Novel negative-pressure-resistant and pressure-loss-reducing air inlet pipeline structure

By using TPV hose and cross-blind rib design with hardness between rubber and plastic in the automotive intake pipeline, the problems of deflation and pressure loss in the intake pipeline under negative pressure are solved, and more efficient inflation efficiency is achieved.

CN120140081APending Publication Date: 2025-06-13HARBIN DONGAN AUTO ENGINE CO LTD
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Patent Information

Application Number
CN202510359780.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2025-06-13

AI Technical Summary

Technical Problem

The existing automobile intake pipelines are easily sucked under negative pressure, and there is a problem of pressure loss, which affects the inflation efficiency.

Method used

The hard pipe at both ends is used, and a TPV material hose with a hardness between rubber and plastic is used in the middle. Crossed inclined ribs are designed on the outside of the pipeline to enhance the resistance to negative pressure, and no step connection is designed inside to reduce pressure loss.

Benefits of technology

It effectively solves the problem of shortening of the intake pipeline under negative pressure, and at the same time reduces the pressure loss of the pipeline and improves the inflation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

A novel negative-pressure-resistant pressure-loss-reducing air inlet pipeline structure belongs to the technical field of automobile air inlet pipelines and is characterized by comprising a plastic hard pipe connected with a mixing valve end, a middle connecting hose and a plastic hard pipe connected with a supercharger end. The middle connecting hose is tightly pressed and sealed with the plastic hard pipe connected with the mixing valve end and the plastic hard pipe connected with the supercharger end through hoops, and crossed inclined ribs are designed outside the plastic hard pipe connected with the mixing valve end, the middle connecting hose and the plastic hard pipe connected with the supercharger end. The problem that the air inlet pipeline is sucked flat under the negative pressure condition can be effectively solved, meanwhile, the pipeline pressure loss is reduced, and the inflation efficiency is improved.
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Description

Technical Field:

[0001] The present invention belongs to the technical field of automotive intake pipe devices, and particularly relates to a new type of intake pipe structure that is resistant to negative pressure and reduces pressure loss. Background Art:

[0002] The existing automotive supercharged intake pipe is arranged according to the position of the air filter. Due to the large size of the air filter, this section of the pipe is generally long, and a mixing valve body for controlling the flow rate needs to be installed in the middle. Considering the assemblability, this section of the pipe cannot be completely connected with hard pipes. Since the middle part of the pipe is relatively soft, it will be sucked flat under negative pressure in the pipe, and it will also increase the pressure loss of the supercharged pipe. Summary of the Invention:

[0003] The purpose of the present invention is: This design uses hard pipes at both ends and a flexible hose in the middle. At the same time, the flexible hose used is not an ordinary rubber hose, and its hardness is between rubber and plastic. The hardness of the housing is enhanced by designing cross ribs on the housing, and it will not affect the installation at the same time. There is no step connection design inside the hard pipe and the flexible hose, which reduces the pressure loss of the pipe and improves the inflation efficiency. The technical solution is as follows:

[0004] A new type of intake pipe structure that is resistant to negative pressure and reduces pressure loss, characterized in that: it includes a plastic hard pipe 1 connecting to the mixing valve end, an intermediate connecting flexible hose 2, and a plastic hard pipe 3 connecting to the supercharger end. The intermediate connecting flexible hose 2 is tightly sealed with the plastic hard pipe 1 connecting to the mixing valve end and the plastic hard pipe 3 connecting to the supercharger end by a clamp 4. Crossed inclined ribs are designed on the outside of the plastic hard pipe 1 connecting to the mixing valve end, the intermediate connecting flexible hose 2, and the plastic hard pipe 3 connecting to the supercharger end. The inner diameter of the pipe gradually decreases from the plastic hard pipe 1 connecting to the mixing valve end to the intermediate connecting flexible hose 2. The internal straight drops of the intermediate connecting flexible hose 2 and the plastic hard pipe 3 connecting to the supercharger end are equal. The inner diameter of the plastic hard pipe 1 connecting to the mixing valve end, the intermediate connecting flexible hose 2, and the plastic hard pipe 3 connecting to the supercharger end is the same as the inner diameter of the intermediate connecting flexible hose 2. The intermediate connecting flexible hose 2 is made of TPV material. Symmetrical clamping grooves are provided at the left and right ends of the outer surface of the intermediate connecting flexible hose 2, and the clamp 4 is inserted into the clamping grooves.

[0005] The beneficial effect of the present invention is: It can effectively solve the problem that the pipe is sucked flat under negative pressure in the intake pipe, and at the same time reduce the pressure loss of the pipe and improve the inflation efficiency. Brief Description of the Drawings:

[0006] Figure 1 It is the overall structural schematic diagram of the present invention;

[0007] Figure 2 It is the cross-sectional view of the intermediate connecting flexible hose 2 of the present invention. Detailed Description of the Invention:

[0008] Reference Figure 1 、 Figure 2 For the novel intake pipe structure with negative pressure resistance and reduced pressure loss, it is characterized in that: it includes a plastic hard pipe 1 connecting to the mixing valve end, an intermediate connecting hose 2, and a plastic hard pipe 3 connecting to the supercharger end. The intermediate connecting hose 2 is tightly sealed with the plastic hard pipe 1 connecting to the mixing valve end and the plastic hard pipe 3 connecting to the supercharger end by a clamp 4. Crossed diagonal ribs are designed on the outer parts of the plastic hard pipe 1 connecting to the mixing valve end, the intermediate connecting hose 2, and the plastic hard pipe 3 connecting to the supercharger end. The inner diameter of the pipe gradually decreases uniformly from the plastic hard pipe 1 connecting to the mixing valve end to the intermediate connecting hose 2. The internal straight drops of the intermediate connecting hose 2 and the plastic hard pipe 3 connecting to the supercharger end are equal. The pipe diameters at the joints of the plastic hard pipe 1 connecting to the mixing valve end, the intermediate connecting hose 2, and the plastic hard pipe 3 connecting to the supercharger end with the inside of the intermediate connecting hose 2 are designed to be the same. The intermediate connecting hose 2 is made of TPV material. Card slots are symmetrically arranged at the left and right ends of the outer surface of the intermediate connecting hose 2, and the clamp 4 is inserted into the card slots.

[0009] During use, fresh air enters the intake pipe from the plastic hard pipe 1 connecting to the mixing valve end, flows through the intermediate connecting hose 2 and the plastic hard pipe 3 connecting to the supercharger end, and then flows into the supercharger end. The pipe diameter gradually decreases uniformly from the connected port 1 of the mixing valve to the intermediate connecting hose 2. The intermediate connecting hose 2 and the plastic hard pipe 3 connecting to the supercharger end have the same diameter design. The change in pipe diameter is minimized throughout the pipeline, which can effectively reduce the pressure loss of the pipeline. The pipe diameters at the joints of the plastic hard pipe 1 connecting to the mixing valve end, the intermediate connecting hose 2, and the plastic hard pipe 3 connecting to the supercharger end with the inside of the intermediate connecting hose 2 are designed to be the same to avoid pressure loss caused by steps. The intake pipe of the supercharger requires the pipe to have a certain negative pressure resistance. The intermediate connecting hose 2 is not an ordinary rubber hose, but a TPV material pipeline with a hardness between that of plastic and rubber. And crossed diagonal ribs are designed on the outer part of the pipeline to enhance the negative pressure resistance of the pipeline.

[0010] The plastic hard pipe 1 connecting to the mixing valve end and the plastic hard pipe 3 connecting to the supercharger end are respectively inserted into the left and right ends of the intermediate connecting hose 2, and the clamp 4 is inserted into and tightened in the card slots on the side surface of the intermediate connecting hose 2, so that the intermediate connecting hose 2 tightly seals the plastic hard pipe 1 connecting to the mixing valve end and the plastic hard pipe 3 connecting to the supercharger end.

[0011] Certainly, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions, or substitutions made by those skilled in the art within the scope of the essence of the present invention should also fall within the protection scope of the present invention.

Claims

1. A new type of intake pipe structure that can withstand negative pressure and reduce pressure loss, characterized by: The invention comprises a plastic hard pipe (1) connected to a mixing valve end, an intermediate connecting hose (2), and a plastic hard pipe (3) connected to a supercharger end. The intermediate connecting hose (2) and the plastic hard pipe (1) connected to the mixing valve end and the plastic hard pipe (3) connected to the supercharger end are compressed and sealed by a clamp (4). The plastic hard pipe (1) connected to the mixing valve end, the intermediate connecting hose (2), and the plastic hard pipe (3) connected to the supercharger end are externally designed with cross oblique ribs.

2. According to claim 1, a new type of intake pipeline structure with negative pressure resistance and reduced pressure loss, characterized in that: The inner diameter of the plastic hard pipe (1) connecting the mixing valve end to the intermediate connecting hose (2) decreases uniformly.

3. According to claim 1, a new type of intake pipeline structure with negative pressure resistance and reduced pressure loss, characterized in that: The internal direct drop of the intermediate connecting hose (2) and the plastic hard pipe (3) connected to the supercharger end are equal in size.

4. According to claim 1, a new type of negative pressure resistant and pressure loss-reducing intake pipeline structure is characterized in that: The plastic hard pipe (1) connected to the mixing valve end and the intermediate connecting hose (2) and the plastic hard pipe (3) connected to the supercharger end and the inner pipe diameter of the intermediate connecting hose (2) are the same.

5. According to claim 1, a new type of intake pipeline structure with negative pressure resistance and reduced pressure loss, characterized in that: The intermediate connecting hose (2) is made of TPV material.

6. According to claim 1, a new type of intake pipeline structure with negative pressure resistance and reduced pressure loss, characterized in that: The outer surface of the intermediate connecting hose (2) is symmetrically provided with clamping grooves at the left and right ends, and the clamp (4) is inserted into the inside of the clamping grooves.