Fully automatic cable winding machine

By designing a fully automatic cable winding machine, using wires, winding, bearing, adaptation and unloading mechanisms, combined with mechanical clamping machines, the automatic winding, binding and unloading of cables is realized, solving the problem of low automation in the existing technology and improving production efficiency.

CN120117469BActive Publication Date: 2025-07-18YOUYI CABLE (ZHANGJIAGANG) CO LTD

Patent Information

Application Number
CN202510584665.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2025-07-18
Estimated Expiration
2045-05-08

AI Technical Summary

Technical Problem

Existing cable winding machines are low in automation when winding rigid cables, requiring manual operations such as plugging in redundant loose wires and tying, resulting in reduced production efficiency.

Method used

A fully automatic cable winding machine is designed, including wires, winding, bearing, adaptation, automatic cable ties and unloading mechanisms. The automatic winding, binding and unloading of cables is realized through mechanical clamps, and the servo motor, cylinder and pneumatic system work together to realize the automatic operation of the cable.

Benefits of technology

The cable winding process is fully automated, the winding efficiency is improved, manual intervention is reduced, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120117469B_ABST
Patent Text Reader

Abstract

The invention discloses a fully automatic cable winding machine, comprising: a frame, a conductor mechanism is arranged at the front side of the frame, a winding mechanism and a receiving mechanism aligned left and right are arranged at the rear side of the conductor mechanism, a transfer mechanism is arranged at the rear side of the receiving mechanism, an automatic tie mechanism and a feeding mechanism are arranged in sequence on the right side of the transfer mechanism, a winding clamp is rotatably arranged in the winding mechanism, a plurality of wire supporting plates with grooves are hinged on the circumference of the winding clamp, a plurality of rotatable supporting arms are evenly distributed in the receiving mechanism, the supporting arms arranged in the circumference can be matched and spread in the receiving mechanism, a plurality of wire pressers are evenly distributed in the circumference of the receiving mechanism, and a mechanical clamp is arranged on the right side of the frame. The invention has a high degree of automation and improves the winding efficiency.
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Description

Technical Field

[0001] The invention relates to the field of cable production equipment, in particular to a full-automatic cable winding machine. Background Art

[0002] When producing some special cables, because the cables have a certain rigidity, it is impossible to use an I-shaped wheel for reeling. The cables need to be wound first and then covered with packaging film. In order to improve the winding efficiency, the automatic winding machine for blasting cables of CN117023280B can realize automatic winding, but it still requires manual insertion of redundant loose wires on the cable roll into the inner wall of the cable roll, and then the cable roll is tied with a cable tie so that the redundant loose wires are fixed on the cable roll. Finally, manual unloading is required, which not only has insufficient automation, but also requires the entire equipment to be shut down when manually tying the cable tie and manually unloading, reducing production efficiency. Summary of the invention

[0003] The object of the present invention is to provide a fully automatic cable winding machine with optimized structure and high automation.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a fully automatic cable winding machine, comprising: a frame, a conductor mechanism is arranged on the front side of the frame, a left-right aligned winding mechanism and a receiving mechanism are arranged on the rear side of the conductor mechanism, a transfer mechanism is arranged on the rear side of the receiving mechanism, and an automatic tie mechanism and a unloading mechanism are arranged in sequence on the right side of the transfer mechanism, a winding clamp is rotatably arranged in the winding mechanism, a plurality of wire supporting plates with grooves are hinged on the circumference of the winding clamp, a plurality of rotatable supporting arms are evenly distributed on the circumference of the receiving mechanism, the circumferentially arranged supporting arms can be matched and spread in the receiving mechanism, a plurality of wire pressers are evenly distributed on the circumference of the receiving mechanism, the winding mechanism and the receiving mechanism are docked, the supporting arms in the receiving mechanism are inserted into the grooves of the wire supporting plates, the conductor mechanism transports the cable in the wire releaser to the winding clamp in the winding mechanism, and the winding clamp and the supporting arms are connected to each other. The arms rotate synchronously and the cable is wound on the wire supporting plate. After the winding is completed, the wire presser presses the cable reel, the conductor mechanism cuts the cable, the receiving mechanism clamps the redundant loose wires on the cable reel, the supporting arm expands and rests against the inner wall of the cable reel, the receiving mechanism is disengaged from the winding mechanism, the cable reel is fixed on the supporting arm, the receiving mechanism transports the cable reel to the left of the transfer mechanism, the transfer mechanism clamps the cable reel and clamps the redundant loose wires on the cable reel, and then transports the cable reel to the automatic tie tie mechanism for binding, and then transports it to the unloading mechanism. The unloading mechanism clamps the redundant loose wires on the cable reel, and a mechanical clamp is provided on the right side of the frame. The mechanical clamp first clamps the redundant loose wires and places them on the inner wall of the cable reel, the unloading mechanism presses the redundant loose wires, the mechanical clamp is re-supported on the inner wall of the cable reel and presses the redundant loose wires, and then the cable reel is transported to the subsequent designated workstation.

[0005] Further, in the aforementioned fully automatic cable winding machine, a wire servo slide fixed to the frame is provided in the wire mechanism. A connecting plate is horizontally arranged on the wire servo slide. A straightening wheel set is arranged at the front end of the connecting plate. A slide seat connected to the long-axis air cylinder is horizontally slidably arranged on the connecting plate behind the straightening wheel set. A transverse pneumatic slide is arranged at the front end of the slide seat. A fixed seat is arranged on the transverse pneumatic slide. A fixed clamping plate is arranged on the fixed seat. A pushing air cylinder is arranged on the fixed seat. A movable clamping plate aligned with the fixed clamping plate up and down is arranged on the pushing air cylinder. A longitudinal pneumatic slide is arranged at the rear end of the slide seat. A wire threading pipe is arranged on the longitudinal pneumatic slide. A wire cutting pneumatic slide is arranged at the rear end of the connecting plate. A pneumatic wire cutter is arranged on the wire cutting pneumatic slide. A wire cylinder is further arranged at the rear end of the connecting plate. A wheel seat is arranged on the wire cylinder. A wire wheel is rotatably arranged in the wheel seat.

[0006] Further, in the aforementioned fully automatic cable winding machine, a winding servo slide fixed to the frame is provided in the winding mechanism. A winding seat is arranged on the winding servo slide. A winding servo motor is arranged on the winding seat. The winding clamp is rotatably arranged on the winding seat. The winding clamp includes: a bushing rotatably arranged on the winding seat. The bushing is connected to the winding servo motor through belt drive. A first linear bearing is clamped in the bushing. A top shaft is slidably arranged in the first linear bearing. The right end of the top shaft extends out of the bushing to the right. A right retaining plate is arranged at the right end of the top shaft. A right spring is sleeved in the top shaft. The right spring abuts against the first linear bearing and the right retaining plate respectively. A right pushing air cylinder is arranged on the winding seat. A right top block aligned with the right end of the top shaft left and right is arranged on the right pushing air cylinder. A locking wire movable plate and a locking wire fixed plate adjacent to each other in a circumferential direction are arranged on the outer side wall of the bushing. Retaining teeth are arranged on the side wall of the locking wire fixed plate close to the locking wire movable plate. A wire locking groove is arranged on the side wall of the locking wire movable plate close to the locking wire fixed plate. The gap between the locking wire movable plate and the locking wire fixed plate corresponds to the gap between any two wire supporting plates. Guide rail plates are arranged on the left and right of the outer side wall of the bushing. The locking wire movable plate is slidably clamped between the two guide rail plates. Two inclined guide holes are arranged on the locking wire movable plate. Connecting holes aligned with the inclined guide holes are arranged on the bushing. Two guide shafts are penetrated through the top shaft. After passing through the connecting holes, the two guide shafts respectively extend into the two inclined guide holes. Set screws are symmetrically arranged in the top shaft. The set screws are fixed on the guide shafts.

[0007] Furthermore, in the aforementioned fully automatic cable winding machine, the connection structure between the wire supporting plate and the winding clamp is as follows: a connecting flange is provided on the sleeve, a fixing ring is connected to the connecting flange, three hinged plates are evenly distributed on the circumference of the fixing ring, the wire supporting plate is hinged to the hinged plate, three wire retaining rings are evenly distributed on the circumference of the fixing ring, the gap between the wire retaining rings corresponds to the gap between the wire supporting plates, the wire retaining rings are provided with avoidance grooves aligned with the grooves on the wire supporting plates, a conical guide shaft is provided at the left end of the top shaft, the small diameter end of the conical guide shaft is connected to the top shaft, three long holes are evenly distributed on the circumference of the sleeve, and a connecting block is provided on the inner side wall of each wire supporting plate, which rests on the conical guide shaft after passing through the long hole.

[0008] Furthermore, the aforementioned fully automatic cable winding machine, wherein a receiving mechanism is provided with a receiving servo slide fixed on the frame, a receiving seat is provided on the receiving servo slide, a cylinder seat is provided on the receiving seat, a wire clamping cylinder is provided on the cylinder seat, a wire clamping seat is provided on the wire clamping cylinder, a first finger cylinder is provided on the wire clamping seat, first clamping arms are provided on both telescopic ends of the first finger cylinder, a receiving servo motor is provided on the receiving seat, a top sleeve is rotatably provided in the receiving seat, the top sleeve is connected to the receiving servo motor by belt transmission, and a second linear axis is provided in the top sleeve A push rod is slidably arranged in the second linear bearing, and the left end of the push rod extends to the left from the top sleeve, a left baffle is arranged at the left end of the push rod, a left spring is sleeved in the push rod, the left spring rests on the left baffle and the top sleeve, a turntable is arranged on the top sleeve, three guide rails are evenly distributed on the circumference of the turntable, a slider is slidably arranged on the guide rail, the support arm is fixed on the slider, a connecting rod is hinged on the slider, an articulated seat is arranged at the right end of the push rod, the connecting rods on the three sliders are hinged on the articulated seat, a left push cylinder is arranged on the receiving seat on the left side of the top sleeve, and a left push cylinder is arranged with a left top block aligned with the push rod left and right.

[0009] Furthermore, in the aforementioned fully automatic cable winding machine, a retaining coil is provided on the turntable, the radius of the retaining coil is the same as the radius of the retaining wire ring, the support arm is located in the retaining coil, and the end of the support arm is in a conical shape.

[0010] Furthermore, the aforementioned fully automatic cable winding machine, wherein, on the receiving seat, three wire crimpers are evenly distributed on the circumference with the axis of the top sleeve as the center, the wire crimpers include: a first wire crimping cylinder, a second wire crimping cylinder and a wire crimping plate, the first wire crimping cylinder is fixed on the receiving seat, a wire blocking seat is vertically arranged on the first wire crimping cylinder, the second wire crimping cylinder is fixed on the wire blocking seat, and the wire crimping plate is fixed on the second wire crimping cylinder and faces the center of the top sleeve.

[0011] Further, for the aforementioned fully automatic cable winding machine, the transfer mechanism includes: a vertical beam installed on the frame. At the top of the vertical beam, a transfer servo slide and an auxiliary guide rail are provided. A cross beam plate that is slidably clamped to the auxiliary guide rail is connected to the transfer servo slide. A lifting cylinder is provided on the cross beam plate. A lifting plate connected to the lifting cylinder is vertically arranged below the cross beam plate. Vertical plates are vertically arranged on both sides of the lifting plate. A transfer plate is rotatably connected between the two vertical plates. A first transfer servo motor is provided on any one of the vertical plates, and the transfer plate is connected to the first transfer servo motor. A transfer shaft is rotatably arranged on the transfer plate. A second transfer servo motor connected to the transfer shaft is provided on the transfer plate. A transfer disk is provided on the transfer shaft. An extension plate is provided on the connection disk. A second finger cylinder is provided on the extension plate. Second clamping arms are provided on both telescopic ends of the second finger cylinder. Three third finger cylinders are circumferentially and evenly distributed on the transfer disk. A first clamping jaw and a second clamping jaw are respectively provided on both telescopic ends of the third finger cylinder. Fixed plates are provided on both sides of the third finger cylinder. A guide sleeve is provided on the fixed plate. A guide rod is slidably arranged in the guide sleeve. One end of the guide rod passes through the transfer disk and is provided with a limiting plate. A limiting ring is provided between the two guide rods on the same third finger cylinder, and a gap is left between the limiting rings. A limiting spring is sleeved on the guide rod, and the limiting spring abuts against the guide sleeve and the limiting ring.

[0012] Further, for the aforementioned fully automatic cable winding machine, the first clamping jaw is fixed to the third finger cylinder through a first mounting plate. A hook portion facing the second clamping jaw is provided at the end of the first clamping jaw. The second clamping jaw includes: a second mounting plate, a flat clamping claw, a hinged connecting rod, a needle-shaped cylinder, and a stop rod. The flat clamping claw is fixed to the third finger cylinder through the second mounting plate. The needle-shaped cylinder is provided on the second mounting plate. A rotating seat is provided on the second mounting plate. The hinged connecting rod is rotatably arranged in the rotating seat. One end of the hinged connecting rod is rotatably connected to the transmission seat. The needle-shaped cylinder is connected to the transmission seat. A sliding plate is hinged to the other end of the hinged connecting rod. A guide post is slidably inserted through the sliding plate, and the guide post is fixed to the second mounting plate. The stop rod is fixed to the sliding plate, and the stop rod slides through the second mounting plate and faces the first clamping jaw.

[0013] Further, for the aforementioned fully automatic cable winding machine, a cable tie hole is provided on the frame. A suspension beam frame is provided at the bottom of the frame. A vertical plate is provided on the suspension beam frame. A rotating plate is rotatably connected to the vertical plate. The automatic cable tie mechanism is fixed to the rotating plate. An arc-shaped hole is provided on the vertical plate, and the center of the arc-shaped hole is concentric with the rotation center of the rotating plate. A limiting pin is provided on the rotating plate, and the limiting pin is slidably clamped in the arc-shaped hole. A push cylinder is obliquely arranged on the vertical plate. A rubber top block is provided on the push cylinder. A force-bearing plate that can cooperate with the push cylinder is provided on the rotating plate. A first tension spring is provided between the vertical plate and the rotating plate. A limiting boss is provided on the rotating plate.

[0014] Further, for the aforementioned fully automatic cable winding machine, the blanking mechanism includes: a receiving plate fixed on the machine frame, a rodless cylinder and a linear slider module are respectively arranged on the front and rear sides of the receiving plate, a blanking plate with a through hole is arranged between the cylinder slide of the rodless cylinder and the linear slider of the linear slider module, three L-shaped retaining rings are arranged circumferentially on the blanking plate, gaps are left between the three L-shaped retaining rings, a retaining shaft is arranged on the blanking plate, the retaining shaft corresponds to any one of the L-shaped retaining rings, a spring seat is clamped in the L-shaped retaining ring, two connecting rods are slidably inserted through the spring seat, a limit nut is threadedly connected after the connecting rod extends out of the spring seat, a positioning plate is connected between the two connecting rods in the same spring seat, the positioning plate is slidably clamped on the corresponding L-shaped retaining ring, a guiding inclined surface is arranged at the top of the side wall of the positioning plate facing the through hole of the blanking plate, a positioning spring is sleeved on the connecting rod, and the two ends of the positioning spring respectively abut against the positioning plate and the spring seat, a column plate is arranged on the blanking plate, the column plate is aligned with the gaps between any two L-shaped retaining rings, a movable plate is hinged in the column plate, a second tension spring is arranged between the column plate and the movable plate, guiding inclined surfaces are respectively arranged on the side wall of the column plate facing the movable plate and the side wall of the movable plate facing the column plate, a push-pull cylinder is horizontally arranged on the bottom wall of the receiving plate, a vertical seat is arranged on the push-pull cylinder, a lifting slide is arranged on the vertical seat, an end plate is arranged on the lifting slide, two wire pressing columns are arranged on the end plate, and a height increasing column is arranged on the wire pressing column close to the column plate.

[0015] Further, for the aforementioned fully automatic cable winding machine, the mechanical gripper includes: a ground rail, a servo slide is arranged on the ground rail, a robotic arm is arranged on the slide table of the servo slide, a first rotating head is arranged on the top of the robotic arm, a chuck seat is arranged on the first rotating head, a four-jaw pneumatic chuck is arranged at one end of the chuck seat, first buffer rubber pads and limit top blocks are arranged on the outer side walls of the four third jaws of the four-jaw pneumatic chuck, a fourth finger cylinder is arranged at the other end of the chuck seat, and clamping columns are arranged on the two telescopic ends of the fourth finger cylinder.

[0016] The advantages of the present invention are that after the supporting arm in the receiving mechanism is connected with the wire supporting plate in the winding mechanism, the conducting mechanism can automatically convey the cable to the winding clamp in the winding mechanism, the winding mechanism and the receiving mechanism can rotate synchronously to wind the cable on the wire supporting plate, and then the conducting mechanism cuts the cable, the receiving mechanism clamps the redundant loose wires at the tail of the cable reel, the supporting arm in the receiving mechanism clamps the cable reel and conveys the cable reel to the transfer mechanism, the transfer mechanism conveys the cable reel to the automatic binding mechanism for binding, and then the transfer mechanism conveys the bound cable reel to the unloading mechanism, after the mechanical clamp places the redundant loose wires on the cable reel on the inner wall of the cable reel, the unloading mechanism presses the redundant loose wires against the cable reel, and finally the mechanical clamp is used to support the inner wall of the cable reel again and press the redundant loose wires, and then the cable reel is conveyed to the subsequent designated workstation, and the whole process is automated, no manual intervention is required, the automation degree is high, and the winding efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the full-automatic cable winding machine described in the present invention.

[0018] Figure 2 yes Figure 1 Schematic diagram of the structure of the center wire mechanism.

[0019] Figure 3 yes Figure 1 Schematic diagram of the structure of the winding mechanism.

[0020] Figure 4 yes Figure 3 Schematic diagram of the structure of the middle winding clamp after removing the wire support plate.

[0021] Figure 5 yes Figure 3 Schematic diagram of the cross-sectional structure of the winding clamp.

[0022] Figure 6 yes Figure 3 Schematic diagram of the cross-sectional structure of the middle winding clamp in another direction.

[0023] Figure 7 yes Figure 1 Schematic diagram of the structure of the undertaking organization.

[0024] Figure 8 yes Figure 7 Schematic diagram of the cross-sectional structure of the central receiving mechanism.

[0025] Figure 9 yes Figure 1 Schematic diagram of the structure when the winding mechanism and the receiving mechanism are connected.

[0026] Figure 10 yes Figure 1 Schematic diagram of the structure of the transfer mechanism.

[0027] Figure 11 is Figure 10 Schematic diagram of the connection structure between the connecting plate and the third finger cylinder in

[0028] Figure 12 is Figure 11 Schematic diagram of the connection structure between the first jaw and the second jaw and the third finger cylinder in

[0029] Figure 13 is Figure 1 Schematic diagram of the connection structure between the automatic cable tie mechanism and the frame in

[0030] Figure 14 is Figure 1 Schematic diagram of the structure of the blanking mechanism in

[0031] Figure 15 is Figure 14 Schematic diagram of the structure in another direction.

[0032] Figure 16 is Figure 1 Schematic diagram of the structure of the mechanical gripper in Detailed implementation mode

[0033] The technical solution of the present invention will be further described below in conjunction with the accompanying drawings and preferred embodiments.

[0034] As Figures 1 to 16 shown, the full-automatic cable winding machine of the present invention includes: a frame 1, a wire guiding mechanism 2 is arranged on the front side of the frame, a wire guiding servo slide 21 fixed on the frame 1 is arranged in the wire guiding mechanism 2, a connecting plate 22 is horizontally arranged on the wire guiding servo slide 21, a straightening wheel set 221 is arranged at the front end of the connecting plate 22, a slide seat 223 connected to a long-axis cylinder 222 is horizontally slidably arranged on the connecting plate 22 behind the straightening wheel set 221, a transverse pneumatic slide 23 is arranged at the front end of the slide seat 223, a fixed seat 231 is arranged on the transverse pneumatic slide 23, a fixed clamping plate 232 is arranged on the fixed seat 231, a pushing cylinder 233 is arranged on the fixed seat 231, a movable clamping plate 234 aligned with the fixed clamping plate 232 up and down is arranged on the pushing cylinder 233, a longitudinal pneumatic slide 24 is arranged at the rear end of the slide seat 223, a wire threading pipe 241 is arranged on the longitudinal pneumatic slide 24, a wire cutting pneumatic slide 25 is arranged at the rear end of the connecting plate 22, a pneumatic scissors 251 is arranged on the wire cutting pneumatic slide 25, a wire guiding cylinder 26 is further arranged at the rear end of the connecting plate 22, a wheel seat 261 is arranged on the wire guiding cylinder 26, and a wire guiding wheel 262 is rotatably arranged in the wheel seat 261.

[0035] The cable in the pay-off machine enters the straightening wheel set 221 for straightening, then passes backward through the space between the fixed clamping plate 232 and the movable clamping plate 234 and extends into the threading pipe 241. Then, the jacking cylinder 233 drives the movable clamping plate 234 to move upward to align with the fixed clamping plate 232. The movable clamping plate 234 and the fixed clamping plate 232 cooperate to clamp the cable. At this time, the wire guiding mechanism 2 stands by.

[0036] A winding mechanism 3 and a receiving mechanism 4 aligned left and right are arranged at the rear side of the wire guide mechanism 2. A winding servo slide 31 fixed on the frame 1 is arranged in the winding mechanism 3. A winding seat 32 is arranged on the winding servo slide 31. A winding servo motor 321 is arranged on the winding seat 32. A winding clamp 33 is rotatably arranged on the winding seat 32. The winding clamp 33 includes: a shaft sleeve 331 rotatably arranged on the winding seat 32, and the shaft sleeve 331 and the winding servo motor 321 are connected to each other. 321 are connected by belt transmission, a first linear bearing 332 is clamped in the sleeve 331, a top shaft 34 is slidably arranged in the first linear bearing 332, the right end of the top shaft 34 extends to the right from the sleeve 331, a right baffle 341 is arranged at the right end of the top shaft 34, a right spring 342 is sleeved in the top shaft 34, the right spring 342 is respectively against the first linear bearing 332 and the right baffle 341, and a right push cylinder 322 is arranged on the winding seat 32 A right push block 323 aligned with the right end of the push shaft 34 is arranged on the right push cylinder 322, a thread locking flap 333 and a thread locking fixing plate 334 adjacent to each other are arranged on the outer wall of the sleeve 331, a stop tooth 3341 is arranged on the side wall of the thread locking fixing plate 334 close to the thread locking flap 333, a thread locking groove 3331 is arranged on the side wall of the thread locking flap 333 close to the thread locking fixing plate 334, and guide plates 335 are arranged on the left and right sides of the outer wall of the sleeve 331. The thread locking plate 333 is slidably clamped between the two guide rail plates 335, two inclined guide holes 3332 are arranged on the thread locking plate 333, and a connecting hole aligned with the inclined guide hole 3332 is arranged on the shaft sleeve 331. Two guide shafts 343 are passed through the top shaft 34, and the two guide shafts 343 respectively extend into the two inclined guide holes 3332 after passing through the connecting holes. Fixing bolts 344 are symmetrically arranged in the top shaft 34, and the fixing bolts 344 are fixed on the guide shafts 343. The two guide shafts 343 in the top shaft 34 cooperate with the two inclined guide holes 3332 on the thread locking flap 333 to drive the thread locking flap 333 to move in the direction of the thread locking fixed plate 334, so that the thread locking flap 333 and the thread locking fixed plate 334 are aligned. When the right pushing cylinder 322 drives the right pushing block 323 to push the top shaft 34, the top shaft 34 overcomes the elastic force of the right spring 342 and moves to the left. After the two guide shafts 343 in the top shaft 34 cooperate with the two inclined guide holes 3332 on the thread locking flap 333, the thread locking flap 333 is driven to move away from the thread locking fixed plate 334, so that the thread locking flap 333 and the thread locking fixed plate 334 are opened.

[0037] When the right pushing cylinder 322 pushes the top shaft 34 through the right top block 323, the wire locking flap 333 and the wire locking fixed plate 334 are in an open state. The long shaft cylinder 222 in the wire guiding mechanism 2 drives the sliding seat 223 to move backward towards the winding mechanism 3. The wire threading tube 241 on the sliding seat 223 approaches the wire locking flap 333 and the wire locking fixed plate 334. Then, the transverse pneumatic slide 23 drives the mating fixed clamping plate 232 and the movable clamping plate 234 to move backward towards the wire threading tube 241. At this time, the mating fixed clamping plate 232 and the movable clamping plate 234 convey the cable backward. After the cable passes through the wire threading tube 241, it is inserted between the wire locking flap 333 and the wire locking fixed plate 334. The right pushing cylinder 322 releases the top shaft 34, and the wire locking flap 333 and the wire locking fixed plate 334 close to clamp the cable. The wire locking groove 3331 on the wire locking flap 333 and the anti-retreat teeth 3341 on the wire locking fixed plate 334 cooperate to improve the clamping force on the cable. Then, the fixed clamping plate 232 and the movable clamping plate 234 release the cable. The long shaft cylinder 222 drives the sliding seat 223 to move forward away from the winding mechanism 3 and reset. The guiding cylinder 26 drives the wheel seat 261 and the wire guiding wheel 262 to move downward, so that the wire guiding wheel 262 abuts against the cable to guide the cable.

[0038] A number of wire supporting plates 35 with grooves 351 are circumferentially hinged to the winding clip 33. The connection structure between the wire supporting plate 35 and the winding clip 33 is as follows: A connection flange 336 is provided on the bushing 331, a fixing ring 337 is connected to the connection flange 336, and three hinge plates 3371 are evenly distributed in a circle on the fixing ring 337. The wire supporting plate 35 is hinged to the hinge plate 3371. The gap between the wire locking movable plate 333 and the wire locking fixed plate 334 corresponds to the gap between any two wire supporting plates 35. The wire threading tube 241 can pass through the gap between the wire supporting plates 35 and approach the wire locking movable plate 333 and the wire locking fixed plate 334. Three wire blocking rings 3372 are evenly distributed in a circle on the fixing ring 337. The gap between the wire blocking rings 3372 corresponds to the gap between the wire supporting plates 35. An avoidance groove 3373 aligned with the groove 351 on the wire supporting plate 35 is provided on the wire blocking ring 3372. A conical guide shaft 36 is provided at the left end of the top shaft 34. The small-diameter end of the conical guide shaft 36 is connected to the top shaft 34. Three long holes 3311 are evenly distributed in a circle on the bushing 331. A connection block 352 is provided on the inner side wall of each wire supporting plate 35. The connection block 352 passes through the long hole 3311 and abuts against the conical guide shaft 36. When the top shaft 34 is pushed by the right spring 342, the conical guide shaft 36 moves to the right along with the top shaft 34. The connection block 352 will move onto the large-diameter end of the conical guide shaft 36. Under the action of the large-diameter end, the wire supporting plate 35 will be rotated and lifted with the hinge plate 3371 as the center and abut against the wire blocking ring 3372. When the winding servo motor 321 drives the bushing 331 to rotate, the cable row clamped by the wire locking movable plate 333 and the wire locking fixed plate 334 will be wound around the wire supporting plates 35 evenly distributed in a circle, thus forming a roll. When the right push cylinder 322 pushes the top shaft 34 to the left, the connection block 352 moves to the small-diameter end of the conical guide shaft 36, and the wire supporting plate 35 will rotate in the axial direction of the bushing 331 with the hinge plate 3371 as the center. The three wire supporting plates 35 will open and release the cable roll. At the same time, the wire locking movable plate 333 and the wire locking fixed plate 334 will open.

[0039] In the receiving mechanism 4, there is a receiving servo slide 41 fixed on the frame 1. On the receiving servo slide 41, there is a receiving seat 42. On the receiving seat 42, there is a cylinder seat 43. On the cylinder seat 43, there is a wire clamping cylinder 431. On the wire clamping cylinder 431, there is a wire clamping seat 432. On the wire clamping seat 432, there is a first finger cylinder 433. On both telescopic ends of the first finger cylinder 433, there is a first clamping arm 434. On the receiving seat 42, there is a receiving servo motor 421. In the receiving seat 42, there is a top sleeve 44 rotatably arranged. The top sleeve 44 is connected to the receiving servo motor 421 through a belt drive. In the top sleeve 44, there is a second linear bearing 441. In the second linear bearing 441, there is a push rod 46 slidably arranged. The left end of the push rod 46 extends leftward out of the top sleeve 44. On the left end of the push rod 46, there is a left stop piece 461. In the push rod 46, there is a left spring 462 sleeved. The left spring 462 abuts against the left stop piece 461 and the top sleeve 44. On the top sleeve 44, there is a turntable 442. On the turntable 442, there are three guide rails 443 evenly distributed in a circumferential manner. On the guide rails 443, there is a slider 444 slidably clamped. The support arm 45 is fixed on the slider 444. On the slider 444, there is a connecting rod 445 hinged. On the right end of the push rod 46, there is a hinge seat 463. The connecting rods 445 on the three sliders 444 are hinged on the hinge seat 463. On the receiving seat 42 on the left side of the top sleeve 44, there is a left push cylinder 422. On the left push cylinder 422, there is a left top block aligned with the push rod 46 left and right. On the turntable 442, there is a wire blocking coil 446. The radius of the wire blocking coil 446 is the same as the radius of the wire blocking ring 3372. The support arm 45 is located inside the wire blocking coil 446. The end of the support arm 45 is in a conical shape. Under the elastic force of the left spring 462, the push rod 46 moves leftward. The push rod 46 will pull the hinge seat 463 to move leftward together. When the hinge seat 463 moves leftward, it will pull the three connecting rods 445. Through the connecting rods 445, the slider 444 will move toward the center direction of the turntable 442, and the support arms 45 on the slider 444 will be closed. When the left push cylinder 422 drives the left top block to push the push rod 46 rightward, the push rod 46 overcomes the elastic force of the left spring 462 and moves rightward. The hinge seat 463 pushes the three connecting rods 445 rightward. Through the connecting rods 445, the slider 444 moves toward the edge direction of the turntable 442, and the support arms 45 on the slider 444 will open until the support arms 45 abut against the wire blocking coil 446.

[0040] When the winding mechanism 3 needs to be docked with the receiving mechanism 4, the winding clip 33 in the winding mechanism 3 moves leftward driven by the winding servo slide 31. At the same time, the left push cylinder 422 on the receiving mechanism 4 pushes the push rod 46, causing the support arm 45 to expand and abut against the wire retaining coil 446. Since the radius of the wire retaining coil 446 is the same as that of the wire retaining ring 3372, the support arm 45 abutting against the wire retaining coil 446 can be inserted into the groove 351 of the corresponding wire supporting plate 35. Moreover, an avoidance groove 3373 aligned with the groove 351 is provided on the wire retaining ring 3372. The end of the support arm 45 is in a conical shape, so that the support arm 45 can be inserted into the groove 351 more smoothly. The left push cylinder 422 releases the push rod 46, and the three support arms 45 will automatically align and be clamped in the groove 351. The winding servo motor 321 in the winding mechanism 3 drives the winding clip 33 to rotate, while the receiving servo motor 421 in the receiving mechanism 4 drives the top sleeve 44 to make the support arm 45 rotate. The winding clip 33 and the support arm 45 rotate synchronously and in the same direction. The cable clamped in the winding clip 33 will be wound around the wire supporting plate 35 of the winding clip 33. During the winding process, the wire guiding servo slide 21 in the wire guiding mechanism 2 will drive the connecting plate 22 to reciprocate left and right, so that the cable is reciprocally arranged and wound on the wire supporting plate 35. The wire retaining ring 3372 in the winding mechanism 3 and the wire retaining coil 446 in the receiving mechanism 4 cooperate to play a role in retaining the wire, preventing scattering during winding. After winding, both the winding clip 33 and the support arm 45 stop rotating.

[0041] Three wire pressing devices 47 are circumferentially and evenly distributed on the receiving seat 42 with the axis of the top sleeve 44 as the center. The wire pressing device 47 includes: a first wire pressing cylinder 471, a second wire pressing cylinder 472 and a wire pressing plate 473. The first wire pressing cylinder 471 is fixed on the receiving seat 42, a wire retaining seat 474 is vertically arranged on the first wire pressing cylinder 471, the second wire pressing cylinder 472 is fixed on the wire retaining seat 474, and the wire pressing plate 473 is fixed on the second wire pressing cylinder 472 and faces the center of the top sleeve 44.

[0042] When the winding is about to end, the winding clamp 33 and the support arm 45 reduce the rotational speed. At the same time, the longitudinal pneumatic slide 24 in the wire guiding mechanism 2 drives the wire threading tube 241 to rise, so that the height position of the cable corresponds to the height positions of the two first clamping arms 434 in the receiving mechanism 4. When the winding is completed, the gaps between the three wire blocking rings 3372 respectively correspond to the pressing plates 473 on the three wire pressing devices 47. The first wire pressing cylinder 471 on the wire pressing device 47 drives the wire blocking seat 474 to move towards the winding mechanism 3. When the pressing plate 473 moves past the wire blocking ring 3372 to the right, the second wire pressing cylinder 472 drives the pressing plate 473 to move towards the axis of the top sleeve 44. Then the first wire pressing cylinder 471 drives the wire blocking seat 474 to move to the left. After the pressing plate 473 passes through the gap between the wire blocking rings 3372, it abuts against the cable coil on the wire supporting plate 35. The clamping cylinder 431 in the receiving mechanism 4 drives the first finger cylinder 433 to extend to the right. The first finger cylinder 433 drives the two first clamping arms 434 to clamp the cable located between the winding mechanism 3 and the wire guiding mechanism 2. At the same time, the fixed clamping plate 232 and the movable clamping plate 234 in the wire guiding mechanism 2 clamp the cable located in front of the wire threading tube 241. The wire cutting pneumatic slide 25 in the wire guiding mechanism 2 drives the pneumatic scissors 251 to move to the left to approach the cable, and then cuts the cable located between the first clamping arm 434 and the wire guiding mechanism 2 through the pneumatic scissors 251. The cable on the first clamping arm 434 is the redundant loose wire on the cable coil. Then the three support arms 45 expand and abut against the cable coil. The right push cylinder 322 in the winding mechanism 3 pushes the top shaft 34 to the left, and the wire locking movable plate 333 and the wire locking fixed plate 334 open to release the cable. At the same time, the three wire supporting plates 35 close and release the cable coil. Then the winding clamp 33 resets to the right. The cable coil is fixed on the three support arms 45, the redundant loose wire on the cable coil is clamped by the two first clamping arms 434, and the entire cable coil is fixed on the receiving mechanism 4.

[0043] A transfer mechanism 5 is provided at the rear side of the receiving mechanism 4. The transfer mechanism 5 includes: a vertical beam 51 installed on the frame 1. At the top of the vertical beam 51, a transfer servo slide 511 and an auxiliary guide rail 512 are provided. A cross beam plate 513 slidably clamped to the auxiliary guide rail 512 is connected to the transfer servo slide 511. A lifting cylinder 514 is provided on the cross beam plate 513. A lifting plate 515 connected to the lifting cylinder 514 is vertically arranged below the cross beam plate 513. Vertical plates 516 are vertically arranged on both sides of the lifting plate 515. A transfer plate 517 is rotatably connected between the two vertical plates 516. A first transfer servo motor 518 is provided on any one of the vertical plates 516. The transfer plate 517 is connected to the first transfer servo motor 518. A transfer shaft 52 is rotatably arranged on the transfer plate 517. A second transfer servo motor 521 connected to the transfer shaft 52 is provided on the transfer plate 517. A transfer disk 522 is arranged on the transfer shaft 52. An extension plate 523 is arranged on the connection disk 522. A second finger cylinder 524 is arranged on the extension plate 523. Second clamping arms 525 are arranged on the two telescopic ends of the second finger cylinder 524. Three third finger cylinders 53 are circumferentially arranged on the transfer disk 522. A first clamping jaw 54 and a second clamping jaw 55 are respectively arranged on the two telescopic ends of the third finger cylinder 53. The first clamping jaw 54 is fixed to the third finger cylinder 53 through a first mounting plate 531. A hook portion 541 facing the second clamping jaw 55 is arranged at the end of the first clamping jaw 54. The second clamping jaw 55 includes: a second mounting plate 551, a flat claw 552, an articulated connecting rod 553, a needle cylinder 554 and a stop rod 555. The flat claw 552 is fixed to the third finger cylinder 53 through the second mounting plate 551. The needle cylinder 554 is arranged on the second mounting plate 551. A swivel base 556 is arranged on the second mounting plate 551. The articulated connecting rod 553 is rotatably arranged in the swivel base 556. One end of the articulated connecting rod 553 is rotatably connected to a transmission seat 557. The needle cylinder 554 is connected to the transmission seat 557. A slide plate 558 is articulated at the other end of the articulated connecting rod 553. A guide post 559 is slidably inserted into the slide plate 558. The guide post 559 is fixed to the second mounting plate 551. The stop rod 555 is fixed to the slide plate 558. The stop rod 555 slides through the second mounting plate 551 and faces the first clamping jaw 54. Fixing plates 56 are arranged on both sides of the third finger cylinder 53. A guide sleeve 561 is arranged on the fixing plate 56. A guide rod 57 is slidably arranged in the guide sleeve 561. One end of the guide rod 57 passes through the transfer disk 522 and is provided with a limit plate 571. A limit ring 58 is arranged between the two guide rods 57 on the same third finger cylinder 53. A gap is left between the limit rings 58. A limit spring 572 is sleeved on the guide rod 57. The limit spring 572 abuts against the guide sleeve 561 and the limit ring 58.

[0044] After the receiving mechanism 4 transports the cable roll on the supporting arm 45 to the left of the transfer mechanism 5 through the receiving servo slide 41, the first transfer servo motor 518 drives the transfer plate 517 to rotate, so that the connecting disk 522 is in a vertical state, and the first clamping jaw 54 and the second clamping jaw 55 on the connecting disk 522 are aligned with the cable roll to the left, and the transfer servo slide 511 drives the crossbeam plate 513 to drive the connecting disk 522 to move to the left close to the receiving mechanism 4, and the three third finger cylinders 53 on the connecting disk 522 open their respective corresponding first clamping jaw 54 and second clamping jaw 55, and the cable roll passes through the first clamping jaw 54 and the second clamping jaw 55 and then rests on the limit ring 58, and then the third finger cylinder 53 drives the first clamping jaw 54 and the second clamping jaw 55 to clamp the cable roll. The needle cylinder 554 on the second clamping jaw 55 pushes the transmission seat 557, and the transmission seat 557 drives the hinged connecting rod 553 to rotate around the swivel seat 556, thereby driving the slide plate 558 to move along the guide column 559 toward the second mounting plate 551, and the blocking rod 555 on the slide plate 558 moves toward the first clamping jaw 54 and extends out of the flat jaw 552. Under the action of the limiting spring 572, the limiting ring 58 pushes the cable reel against the blocking rod 555 and the hook portion 541 on the first clamping jaw 54, thereby clamping the cable reel, and the second finger cylinder 524 drives the two second clamping arms 525 to clamp the redundant loose wires on the first clamping arm 434, and the three supporting arms on the receiving mechanism 4 are aligned and no longer act on the cable reel, and the cable reel is transferred to the transfer mechanism 5.

[0045] On the right side of the transfer mechanism 5, an automatic tying mechanism 6 and a blanking mechanism 7 are sequentially arranged. The automatic tying mechanism 6 is a prior art. The connection structure between the automatic tying mechanism 6 and the frame 1 is as follows: There is a tying hole 11 on the frame 1, a cantilever frame 12 is arranged at the bottom of the frame 1, a vertical plate 61 is arranged on the cantilever frame 12, a rotating plate 62 is rotatably connected to the vertical plate 61, the automatic tying mechanism 6 is fixed on the rotating plate 62, an arc-shaped hole 611 is arranged on the vertical plate 61, the center of the arc-shaped hole 611 is concentric with the rotation center of the rotating plate 62, a limit pin 621 is arranged on the rotating plate 62, and the limit pin 621 is slidably clamped in the arc-shaped hole 611. A pushing air cylinder 612 is obliquely arranged on the vertical plate 61, a rubber top block 613 is arranged on the pushing air cylinder 612, a force-bearing plate 622 that can cooperate with the pushing air cylinder 612 is arranged on the rotating plate 62, a first tension spring 63 is arranged between the vertical plate 61 and the rotating plate 62, and a limit boss 623 is arranged on the rotating plate 62. The lifting air cylinder 514 in the transfer mechanism 5 drives the lifting plate 515 to drive the connecting disk 522 to rise, and then the first transfer servo motor 518 drives the transfer plate 517 to rotate, so that the connecting disk 522 is in a horizontal state. At this time, the cable reel on the connecting disk 522 faces downward. The transfer servo slide 511 drives the crossbeam plate 513 to drive the connecting disk 522 to move rightward above the automatic tying mechanism 6. The pushing air cylinder 612 pushes the force-bearing plate 622 through the rubber top block 613, so that the rotating plate 62 drives the automatic tying mechanism 6 to rotate upward, and the tying port in the automatic tying mechanism 6 faces upward. The lifting air cylinder 514 drives the lifting plate 515 to drive the connecting disk 522 to descend, and the cable reel enters the tying port. The pushing air cylinder 612 no longer pushes the force-bearing plate 622, and the rotating plate 62 rotates downward under the action of the first tension spring 63 and its own weight. The rotating plate 62 stops under the limiting action of the limit boss 623. At this time, the tying port of the automatic tying mechanism 6 is close to the cable reel. The second transfer servo motor 521 drives the connecting shaft 52 to drive the transfer disk 522 to rotate, and the transfer disk 522 drives the cable reel to rotate. When the transfer disk 522 rotates, each time it rotates, the gap between the limit rings 58 is aligned with the tying port of the automatic tying mechanism 6. The tying belt in the automatic tying mechanism 6 passes through the gap between the limit rings 58 to tie the cable reel. The second transfer servo motor 521 drives the transfer disk 522 to rotate three times, and the automatic tying mechanism 6 ties the cable reel three times. When tying, the tying belt will tie the redundant loose wires on the cable reel. After the tying is completed, the automatic tying mechanism 6 rotates upward, and the lifting air cylinder 514 drives the lifting plate 515 to drive the connecting disk 522 to rise away from the automatic tying mechanism 6.

[0046] The blanking mechanism 7 includes: a receiving plate 71 fixed on the frame 1, a rodless cylinder 72 and a linear slider module 73 are respectively arranged on the front and rear sides of the receiving plate 71, a blanking plate 74 with a through hole 746 is arranged between the cylinder slide of the rodless cylinder 72 and the linear slider of the linear slider module 73, three L-shaped retaining rings 741 are arranged in a circumferential manner on the blanking plate 74, a gap is left between the three L-shaped retaining rings 741, a retaining shaft 742 is arranged on the blanking plate 74, the retaining shaft 742 corresponds to any one of the L-shaped retaining rings 741, a spring seat 743 is clamped in the L-shaped retaining ring 741, two connecting rods are slidably penetrated in the spring seat 743, a limit nut 744 is threadedly connected after the connecting rod extends out of the spring seat 743, a positioning plate 745 is connected between the two connecting rods in the same spring seat 743, the positioning plate 745 is slidably clamped on the corresponding L-shaped retaining ring 741, a guide inclined surface is arranged at the top of the side wall of the positioning plate 745 facing the through hole 746 on the blanking plate 74, a positioning spring is sleeved on the connecting rod, and the two ends of the positioning spring respectively abut against the positioning plate 745 and the spring seat 743, a column plate 75 is arranged on the blanking plate 74, the column plate 75 is aligned with the gap between any two L-shaped retaining rings 741, a movable plate 751 is hinged in the column plate 75, a second tension spring 752 is arranged between the column plate 75 and the movable plate 751, a guide inclined surface is opened on the side wall of the column plate 75 facing the movable plate 751, a guide inclined surface is also opened on the side wall of the movable plate 751 facing the column plate 75, a push-pull cylinder 76 is horizontally arranged on the bottom wall of the receiving plate 71, a vertical seat 761 is arranged on the push-pull cylinder 76, a lifting slide 77 is arranged on the vertical seat 761, an end plate 771 is arranged on the lifting slide 77, two wire pressing columns 772 are arranged on the end plate 771, and a height increasing column 773 is arranged on the wire pressing column 772 close to the column plate 75.

[0047] After the tying work is completed, the rodless cylinder 72 cooperates with the linear slider module 73 to drive the blanking plate 74 to move leftward and approach the automatic tying mechanism 6. The transfer mechanism 5 drives the cable reel to move rightward above the blanking plate 74. The lifting cylinder 514 drives the lifting plate 515 to drive the connecting plate 522 to descend. The cable reel abuts against the positioning plate 745. The guide inclined surface on the positioning plate 745 forces the positioning plate 745 to move outward against the elastic force of the positioning spring. When the cable reel is completely stuck between the three L-shaped retaining rings 741, the positioning plate 745 abuts against the outer side wall of the cable reel under the elastic force of the positioning spring. At the same time, the retaining shaft 742 is arranged on the inner side wall of the cable reel. Since the cable reel is tied with a tie, the retaining shaft 742 can block the tie. The transfer mechanism 5 passes the redundant loose wires on the cable reel through the gap between the L-shaped retaining rings 741 and then clips them between the upright plate 75 and the movable plate 751. Since guide inclined surfaces are provided on both the upright plate 75 and the movable plate 751 and there is a V-shaped gap between the upright plate 75 and the movable plate 751, the transfer mechanism 5 only needs to move the redundant loose wires downward from the V-shaped gap to open the movable plate 751 against the pulling force of the second tension spring 752. After the redundant loose wires enter between the upright plate 75 and the movable plate 751, under the pulling force of the second tension spring 752, the upright plate 75 and the movable plate 751 clamp them. The two second clamping arms 525 on the transfer mechanism 5 release the redundant loose wires, and the first clamping jaw 54 and the second clamping jaw 55 release the cable reel. Then the transfer mechanism 5 conveys the cable reel to the blanking mechanism 7. When the first clamping jaw 54 and the second clamping jaw 55 release the cable reel, the three second clamping jaws 55 on the connecting plate 522 are respectively aligned with the gaps between the three L-shaped retaining rings 741. When the third finger cylinder 53 drives the first clamping jaw 54 and the second clamping jaw 55 to open, the first clamping jaw 54 moves toward the through hole 746 of the blanking plate 74, while the second clamping jaw 55 moves in the gap between the L-shaped retaining rings 741 to prevent interference. After the cable reel is fixed on the blanking mechanism 7, the rodless cylinder 72 cooperates with the linear slider module 73 to drive the blanking plate 74 to move rightward away from the automatic tying mechanism 6.

[0048] A mechanical gripper 8 is provided on the right side of the frame 1. The mechanical gripper 8 includes: a ground rail 81, a servo slide 82 is arranged on the ground rail 81, a robotic arm 83 is arranged on the slide table of the servo slide 82, a first rotating head 831 is arranged on the top of the robotic arm 83, a chuck seat 84 is arranged on the first rotating head 831, a four-jaw pneumatic chuck 85 is arranged at one end of the chuck seat 84, a limit top block 852 is arranged on the outer side wall of each of the four third clamping jaws 851 of the four-jaw pneumatic chuck 85, a fourth finger cylinder 86 is arranged at the other end of the chuck seat 84, and a wire clamping post 861 is arranged on each of the two telescopic ends of the fourth finger cylinder 86.

[0049] When the blanking plate 74 moves to the right in place, the through hole 746 of the blanking plate 74 is vertically aligned with the end plate 771. The robotic arm 83 on the mechanical gripper 8 drives the chuck seat 84 to rotate, so that the two wire clamping posts 861 on the fourth finger cylinder 86 on the chuck seat 84 clamp the redundant loose wires clamped by the column plate 75 and the movable plate 751, and then pull out the redundant loose wires and send them to the inner side wall of the cable reel. Then, the lifting slide 77 drives the end plate 771 to rise, so that the two wire pressing posts 772 on the end plate 771 pass upward through the through hole 746 of the blanking plate 74. Then, under the pushing action of the push-pull cylinder 76, the two wire pressing posts 772 press against the redundant loose wires located on the inner side wall of the cable reel. If the height of the cable reel is too high, the height increasing post 773 on the wire pressing post 772 close to the column plate 75 is used to press the redundant loose wires. The two wire clamping posts 861 release the redundant loose wires, the robotic arm 83 drives the fourth finger cylinder 86 away from the cable reel, and drives the four-jaw pneumatic chuck 85 downward to align with the cable reel. The four third jaws 851 on the four-jaw pneumatic chuck 85 extend into the cable reel and expand against the inner side wall of the cable reel. The limit top block 852 on the third jaw 851 abuts against the top wall of the cable reel. At this time, there is a third jaw 851 abutting against the redundant loose wires to press the redundant loose wires against the inner side wall of the cable reel. The wire pressing post 772 releases the redundant loose wires and resets downward. The cable reel is fixed on the four third jaws 851 of the four-jaw pneumatic chuck 85. The robotic arm 83 drives the chuck seat 84 to drive the four-jaw pneumatic chuck 85 to move vertically upward, so that the cable reel is lifted upward from the blanking mechanism 7. Then, the servo slide 82 drives the robotic arm 83 and the four-jaw pneumatic chuck 85 to convey the cable reel to the subsequent designated station.

[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that: the specific implementation manners of the present invention can still be modified or equivalently replaced, and any modification or equivalent replacement without departing from the spirit and scope of the present invention shall be covered by the protection scope of the claims of the present invention.

Claims

1. Automatic cable winding machine, comprising: The frame is characterized in that: a wire guide mechanism is arranged on the front side of the frame, a winding mechanism and a receiving mechanism aligned left and right are arranged on the rear side of the wire guide mechanism, a transfer mechanism is arranged on the rear side of the receiving mechanism, and an automatic tie-tying mechanism and a unloading mechanism are arranged in sequence on the right side of the transfer mechanism, a winding servo slide fixed on the frame is arranged in the winding mechanism, a winding seat is arranged on the winding servo slide, a winding servo motor is arranged on the winding seat, a winding clamp is rotatably arranged on the winding seat, and the winding clamp comprises: a sleeve rotatably arranged on the winding seat, the sleeve and the winding servo motor are connected by a belt drive, a first linear bearing is clamped in the sleeve, a top shaft is slidably arranged in the first linear bearing, the right end of the top shaft extends to the right from the sleeve, and the right end of the top shaft is A right baffle is provided, a right spring is sleeved in the top shaft, the right spring respectively rests on the first linear bearing and the right baffle, a right push cylinder is provided on the winding seat, a right push cylinder is provided with a right top block aligned with the right end of the top shaft, a circumferentially adjacent locking plate and a locking plate are provided on the outer wall of the sleeve, a back-stop tooth is provided on the side wall of the locking plate close to the locking plate, a locking groove is provided on the side wall of the locking plate close to the locking plate, the gap between the locking plate and the locking plate corresponds to the gap between any two wire supporting plates, guide plates are provided on the outer wall of the sleeve, the locking plate is slidably clamped between the two guide plates, two oblique guide holes are provided on the locking plate, a connecting hole aligned with the oblique guide holes is provided on the sleeve, and a locking plate is provided in the top shaft. Two guide shafts are penetrated, and the two guide shafts extend into the two inclined guide holes respectively after passing through the connecting holes. Set bolts are symmetrically arranged in the top shaft, and the set bolts are fastened on the guide shafts. A number of wire supporting plates with grooves are hinged on the circumference of the winding clamp, and the connection structure between the wire supporting plate and the winding clamp is as follows: a connecting flange is arranged on the shaft sleeve, and a fixing ring is connected to the connecting flange, and three hinged plates are evenly distributed on the circumference of the fixing ring, and the wire supporting plate is hinged to the hinged plate, and three wire retaining rings are evenly distributed on the circumference of the fixing ring, and the gap between the wire retaining rings corresponds to the gap between the wire supporting plates, and the wire retaining ring is provided with an avoidance groove aligned with the groove on the wire supporting plate, and a tapered guide shaft is arranged at the left end of the top shaft, and the small diameter end of the tapered guide shaft is connected to the top shaft, and three long holes are evenly distributed on the circumference of each A connecting block is arranged on the inner wall of the wire supporting plate, and the connecting block abuts against the tapered guide shaft after passing through the long hole. A plurality of rotatable supporting arms are evenly distributed circumferentially in the receiving mechanism, and the circumferentially arranged supporting arms can be matched and spread in the receiving mechanism. A plurality of wire pressers are evenly distributed circumferentially in the receiving mechanism, and the winding mechanism and the receiving mechanism are butted, and the supporting arm in the receiving mechanism is inserted into the groove of the wire supporting plate, and the wire conducting mechanism conveys the cable in the wire releasing device to the wire winding clamp in the winding mechanism, and the wire winding clamp rotates synchronously with the supporting arm, and the cable is wound on the wire supporting plate. After winding is completed, the wire presser presses the cable roll, and the wire conducting mechanism cuts the cable, and the receiving mechanism clamps the redundant loose wires on the cable roll, and the supporting arm expands and abuts against the inner wall of the cable roll, and the receiving mechanism is separated from the winding mechanism, and the cable roll is fixed on the supporting arm.The receiving mechanism conveys the cable reel to the directly left of the transfer mechanism. The transfer mechanism clamps the cable reel and holds the redundant loose wires on the cable reel, then conveys the cable reel to the automatic cable tie mechanism for tying, and then conveys it to the blanking mechanism. The blanking mechanism holds the redundant loose wires on the cable reel. There is a mechanical gripper on the right side of the frame. The mechanical gripper first holds the redundant loose wires and places them on the inner wall of the cable reel. The blanking mechanism presses the redundant loose wires against it. The mechanical gripper re-supports on the inner wall of the cable reel and presses the redundant loose wires, and then conveys the cable reel to the subsequent designated workstations.

2. The fully automatic cable winding machine according to claim 1, wherein: A wire servo slide fixed on a frame is arranged in the wire mechanism, a connecting plate is horizontally arranged on the wire servo slide, a straightening wheel group is arranged at the front end of the connecting plate, a slide seat connected to the long-axis cylinder is horizontally slidably arranged on the connecting plate at the rear side of the straightening wheel group, a transverse pneumatic slide is arranged at the front end of the slide seat, a fixed seat is arranged on the transverse pneumatic slide, a fixed clamping plate is arranged on the fixed seat, a pushing cylinder is arranged on the fixed seat, a movable clamping plate aligned with the fixed clamping plate up and down is arranged on the pushing cylinder, a longitudinal pneumatic slide is arranged at the rear end of the slide seat, a threading tube is arranged on the longitudinal pneumatic slide, a wire cutting pneumatic slide is arranged at the rear end of the connecting plate, a pneumatic scissors is arranged on the wire cutting pneumatic slide, a wire cylinder is also arranged at the rear end of the connecting plate, a wheel seat is arranged on the wire cylinder, and a wire wheel is rotatably arranged in the wheel seat.

3. The fully automatic cable winding machine according to claim 1, characterized in that: A receiving servo slide fixed on the frame is arranged in the receiving mechanism, a receiving seat is arranged on the receiving servo slide, a cylinder seat is arranged on the receiving seat, a wire clamping cylinder is arranged on the cylinder seat, a wire clamping seat is arranged on the wire clamping cylinder, a first finger cylinder is arranged on the wire clamping seat, first clamping arms are arranged on both telescopic ends of the first finger cylinder, a receiving servo motor is arranged on the receiving seat, a top sleeve is rotatably arranged in the receiving seat, the top sleeve is connected to the receiving servo motor through a belt drive, a second linear bearing is arranged in the top sleeve, and a second linear bearing is arranged in the second linear bearing. A push rod is slidingly arranged, and the left end of the push rod extends to the left from the top sleeve, a left baffle is arranged at the left end of the push rod, a left spring is sleeved in the push rod, the left spring rests on the left baffle and the top sleeve, a turntable is arranged on the top sleeve, three guide rails are evenly distributed on the circumference of the turntable, a slider is slidingly arranged on the guide rail, a support arm is fixed on the slider, a connecting rod is hinged on the slider, an articulated seat is arranged at the right end of the push rod, the connecting rods on the three sliders are hinged on the articulated seat, a left push cylinder is arranged on the receiving seat on the left side of the top sleeve, and a left push cylinder is arranged with a left top block aligned with the push rod left and right.

4. The fully automatic cable winding machine according to claim 3, wherein: A retaining coil is arranged on the rotating disk, the radius of the retaining coil is the same as the radius of the retaining wire ring, the supporting arm is located in the retaining coil, and the end of the supporting arm is in a conical shape.

5. The fully automatic cable winding machine according to claim 3, characterized in that: Three wire pressers are evenly distributed on the circumference of the receiving seat with the axis of the top sleeve as the center. The wire pressers include: a first wire press cylinder, a second wire press cylinder and a wire press plate. The first wire press cylinder is fixed on the receiving seat, and a wire blocking seat is vertically arranged on the first wire press cylinder. The second wire press cylinder is fixed on the wire blocking seat, and the wire press plate is fixed on the second wire press cylinder and faces the center of the top sleeve.

6. The fully automatic cable winding machine according to claim 1, wherein: The transfer mechanism includes: a vertical beam installed on the frame, a transfer servo slide table and an auxiliary guide rail are provided at the top of the vertical beam, a cross beam plate slidably clamped with the auxiliary guide rail is connected to the transfer servo slide table, a lifting cylinder is provided on the cross beam plate, a lifting plate connected to the lifting cylinder is arranged in a lifting manner below the cross beam plate, vertical plates are vertically arranged on both sides of the lifting plate, a transfer plate is rotatably connected between the two vertical plates, a first transfer servo motor is provided on any one of the vertical plates, the transfer plate is connected to the first transfer servo motor, a transfer shaft is rotatably arranged on the transfer plate, a second transfer servo motor connected to the transfer shaft is provided on the transfer plate, a transfer disk is arranged on the transfer shaft, an extension plate is arranged on the connection disk, a second finger cylinder is arranged on the extension plate, second clamping arms are arranged on the two telescopic ends of the second finger cylinder, three third finger cylinders are circumferentially arranged on the transfer disk, a first clamping jaw and a second clamping jaw are respectively arranged on the two telescopic ends of the third finger cylinder, fixing plates are arranged on both sides of the third finger cylinder, a guide sleeve is arranged on the fixing plate, a guide rod is slidably arranged in the guide sleeve, one end of the guide rod passes through the transfer disk and is provided with a limiting plate, a limiting ring is arranged between the two guide rods on the same third finger cylinder, a gap is left between the limiting rings, a limiting spring is sleeved on the guide rod, and the limiting spring abuts against the guide sleeve and the limiting ring.

7. The fully automatic cable winding machine according to claim 6, wherein: The first clamping jaw is fixed on the third finger cylinder through a first mounting plate, and a hook portion facing the second clamping jaw is arranged at the end of the first clamping jaw. The second clamping jaw includes: a second mounting plate, a flat claw, an articulated connecting rod, a needle cylinder and a stop rod. The flat claw is fixed on the third finger cylinder through the second mounting plate. The needle cylinder is arranged on the second mounting plate. A rotating seat is arranged on the second mounting plate. The articulated connecting rod is rotatably arranged in the rotating seat. One end of the articulated connecting rod is rotatably connected to the transmission seat. The needle cylinder is connected to the transmission seat. A slide plate is articulated at the other end of the articulated connecting rod. A guide post is slidably penetrated in the slide plate. The guide post is fixed on the second mounting plate. The stop rod is fixed on the slide plate. The stop rod slides through the second mounting plate and faces the first clamping jaw.

8. The fully automatic cable winding machine according to claim 1, characterized in that: A cable tie hole is arranged on the frame. A cantilever frame is arranged at the bottom of the frame. A vertical plate is arranged on the cantilever frame. A rotating plate is rotatably connected to the vertical plate. The automatic cable tie mechanism is fixed on the rotating plate. An arc-shaped hole is arranged on the vertical plate. The center of the arc-shaped hole is concentric with the rotation center of the rotating plate. A limit pin is arranged on the rotating plate. The limit pin is slidably clamped in the arc-shaped hole. A push cylinder is obliquely arranged on the vertical plate. A rubber top block is arranged on the push cylinder. A force receiving plate capable of cooperating with the push cylinder is arranged on the rotating plate. A first tension spring is arranged between the vertical plate and the rotating plate. A limit boss is arranged on the rotating plate.

9. The fully automatic cable winding machine according to claim 1, characterized in that: The blanking mechanism includes: a receiving plate fixed on the frame, a rodless cylinder and a linear slider module are respectively arranged on the front and rear sides of the receiving plate, a blanking plate with a through hole is arranged between the cylinder slide of the rodless cylinder and the linear slider of the linear slider module, three L-shaped clamping rings are arranged circumferentially on the blanking plate, gaps are left between the three L-shaped clamping rings, a stop shaft is arranged on the blanking plate, the stop shaft corresponds to any one of the L-shaped clamping rings, a spring seat is clamped in the L-shaped clamping ring, two connecting rods are slidably inserted through the spring seat, a limit nut is threadedly connected after the connecting rod extends out of the spring seat, a positioning plate is connected between the two connecting rods in the same spring seat, the positioning plate is slidably clamped on the corresponding L-shaped clamping ring, a guide inclined surface is arranged at the top of the side wall of the positioning plate facing the through hole of the blanking plate, a positioning spring is sleeved on the connecting rod, and the two ends of the positioning spring respectively abut against the positioning plate and the spring seat, a column plate is arranged on the blanking plate, the column plate is aligned with the gaps between any two L-shaped clamping rings, a movable plate is hinged in the column plate, a second tension spring is arranged between the column plate and the movable plate, a guide inclined surface is opened on the side wall of the column plate facing the movable plate, and a guide inclined surface is also opened on the side wall of the movable plate facing the column plate, a push-pull cylinder is horizontally arranged on the bottom wall of the receiving plate, a vertical seat is arranged on the push-pull cylinder, a lifting slide is arranged on the vertical seat, an end plate is arranged on the lifting slide, two wire pressing columns are arranged on the end plate, and a height increasing column is arranged on the wire pressing column close to the column plate.

10. The fully automatic cable winding machine according to claim 1, characterized in that: The mechanical gripper includes: a ground rail, a servo slide is arranged on the ground rail, a robotic arm is arranged on the slide table of the servo slide, a first rotating head is arranged on the top of the robotic arm, a chuck seat is arranged on the first rotating head, a four-jaw pneumatic chuck is arranged at one end of the chuck seat, first buffer rubber pads and limit top blocks are arranged on the outer side walls of the four third jaws of the four-jaw pneumatic chuck, a fourth finger cylinder is arranged at the other end of the chuck seat, and wire clamping columns are arranged on the two telescopic ends of the fourth finger cylinder.

Citation Information

Patent Citations

  • Full-automatic vertical winding machine provided with rotating disk

    CN109335870A

  • Automatic winding machine for blasting cable

    CN117023280A

Cited By

  • Wire winding device

    CN224604393U