adjustment mechanisms 5, two clamping hand mechanisms 6 and a cleaning mechanism 7, a support table 3 is arranged between the conveying mechanism 1 and the processing table 2, the rotating circular box 4, the top of the rotating circular box 4 is open, and is rotatably installed on the top of the support table 3, a sealing cover 41 is arranged on the top of the rotating circular box 4, the two position adjustment mechanisms 5 are installed on the top of the sealing cover 41, the two position adjustment mechanisms 5 are symmetrically arranged, the two clamping hand mechanisms 6 are connected to the two position adjustment mechanisms 5, the cleaning mechanism 7 is installed in the rotating circular box 4, and is used for cleaning the two clamping hand mechanisms 6, a stepping motor 31 is installed at the bottom center position of the support table 3, a rotating shaft is installed on the output shaft of the stepping motor 31, the rotating shaft is rotatably installed at the center position of the support table 3 through a bearing, and the top of the rotating shaft is fixedly installed with the bottom center position of the rotating circular box 4; the stepping motor 31 drives the rotating circular box 4 to rotate 180° to adjust the position of the cylinder body.
[0056] like Figure 1-Figure 6 As shown, in this embodiment, the position adjustment mechanism 5 includes a vertical plate 51, which is fixedly installed on the top of the sealing cover 41. A vertical groove 52 is opened on the vertical plate 51, and a threaded rod 53 is rotatably installed in the vertical groove 52 through a bearing. A servo motor 54 is installed on the top of the vertical plate 51, and the output shaft of the servo motor 54 is fixedly installed on the top of the threaded rod 53. A vertical block 55 is slidably installed in the vertical groove 52, and the vertical block 55 is threadedly connected to the threaded rod 53. A transverse plate 56 is fixedly installed on the outer side of the vertical block 55, and a transverse adjustment groove 58 is opened on the outer side of the transverse plate 56. A transverse adjustment plate 59 is slidably installed in the transverse adjustment groove 58, and the transverse adjustment plate 59 is fixedly connected to the clamping hand mechanism 6. A linear motor 57 is fixedly installed on the top of the transverse plate 56, and the output shaft of the linear motor 57 is fixedly connected to the clamping hand mechanism 6.
[0057] Specifically, the linear motor 57 drives the clamping hand mechanism 6 to move and approach the cylinder body and grab the cylinder body, the servo motor 54 drives the threaded rod 53 to rotate, the threaded rod 53 drives the vertical block 55 to move upward, and the vertical block 55 drives the two hollow clamping plates 69 to move upward through the transverse plate 56 and the transverse adjustment plate 59, and lifts the cylinder body upward.
[0058] like Figure 1-Figure 5 , Figure 8-Figure 12As shown, in this embodiment, the clamping hand mechanism 6 includes a rectangular box 61, and two strip grooves 62 are provided on the front side of the rectangular box 61. Slide blocks 63 are slidably installed in the two strip grooves 62, and hollow clamping plates 69 are fixedly installed at the front ends of the two slide blocks 63. The inner sides of the two hollow clamping plates 69 are provided with arc surfaces 691. Notches 65 are provided on the top and bottom of the two slide blocks 63. The inner wall of the strip groove 62 is slidably connected to the inner wall of the notch 65. Ball bearings 66 are embedded in the inner wall of the notch 65. The ball bearings 66 are slidably connected to the inner wall of the strip groove 62. Clamping cylinders 64 are fixedly installed on the inner walls of both sides of the rectangular box 61, and the output shafts of the two clamping cylinders 64 are fixedly installed on the two slide blocks 63.
[0059] Specifically, the provided ball 66 can reduce the friction between the notch 65 and the strip groove 62; the working parameters of the clamping hand mechanism 6 are:
[0060]
[0061]
[0062] like Figure 12-Figure 15 As shown, in this embodiment, a plurality of nozzles 611 are embedded in the inner side of the hollow clamping plate 69, and the plurality of nozzles 611 are arranged at an inclination angle of 45° and are arranged in a ring shape on the inner side of the hollow clamping plate 69. The plurality of nozzles 611 are all conical structures, and the plurality of nozzles 611 are all provided with a large head 613 and a small head 612, and the small head 612 faces the inner side of the hollow clamping plate 69;
[0063] Specifically, the nozzle 611 has a conical structure to improve the blowing cleaning strength. The nozzle 611 is made of ceramic material. The dimensions of the nozzle 611 from the large head 613 to the small head 612 are as follows: proximal end (connection port): Φ1.5mm→middle section: Φ1.0mm→end: Φ0.8mm.
[0064] like Figure 13-Figure 15 As shown, in this embodiment, an annular shell 614 is provided on the rear side of the plurality of nozzles 611, and the plurality of annular shells 614 are connected with branch pipes 616, and the plurality of branch pipes 616 located inside the same hollow clamping plate 69 are connected with the same vertical pipe 68, and the vertical pipe 68 is connected with a transverse pipe 67, and the transverse pipe 67 passes through the slider 63 and extends to the outside of the hollow clamping plate 69, and the transverse pipe 67 is connected with a hose 610, and the hose 610 is connected with the cleaning mechanism 7, and an adapting adjustment hole 617 is provided at the bottom of the rectangular box 61, and the hose 610 is adapted to the corresponding adapting adjustment hole 617, and the adapting adjustment hole 617 can facilitate the movement or deformation of the hose 610.
[0065] like Figure 4 , Figure 7As shown, in this embodiment, the cleaning mechanism 7 includes a cleaning liquid storage box 71, a liquid pump 73 and an air pump 76. The cleaning liquid storage box 71, the liquid pump 73 and the air pump 76 are all arranged in the rotating circular box 4. The top of the cleaning liquid storage box 71 is connected with a water supply pipe 72, and the water supply pipe 72 extends to the outside of the cleaning liquid storage box 71. The inlet of the air pump 76 is connected with an air intake pipe 77, and the air intake pipe 77 extends to the outside of the rotating circular box 4. The outlet of the air pump 76 is connected with an air blowing pipe 78, and both ends of the air blowing pipe 78 are It is connected with a symmetrical tube 710, and the outer ends of the two symmetrical tubes 710 are connected with a cleaning tube 711. The cleaning tube 711 is a U-shaped structure. The two ends of the cleaning tube 711 are connected with the corresponding two hoses 610. Two one-way air outlet valves 79 are arranged on the air blowing tube 78. The inlet of the liquid pump 73 is connected with the cleaning liquid storage box 71. The outlet of the liquid pump 73 is connected with a liquid delivery tube 74. The two ends of the liquid delivery tube 74 are connected with the two symmetrical tubes 710. Two one-way liquid outlet valves 75 are arranged on the two liquid delivery tubes 74.
[0066] Specifically, the air pump 76 works and delivers gas into the hose 610 to clean the inside of the hollow clamping plate 69 by blowing air, and the liquid pump 73 works and delivers cleaning liquid into the hose 610. The cleaning liquid is mixed with the gas to clean the inside of the hollow clamping plate 69. The cleaning spray parameters are:
[0067] Jet velocity 25-40m / s Shear stripping oil film Atomized particle size 50-150μm Permeable microporous structure Impact frequency 100Hz pulse modulation Mechanical resonance crushes pollutants Temperature control 40±2℃ Enhance cleaning fluid activity
[0068] like Figure 8 , Fig. 9 As shown, in this embodiment, a control module 8 is provided on the top of the rectangular box 61, and two stain sensors 81 and an infrared sensor 82 are connected to the control module 8. The two stain sensors 81 are arranged obliquely and symmetrically and face the inner sides of the two hollow clamping plates 69; the two stain sensors 81 monitor the inner sides of the two hollow clamping plates 69 to determine whether there are stains on the inner sides of the two hollow clamping plates 69.
[0069] like Figure 1 As shown, in this embodiment, the conveying mechanism 1 includes a conveying platform 11, a groove is provided on the conveying platform 11, two conveying rollers 13 are rotatably installed in the groove, the outer sides of the two conveying rollers 13 are transmission-connected with the same conveyor belt 14, and a motor 12 is installed on the outer side of the conveying platform 11, and the output shaft of the motor 12 is fixedly connected to a conveying roller 13.
[0070] Specifically, the motor 12 drives a conveying roller 13 to rotate, and drives the conveying belt 14 to convey the cylinder body through the cooperation of another conveying roller 13.
[0071] In this embodiment, the cleaning workflow is as follows:
[0072] Control system->>Air pump: start pre-pressurization (0.2MPa)
[0073] Air pump ->> liquid storage tank: gas drives liquid mixing
[0074] Mixer ->> Microchannel: conveying two-phase flow
[0075] Micro nozzle->>Workpiece surface: Perform cleaning (0.5s)
[0076] Soil sensor ->> control system: feedback on cleanliness
[0077] alt Cleaning Standard
[0078] Control system->>Actuator: Enter the clamping process
[0079] else cleaning is not up to standard
[0080] Control system->>Cleaning system: Start secondary enhanced cleaning
[0081] End.
[0082] Embodiment 2
[0083] like Figure 13-14 As shown, this embodiment is further optimized on the basis of the first embodiment, and the parts identical with the aforementioned technical solutions will not be repeated here. Further, in order to better realize the present invention, the following setting is particularly adopted: In this embodiment, piezoelectric transducers 615 are arranged on the rear sides of the plurality of annular shells 614, and the piezoelectric transducers 615 are electrically connected to the computer controller, and the integrated piezoelectric transducer (28kHz) piezoelectric transducer is a device that utilizes the piezoelectric effect of certain single crystal materials and the electrostrictive effect of certain polycrystalline materials to convert electrical energy into acoustic energy, and has the effect of ultrasonic synergistic cleaning, and the cavitation effect enhances the cleaning effect (increased by 15%).
[0084] like Figure 1-Figure 15 As shown, the present invention also proposes a method for using a feeding device for a hydraulic cylinder, which is applied to the above-mentioned feeding device and includes the following steps:
[0085] S1: When in use, the power supply and the computer controller are turned on, the conveying mechanism 1 is used to convey the cylinder body of the hydraulic cylinder, the motor 12 drives a conveying roller 13 to rotate, and the other conveying roller 13 cooperates to drive the conveyor belt 14 to convey the cylinder body, and the cylinder body stops when it moves to a position of the clamping hand mechanism 6;
[0086] S2: The infrared sensor 82 monitors the cylinder body, the linear motor 57 drives the clamping hand mechanism 6 to move and approach the cylinder body, the clamping claw approaches the oil cylinder at a low speed of 5mm / s, and the infrared distance sensor (accuracy ±0.1mm) feeds back the distance in real time. The clamping hand mechanism 6 drives the lateral adjustment plate 59 to slide in the lateral adjustment groove 58, and the two clamping cylinders 64 drive the two sliders 63 to approach each other, and the two sliders 63 drive the two hollow clamping plates 69 to approach each other, and the two hollow clamping plates 69 can clamp and fix the cylinder body, the servo motor 54 drives the threaded rod 53 to rotate, and the threaded rod 53 drives the vertical block 55 to move upward, and the vertical block 55 drives the two hollow clamping plates 69 to move upward through the horizontal plate 56 and the horizontal adjustment plate 59, and lifts the cylinder body upward, the stepper motor 31 drives the rotating circular box 4 to rotate 180°, and moves the cylinder body to the top position of the processing table 2, and then controls the clamping hand mechanism 6 to work in the reverse direction, releases the fixation of the cylinder body, and can place the cylinder body on the top of the processing table 2;
[0087] S3: The inner sides of the two hollow clamping plates 69 are monitored by two stain sensors 81. When the clamping hand mechanism 6 needs to be cleaned, the air pump 76 works, and the outside air enters the blowing pipe 78 through the air inlet pipe 77. Any one or both of the two one-way air outlet valves 79 are opened, and the gas can be sent into one or two symmetrical tubes 710. The two symmetrical tubes 710 send the gas into one or two cleaning tubes 711. The gas enters the two hoses 610 through the cleaning tubes 711. The gas enters the vertical tube 68 through the hose 610 and the horizontal tube 67. The gas enters the multiple annular shells 614 through multiple branch pipes 616. The gas is sprayed through multiple nozzles 611. The multiple nozzles 611 are arranged in a ring. Due to the outlet inclination angle of 45°, a rotating jet is formed at the arc surface 691 of the hollow clamping plate 69 to clean the arc surface 691.
[0088] S4: If the inner sides of the two hollow clamping plates 69 do not meet the cleaning requirements, the liquid pump 73 works to deliver the cleaning liquid into the liquid delivery pipe 74. One or two one-way liquid outlet valves 75 are opened, and the cleaning liquid is delivered into the cleaning pipe 711 through the liquid delivery pipe 74. The cleaning liquid is then delivered into the hose 610, and along with the flow of gas, it is sprayed through multiple nozzles 611 to clean the curved surface 691, thereby improving the cleaning effect. The gas-liquid ratio of gas to cleaning liquid is adjusted to 3:1.
[0089] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A feeding device for a hydraulic cylinder, characterized in that: include: A conveying mechanism (1) and a processing table (2), wherein a supporting table (3) is arranged between the conveying mechanism (1) and the processing table (2); A rotating circular box (4), the top of which is open and is rotatably mounted on the top of the support platform (3), and a sealing cover (41) is provided on the top of the rotating circular box (4); Two position adjustment mechanisms (5) are installed on the top of the sealing cover (41), and the two position adjustment mechanisms (5) are symmetrically arranged; Two clamping hand mechanisms (6) connected to two position adjustment mechanisms (5); A cleaning mechanism (7) is installed in the rotating circular box (4) and is used to clean the two clamping hand mechanisms (6).
2. A feeding device for a hydraulic cylinder according to claim 1, characterized in that: The conveying mechanism (1) comprises a conveying platform (11), the conveying platform (11) is provided with a groove, two conveying rollers (13) are rotatably mounted in the groove, the outer sides of the two conveying rollers (13) are transmission-connected to the same conveying belt (14), a motor (12) is mounted on the outer side of the conveying platform (11), and the output shaft of the motor (12) is fixedly connected to one of the conveying rollers (13).
3. A feeding device for a hydraulic cylinder according to claim 1, characterized in that: A stepper motor (31) is installed at the bottom center of the support platform (3), and a rotating shaft is installed on the output shaft of the stepper motor (31). The rotating shaft is rotatably installed at the center of the support platform (3) through a bearing, and the top end of the rotating shaft is fixedly installed at the bottom center of the rotating circular box (4).
4. A feeding device for a hydraulic cylinder according to claim 1, characterized in that: The position adjustment mechanism (5) comprises a vertical plate (51), the vertical plate (51) is fixedly mounted on the top of the sealing cover (41), a vertical groove (52) is provided on the vertical plate (51), a threaded rod (53) is rotatably mounted in the vertical groove (52) via a bearing, a servo motor (54) is mounted on the top of the vertical plate (51), an output shaft of the servo motor (54) is fixedly mounted on the top of the threaded rod (53), a vertical block (55) is slidably mounted in the vertical groove (52), and the vertical The block (55) is threadedly connected to the threaded rod (53); a transverse plate (56) is fixedly installed on the outer side of the vertical block (55); a transverse adjustment groove (58) is opened on the outer side of the transverse plate (56); a transverse adjustment plate (59) is slidably installed in the transverse adjustment groove (58); the transverse adjustment plate (59) is fixedly connected to the clamping hand mechanism (6); a linear motor (57) is fixedly installed on the top of the transverse plate (56); and the output shaft of the linear motor (57) is fixedly connected to the clamping hand mechanism (6).
5. A feeding device for a hydraulic cylinder according to claim 1, characterized in that: The clamping hand mechanism (6) comprises a rectangular box (61), the front side of the rectangular box (61) is provided with two strip grooves (62), the two strip grooves (62) are both slidably mounted with sliders (63), the front ends of the two sliders (63) are both fixedly mounted with hollow clamping plates (69), the inner sides of the two hollow clamping plates (69) are both provided with arc surfaces (691), the tops and bottoms of the two sliders (63) are both provided with notches (65), the inner walls of the strip grooves (62) are slidably connected to the inner walls of the notches (65), the inner walls of the notches (65) are embedded with balls (66), the balls (66) are slidably connected to the inner walls of the strip grooves (62), clamping cylinders (64) are fixedly mounted on the inner walls of both sides of the rectangular box (61), and the output shafts of the two clamping cylinders (64) are fixedly mounted to the two sliders (63).
6. A feeding device for a hydraulic cylinder according to claim 5, characterized in that: A plurality of nozzles (611) are embedded in the inner side of the hollow clamping plate (69); the plurality of nozzles (611) are arranged at an inclination angle of 45° and are arranged in a ring shape on the inner side of the hollow clamping plate (69); the plurality of nozzles (611) are all conical structures; the plurality of nozzles (611) are all provided with a large head (613) and a small head (612); the small head (612) faces the inner side of the hollow clamping plate (69).
7. A feeding device for a hydraulic cylinder according to claim 6, characterized in that: An annular shell (614) is provided on the rear side of each of the plurality of nozzles (611), a piezoelectric transducer (615) is provided on the rear side of each of the plurality of annular shells (614), each of the plurality of annular shells (614) is connected to a branch pipe (616), the plurality of branch pipes (616) located inside the same hollow clamping plate (69) are connected to the same vertical pipe (68), the vertical pipe (68) is connected to a transverse pipe (67), the transverse pipe (67) passes through the slider (63) and extends to the outside of the hollow clamping plate (69), the transverse pipe (67) is connected to a hose (610), the hose (610) is connected to the cleaning mechanism (7), an adapting adjustment hole (617) is provided at the bottom of the rectangular box (61), the hose (610) is adapted to the corresponding adapting adjustment hole (617).
8. A feeding device for a hydraulic cylinder according to claim 7, characterized in that: The cleaning mechanism (7) comprises a cleaning liquid storage box (71), a liquid pump (73) and an air pump (76). The cleaning liquid storage box (71), the liquid pump (73) and the air pump (76) are all arranged in the rotating circular box (4). The top of the cleaning liquid storage box (71) is connected to a water supply pipe (72), and the water supply pipe (72) extends to the outside of the cleaning liquid storage box (71). The inlet of the air pump (76) is connected to an air intake pipe (77), and the air intake pipe (77) extends to the outside of the rotating circular box (4). The outlet of the air pump (76) is connected to an air blowing pipe (78), and both ends of the air blowing pipe (78) are connected to A symmetrical tube (710) is connected, and the outer ends of the two symmetrical tubes (710) are both connected to a cleaning tube (711). The cleaning tube (711) is a U-shaped structure. The two ends of the cleaning tube (711) are connected to the corresponding two hoses (610). Two one-way air outlet valves (79) are provided on the air blowing tube (78). The inlet of the liquid pump (73) is connected to the cleaning liquid storage box (71). The outlet of the liquid pump (73) is connected to a liquid delivery tube (74). The two ends of the liquid delivery tube (74) are connected to the two symmetrical tubes (710). Two one-way liquid outlet valves (75) are provided on the two liquid delivery tubes (74).
9. A feeding device for a hydraulic cylinder according to claim 5, characterized in that: A control module (8) is arranged on the top of the rectangular box (61), and the control module (8) is connected to two stain sensors (81) and an infrared sensor (82), and the two stain sensors (81) are arranged obliquely and symmetrically and face the inner sides of the two hollow clamping plates (69).
10. A method for using a feeding device for a hydraulic cylinder, applied to the feeding device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: When in use, the power supply and the computer controller are turned on, the conveying mechanism (1) is used to convey the cylinder body of the hydraulic cylinder, the motor (12) drives a conveying roller (13) to rotate, and the other conveying roller (13) cooperates to drive the conveyor belt (14) to convey the cylinder body, and the cylinder body stops when it moves to a position of a clamping hand mechanism (6); S2: The infrared sensor (82) monitors the cylinder body, the linear motor (57) drives the clamping hand mechanism (6) to move and approach the cylinder body, the clamping hand mechanism (6) drives the lateral adjustment plate (59) to slide in the lateral adjustment groove (58), the two clamping cylinders (64) drive the two sliders (63) to approach each other, the two sliders (63) drive the two hollow clamping plates (69) to approach each other, the two hollow clamping plates (69) can clamp and fix the cylinder body, and the servo motor (54) drives the threaded rod (5 3) Rotate, the threaded rod (53) drives the vertical block (55) to move upward, the vertical block (55) drives the two hollow clamping plates (69) to move upward through the transverse plate (56) and the transverse adjustment plate (59), and lifts the cylinder body upward, the stepper motor (31) drives the rotating circular box (4) to rotate 180 degrees, moves the cylinder body to the top position of the processing table (2), and then controls the clamping hand mechanism (6) to work in the reverse direction, releases the fixation of the cylinder body, and can place the cylinder body on the top of the processing table (2); S3: The inner sides of the two hollow clamping plates (69) are monitored by two stain sensors (81). When the clamping hand mechanism (6) needs to be cleaned, the air pump (76) is operated, and the outside air enters the blowing pipe (78) through the air inlet pipe (77). Any one or both of the two one-way air outlet valves (79) are opened, and the gas can be sent to one or two symmetrical pipes (710). The two symmetrical pipes (710) send the gas to one or two cleaning pipes (711). ), the gas enters the two hoses (610) through the cleaning pipe (711), the gas enters the vertical pipe (68) through the hose (610) and the horizontal pipe (67), the gas enters the multiple annular shells (614) through multiple branch pipes (616), the gas is sprayed through multiple nozzles (611), the multiple nozzles (611) are arranged in an annular shape, and due to the outlet inclination angle of 45°, a rotating jet is formed at the position of the arc surface (691) of the hollow clamping plate (69), so as to clean the arc surface (691); S4: If the inner sides of the two hollow clamping plates (69) do not meet the cleaning requirements, the liquid pump (73) works to deliver the cleaning liquid into the liquid delivery pipe (74), one or two one-way liquid outlet valves (75) are opened, and the cleaning liquid is delivered into the cleaning pipe (711) through the liquid delivery pipe (74), and the cleaning liquid is delivered into the hose (610), accompanied by gas flow, and sprayed through multiple nozzles (611), so that the curved surface (691) can be cleaned, thereby improving the cleaning effect.
Citation Information
Patent Citations
Feeding device for hydraulic oil cylinder
CN213140136U