Recycled aluminum ingot smelting furnace for scrap aluminum and processing technology of regenerated aluminum ingot smelting furnace

By designing a waste aluminum recycled aluminum ingot smelting furnace including a smelting mechanism, a protective mechanism, a material conveying mechanism and a slag retrieval mechanism, the safety hazards and heat loss caused by the high temperature expansion of waste aluminum during the smelting process are solved, and a more efficient and safe aluminum ingot smelting process is achieved.

CN120141124APending Publication Date: 2025-06-13JIANGSU HAIGUANG METAL
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Patent Information

Application Number
CN202510339308.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2025-06-13

AI Technical Summary

Technical Problem

In the prior art, waste aluminum contains moisture during the smelting process and high temperature expansion may lead to open flames, causing harm to the staff, and at the same time, heat loss inside the furnace body will affect the smelting efficiency.

Method used

A recycled aluminum ingot smelting furnace of waste aluminum is designed, including a smelting mechanism, a protective mechanism, a material conveying mechanism and a slag retrieval mechanism. The lifting plate and follower plate driven by the hydraulic rod can seal the furnace body feed port to avoid contact with high temperature; at the same time, the design of the chute and flip plate is convenient for the input and stirring of waste aluminum, ensuring the safety and efficiency of the smelting process.

Benefits of technology

It effectively avoids the damage caused by high-temperature expansion of moisture to the staff, reduces the heat loss of the furnace body, improves the smelting efficiency, and facilitates the operation of the staff during the smelting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of scrap aluminum smelting, in particular to a scrap aluminum regenerated aluminum ingot smelting furnace and a machining process thereof.The scrap aluminum regenerated aluminum ingot smelting furnace comprises a smelting mechanism, the smelting mechanism comprises a furnace body, a combustion cell and a feeding port are arranged at the top of the furnace body, a gas inlet pipe is arranged at the top of the furnace body, and an igniter used for igniting gas is arranged in the furnace body; the protection mechanism comprises a storage groove in the furnace body, a hydraulic rod is arranged in the storage groove, a lifting part used for sealing the feeding port is arranged on the hydraulic rod, a driving part and a follow-up part are arranged on the lifting part, and a switch part used for stirring scrap aluminum by workers is arranged on the follow-up part; and the material conveying mechanism comprises an inclined groove formed in the furnace body, a transverse plate is arranged in the furnace body, an overturning part used for temporarily placing scrap aluminum is arranged in the inclined groove, and a shaking part is arranged in the furnace body. And through the arrangement of the smelting mechanism, the protection mechanism, the material conveying mechanism and the slag salvaging mechanism, workers can be prevented from being injured by high-temperature expanded water.
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Description

Technical Field

[0001] The present invention relates to the field of waste miscellaneous aluminum smelting, in particular to a recycled aluminum ingot smelting furnace for waste miscellaneous aluminum and its processing technology. Background Art

[0002] Aluminum is a common metal, which is used not only for beverage cans, but also for outer frames of doors and windows, automobile parts, industrial components, etc. Waste aluminum can be recycled and remelted into aluminum ingots. As raw materials, the aluminum ingots are remelted and cast into new aluminum products. Due to the large consumption of aluminum, the recycling prospect is broad. Recycling waste residue aluminum and remelting it is an important resource recycling business.

[0003] In the prior art, during the processing of waste miscellaneous aluminum, since some waste miscellaneous aluminum contains moisture, after the staff packs the waste miscellaneous aluminum containing moisture and uses a forklift to send the waste miscellaneous aluminum into the interior of the furnace body, because the feed inlet of the furnace body is always in an open state and the temperature inside the furnace body is very high, the moisture is prone to high-temperature expansion when contacting the high temperature, generating open flames and causing harm to the staff. Summary of the Invention

[0004] In view of the problem that the feed inlet of the furnace body in the above or the prior art is always in an open state, and the waste miscellaneous aluminum containing moisture is prone to high-temperature expansion after contacting the high temperature, causing harm to the staff, the present invention is proposed.

[0005] Therefore, the purpose of the present invention is to provide a recycled aluminum ingot smelting furnace for waste miscellaneous aluminum and its processing technology.

[0006] To solve the above technical problems, the present invention provides the following technical solution: A recycled aluminum ingot smelting furnace for waste miscellaneous aluminum, including a smelting mechanism, which includes a furnace body. A combustion pool and a feed inlet are arranged at the top of the furnace body. An intake pipe is arranged at the top of the furnace body, and an igniter for igniting gas is arranged inside the furnace body; a protection mechanism, including a placement groove on the furnace body. A hydraulic rod is arranged inside the placement groove, and a lifting part for sealing the feed inlet is arranged on the hydraulic rod. A driving part and a follower part are arranged on the lifting part, and a switch part for the staff to stir the waste miscellaneous aluminum is arranged on the follower part; a feeding mechanism, including an inclined groove opened on the furnace body. A horizontal plate is arranged inside the furnace body, a turning part for temporarily placing the waste miscellaneous aluminum is arranged inside the inclined groove, a shaking part is arranged inside the furnace body, and a blocking part for preventing the waste residue from falling is arranged on the horizontal plate; a slag skimming mechanism, including a docking plate on the follower part. A through hole is opened on the docking plate, and a slag skimming part is arranged on the inner wall of the through hole.

[0007] As a preferred embodiment of the regenerated aluminum ingot melting furnace for waste and miscellaneous aluminum of the present invention, wherein: the lifting part includes a lifting plate on the hydraulic rod, a fixed plate I is arranged inside the furnace body, the lifting plate is slidably connected with the fixed plate I, a steel chain I is arranged on the lifting plate, and a base I is arranged on the inner wall of the furnace body.

[0008] As a preferred embodiment of the regenerated aluminum ingot melting furnace for waste and miscellaneous aluminum of the present invention, wherein: the driving part includes a plug rod on the lifting plate, a cross bar is arranged on the plug rod, a threaded rod is arranged at the middle position of the cross bar, and a turntable is arranged on the threaded rod.

[0009] As a preferred embodiment of the regenerated aluminum ingot melting furnace for waste and miscellaneous aluminum of the present invention, wherein: the follower part includes a fixed plate II on the inner wall of the furnace body, a follower plate is arranged on the fixed plate II, the follower plate is slidably connected with the fixed plate II, and one end of the steel chain I bypasses the base I and is connected with the follower plate; the switch part includes a through port on the follower plate, and a flip plate is arranged at the through port.

[0010] As a preferred embodiment of the regenerated aluminum ingot melting furnace for waste and miscellaneous aluminum of the present invention, wherein: the flipping part includes a placement plate inside the inclined groove, a steel chain II is connected to the placement plate, the placement plate is rotatably connected with the inner wall of the inclined groove through a hinge, an arc-shaped rod is connected to the bottom of the placement plate, a vertical rod is connected to the end of the arc-shaped rod far away from the placement plate, and a base II is connected to the end of the vertical rod far away from the arc-shaped rod.

[0011] As a preferred embodiment of the regenerated aluminum ingot melting furnace for waste and miscellaneous aluminum of the present invention, wherein: the jitter part includes a groove inside the furnace body, the groove communicates with the inclined groove, a elastic sheet is arranged inside the groove, an annular groove is arranged on the side wall of the arc-shaped rod, and one end of the elastic sheet is located inside the annular groove.

[0012] As a preferred embodiment of the regenerated aluminum ingot melting furnace for waste and miscellaneous aluminum of the present invention, wherein: the blocking part includes a baffle on the cross plate, a hook plate and a steel chain III are arranged on the baffle, a base III is arranged on the inner wall of the furnace body, and one end of the steel chain III bypasses the base III and is connected with the follower plate.

[0013] As a preferred embodiment of the regenerated aluminum ingot melting furnace for waste and miscellaneous aluminum of the present invention, when the follower plate drives the fixed plate to contact with the hook plate, the follower plate pulls the baffle through the steel chain.

[0014] As a preferred embodiment of the regenerated aluminum ingot melting furnace for waste and miscellaneous aluminum of the present invention, wherein: the slag skimming part includes an inclined plate on the inner wall of the through port, a water draining port and a rectangular port are arranged on the inclined plate, and the water draining port is adjacent to the bottom of the inclined plate.

[0015] As a preferred embodiment of the processing technology for waste and miscellaneous aluminum of the present invention, it includes: first, sorting, drying, and cutting the waste and miscellaneous aluminum, cutting the large pieces of waste and miscellaneous aluminum into appropriate sizes; then putting the processed waste and miscellaneous aluminum into the furnace body, heating it to above 660 °C to melt the waste and miscellaneous aluminum, and stirring during this period to promote melting and uniform composition; adding a refining agent to the molten aluminum after melting, performing degassing and impurity removal treatment, fully reacting the refining agent through stirring, and then standing still to precipitate impurities; using a slag removal agent to react with oxides and salts in the molten aluminum to generate dross, removing the dross through a slag removal device to improve the purity of the molten aluminum; collecting the molten aluminum and pouring it into a preheated mold, controlling the pouring temperature and speed to ensure that the molten aluminum uniformly fills the mold to form qualified aluminum ingots.

[0016] The beneficial effects of the regenerative aluminum ingot melting furnace and its processing technology for waste and miscellaneous aluminum of the present invention: Through the settings of the melting mechanism, protection mechanism, feeding mechanism, and slag skimming mechanism, waste and miscellaneous aluminum can be added to the furnace body in two ways. Waste and miscellaneous aluminum without moisture can be directly added through the turning plate. When facing waste and miscellaneous aluminum containing moisture, it can avoid the staff coming into close contact with the furnace body during the process of adding waste and miscellaneous aluminum, so that the staff will not be injured due to the high-temperature expansion of moisture. At the same time, during the process of adding waste and miscellaneous aluminum, it can ensure the sealing of the feeding port between the lifting plate, follower plate, and baffle, avoid heat loss inside the furnace body, improve the melting efficiency, and it is more convenient for the staff to stir the waste and miscellaneous aluminum inside the combustion chamber, only need to push the turning plate with a rod, and the dross in the molten aluminum can be skimmed during each lifting process of the inclined plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for description in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0018] Figure 1 It is a schematic diagram of the regenerative aluminum ingot melting furnace for waste and miscellaneous aluminum.

[0019] Figure 2 It is a schematic diagram of the interior of the placement groove in the regenerative aluminum ingot melting furnace for waste and miscellaneous aluminum.

[0020] Figure 3 It is a schematic diagram of the interior of the furnace body in the regenerative aluminum ingot melting furnace for waste and miscellaneous aluminum.

[0021] Figure 4 It is the regenerative aluminum ingot melting furnace for waste and miscellaneous aluminum Figure 3 The enlarged schematic diagram of part A in it.

[0022] Figure 5It is a schematic diagram of the interior of the combustion pool in the recycled aluminum ingot melting furnace for waste and miscellaneous aluminum.

[0023] Figure 6 It is a schematic diagram of the front cross-section of the furnace body in the recycled aluminum ingot melting furnace for waste and miscellaneous aluminum Figure 7 It is a schematic diagram of the baffle flipping in the recycled aluminum ingot melting furnace for waste and miscellaneous aluminum.

[0024] In the figure: 10, furnace body; 11, combustion pool; 12, feed inlet; 13, intake pipe; 14, igniter; 20, placement groove; 21, hydraulic rod; 22, lifting part; 221, lifting plate; 222, fixing plate one; 223, steel chain one; 224, base one; 23, driving part; 231, inserting rod; 232, cross bar; 233, threaded rod; 234, turntable; 24, follower part; 241, fixing plate two; 242, follower plate; 25, switch part; 251, through port; 252, flipping plate; 30, inclined chute; 31, horizontal plate; 32, flipping part; 321, placement plate; 322, steel chain two; 323, arc rod; 324, vertical rod; 325, base two; 33, vibrating part; 331, groove; 332, elastic piece; 333, annular groove; 34, blocking part; 341, baffle; 342, hook plate; 343, steel chain three; 344, base three; 40, docking plate; 41, through hole; 42, slag fishing part; 421, inclined plate; 422, water draining port; 423, rectangular opening. Specific implementation mode

[0025] To make the above objects, features and advantages of the present invention more obvious and understandable, the specific implementation mode of the present invention will be described in detail below in conjunction with the accompanying drawings of the specification.

[0026] Example 1, referring to Figures 1 to 7 , this technical solution provides a recycled aluminum ingot melting furnace for waste and miscellaneous aluminum, which includes a melting mechanism, a protection mechanism, a feeding mechanism and a slag fishing mechanism. When the staff uses a transport vehicle to add waste and miscellaneous aluminum into the furnace body 10, it can prevent the waste and miscellaneous aluminum with moisture from being damaged to the staff due to high-temperature expansion after contacting with high temperature, and reduce the heat loss when the furnace body 10 is opened. At the same time, it is convenient for the staff to fish out the waste slag in the aluminum liquid.

[0027] Furthermore, the melting mechanism can melt the waste and miscellaneous aluminum. It includes the furnace body 10, the combustion pool 11 and the feed inlet 12 are arranged at the top of the furnace body 10, the intake pipe 13 at the top of the furnace body 10, and the igniter 14 for igniting gas is arranged inside the furnace body 10.

[0028] During use, the staff pour waste aluminum into the combustion pool 11, start the igniter 14, ignite the gas entering the inside of the furnace body 10 through the inlet pipe, and melt the waste materials. After the waste aluminum is melted, it can be uniformly collected through the liquid delivery block at the bottom of the furnace body 10.

[0029] Furthermore, the protection mechanism can prevent the staff from being injured by an explosion caused by the contact between the moisture in the waste aluminum and high temperature when adding waste aluminum into the combustion pool 11. It includes a placement groove 20 on the furnace body 10. Inside the placement groove 20, there is a hydraulic rod 21. On the hydraulic rod 21, there is a lifting part 22 for sealing the feed inlet 12. On the lifting part 22, there is a driving part 23 and a follower part 24. On the follower part 24, there is a switch part 25 for the staff to stir the waste aluminum.

[0030] Even further, the lifting part 22 includes a lifting plate 221 on the hydraulic rod 21. Inside the furnace body 10, there is a first fixed plate 222. The lifting plate 221 is slidably connected to the first fixed plate 222. On the lifting plate 221, there is a first steel chain 223, which is adjacent to the bottom of the lifting plate 221. On the inner wall of the furnace body 10, there is a first base 224.

[0031] During use, the staff can control the lifting of the lifting plate 221 by starting the hydraulic rod 21. The lifting plate 221 moves up and down on the side wall of the first fixed plate 222. When the lifting plate 221 moves up and down, it drives the first steel chain 223 to move together.

[0032] Even further, the driving part 23 includes a plug rod 231 on the lifting plate 221, which is adjacent to the bottom of the lifting plate 221, and one end of the plug rod 231 penetrates through the lifting plate 221. On the plug rod 231, there is a cross bar 232. The number of plug rods 231 is two, and the two plug rods 231 are respectively connected to the two ends of the cross bar 232. At the middle position of the cross bar 232, there is a threaded rod 233. One end of the threaded rod 233 penetrates through the cross bar 232, and the threaded rod 233 is rotatably connected to the lifting plate 221. On the threaded rod 233, there is a turntable 234.

[0033] During use, when the staff drive the turntable 234 to rotate, the turntable 234 can drive the cross bar 31 to move on the side wall of the threaded rod 233. When the cross bar 31 moves, it can drive the plug rod 231 to move together.

[0034] Even further, the follower part 24 includes a second fixed plate 241 on the inner wall of the furnace body 10. The second fixed plate 241 is located between the first fixed plate 222 and the combustion pool 11. On the second fixed plate 241, there is a follower plate 242. The follower plate 242 is slidably connected to the second fixed plate 241. One end of the first steel chain 223 bypasses the first base 224 and is connected to the follower plate 242.

[0035] During use, when the hydraulic rod 21 drives the lifting plate 221 to descend, the lifting plate 221 can drive the follower plate 242 to rise through the first steel chain 223.

[0036] It should be noted that when the lifting plate 221 is at the uppermost position, the follower plate 242 cooperates with the second fixed plate 241 to seal the furnace body 10. At this time, when the staff drives the turntable 234, the insertion rod 231 can be located below the follower plate 242. At this time, when the staff drives the hydraulic rod 21 to drive the lifting plate 221 to rise, the lifting plate 221 drives the insertion rod 231 to rise, and the insertion rod 231 can drive the follower plate 242 to rise together, so that the lifting plate 221 and the follower plate 242 rise simultaneously, which is convenient for the staff to clean up the waste residue subsequently.

[0037] Furthermore, the switch part 25 includes a through port 251 on the follower plate 242, and a turning plate 252 is arranged at the through port 251.

[0038] During use, the staff can directly push open the turning plate 252 with the stirring rod to stir the waste scrap aluminum in the combustion pool 11, making the melting of the waste scrap aluminum more sufficient.

[0039] Further, the feeding mechanism facilitates the staff to feed materials and avoids the staff directly pushing the waste scrap aluminum, keeping the staff away from danger. It includes an inclined chute 30 opened on the furnace body 10, the inclined chute 30 communicates with the combustion pool 11, a horizontal plate 31 is arranged inside the furnace body 10, the horizontal plate 31 is located between the inclined chute 30 and the combustion pool 11, a turning part 32 for temporarily placing waste scrap aluminum is arranged inside the inclined chute 30, a vibrating part 33 is arranged inside the furnace body 10, and a blocking part 34 for preventing the waste residue from falling is arranged on the horizontal plate 31.

[0040] Furthermore, the turning part 32 includes a placing plate 321 inside the inclined chute 30, a second steel chain 322 is connected to the placing plate 321, one end of the second steel chain 322 away from the placing plate 321 is connected to the follower plate 242, the placing plate 321 is rotatably connected to the inner wall of the inclined chute 30 through a hinge, an arc-shaped rod 323 is connected to the bottom of the placing plate 321, one end of the arc-shaped rod 323 away from the placing plate 321 is connected to a vertical rod 324, the vertical rod 324 is located outside the furnace body 10, one end of the vertical rod 324 away from the arc-shaped rod 323 is connected to a second base 325, the second base 325 is installed on the outer side wall of the furnace body 10, and the vertical rod 324 can be turned around the second base 325.

[0041] During use, when the lifting plate 221 is at the uppermost position, the lifting plate 221 drives the second steel chain 322, and the second steel chain 322 drives the placing plate 321 to be horizontal, which is convenient for the staff to place the waste scrap aluminum on the placing plate 321 and facilitates the subsequent entry of the waste scrap aluminum into the combustion pool 11.

[0042] Further, the jitter part 33 includes a groove 331 inside the furnace body 10. The groove 331 communicates with the inclined groove 30. A shrapnel 332 is arranged inside the groove 331. An annular groove 333 is arranged on the side wall of the arc-shaped rod 323. One end of the shrapnel 332 is located inside the annular groove 333. The number of the annular grooves 333 is multiple, and the multiple annular grooves 333 are evenly distributed on the side wall of the arc-shaped rod 323.

[0043] During use, when the arc-shaped rod 323 rotates around the second base 325, the shrapnel 332 can sequentially strike the inner walls of the multiple annular grooves 333, causing the placement plate 321 to vibrate, so that the waste aluminum on the placement plate 321 can better slide into the combustion pool 11.

[0044] Further, the blocking part 34 includes a baffle 341 on the cross plate 31. The baffle 341 is connected to the cross plate 31 through a hinge. The baffle 341 is made of a light heat-resistant material. A hook plate 342 and a third steel chain 343 are arranged on the baffle 341. A third base 344 is arranged on the inner wall of the furnace body 10. One end of the third steel chain 343 bypasses the third base 344 and is connected to the follower plate 242.

[0045] During use, when the follower plate 242 rises a certain distance, the follower plate 242 drives the third steel chain 343. The third steel chain 343 drives the baffle 341 to flip around the cross plate 31, and the baffle 341 drives the hook plate 342 to flip.

[0046] Further, the slag fishing mechanism can fish out the waste slag in the molten aluminum, including a docking plate 40 on the follower part 24. The docking plate 40 is installed on the follower plate 242 and is located at the bottom of the follower plate 242. At the same time, the docking plate 40 is located above the combustion pool 11. A through hole 41 is opened on the docking plate 40, and a slag fishing part 42 is arranged on the inner wall of the through hole 41.

[0047] During use, when the follower plate 242 rises, it can drive the docking plate 40 to rise.

[0048] Further, the slag fishing part 42 includes an inclined plate 421 on the inner wall of the through hole 41. A water drainage hole 422 and a rectangular hole 423 are opened on the inclined plate 421. The water drainage hole 422 is adjacent to the bottom of the inclined plate 421.

[0049] During use, the waste slag after melting the waste aluminum will float on the liquid surface of the molten aluminum. When the docking plate 40 rises, it can drive the inclined plate 421 to rise. When the inclined plate 421 rises, it can drive the waste slag in the molten aluminum to separate from the molten aluminum, and the molten aluminum flows into the combustion pool 11 through the water drainage hole 422 on the inclined plate 421.

[0050] Further, when the follower plate 242 drives the docking plate 40 to contact the hook plate 342, the follower plate 242 pulls the baffle plate 341 through the steel chain.

[0051] Specifically, when the docking plate 40 drives the inclined plate 421 to rise, the inclined plate 421 can drive the hook plate 342 to flip upward when contacting the hook plate 342, and the hook plate 342 drives the baffle plate 341 to flip. When the hook plate 342 drives the baffle plate 341 to contact the bottom of the inclined plate 421, the baffle plate 341 covers the water drain port 422, preventing the waste residue from falling back into the molten aluminum through the water drain port 422 when the staff collects the waste residue.

[0052] It should be noted that when the inclined plate 421 rises to the highest point, the bottom of the inclined plate 421 is level with the top of the hook plate 342, facilitating the movement of the waste residue on the inclined plate 421 to the placing plate 321. At this time, the setting of the third steel chain 343 can prevent the baffle plate 341 from driving the hook plate 342 to descend under the action of gravity.

[0053] Working principle: When the staff first starts smelting scrap aluminum, the staff can use a forklift or a trolley to put the scrap aluminum into the interior of the combustion pool 11 through the turning plate 252, and drive the igniter 14. The igniter 14 ignites the gas to smelt the scrap aluminum. When adding scrap aluminum subsequently, to avoid accidents caused by the high-temperature expansion of moisture and harm to the staff, the staff places the scrap aluminum on the placing plate 321. At this time, the staff drives the forklift away and starts the hydraulic rod 21. The hydraulic rod 21 drives the lifting plate 221 to descend. While the lifting plate 221 descends, it drives the first steel chain 223. The first steel chain 223 drives the follower plate 242 to rise. While the lifting plate 221 descends, the second steel chain 322 loses the pulling force on the placing plate 321, causing the placing plate 321 to turn downward under the action of the heavy object and gravity. When the placing plate 321 inclines downward, the scrap aluminum on the placing plate 321 slides off the placing plate 321, pushes open the baffle 341, and then falls into the interior of the combustion pool 11. During the turning process of the placing plate 321, the placing plate 321 drives the arc rod 323 to turn together. During the turning process of the arc rod 323, it continuously contacts the elastic piece 332. The elastic piece 332 strikes the annular groove 333 in sequence, making the scrap aluminum on the placing plate 321 easier to slide into the interior of the combustion pool 11 from the placing plate 321. During the descending process of the lifting plate 221, the lifting plate 221 can drive the first steel chain 223. The first steel chain 223 drives the follower plate 242 to rise on the side wall of the second fixing plate 241. The follower plate 242 drives the docking plate 40 to rise. When the docking plate 40 rises, it drives the inclined plate 421 to rise. When the inclined plate 421 rises, it can scoop up the waste residue floating on the liquid surface of the aluminum liquid. When the inclined plate 421 rises to contact the hook plate 342, the follower plate 242 drives the third steel chain 343. The third steel chain 343 is used to keep the position of the baffle 341 unchanged. The bottom of the inclined plate 421 drives the hook plate 342 to turn. The hook plate 342 drives the baffle 341 to turn. When the baffle 341 contacts the bottom of the inclined plate 421, the bottom of the lifting plate 221 contacts the bottom surface inside the furnace body 10, preventing the waste residue on the inclined plate 421 from falling from the water drainage port 422. At the same time, the bottom of the inclined plate 421, the top of the hook plate 342, and the top of the cross plate 31 are horizontal. At this time, the staff can drive the turntable 234 to make the cross bar 232 drive the insertion rod 231 to move to the bottom of the follower plate 242. At this time, by controlling the hydraulic rod 21, the lifting plate 221 can be driven to rise. At this time, since the first steel chain 223 loses the pulling force, the follower plate 242 will descend under the action of gravity. When the lifting plate 221 rises, it can drive the insertion rod 231 to rise. The insertion rod 231 can drive the follower plate 242 to rise again, causing the lifting plate 221 and the follower plate 242 to rise to the highest position together. At this time, the lifting plate 221 drives the second steel chain 322. The second steel chain 322 drives the placing plate 321 to rise until it returns to the horizontal state. The staff can use a hook rod to hook out the waste residue on the inclined plate 421. At this time, the staff places the scrap aluminum on the placing plate 321 again,Control the hydraulic rod 21 to drive the lifting plate 221 to descend, so that the waste aluminum on the placing plate 321 continues to enter the interior of the combustion pool 11 through the inclined chute 30. At this time, the follower plate 242 still drives the docking plate 40 to be at the highest position. The staff reversely drives the turntable 234, so that the insertion rod 231 moves away from the bottom of the follower plate 242. Start the hydraulic rod 21 to drive the lifting plate 221 to rise, so that the follower plate 242 can drive the docking plate 40 to descend. The docking plate 40 drives the inclined plate 421 to descend into the molten aluminum. The new waste residue rises to the liquid surface of the molten aluminum. When the subsequent inclined plate 421 rises, it can drive part of the waste residue to separate from the molten aluminum. Repeat this operation to complete the smelting of the molten aluminum.

[0054] Embodiment 2. The difference between this embodiment and the first embodiment is that: this technical solution provides a processing technology for waste aluminum, including first sorting, drying and cutting the waste aluminum, and cutting the large waste aluminum into appropriate sizes; then putting the processed waste aluminum into the furnace body 10, heating it to above 660 °C to melt the waste aluminum, and stirring during this period to promote melting and uniform composition; adding a refining agent to the molten aluminum after smelting, performing degassing and impurity removal treatment, making the refining agent fully act through stirring, and then standing still to precipitate impurities; using a slag remover to react with oxides and salts in the molten aluminum to generate dross, and removing the dross through slag removal equipment to improve the purity of the molten aluminum; collecting the molten aluminum and pouring it into a preheated mold, controlling the pouring temperature and speed to ensure that the molten aluminum uniformly fills the mold to form qualified aluminum ingots.

[0055] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. A recycled aluminum ingot smelting furnace for scrap aluminum, characterized in that: include, A smelting mechanism, comprising a furnace body (10), a combustion pool (11) and a feed port (12) being arranged at the top of the furnace body (10), an air inlet pipe (13) being arranged at the top of the furnace body (10), and an igniter (14) for igniting gas being arranged inside the furnace body (10); The protection mechanism comprises a storage groove (20) on the furnace body (10), a hydraulic rod (21) is arranged inside the storage groove (20), a lifting part (22) for sealing the feed port (12) is arranged on the hydraulic rod (21), a driving part (23) and a follower part (24) are arranged on the lifting part (22), and a switch part (25) for a worker to stir the scrap aluminum is arranged on the follower part (24); The feeding mechanism comprises an inclined slot (30) provided on the furnace body (10), a horizontal plate (31) provided inside the furnace body (10), a turning portion (32) for temporarily placing scrap aluminum provided inside the inclined slot (30), a shaking portion (33) provided inside the furnace body (10), and a blocking portion (34) for preventing scrap slag from falling provided on the horizontal plate (31); The slag scooping mechanism comprises a docking plate (40) on a follower part (24), a through opening (41) is provided on the docking plate (40), and a slag scooping part (42) is provided on the inner wall of the through opening (41).

2. The recycled aluminum ingot smelting furnace of scrap aluminum as claimed in claim 1, characterized in that: The lifting part (22) comprises a lifting plate (221) on the hydraulic rod (21), a fixing plate (222) is arranged inside the furnace body (10), the lifting plate (221) is slidably connected to the fixing plate (222), a steel chain (223) is arranged on the lifting plate (221), and a base (224) is arranged on the inner wall of the furnace body (10).

3. The recycled aluminum ingot smelting furnace of scrap aluminum as claimed in claim 2, characterized in that: The driving part (23) comprises an insertion rod (231) on the lifting plate (221), a crossbar (232) is arranged on the insertion rod (231), a threaded rod (233) is arranged at the middle position of the crossbar (232), and a rotating disk (234) is arranged on the threaded rod (233).

4. The recycled aluminum ingot smelting furnace of scrap aluminum as claimed in claim 3, characterized in that: The follower part (24) comprises a second fixing plate (241) on the inner wall of the furnace body (10), a follower plate (242) is arranged on the second fixing plate (241), the follower plate (242) is slidably connected to the second fixing plate (241), and one end of the first steel chain (223) passes around the first base (224) and is connected to the follower plate (242); The switch portion (25) comprises a through opening (251) on the follower plate (242), and a flip plate (252) is arranged at the through opening (251).

5. The recycled aluminum ingot smelting furnace of scrap aluminum as claimed in claim 4, characterized in that: The flip portion (32) comprises a storage plate (321) inside the inclined groove (30), a second steel chain (322) being connected to the storage plate (321), the storage plate (321) being rotatably connected to the inner wall of the inclined groove (30) via a hinge, an arc-shaped rod (323) being connected to the bottom of the storage plate (321), an end of the arc-shaped rod (323) away from the storage plate (321) being connected to a vertical rod (324), and an end of the vertical rod (324) away from the arc-shaped rod (323) being connected to a second base (325).

6. The recycled aluminum ingot smelting furnace of scrap aluminum as claimed in claim 5, characterized in that: The shaking portion (33) comprises a groove (331) inside the furnace body (10), the groove (331) and the inclined groove (30) are mutually connected, a spring sheet (332) is arranged inside the groove (331), an annular groove (333) is arranged on the side wall of the arc-shaped rod (323), and one end of the spring sheet (332) is located inside the annular groove (333).

7. The recycled aluminum ingot smelting furnace of scrap aluminum as claimed in claim 6, characterized in that: The blocking portion (34) comprises a baffle (341) on the horizontal plate (31), a hook plate (342) and a third steel chain (343) being provided on the baffle (341), a base (344) being provided on the inner wall of the furnace body (10), and one end of the third steel chain (343) passing around the base (344) and connected to the follower plate (242).

8. The recycled aluminum ingot melting furnace of scrap aluminum as claimed in claim 7, characterized in that: When the follower plate (242) drives the fixed plate to contact the hook plate (342), the follower plate (242) pulls the baffle plate (341) through the steel chain.

9. The recycled aluminum ingot smelting furnace of scrap aluminum as claimed in claim 8, characterized in that: The slag scooping portion (42) comprises an inclined plate (421) penetrating the inner wall of the opening (41), and a drainage opening (422) and a rectangular opening (423) are provided on the inclined plate (421), and the drainage opening (422) is adjacent to the bottom of the inclined plate (421).

10. A processing technology for scrap aluminum, based on the recycled aluminum ingot melting furnace of any one of claims 1 to 9, characterized in that: include, First, the scrap aluminum is sorted, dried and cut, and large pieces of scrap aluminum are cut into suitable sizes; Then, the treated scrap aluminum is placed in a furnace body (10), and heated to above 660°C to melt the scrap aluminum, and stirred during the process to promote melting and uniform composition; Add refining agent to the molten aluminum after smelting to carry out degassing and impurity removal treatment, stir to make the refining agent fully work, and then let it stand to precipitate impurities; Use a slag remover to react with oxides and salts in the aluminum liquid to generate slag, and then use a slag remover to remove the slag and improve the purity of the aluminum liquid; The molten aluminum is collected and poured into a pre-heated mold, and the pouring temperature and speed are controlled to ensure that the molten aluminum evenly fills the mold to form a qualified aluminum ingot.

Citation Information

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