Carbon emission metering analysis device

By introducing a reversing locking mechanism and an automatic reversing mechanism into the carbon emission metering device, the problem of filter clogging and manual cleaning required in traditional devices is solved, automatic filter cleaning is achieved, operation and maintenance costs are reduced, and the stability and real-time monitoring capabilities of the device are ensured.

CN120142584BActive Publication Date: 2025-10-24TAIZHOU INST OF METROLOGY & TESTING
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Patent Information

Application Number
CN202510350939.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2025-10-24
Estimated Expiration
2045-03-24

AI Technical Summary

Technical Problem

Traditional carbon emission metering devices require frequent maintenance in high-dust environments, especially when the filter is clogged, it needs to be manually disassembled and cleaned, resulting in high operation and maintenance costs and possible data interruption, making it difficult to meet real-time monitoring needs.

Method used

The reversing locking mechanism is used to detect the degree of filter blockage, and the blocked filter is transferred to the outlet end for backwash cleaning through the automatic reversing mechanism, realizing automatic cleaning of the filter and reducing manual intervention.

Benefits of technology

Automatic cleaning of the filter is achieved, which reduces operation and maintenance costs and manual workload, and ensures the stable operation and real-time monitoring capabilities of the device.

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Abstract

The application provides a carbon emission metering analysis device and relates to the technical field of carbon emission metering.The device comprises a carbon emission detector, a carbon dioxide sensor and a diaphragm air pump.The degree of clogging of the first filter screen is detected by the reversing locking mechanism.When the first filter screen is clogged, the diaphragm air pump has difficulty in drawing air from the first conical port, the air pressure in the first conical port is reduced, the limiting piston in the reversing locking mechanism is moved to compress the return spring, the triangular wedge is separated from the first triangular groove, the driving motor drives the reversing rotating disc to rotate, the first filter screen and the second filter screen are exchanged, the replacement operation of the filter screen does not need manual intervention, the clogged first filter screen is exchanged to below the second conical port, the airflow can backflush and clean the clogged first filter screen because the second conical port is arranged at the air outlet end, and the clogging object is cleaned away, the second filter screen is automatically exchanged back after being clogged, the automatic cleaning of the filter screen is realized, and the workload and cost are reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of carbon emission metering, and particularly relates to a carbon emission metering analysis device. BACKGROUND

[0002] As a core component of the metering device, the detection accuracy and stability of the carbon dioxide sensor directly affect the reliability of the carbon emission data.

[0003] However, dust and particulate matter in the ambient air are easy to enter the detection cavity with the airflow, which not only pollutes the sensor probe, but also may block the air path, resulting in detection errors or even equipment failure. Therefore, efficient dust removal design at the air inlet end is the key to ensuring long-term stable operation of the device. The traditional scheme relies on fixed filter screens to intercept impurities, but the filter screens need to be manually disassembled and cleaned after being blocked. In particular, in high-dust scenes such as chemical industry and metallurgy, frequent maintenance not only increases the operation and maintenance cost, but also may cause data interruption due to shutdown, which is difficult to meet the real-time monitoring demand. SUMMARY

[0004] The present application aims to provide a carbon emission metering analysis device to solve the problem of frequent maintenance of the traditional carbon emission metering device in use.

[0005] To solve the above technical problems, the technical scheme adopted by the present application is a carbon emission metering analysis device, which comprises a carbon emission detector, a carbon dioxide sensor arranged in the carbon emission detector, a diaphragm air pump arranged below the carbon dioxide sensor, an air inlet pipe connected to one end of the diaphragm air pump, an air outlet pipe connected to the other end of the diaphragm air pump, and the air inlet pipe and the air outlet pipe being connected to the air inlet end and the air outlet end of the carbon dioxide sensor, respectively.

[0006] A first conical port is fixedly connected to the lower end of the air inlet pipe, a second conical port is fixedly connected to the lower end of the air outlet pipe, an air inlet and an air outlet are formed below the carbon emission detector, the first conical port is opposite to the air inlet, and the second conical port is opposite to the air outlet. A linkage shaft is drivingly connected below the diaphragm air pump, a reversing shaft is rotatably connected to the linkage shaft through a magnetic coupling, a reversing rotary disc is fixedly connected to the lower end of the reversing shaft, a first filter screen and a second filter screen are arranged on the reversing rotary disc, the first filter screen is located between the first conical port and the air inlet, and the second filter screen is located between the second conical port and the air outlet.

[0007] A reversing locking mechanism is arranged on one side of the first conical port, the reversing locking mechanism is used to limit the rotation of the reversing shaft, and the reversing locking mechanism releases the locking of the reversing shaft when the first filter screen is blocked.

[0008] Furthermore, a driving motor is provided above the diaphragm air pump, and the output shaft of the driving motor is rotatably connected to an eccentric wheel, one side of the eccentric wheel is rotatably connected to a first push-pull rod through a rotating shaft, and the other end of the first push-pull rod is rotatably connected to a first diaphragm through a rotating shaft, and the first diaphragm is fixedly installed between the diaphragm air pump and the intake pipe, and the other side of the eccentric wheel is rotatably connected to a second push-pull rod through a rotating shaft, and one end of the second push-pull rod is rotatably connected to a second diaphragm through a rotating shaft, and the second diaphragm is fixedly installed between the diaphragm air pump and the exhaust pipe.

[0009] Furthermore, the upper and lower sides of the eccentric wheel are rotatably connected to a first counterweight and a second counterweight, and the first counterweight and the second counterweight are fixedly connected to the output shaft of the driving motor.

[0010] Furthermore, the linkage shaft is fixedly connected to the second counterweight.

[0011] Furthermore, a first one-way valve is provided at the lower end of the intake pipe, and a second one-way valve is provided at the upper end of the intake pipe. The opening directions of the first one-way valve and the second one-way valve are both upward. A third one-way valve is provided at the lower end of the exhaust pipe, and a fourth one-way valve is provided at the upper end of the exhaust pipe. The opening directions of the third one-way valve and the fourth one-way valve are both downward.

[0012] Furthermore, the magnetic coupling includes a first magnet and a second magnet, the lower end of the linkage shaft is inserted into the reversing shaft, the lower end of the linkage shaft is fixedly connected to the first magnet, and the inner side of the reversing shaft is fixedly connected to the second magnet. There are more than two first magnets and second magnets, and the number of first magnets and second magnets is the same. The first magnet and the second magnet are evenly distributed in a ring shape, and the magnetic poles of adjacent first magnets are in opposite directions, and the magnetic poles of adjacent second magnets are in opposite directions.

[0013] Furthermore, the reversing locking mechanism includes a piston tube, which is fixedly connected to one side of the first conical mouth and is communicated with the first conical mouth. A limiting piston is arranged in the piston tube, and a spring retaining ring is fixedly connected in the piston tube. A return spring is arranged between the spring retaining ring and the limiting piston, and a triangular wedge is fixedly connected to one end of the limiting piston.

[0014] Furthermore, a first triangular groove and a second triangular groove are provided at corresponding positions of the reversing shaft, and the triangular wedge is engaged with the first triangular groove.

[0015] Furthermore, the spring retaining ring is fixedly connected to the piston tube via a thread, and the position of the spring retaining ring is adjusted via the thread.

[0016] Furthermore, the first triangular groove and the second triangular groove are 180° apart, and the first triangular groove and the second triangular groove correspond to the first filter screen and the second filter screen respectively.

[0017] Compared with the prior art, the beneficial effects of the present application include: the carbon emission metering analysis device provided by the present application detects the clogging degree of the first filter screen by using the reversing locking mechanism. When the first filter screen is clogged, it becomes difficult for the diaphragm air pump to draw air from the first conical port, the air pressure in the first conical port decreases, the limiting piston in the reversing locking mechanism moves to compress the return spring, the triangular wedge is disengaged from the first triangular groove, and the driving motor drives the reversing rotating disc to rotate. When the reversing rotating disc rotates by 180 degrees, the triangular wedge will be engaged in the second triangular groove again, so that the first filter screen and the second filter screen are exchanged in position, without manual intervention in the replacement operation of the filter screen. The clogged first filter screen is replaced under the second conical port. Since the second conical port is arranged at the air outlet end, the airflow can blow back and clean the clogged first filter screen, so that the clogging material is cleaned away. When the second filter screen is clogged, it will be automatically exchanged back, realizing automatic cleaning of the filter screen and greatly reducing the workload and cost of manual cleaning. BRIEF DESCRIPTION OF DRAWINGS

[0018] The disclosure of the present application will be described with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of the present application. In the drawings, the same reference numerals are used to refer to the same parts. Among them:

[0019] Figure 1 The external appearance structure of the carbon emission metering analysis device according to one embodiment of the present application is schematically shown;

[0020] Figure 2 The structure of the carbon dioxide sensor and the diaphragm air pump of the carbon emission metering analysis device according to one embodiment of the present application is schematically shown;

[0021] Figure 3 The structure of the reversing rotating disc of the carbon emission metering analysis device according to one embodiment of the present application is schematically shown;

[0022] Figure 4 The cross-sectional structure of the diaphragm air pump of the carbon emission metering analysis device according to one embodiment of the present application is schematically shown;

[0023] Figure 5 The cross-sectional front view structure of the diaphragm air pump of the carbon emission metering analysis device according to one embodiment of the present application is schematically shown;

[0024] Figure 6 The structure of the magnetic coupling of the carbon emission metering analysis device according to one embodiment of the present application is schematically shown;

[0025] Figure 7The figure schematically shows the structure of a reversing locking mechanism of a carbon emission measurement and analysis device according to one embodiment of the present invention.

[0026] Numbers in the figure: 1, carbon emission detector; 101, air inlet; 102, air outlet; 2, carbon dioxide sensor; 3, diaphragm air pump; 4, air inlet pipe; 401, first conical port; 402, first one-way valve; 403, second one-way valve; 5, exhaust pipe; 501, second conical port; 502, third one-way valve; 503, fourth one-way valve; 6, drive motor; 7, first counterweight; 8, eccentric wheel; 9, first push-pull rod; 10, first diaphragm; 11, second push-pull rod; 12. Second diaphragm; 13. Second counterweight; 14. Linkage shaft; 15. Magnetic coupling; 1501. First magnet; 1502. Second magnet; 16. Reversing shaft; 1601. First triangular groove; 1602. Second triangular groove; 17. Reversing rotating disk; 18. First filter screen; 19. Second filter screen; 20. Reversing locking mechanism; 2001. Piston tube; 2002. Limit piston; 2003. Spring retaining ring; 2004. Return spring; 2005. Triangular wedge. DETAILED DESCRIPTION

[0027] It is easy to understand that according to the technical solution of the present invention, without changing the essential spirit of the present invention, a person skilled in the art can propose a variety of interchangeable structural modes and implementation modes. Therefore, the following specific embodiments and drawings are only exemplary descriptions of the technical solution of the present invention and should not be regarded as the entire invention or as a limitation or restriction of the technical solution of the present invention.

[0028] According to one embodiment of the present invention, Figures 1-7 A carbon emissions measurement and analysis device is shown. It includes a carbon emissions detector 1, which is equipped with a carbon dioxide sensor 2. The carbon dioxide sensor 2 is used to accurately detect the carbon dioxide content in the environment, providing basic data for carbon emissions measurement and analysis. A diaphragm air pump 3 is located below the carbon dioxide sensor 2. The diaphragm air pump 3 provides the power for gas flow, allowing external air to enter the device and pass through the carbon dioxide sensor 2 for detection.

[0029] The driving motor 6 is arranged above the diaphragm air pump 3 and serves as a power source to provide power for the operation of the diaphragm air pump 3. The output shaft of the driving motor 6 is rotationally connected with an eccentric wheel 8, which functions to convert the circular motion of the driving motor 6 into reciprocating linear motion to drive the diaphragm of the diaphragm air pump 3. The upper and lower sides of the eccentric wheel 8 are respectively rotationally connected with a first counterweight 7 and a second counterweight 13, which are fixedly connected with the output shaft of the driving motor 6. The first counterweight 7 and the second counterweight 13 can balance the centrifugal force generated during the rotation of the eccentric wheel 8, reduce the vibration and noise of the device, and improve the stability and reliability of the device.

[0030] The eccentric wheel 8 is rotationally connected with a first push-pull rod 9 on one side through a rotating shaft, and the other end of the first push-pull rod 9 is rotationally connected with a first diaphragm 10 through a rotating shaft, which is fixedly installed between the diaphragm air pump 3 and the air inlet pipe 4. The eccentric wheel 8 is rotationally connected with a second push-pull rod 11 on the other side through a rotating shaft, and one end of the second push-pull rod 11 is rotationally connected with a second diaphragm 12 through a rotating shaft, which is fixedly installed between the diaphragm air pump 3 and the air outlet pipe 5. When the driving motor 6 drives the eccentric wheel 8 to rotate, the eccentric wheel 8 pushes the first diaphragm 10 and the second diaphragm 12 to reciprocate through the first push-pull rod 9 and the second push-pull rod 11, respectively, thereby realizing the air suction and air exhaust functions of the diaphragm air pump 3.

[0031] The diaphragm air pump 3 is connected with the air inlet pipe 4 at one end and the air outlet pipe 5 at the other end, and the air inlet pipe 4 and the air outlet pipe 5 are respectively connected with the air inlet end and the air outlet end of the carbon dioxide sensor 2. The lower end of the air inlet pipe 4 is provided with a first one-way valve 402, and the upper end of the air inlet pipe 4 is provided with a second one-way valve 403, both of which are upwardly open. The lower end of the air outlet pipe 5 is provided with a third one-way valve 502, and the upper end of the air outlet pipe 5 is provided with a fourth one-way valve 503, both of which are downwardly open. The arrangement of the first one-way valve 402, the second one-way valve 403, the third one-way valve 502, and the fourth one-way valve 503 can ensure the one-way flow of gas in the air inlet pipe 4 and the air outlet pipe 5, prevent backflow of gas, and improve the working efficiency and reliability of the diaphragm air pump 3.

[0032] The lower end of the air inlet pipe 4 is fixedly connected with a first conical port 401, and the lower end of the air outlet pipe 5 is fixedly connected with a second conical port 501. The carbon emission detector 1 is provided below with an air inlet 101 and an air outlet 102, the first conical port 401 is opposite to the air inlet 101, and the second conical port 501 is opposite to the air outlet 102. The design of the first conical port 401 and the second conical port 501 can make the gas enter and exit the device more smoothly, reducing the resistance of gas flow.

[0033] The diaphragm air pump 3 is drivenly connected with a linkage shaft 14, and the linkage shaft 14 is fixedly connected with the second counterweight 13. In this way, the driving motor 6 drives the eccentric wheel 8 to rotate, and also drives the linkage shaft 14 to rotate through the second counterweight 13. The linkage shaft 14 is rotatably connected with a reversing shaft 16 through a magnetic coupling 15. The magnetic coupling 15 comprises first magnets 1501 and second magnets 1502. The lower end of the linkage shaft 14 is inserted into the reversing shaft 16, and the lower end of the linkage shaft 14 is fixedly connected with the first magnets 1501. The inner side of the reversing shaft 16 is fixedly connected with the second magnets 1502. The first magnets 1501 and the second magnets 1502 are both provided with two or more than two, and the number of the first magnets 1501 and the second magnets 1502 is consistent. The first magnets 1501 and the second magnets 1502 are both annular and uniformly distributed. The magnetic pole directions of adjacent first magnets 1501 are opposite, and the magnetic pole directions of adjacent second magnets 1502 are opposite. The magnetic coupling 15 can realize non-contact transmission between the linkage shaft 14 and the reversing shaft 16, avoid the wear and failure that may occur in the traditional mechanical transmission mode, and improve the reliability and stability of the transmission.

[0034] The reversing shaft 16 is fixedly connected with a reversing rotating disc 17 at the lower end. The reversing rotating disc 17 is provided with a first filter screen 18 and a second filter screen 19. The first filter screen 18 is located between the first conical port 401 and the air inlet 101, and the second filter screen 19 is located between the second conical port 501 and the air outlet 102. The first filter screen 18 and the second filter screen 19 filter the air entering the device to remove dust and impurities, preventing damage to the carbon dioxide sensor 2.

[0035] The reversing locking mechanism 20 is arranged on one side of the first conical port 401, and is used for limiting the rotation of the reversing shaft 16, and the reversing locking mechanism 20 releases the locking of the reversing shaft 16 when the first filter screen 18 is blocked. The reversing locking mechanism 20 comprises a piston pipe 2001 fixedly connected on one side of the first conical port 401 and in communication with the first conical port 401, a limiting piston 2002 arranged in the piston pipe 2001, a spring retaining ring 2003 fixedly connected in the piston pipe 2001, a reset spring 2004 arranged between the spring retaining ring 2003 and the limiting piston 2002, and a triangular wedge block 2005 fixedly connected at one end of the limiting piston 2002. The corresponding position of the reversing shaft 16 is provided with a first triangular groove 1601 and a second triangular groove 1602, and the triangular wedge block 2005 is mutually embedded with the first triangular groove 1601. The spring retaining ring 2003 is fixedly connected with the piston pipe 2001 through threads, and the position of the spring retaining ring 2003 is adjusted through threads, so that the compression degree of the reset spring 2004 can be adjusted, and then the elastic force of the reset spring 2004 is adjusted, so that the pressure required for pulling the limiting piston 2002 is adjusted, and then the degree of filter screen blockage that triggers the reversing locking mechanism 20 can be preset. The first triangular groove 1601 and the second triangular groove 1602 are 180° apart, and the first triangular groove 1601 and the second triangular groove 1602 correspond to the first filter screen 18 and the second filter screen 19 respectively.

[0036] The working principle of the present application is as follows: when the device is normally running, the driving motor 6 drives the eccentric wheel 8 to rotate, and the eccentric wheel 8 pushes the first diaphragm 10 and the second diaphragm 12 to do reciprocating motion through the first push-pull rod 9 and the second push-pull rod 11 respectively, so that the diaphragm air pump 3 generates the functions of inhaling and exhaling. The external air enters the carbon dioxide sensor 2 for detection through the air inlet 101, the first filter screen 18, the first conical port 401 and the air inlet pipe 4, and the detected gas is discharged from the device through the air outlet 102, the second filter screen 19, the second conical port 501 and the air outlet pipe 5.

[0037] In this process, the first filter screen 18 filters the air entering the device, and over time, the first filter screen 18 will gradually be clogged with dust and impurities. When the first filter screen 18 is clogged, it becomes difficult for the diaphragm air pump 3 to draw air from the first conical port 401, causing the air pressure in the first conical port 401 to decrease. Since the piston tube 2001 is in communication with the first conical port 401, the air pressure in the piston tube 2001 will also decrease, causing the limit piston 2002 to move under the action of the air pressure difference and compress the return spring 2004, thereby causing the triangular wedge 2005 to disengage from the first triangular groove 1601. At this time, the locking of the reversing shaft 16 is released, and the drive motor 6 drives the reversing shaft 16 to rotate through the linkage shaft 14 and the magnetic coupling 15, thereby driving the reversing rotating disc 17 to rotate. When the reversing rotating disc 17 rotates exactly 180 degrees, the triangular wedge 2005 will again engage the second triangular groove 1602, causing the first filter screen 18 and the second filter screen 19 to exchange positions. In this way, the clogged first filter screen 18 is exchanged to below the second conical port 501, and since the second conical port 501 is the air outlet, the airflow will blow back and clean the clogged first filter screen 18, thereby cleaning the blockage. When the second filter screen 19 is clogged, the above process will be repeated to automatically exchange back, so that manual cleaning is not required.

[0038] The technical scope of the present application is not limited to the above description, and those skilled in the art can make various modifications and changes to the above embodiments without departing from the technical concept of the present application, and these modifications and changes should all be within the protection scope of the present application.

Claims

1. A carbon emission metering analysis device, characterized by, The utility model provides a carbon emission detector, which is internally provided with a carbon dioxide sensor, a diaphragm air pump is arranged below the carbon dioxide sensor, one end of the diaphragm air pump is connected with an air inlet pipe, the other end of the diaphragm air pump is connected with an air outlet pipe, and the air inlet pipe and the air outlet pipe are connected with the air inlet end and the air outlet end of the carbon dioxide sensor respectively. A first tapered port is fixedly connected to the lower end of the air inlet pipe, a second tapered port is fixedly connected to the lower end of the air outlet pipe, an air inlet and an air outlet are formed below the carbon emission detector, the first tapered port is opposite to the air inlet, the second tapered port is opposite to the air outlet, a linkage shaft is drivingly connected below the diaphragm air pump, the linkage shaft is rotatably connected with a reversing shaft through a magnetic coupling, the reversing shaft is fixedly connected with a reversing rotary disc at the lower end, the reversing rotary disc is provided with a first filter screen and a second filter screen, the first filter screen is located between the first tapered port and the air inlet, and the second filter screen is located between the second tapered port and the air outlet. A reversing locking mechanism is arranged on one side of the first tapered port, the reversing locking mechanism is used for limiting the rotation of the reversing shaft, and the reversing locking mechanism releases the locking of the reversing shaft when the first filter screen is blocked, the reversing locking mechanism comprises a piston pipe, the piston pipe is fixedly connected on one side of the first tapered port, the piston pipe is communicated with the first tapered port, a limiting piston is arranged in the piston pipe, a spring retaining ring is fixedly connected in the piston pipe, a return spring is arranged between the spring retaining ring and the limiting piston, a triangular wedge block is fixedly connected to one end of the limiting piston, a first triangular groove and a second triangular groove are formed in the corresponding position of the reversing shaft, the triangular wedge block and the first triangular groove are mutually embedded, the first triangular groove and the second triangular groove are separated by 180 degrees, and the first triangular groove and the second triangular groove correspond to the first filter screen and the second filter screen respectively.

2. The carbon emission metering and analysis device of claim 1, wherein, A driving motor is arranged above the diaphragm air pump, an eccentric wheel is rotatably connected to the output shaft of the driving motor, a first push-pull rod is rotatably connected to one side of the eccentric wheel through a rotating shaft, a first diaphragm is rotatably connected to the other end of the first push-pull rod through a rotating shaft, the first diaphragm is fixedly installed between the diaphragm air pump and the air inlet pipe, a second push-pull rod is rotatably connected to the other side of the eccentric wheel through a rotating shaft, a second diaphragm is rotatably connected to one end of the second push-pull rod through a rotating shaft, and the second diaphragm is fixedly installed between the diaphragm air pump and the air outlet pipe.

3. The carbon emission metering and analysis apparatus of claim 2, wherein, First counterweights and second counterweights are rotatably connected to the upper and lower sides of the eccentric wheel respectively, and the first counterweights and the second counterweights are fixedly connected to the output shaft of the driving motor.

4. The carbon emission metering analysis device of claim 3, wherein, The linkage shaft is fixedly connected with the second counterweight.

5. The carbon emission metering and analysis device of claim 1, wherein, A first one-way valve is arranged at the lower end of the air inlet pipe, a second one-way valve is arranged at the upper end of the air inlet pipe, the opening directions of the first one-way valve and the second one-way valve are upward, a third one-way valve is arranged at the lower end of the air outlet pipe, and a fourth one-way valve is arranged at the upper end of the air outlet pipe, the opening directions of the third one-way valve and the fourth one-way valve are downward.

6. The carbon emissions metering and analysis device of claim 1, wherein, The magnetic coupling comprises a first magnet and a second magnet, the lower end of the linkage shaft is inserted into a reversing shaft, the lower end of the linkage shaft is fixedly connected with the first magnet, the inner side of the reversing shaft is fixedly connected with the second magnet, the first magnet and the second magnet are both provided with two or more than two, the number of the first magnet and the second magnet is consistent, the first magnet and the second magnet are both annular and uniformly distributed, the magnetic pole directions of adjacent first magnets are opposite, and the magnetic pole directions of adjacent second magnets are opposite.

7. The carbon emission metering and analysis device of claim 1, wherein, The spring retainer is fixedly connected with the piston tube through threads, and the position of the spring retainer is adjusted through threads.

Citation Information

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