Guide plate machining device

Abstract

The invention discloses a flow guide plate machining device, and relates to the technical field of automobile part machining, the flow guide plate machining device comprises a machining table, a clamping mechanism and a machining mechanism, the clamping mechanism is arranged at the top of the machining table, and the machining mechanism is arranged on the side portion of the machining table; the clamping mechanism comprises a guide sliding rail, a movable sliding seat, a movable rotating disc, a vertical telescopic rod, a hinge frame, a hinge plate and a clamping jaw, the guide sliding rail is fixedly arranged at the top of the machining table, the movable sliding seat is in sliding fit connection with the guide sliding rail, the movable rotating disc is in rotating fit connection with the movable sliding seat, and the vertical telescopic rod is fixedly arranged at the top of the movable rotating disc; the hinge frame is fixedly connected with the telescopic end of the vertical telescopic rod, one end of the hinge plate is rotationally connected with the hinge frame in a matched mode, and the clamping jaw is fixedly arranged at the other end of the hinge plate. Through cooperation of the guide sliding rail, the movable sliding base, the movable rotary disc, the vertical telescopic rod and the hinge frame, flexible clamping of guide plates of different shapes and sizes is achieved, and the universality of the device is greatly improved.

Description

Technical Field

[0001] The present invention relates to the technical field of automotive parts processing, and particularly relates to a spoiler processing device. Background Art

[0002] The scientific name of the spoiler is the wind tail wing. In addition to enhancing the beauty of the vehicle, the tail wing also has the function of improving the driving stability of the vehicle. Especially when driving at high speeds, the airflow passing through the tail wing generates a downward force, thereby reducing the lift force generated by the airflow passing over the vehicle body. However, the tail wing usually increases the drag coefficient. Most spoilers are made of lightweight aluminum alloy, and a few luxury cars use carbon fiber materials.

[0003] In the processing of spoilers, existing processing devices generally rely on specifically designed jigs or bolts to firmly fix the spoiler to ensure that its position and shape do not change during the processing. These jigs or bolts are usually customized according to the shape, size, and processing requirements of the spoiler to achieve the best fixing effect.

[0004] This fixing method has many drawbacks. When using a jig for fixing, the adaptability of the jig is limited. For spoilers with different shapes and sizes, different jigs often need to be replaced, which is cumbersome and time-consuming. At the same time, for spoilers with different curvatures and sizes, special jigs need to be customized, resulting in a long changeover time and high production costs. Bolting requires repeated screwing of bolts, which not only consumes manpower but also easily causes scratches or damage to the surface of the spoiler during disassembly and installation, affecting the product quality. Summary of the Invention

[0005] The present invention aims to solve at least one of the technical problems existing in the prior art. For this purpose, the present invention provides a spoiler processing device, which solves the problem of long changeover time and high production costs caused by the need to customize special jigs for spoilers with different curvatures and sizes.

[0006] To achieve the above object, the present invention provides a deflector processing device, including a processing table, a clamping mechanism, and a processing mechanism. The clamping mechanism is arranged on the top of the processing table, and the processing mechanism is arranged on the side of the processing table. The clamping mechanism includes a guiding slide rail, a movable slide seat, a movable turntable, a vertical telescopic rod, a hinged frame, a hinged plate, and clamping jaws. The guiding slide rail is fixedly arranged on the top of the processing table. The movable slide seat is slidably connected with the guiding slide rail in a sliding manner. The movable turntable is rotatably connected with the movable slide seat. The vertical telescopic rod is fixedly arranged on the top of the movable turntable. The hinged frame is fixedly connected with the telescopic end of the vertical telescopic rod. One end of the hinged plate is rotatably connected with the hinged frame. The clamping jaws are fixedly arranged at the other end of the hinged plate. The processing mechanism includes a robotic arm and a processing component. The robotic arm is arranged on one side of the processing table. The processing component is connected with the robotic arm in a matching manner.

[0007] According to an embodiment of the present invention, the clamping mechanism further includes a driving gear, a driven gear, and a rotating motor. A rotating frame is fixedly arranged on the top of the movable slide seat. The movable turntable is rotatably connected with the rotating frame. The driving gear and the driven gear are both rotatably connected with the rotating frame. The driving gear meshes with the driven gear. The movable turntable is coaxially and fixedly connected with the driven gear. The rotating motor is fixedly connected with the rotating frame. The output end of the rotating motor is coaxially and fixedly connected with the driving gear.

[0008] According to an embodiment of the present invention, the clamping mechanism further includes a hinged telescopic rod. One end of the hinged telescopic rod is rotatably connected with the hinged frame. The telescopic end of the hinged telescopic rod is rotatably connected with the hinged plate.

[0009] According to an embodiment of the present invention, the clamping mechanism further includes a lead screw and a driving motor. The lead screw is horizontally rotatably arranged in the guiding slide rail. The movable slide seat is provided with a threaded hole that is in threaded cooperation with the lead screw. The driving motor is fixedly connected with the guiding slide rail. The output end of the driving motor is coaxially and fixedly connected with the lead screw.

[0010] According to an embodiment of the present invention, the clamping mechanism further includes an anti-slip soft pad. The anti-slip soft pad is fixedly connected with the clamping jaws.

[0011] According to an embodiment of the present invention, the processing component includes a grinding head and a grinding motor. The grinding motor is fixedly connected with the robotic arm. The grinding head is coaxially and fixedly connected with the output end of the grinding motor.

[0012] The beneficial effects of the present invention compared with the prior art are: The clamping mechanism of the present invention realizes the flexible clamping of flow guide plates with different shapes and sizes through the cooperation of a guiding slide rail, a movable slide seat, a movable turntable, a vertical telescopic rod and a hinge frame, greatly improving the versatility of the device. Since there is no need to customize special fixtures for different flow guide plates, the manufacturing cost and storage cost of the fixtures are reduced. At the same time, rapid changeover also shortens the production preparation time and improves the production efficiency.

[0013] Additional aspects and advantages of the present invention will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The above and / or additional aspects and advantages of the present invention will become apparent and be readily understood from the description of the embodiments in conjunction with the following drawings, in which: Figure 1 is a schematic perspective view of a flow guide plate processing device.

[0015] Figure 2 is a schematic perspective view of the processing mechanism in the present invention.

[0016] Figure 3 is a schematic perspective view of the clamping mechanism in the present invention.

[0017] Figure 4 is a schematic perspective view of the jaw in the present invention.

[0018] Figure 5 is a schematic perspective view of the movable slide seat in the present invention.

[0019] The reference numerals include: 1, processing table; 2, clamping mechanism; 3, processing mechanism; 4, guiding slide rail; 5, movable slide seat; 6, movable turntable; 7, vertical telescopic rod; 8, hinge frame; 9, hinge plate; 10, jaw; 11, robotic arm; 12, processing component; 13, rotating frame; 14, driving gear; 15, driven gear; 16, rotating motor; 17, hinge telescopic rod; 18, lead screw; 19, driving motor; 20, anti-slip soft pad; 21, grinding head; 22, grinding motor; 23, flow guide plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0021] As Figures 1 to 5As shown in the figure, a deflector processing device includes a processing table 1, a clamping mechanism 2, and a processing mechanism 3. The clamping mechanism 2 is arranged on the top of the processing table 1, and the processing mechanism 3 is arranged on the side of the processing table 1. The clamping mechanism 2 includes a guiding slide rail 4, a movable slide seat 5, a movable turntable 6, a vertical telescopic rod 7, a hinge frame 8, a hinge plate 9, and a clamping jaw 10. The guiding slide rail 4 is fixedly arranged on the top of the processing table 1. The movable slide seat 5 is slidably connected with the guiding slide rail 4. The movable turntable 6 is rotatably connected with the movable slide seat 5. The vertical telescopic rod 7 is fixedly arranged on the top of the movable turntable 6. The hinge frame 8 is fixedly connected with the telescopic end of the vertical telescopic rod 7. One end of the hinge plate 9 is rotatably connected with the hinge frame 8. The clamping jaw 10 is fixedly arranged at the other end of the hinge plate 9. The processing mechanism 3 includes a robotic arm 11 and a processing component 12. The robotic arm 11 is arranged on one side of the processing table 1. The processing component 12 is connected with the robotic arm 11 in a cooperative manner.

[0022] The movable slide seat 5 can slide on the guiding slide rail 4, so as to adjust its position to adapt to deflectors 23 of different sizes. The movable turntable 6 is rotatably connected with the movable slide seat 5, allowing the clamping mechanism 2 to perform rotational adjustment in the horizontal plane, further increasing the flexibility of clamping. The vertical telescopic rod 7 is fixedly arranged on the top of the movable turntable 6 and adjusts the height through telescopic movement. The hinge frame 8 is fixedly connected with the telescopic end of the vertical telescopic rod 7, and one end of the hinge plate 9 is rotatably connected with the hinge frame 8. This design enables the clamping jaw 10 to adapt to the surfaces of deflectors 23 with different curvatures. The clamping jaw 10 is fixedly arranged at the other end of the hinge plate 9. By adjusting the height of the vertical telescopic rod 7 and the rotational angle of the hinge plate 9, the clamping jaw 10 can closely fit the deflector 23 to achieve stable clamping. Once the deflector 23 is stably clamped, the robotic arm 11 can move the processing component 12 according to a preset program to precisely process the deflector 23.

[0023] Due to the highly flexible and adjustable design of the clamping mechanism 2, for deflectors 23 of different shapes and sizes, it is only necessary to adjust the position of the movable slide seat 5, the rotational angle of the movable turntable 6, the height of the vertical telescopic rod 7, and the rotational angle of the hinge plate 9 to achieve quick tool change without replacing special fixtures.

[0024] The clamping mechanism 2 of the present invention realizes flexible clamping of deflectors 23 with different shapes and sizes through the cooperation of the guiding slide rail 4, the movable slide seat 5, the movable turntable 6, the vertical telescopic rod 7, and the hinge frame 8, greatly improving the versatility of the device. Since there is no need to customize special fixtures for different deflectors 23, the manufacturing cost and storage cost of the fixtures are reduced. At the same time, quick tool change also shortens the production preparation time and improves the production efficiency.

[0025] Reference Figure 5As shown, in some specific embodiments, the clamping mechanism 2 further includes a driving gear 14, a driven gear 15 and a rotating motor 16. A rotating frame 13 is fixedly arranged at the top of the movable slide 5, and the movable turntable 6 is rotatably connected to the rotating frame 13. Both the driving gear 14 and the driven gear 15 are rotatably connected to the rotating frame 13, the driving gear 14 meshes with the driven gear 15, and the movable turntable 6 is coaxially and fixedly connected to the driven gear 15. The rotating motor 16 is fixedly connected to the rotating frame 13, and the output end of the rotating motor 16 is coaxially and fixedly connected to the driving gear 14.

[0026] When it is necessary to adjust the position of the movable turntable 6 to adapt to different sizes of the flow guide plate 23, the rotation of the driving gear 14 can be achieved by controlling the start and stop of the rotating motor 16, as well as the rotation direction and speed. Since the driving gear 14 meshes with the driven gear 15, the driven gear 15 will rotate accordingly, thereby driving the movable turntable 6 to rotate and adjust. At the same time, the movable slide 5 can still slide and adjust on the guiding slide rail 4 to further adapt to the width or length change of the flow guide plate 23.

[0027] After determining the positions of the movable turntable 6 and the movable slide 5, the vertical telescopic rod 7 can be started for telescopic adjustment to change the height of the hinge frame 8 and the hinge plate 9. Subsequently, by adjusting the rotation angle of the hinge plate 9, the clamping jaws 10 can closely fit the surface of the flow guide plate 23, so that the clamping jaws 10 firmly clamp the flow guide plate 23.

[0028] Reference Figure 4 As shown, in some specific embodiments, the clamping mechanism 2 further includes a hinged telescopic rod 17. One end of the hinged telescopic rod 17 is rotatably connected to the hinge frame 8, and the telescopic end of the hinged telescopic rod 17 is rotatably connected to the hinge plate 9. Since both ends of the hinged telescopic rod 17 are rotatably connected to the hinge frame 8 and the hinge plate 9 respectively, the telescopic movement of the hinged telescopic rod 17 will drive the hinge plate 9 (and the clamping jaws 10) to rotate within a certain degree of freedom. This design enables the clamping jaws 10 to more stably clamp the surface of the flow guide plate 23, especially those with complex curvatures.

[0029] Reference Figure 3 As shown, in some specific embodiments, the clamping mechanism 2 further includes a lead screw 18 and a driving motor 19. The lead screw 18 is horizontally rotatably arranged in the guiding slide rail 4, and the movable slide 5 is provided with a threaded hole that is in threaded cooperation with the lead screw 18. The driving motor 19 is fixedly connected to the guiding slide rail 4, and the output end of the driving motor 19 is coaxially and fixedly connected to the lead screw 18.

[0030] According to the actual size and shape of the deflector 23, the driving motor 19 is controlled to drive the lead screw 18 to rotate. Since the threaded hole formed in the movable slide 5 is in threaded engagement with the lead screw 18, the movable slide 5 will perform precise linear movement along the axial direction of the lead screw 18. By precisely controlling the rotation angle and speed of the driving motor 19, precise control over the moving distance and speed of the movable slide 5 can be achieved.

[0031] Reference Figure 4 As shown, in some specific embodiments, the clamping mechanism 2 further includes an anti-slip soft pad 20, and the anti-slip soft pad 20 is fixedly connected to the clamping jaw 10. The anti-slip soft pad 20 increases the friction between the clamping jaw 10 and the deflector 23, effectively preventing the deflector 23 from slipping or moving during the processing, and improving the clamping stability. The elastic effect of the anti-slip soft pad 20 can absorb and disperse the impact force generated during the clamping process, protect the surface of the deflector 23 from damage, and improve the processing quality. The anti-slip soft pad 20 can effectively prevent the deflector 23 from suddenly slipping during the unloading process, ensuring the safety and stability of the unloading process. The anti-slip soft pad 20 can be made of materials such as rubber.

[0032] Reference Figure 2 As shown, in some specific embodiments, the processing assembly 12 includes a grinding head 21 and a grinding motor 22. The grinding motor 22 is fixedly connected to the robotic arm 11, and the grinding head 21 is coaxially and fixedly connected to the output end of the grinding motor 22. After the clamping mechanism 2 firmly clamps the deflector 23, the robotic arm 11 moves to the designated processing position according to the preset program. Before the grinding motor 22 is started, parameters such as the rotation speed and feed speed of the grinding head 21 are precisely set through the control system to adapt to the materials and processing requirements of different deflectors 23. After the grinding motor 22 is started, its output shaft drives the grinding head 21 to start rotating. Since the grinding head 21 is coaxially and fixedly connected to the output end of the grinding motor 22, the rotation of the grinding head 21 is stable and uniform. The robotic arm 11 controls the moving trajectory and speed of the grinding head 21 according to the preset program to perform precise grinding operations on the deflector 23.

[0033] To facilitate the understanding of the embodiments of this solution by those skilled in the art, the working principle of the embodiments of this solution will now be described in combination with a specific application scenario: First, according to the size of the deflector 23, the driving motor 19 is controlled. The driving motor 19 drives the lead screw 18 to rotate. Since the threaded hole in the movable slide 5 is in threaded engagement with the lead screw 18, the movable slide 5 starts to perform precise linear movement along the guide rail 4 and is adjusted to a suitable initial position to adapt to deflectors 23 of different sizes.

[0034] Next, start the rotary motor 16. The rotary motor 16 drives the driving gear 14 to rotate, and the driven gear 15 meshed with the driving gear 14 rotates accordingly, thereby driving the movable turntable 6 to rotate. The rotation of the movable turntable 6 adjusts the angle of the entire clamping mechanism 2 on the horizontal plane, further adapting to the placement angle of the guide plate 23.

[0035] After the adjustment in the horizontal direction is completed, start the vertical telescopic rod 7. According to the height of the guide plate 23, adjust the heights of the articulated frame 8 and the articulated plate 9 to make the clamping jaws 10 approach the appropriate clamping position of the guide plate 23. At this time, if the surface curvature of the guide plate 23 is complex, start the articulated telescopic rod 17. Through its telescopic action, drive the articulated plate 9 and the clamping jaws 10 to rotate within a certain degree of freedom, so that the clamping jaws 10 can closely fit the surface of the guide plate 23. The anti-slip soft pads 20 on the clamping jaws 10 play a role, increasing the friction with the guide plate 23, preventing it from slipping or moving, and at the same time protecting the surface of the guide plate 23.

[0036] When the guide plate 23 is firmly clamped, the robotic arm 11 moves to the designated processing position according to the preset program. For the process that requires grinding, before the grinding motor 22 is started, the operator precisely sets parameters such as the rotation speed and feed speed of the grinding head 21 through the control system to match the material and processing requirements of the guide plate 23. The grinding motor 22 is started, driving the grinding head 21 to rotate stably. The robotic arm 11 controls the movement trajectory and speed of the grinding head 21 to perform precise grinding operations on the guide plate 23.

[0037] After the processing is completed, operate each component of the clamping mechanism 2 in reverse, loosen the clamping jaws 10, and remove the processed guide plate 23 to complete the entire processing process.

[0038] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A guide plate processing device, characterized in that: The invention comprises a processing table (1), a clamping mechanism (2) and a processing mechanism (3); the clamping mechanism (2) comprises a guide rail (4), a movable slide seat (5), a movable turntable (6), a vertical telescopic rod (7), an articulated frame (8), a hinged plate (9) and a clamping claw (10); the guide rail (4) is fixedly arranged on the top of the processing table (1); the movable slide seat (5) is connected to the guide rail (4) in a sliding manner; the movable turntable (6) is connected to the movable slide seat (5) in a rotational manner; the vertical telescopic rod (7) is connected to the vertical telescopic rod (7) and the hinged frame (8 ... The rod (7) is fixedly arranged on the top of the movable turntable (6), the articulated frame (8) is fixedly connected to the telescopic end of the vertical telescopic rod (7), one end of the articulated plate (9) is rotatably connected to the articulated frame (8), the clamping claw (10) is fixedly arranged on the other end of the articulated plate (9), and the processing mechanism (3) includes a mechanical arm (11) and a processing assembly (12), the mechanical arm (11) is arranged on one side of the processing table (1), and the processing assembly (12) is cooperatively connected to the mechanical arm (11).

2. A guide plate processing device according to claim 1, characterized in that: A rotating frame (13) is fixedly arranged on the top of the movable slide seat (5), and the movable turntable (6) is rotatably connected to the rotating frame (13).

3. A guide plate processing device according to claim 2, characterized in that: The clamping mechanism (2) further comprises a driving gear (14) and a driven gear (15), wherein the driving gear (14) and the driven gear (15) are both rotatably connected to the rotating frame (13), the driving gear (14) and the driven gear (15) are meshed, and the movable rotating disk (6) and the driven gear (15) are coaxially fixedly connected.

4. A guide plate processing device according to claim 3, characterized in that: The clamping mechanism (2) further comprises a rotating motor (16), wherein the rotating motor (16) is fixedly connected to the rotating frame (13), and the output end of the rotating motor (16) is coaxially fixedly connected to the driving gear (14).

5. The guide plate processing device according to claim 1, characterized in that: The clamping mechanism (2) further comprises an articulated telescopic rod (17), one end of which is rotatably connected to the articulated frame (8), and the telescopic end of the articulated telescopic rod (17) is rotatably connected to the articulated plate (9).

6. A guide plate processing device according to claim 1, characterized in that: The clamping mechanism (2) also includes a screw rod (18), which is rotatably arranged in a horizontal state inside the guide rail (4), and the movable slide seat (5) is provided with a screw hole that is threadably matched with the screw rod (18).

7. A guide plate processing device according to claim 6, characterized in that: The clamping mechanism (2) further comprises a driving motor (19), wherein the driving motor (19) is fixedly connected to the guide rail (4), and the output end of the driving motor (19) is coaxially fixedly connected to the screw rod (18).

8. The guide plate processing device according to claim 1, characterized in that: The clamping mechanism (2) further comprises an anti-skid soft pad (20), and the anti-skid soft pad (20) is fixedly connected to the clamping claw (10).

9. The guide plate processing device according to claim 1, characterized in that: The processing assembly (12) comprises a grinding head (21), and the grinding head (21) is rotatably connected to the mechanical arm (11).

10. A guide plate processing device according to claim 9, characterized in that: The processing assembly (12) further comprises a grinding motor (22), wherein the grinding motor (22) is fixedly connected to the mechanical arm (11), and the grinding head (21) is coaxially fixedly connected to the output end of the grinding motor (22).

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