Intelligent inspection device based on energy industry

Abstract

The invention provides an intelligent inspection device based on the energy industry, and belongs to the technical field of inspection devices, the intelligent inspection device comprises a walking assembly, a connecting rod and a detection assembly, the inner end of the walking assembly is connected with the detection assembly through the connecting rod, the walking assembly comprises a mounting seat, a rack, an inverted concave frame, a motor and walking wheels, and an internal groove is formed in the inner side of the mounting seat; racks are arranged on the upper portion and the lower portion of the inner groove correspondingly and penetrate through the surfaces of the left side and the right side of the mounting base, inverted-concave-shaped frames are fixedly arranged at the two ends of the racks correspondingly, motors are installed on the upper surfaces of the inverted-concave-shaped frames, and walking wheels are installed at the output ends of the motors. The walking wheels walk along the cable needing to be detected, the effect of driving the detection device to walk along the cable for detection is achieved, the automatic detection effect is achieved, and the detection efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of winding devices, and in particular to an intelligent inspection device based on the energy industry. Background Art

[0002] In the existing technology, with the depletion of resources such as oil, the development of new energy has become people's primary goal. New energy refers to various forms of energy other than traditional energy (such as coal, oil, natural gas, etc.). These energy sources are usually environmentally friendly and can be used sustainably.

[0003] Existing new energy sources usually include solar energy, geothermal energy, wind energy, ocean energy, biomass energy, etc. The utilization of such energy usually converts the energy into electrical energy first, and then transmits the electrical energy through cables. When transmitting electrical energy through cables, it is necessary to ensure that the insulating layer wrapped on the surface of the cable is not damaged to ensure the normal transmission of electrical energy by the cable. In the existing technology, when inspecting cables, manual inspection is usually used, which has the problems of low work efficiency and incomplete detection. Therefore, an intelligent inspection device based on the energy industry is designed to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to solve the problems existing in the above-mentioned background technology and to propose an intelligent inspection device based on the energy industry.

[0005] The technical problem to be solved by the present invention is to provide an intelligent inspection device based on the energy industry, which solves the problem that in the prior art, when inspecting cables in the energy industry, manual inspection is used for inspection, resulting in low work efficiency and insufficient detection.

[0006] The present invention provides an intelligent inspection device based on the energy industry, comprising a walking component, a connecting rod and a detection component, the inner end of the walking component is connected to the detection component through the connecting rod, the walking component comprises a mounting seat, a rack, an inverted concave frame, a motor and a walking wheel, an internal groove is opened on the inner side of the mounting seat, racks are arranged above and below the internal groove, and the rack runs through the left and right side surfaces of the mounting seat, both ends of the rack are fixedly provided with inverted concave frames, the upper surface of the inverted concave frame is installed with a motor, and the output end of the motor is installed with a walking wheel, a rotating shaft is rotatably provided at the center of the outer surface of the mounting seat through a bearing, a gear is fixedly provided at the inner end of the rotating shaft, a ratchet is fixedly provided on the outer surface of the rotating shaft, a pawl is installed on the outer surface of the mounting seat, and a rotating wheel is fixedly provided at the outer end of the rotating shaft.

[0007] Preferably, the bottom of the mounting seat is in an arc shape, and the diameter corresponding to the arc shape of the bottom of the mounting seat is equal to the diameter of the cable to be detected.

[0008] Preferably, the running wheel is a concave arc-shaped wheel structure with larger diameters at both ends and smaller diameter in the middle, and the diameter corresponding to the arc shape on the running wheel is the same as the diameter corresponding to the arc shape at the bottom of the mounting seat.

[0009] Preferably, the two racks are respectively attached to the upper and lower surfaces of the inner groove, and the two racks are respectively meshed with the upper and lower surfaces of the gear.

[0010] Preferably, the pawl is detachably engaged with the ratchet wheel.

[0011] Preferably, a plurality of spherical grooves are provided at the arc-shaped portion of the bottom of the mounting seat, and balls are rolled in the spherical grooves.

[0012] Preferably, the spherical groove corresponds to an opening with a diameter smaller than that of the ball, and a side of the ball away from the mounting seat extends out of the opening.

[0013] Preferably, the detection component includes an upper semicircular ring, a hinge, a lower semicircular ring, a cable inspection scanning head, a connecting plate and bolts. The lower semicircular ring is rotatably provided at the bottom left end of the upper semicircular ring through a hinge. Multiple cable inspection scanning heads are provided on the outer surfaces of the upper semicircular ring and the lower semicircular ring. Connecting plates are fixedly provided at the non-hinge connecting ends of the upper semicircular ring and the lower semicircular ring, and the two connecting plates are connected by bolts.

[0014] Compared with the prior art, the present invention has at least the following beneficial effects:

[0015] 1. The present invention is provided with a walking component. When inspecting cables in the energy industry, the meshing of the pawl and the ratchet is first released, and the rotating wheel is rotated. The rotating wheel drives the rotating shaft and the gear to rotate. The gear drives the two racks to move in opposite directions. The two racks drive the two inverted concave frames to move in opposite directions. Then the two inverted concave frames are sleeved on the cable to be inspected. The rotating wheel drives the rotating shaft and the gear to rotate. The gear drives the two racks to move in relative directions, so that the two racks drive the two inverted concave frames to move in relative directions. The walking wheel clamps the cable, cooperates with the arc shape of the bottom of the mounting seat to ensure the stability of the walking component sleeved on the cable, turns on the two motors, and the two motors drive the two walking wheels to rotate. The walking wheels travel along the cable to be inspected, thereby achieving the effect of driving the detection device to travel and detect along the cable, thereby achieving the effect of automated detection and increasing the efficiency of detection.

[0016] 2. The present invention provides a spherical groove and a ball in the arc shape of the bottom of the mounting seat, so that when the arc shape of the bottom of the mounting seat contacts the cable, the ball contacts the surface of the cable, so that when the mounting seat slides along the cable, the ball rolls on the cable, reducing the friction between the mounting seat and the cable, and preventing the cable insulation layer from being damaged by friction.

[0017] 3. The present invention is provided with a detection component. When inspecting cables in the energy industry, the bolts are loosened, and the lower semicircular ring is rotated along the hinge to open the lower semicircular ring. Then the upper semicircular ring and the lower semicircular ring are sleeved on the cable to be inspected, and the bolts are tightened. The upper semicircular ring and the lower semicircular ring are sleeved on the cable in a circular shape. Multiple cable inspection scanning heads arranged on the outer surfaces of the upper semicircular ring and the lower semicircular ring scan and inspect the outer surface of the cable in multiple directions. The walking component moves along the cable to ensure the comprehensiveness of the cable inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.

[0019] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present invention.

[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the walking component of the present invention.

[0021] Figure 3 For the present invention Figure 2 A is an enlarged schematic diagram of the structure.

[0022] Figure 4 For the present invention Figure 1 Enlarged structural diagram at point B.

[0023] Figure 5 The cross-sectional structure of the detection component of the present invention is shown in FIG. Figure 1 .

[0024] Figure 6 The cross-sectional structure of the detection component of the present invention is shown in FIG. Figure 2 .

[0025] [reference numerals]

[0026] 1. Mounting seat; 101. Internal groove; 102. Spherical groove; 103. Ball; 2. Connecting rod; 3. Upper semicircle ring; 301. Hinge; 302. Lower semicircle ring; 303. Cable inspection scanning head; 304. Connecting plate; 305. Bolt; 4. Rack; 5. Inverted concave frame; 6. Motor; 7. Travel wheel; 8. Rotating shaft; 9. Gear; 10. Ratchet; 11. Pawl; 12. Rotating wheel. DETAILED DESCRIPTION

[0027] Example:

[0028] like Figure 1-Figure 6As shown, an embodiment of the present invention provides an intelligent inspection device based on the energy industry, including a walking component, a connecting rod 2 and a detection component, the inner end of the walking component is connected to the detection component through the connecting rod 2, the walking component includes a mounting seat 1, a rack 4, an inverted concave frame 5, a motor 6 and a walking wheel 7, an inner side of the mounting seat 1 is provided with an internal groove 101, racks 4 are arranged above and below the internal groove 101, and the rack 4 runs through the left and right side surfaces of the mounting seat 1, both ends of the rack 4 are fixedly provided with inverted concave frames 5, the upper surface of the inverted concave frame 5 is installed with a motor 6, and the output end of the motor 6 is installed with a walking wheel 7, a rotating shaft 8 is rotatably provided at the center of the outer surface of the mounting seat 1 through a bearing, a gear 9 is fixedly provided at the inner end of the rotating shaft 8, a ratchet 10 is fixedly provided on the outer surface of the rotating shaft 8, a pawl 11 is installed on the outer surface of the mounting seat 1, and a rotating wheel 12 is fixedly provided at the outer end of the rotating shaft 8.

[0029] In this embodiment, the bottom of the mounting seat 1 is in an arc shape, and the diameter corresponding to the arc shape of the bottom of the mounting seat 1 is equal to the diameter of the cable to be detected.

[0030] In this embodiment, the running wheel 7 is a concave arc wheel structure with large diameters at both ends and a small diameter in the middle, and the diameter corresponding to the arc shape on the running wheel 7 is the same as the diameter corresponding to the arc shape at the bottom of the mounting seat 1.

[0031] In this embodiment, the two racks 4 are respectively attached to the upper and lower surfaces of the inner groove 101, and the two racks are respectively engaged with the upper and lower sides of the gear 9, so that the gear 9 rotates to drive the two racks 4 to move in relative directions and opposite directions.

[0032] In this embodiment, the pawl 11 is detachably meshed with the ratchet wheel 10 , which facilitates the positioning of the ratchet wheel 10 by the pawl 11 , thereby achieving the effect of positioning the positions of the gear 9 and the rack 4 .

[0033] By providing a walking component, when testing the cables in the energy industry, first, the engagement between the pawl and the ratchet is released, and the rotating wheel 12 is rotated. The rotating wheel 12 drives the rotating shaft 8 and the gear 9 to rotate. The gear 9 drives the two racks 4 to move in opposite directions. The two racks 4 drive the two inverted concave frames 5 to move in opposite directions. Then, the two inverted concave frames 5 are sleeved on the cable to be tested. Anyway, the rotating wheel 12 drives the rotating shaft 8 and the gear 9 to rotate. The gear 9 drives the two racks 4 to move in relative directions, so that the two racks 4 drive the two inverted concave frames 5 to move in relative directions. The walking wheel 7 clamps the cable, cooperates with the arc shape at the bottom of the mounting seat 1 to ensure the stability of the walking component sleeved on the cable, turns on the two motors 6, and the two motors 6 drive the two walking wheels 7 to rotate. The walking wheel 7 walks along the cable to be tested, thereby achieving the effect of driving the detection device to walk and detect along the cable, achieving the effect of automated detection and increasing the efficiency of detection.

[0034] In this embodiment, a plurality of spherical grooves 102 are provided at the arc-shaped bottom of the mounting seat 1 , and balls 103 are rolled in the spherical grooves 102 .

[0035] In this embodiment, the spherical groove 102 corresponds to an opening with a diameter smaller than that of the ball 103 , and a side of the ball 103 away from the mounting seat 1 extends out of the opening.

[0036] By providing a spherical groove 102 and a ball 103 in the arc shape of the bottom of the mounting seat 1, when the arc shape of the bottom of the mounting seat 1 contacts the cable, the ball 103 contacts the surface of the cable, so that when the mounting seat 1 slides along the cable, the ball 103 rolls on the cable, reducing the friction between the mounting seat 1 and the cable, and preventing the cable insulation layer from being damaged by friction.

[0037] In this embodiment, the detection component includes an upper semicircular ring 3, a hinge 301, a lower semicircular ring 302, a cable inspection scanning head 303, a connecting plate 304 and a bolt 305. The lower semicircular ring 302 is rotatably provided at the bottom left end of the upper semicircular ring 3 through the hinge 301. The outer surfaces of the upper semicircular ring 3 and the lower semicircular ring 302 are both provided with multiple cable inspection scanning heads 303. The non-hinge connection ends of the upper semicircular ring 3 and the lower semicircular ring 302 are fixedly provided with connecting plates 304, and the two connecting plates 304 are connected by bolts 305.

[0038] By providing a detection component, when inspecting cables in the energy industry, loosen the bolt 305, rotate the lower semicircular ring 302 along the hinge 301 to open the lower semicircular ring 302, and then put the upper semicircular ring 3 and the lower semicircular ring 302 on the cable to be inspected, tighten the bolt 305, and the upper semicircular ring 3 and the lower semicircular ring 302 are circularly sleeved on the cable. Multiple cable inspection scanning heads 303 arranged on the outer surfaces of the upper semicircular ring 3 and the lower semicircular ring 302 scan and detect the outer surface of the cable in multiple directions, and cooperate with the walking component to move along the cable to ensure comprehensiveness of the cable inspection.

[0039] The above are only preferred embodiments of the present invention. It should be pointed out that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention. These should also be regarded as the protection scope of the present invention. These will not affect the effect of the implementation of the present invention and the practicality of the patent.

Claims

1. An intelligent inspection device based on the energy industry, characterized by: It comprises a walking assembly, a connecting rod (2) and a detection assembly, wherein the inner end of the walking assembly is connected to the detection assembly via the connecting rod (2); The walking assembly comprises a mounting seat (1), a rack (4), an inverted concave frame (5), a motor (6) and a walking wheel (7). An internal groove (101) is provided on the inner side of the mounting seat (1). Racks (4) are arranged above and below the internal groove (101), and the racks (4) penetrate the left and right side surfaces of the mounting seat (1). The two ends of the rack (4) are fixedly provided with inverted concave frames (5). The motor (6) is installed on the upper surface of the inverted concave frame (5). The walking wheel (7) is installed on the output end of the motor (6). A rotating shaft (8) is rotatably arranged at the center of the outer surface of the mounting seat (1) through a bearing. A gear (9) is fixedly arranged at the inner end of the rotating shaft (8). A ratchet (10) is fixedly arranged on the outer surface of the rotating shaft (8). A ratchet pawl (11) is installed on the outer surface of the mounting seat (1), and a rotating wheel (12) is fixedly arranged at the outer end of the rotating shaft (8).

2. The intelligent inspection device based on the energy industry according to claim 1 is characterized in that: The bottom of the mounting seat (1) is in an arc shape, and the diameter corresponding to the arc shape of the bottom of the mounting seat (1) is equal to the diameter of the cable to be detected.

3. The intelligent inspection device based on the energy industry according to claim 2 is characterized in that: The running wheel (7) is in the form of a concave arc-shaped wheel structure with larger diameters at both ends and a smaller diameter in the middle, and the diameter corresponding to the arc shape on the running wheel (7) is the same as the diameter corresponding to the arc shape at the bottom of the mounting seat (1).

4. The intelligent inspection device based on the energy industry according to claim 3 is characterized in that: The two racks (4) are respectively attached to the upper and lower surfaces of the internal groove (101), and the two racks are respectively meshed with the upper and lower parts of the gear (9).

5. The intelligent inspection device based on the energy industry according to claim 4 is characterized in that: The pawl (11) is detachably engaged with the ratchet wheel (10).

6. The intelligent inspection device based on the energy industry according to claim 5 is characterized in that: A plurality of spherical grooves (102) are provided at the arc-shaped bottom of the mounting seat (1), and balls (103) are rolled in the spherical grooves (102).

7. The intelligent inspection device based on the energy industry according to claim 6 is characterized in that: The spherical groove (102) corresponds to an opening with a diameter smaller than that of the ball (103), and the side of the ball (103) away from the mounting seat (1) extends out of the opening.

8. The intelligent inspection device based on the energy industry according to claim 1 is characterized by: The detection component comprises an upper semicircular ring (3), a hinge (301), a lower semicircular ring (302), a cable inspection scanning head (303), a connecting plate (304) and a bolt (305); the lower semicircular ring (302) is rotatably arranged at the bottom left end of the upper semicircular ring (3) via the hinge (301); a plurality of cable inspection scanning heads (303) are pierced on the outer surfaces of the upper semicircular ring (3) and the lower semicircular ring (302); connecting plates (304) are fixedly arranged at the non-hinge connection ends of the upper semicircular ring (3) and the lower semicircular ring (302); and the two connecting plates (304) are connected via bolts (305).

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