Intelligent control system of electric heating hose
By designing an intelligent control system that integrates multiple information collection and processing modules, the existing electrical heating hose control system has solved the problems of poor control effect and low intelligence caused by the single control type of existing electrical heating hose control system, and the intelligent control and stable operation of electrical heating hose are achieved.
Patent Information
- Application Number
- CN202510077692.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-06-13
AI Technical Summary
The existing electric heating hose control system has a single control type, resulting in poor control effect and low intelligence, which affects the use effect.
An intelligent control system including a pipe body information acquisition module, an environmental information acquisition module, a control device acquisition module, a data processing module and an information transmission module is designed. By processing the pipe body information, environmental information and control equipment information of the electric heating hose, the first control information, the second control information and the third control information are generated, and the intelligent control of the electric heating hose is realized.
Intelligent control of electric heating hoses is realized to meet the different user needs. Through the generated control information, intelligent control of the electric heating hose body, environment and control terminals is ensured, and the stable operation of the electric heating hose is reduced and faults caused by environmental problems are reduced.
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Figure CN120143658A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of control systems, and in particular to an intelligent control system for an electric heating hose. Background Art
[0002] The electric heating hose includes an inner braided layer, a PU lining layer, a middle heating sheet bonded together, and an outer wear-resistant PU coating; the mobile control center includes an explosion-proof electrical box, an explosion-proof transformer, cold-resistant and high-temperature-resistant cables, explosion-proof aviation plugs, and a cable reel, etc. The heating device in the middle layer of the flat electric heating hose and the mobile control center, which converts high voltage into low voltage, are the core technologies of this set of invented products.
[0003] During actual use, the electric heating hose needs to be controlled by a control system to ensure its stable operation.
[0004] The existing control system has a single control type, resulting in poor control effect and low intelligence, which has a certain impact on the use of the control system. Therefore, an intelligent control system for an electric heating hose is proposed. Summary of the invention
[0005] The technical problem to be solved by the present invention is: how to solve the problem that the existing control system has a single control type, resulting in poor control effect and low intelligence, which has a certain impact on the use of the control system. An intelligent control system for an electric heating hose is provided.
[0006] The present invention solves the above technical problems through the following technical solutions. The present invention includes a pipe body information acquisition module, an environmental information acquisition module, a control device acquisition module, a data processing module and an information sending module;
[0007] The tube body information acquisition module is used to acquire the tube body information of the electric heating hose, the environment information acquisition module uses the environment information of the electric heating hose, and the control device acquisition module is used to acquire the control device information of the electric heating hose;
[0008] The data processing module is used to process the tube body information of the electric heating hose, the environment information of the electric heating hose and the control device information of the electric heating hose to generate the first control information, the second control information and the third control information;
[0009] The information sending module is used to send the first control information, the second control information and the third control information to a preset value receiving terminal after the first control information, the second control information and the third control information are generated.
[0010] Furthermore, the first control information includes electric heating hose maintenance control information, electric heating hose control information and electric heating hose connector control information;
[0011] The specific processing procedures for the maintenance control information, control information, and joint control information of the electric heating hose are as follows: Extract the collected body information of the electric heating hose, where the body information of the electric heating hose includes body maintenance information, body temperature information, and joint tightness information;
[0012] Process the body maintenance information to obtain a first evaluation parameter. When the first evaluation parameter is abnormal, generate the maintenance control information of the electric heating hose;
[0013] Process the body temperature information to obtain a second evaluation parameter. When the second evaluation parameter is abnormal, generate the control information of the electric heating hose;
[0014] Process the joint tightness information to obtain a third evaluation parameter. When the third evaluation parameter is abnormal, generate the joint control information of the electric heating hose.
[0015] Furthermore, the obtaining process and abnormal determination process of the first evaluation parameter are as follows: Extract the collected body maintenance information, where the body maintenance information is the body maintenance history record information. Process the management maintenance history record information to obtain the average maintenance interval information, which is the first evaluation parameter. When the first evaluation parameter is greater than the preset value, it indicates that the first evaluation parameter is abnormal;
[0016] The obtaining process and abnormal determination process of the second evaluation parameter are as follows: Extract the collected body temperature information and mark it as W1. Set a first standard temperature W2 and a second standard temperature W3, where W3 > W2;
[0017] Calculate the difference between W1 and W2 to obtain a first temperature difference Ww1, and then calculate the difference between W1 and W3 to obtain a second temperature difference Ww2. The first temperature difference Ww1 and the second temperature difference Ww2 constitute the second evaluation parameter;
[0018] When the first temperature difference Ww1 is less than the preset value, it indicates that the second evaluation parameter is abnormal. When the second temperature difference Ww2 is greater than the preset value, it also indicates that the second evaluation parameter is abnormal.
[0019] Furthermore, the specific processing procedure for the environmental control information is as follows: Extract the collected environmental information of the electric heating hose, where the environmental information of the electric heating hose includes environmental humidity information, environmental temperature information, and abnormal equipment distance information;
[0020] Process the environmental humidity information to obtain a first environmental parameter, process the environmental temperature information to obtain a second environmental parameter, and process the abnormal equipment distance information to obtain a third environmental parameter;
[0021] When the first environmental parameter is greater than the preset value, generate the environmental control information;
[0022] Generate environmental control information when the second environmental parameter is greater than the preset value;
[0023] Generate environmental control information when the third environmental parameter is less than the preset value.
[0024] Furthermore, the acquisition processes of the first environmental parameter, the second environmental parameter, and the third environmental parameter are as follows: Extract the collected environmental humidity information, collect the environmental humidity information at preset intervals within a preset time period, continuously collect it x times, and then calculate the average value of the x times of environmental humidity information, that is, obtain the first environmental parameter;
[0025] Extract the collected environmental temperature information, collect the environmental temperature information at preset intervals within a preset time period, continuously collect it x times, and then calculate the average value of the x times of environmental temperature information, that is, obtain the second environmental parameter;
[0026] Extract the abnormal device distance information, and calculate the difference between the abnormal device distance information and the standard abnormal device distance to obtain the third environmental parameter;
[0027] The acquisition process of the abnormal device distance information is as follows: Extract the distance between the device and the electric heating hose when the temperature around the electric heating hose is greater than the preset value, obtain multiple distance information, and extract the minimum value from the multiple distances to obtain the abnormal device distance information.
[0028] Furthermore, the specific processing process of the third control information is as follows: Extract the collected control device information, and the control device information includes explosion-proof air switch information, dry-type transformer information, explosion-proof control box information, and line cable information;
[0029] The explosion-proof air switch information is the maintenance frequency information of the explosion-proof air switch, the dry-type transformer information is the joint pressure information and transformer temperature information of the dry-type transformer, the explosion-proof control box information is the force information of the explosion-proof control box, and the line cable information is the force information of the line cable;
[0030] Generate the third control information when any one of the explosion-proof air switch information, dry-type transformer information, explosion-proof control box information, and line cable information is abnormal.
[0031] Furthermore, the abnormal determination processes of the explosion-proof air switch information, dry-type transformer information, explosion-proof control box information, and line cable information are as follows:
[0032] Extract the explosion-proof air switch information. When the maintenance frequency information of the explosion-proof air switch is greater than the preset value, it means that the explosion-proof air switch information is abnormal;
[0033] Extract the dry-type transformer information, and extract the joint pressure information and the transformer temperature information from the dry-type transformer information. When the joint pressure information is less than the preset value or the transformer temperature information is greater than the preset value, it indicates that the dry-type transformer information is abnormal;
[0034] Extract the explosion-proof control box information. When the force information of the explosion-proof control box is greater than the preset value, it indicates that the explosion-proof control box information is abnormal;
[0035] Extract the line cable information. When the force information of the line cable information is greater than the preset value, it indicates that the line cable information is abnormal.
[0036] The present invention has the following advantages compared with the prior art: The intelligent control system of the electric heating hose processes the pipe body information of the electric heating hose, the environmental information where the electric heating hose is located, and the control device information of the electric heating pipe to generate the first control information, the second control information, and the third control information, realizing the intelligent control of the electric heating hose, meeting the different usage requirements of users. Through the generated first control information, relevant control is performed on the electric heating hose body, ensuring the stable operation of the electric heating hose. Through the generated second control information, the environment where the electric heating hose is located is controlled, reducing the occurrence of failures of the electric heating hose caused by environmental problems. Through the generated third control information, intelligent control is performed on the control terminal of the electric heating hose, ensuring that the electric heating hose will not fail due to abnormal control terminals, making the system more worthy of popularization and use. Brief Description of the Drawings
[0037] Figure 1 It is the system block diagram of the present invention. Detailed Embodiments
[0038] The embodiments of the present invention will be described in detail below. These embodiments are implemented on the premise of the technical solution of the present invention, and detailed implementation manners and specific operation processes are given. However, the protection scope of the present invention is not limited to the following embodiments.
[0039] As Figure 1 shown, this embodiment provides a technical solution: An intelligent control system for an electric heating hose, including a pipe body information acquisition module, an environmental information acquisition module, a control device acquisition module, a data processing module, and an information sending module;
[0040] The pipe body information acquisition module is used to acquire the pipe body information of the electric heating hose, the environmental information acquisition module is used to acquire the environmental information where the electric heating hose is located, and the control device acquisition module is used to acquire the control device information of the electric heating pipe;
[0041] The data processing module is used to process the pipe body information of the electric heating hose, the environmental information of the electric heating hose, and the control device information of the electric heating pipe to generate the first control information, the second control information, and the third control information;
[0042] The information sending module is used to send the above information to a preset value receiving terminal after the first control information, the second control information, and the third control information are generated;
[0043] The intelligent control system of the electric heating hose processes the pipe body information of the electric heating hose, the environmental information of the electric heating hose, and the control device information of the electric heating pipe to generate the first control information, the second control information, and the third control information, realizing the intelligent control of the electric heating hose, meeting the different usage requirements of users. Through the generated first control information, relevant control is carried out on the electric heating hose body, ensuring the stable operation of the electric heating hose. Through the generated second control information, the environment where the electric heating hose is located is controlled, reducing the occurrence of failures of the electric heating hose caused by environmental problems. Through the generated third control information, intelligent control is carried out on the control terminal of the electric heating hose, ensuring that the electric heating hose will not malfunction due to abnormal control terminals, making the system more worthy of popularization and use.
[0044] The first control information includes electric heating hose maintenance control information, electric heating hose control information, and electric heating hose joint control information;
[0045] The specific processing processes of the electric heating hose maintenance control information, the electric heating hose control information, and the electric heating hose joint control information are as follows: Extract the collected pipe body information of the electric heating hose. The pipe body information of the electric heating hose includes pipe body maintenance information, pipe body temperature information, and joint tightness information;
[0046] Process the pipe body maintenance information to obtain a first evaluation parameter. When the first evaluation parameter is abnormal, electric heating hose maintenance control information is generated. The specific content of the electric heating hose maintenance control information is that it is necessary to shorten the maintenance interval of the electric heating hose;
[0047] Process the pipe body temperature information to obtain a second evaluation parameter. When the second evaluation parameter is abnormal, electric heating hose control information is generated. The specific content of the electric heating hose control information is that it is necessary to control the heating hose to heat up or cool down;
[0048] Process the joint tightness information to obtain a third evaluation parameter. When the third evaluation parameter is abnormal, electric heating hose joint control information is generated. The specific content of the electric heating hose joint control information is that it is necessary to control the joint of the electric heating hose.
[0049] The process of obtaining the first evaluation parameter and the process of determining the abnormality of the first evaluation parameter are as follows: Extract the collected pipe body maintenance information, where the pipe body maintenance information is the pipe body maintenance history record information. Process the management maintenance history record information to obtain the average maintenance interval information, which is the first evaluation parameter. When the first evaluation parameter is greater than the preset value, it indicates that the first evaluation parameter is abnormal;
[0050] The process of obtaining the second evaluation parameter and the process of determining the abnormality of the second evaluation parameter are as follows: Extract the collected pipe body temperature information and mark it as W1. Set the first standard temperature W2 and the second standard temperature W3, where W3 > W2;
[0051] Calculate the difference between W1 and W2 to obtain the first temperature difference Ww1, and then calculate the difference between W1 and W3 to obtain the second temperature difference Ww2. The first temperature difference Ww1 and the second temperature difference Ww2 constitute the second evaluation parameter;
[0052] When the first temperature difference Ww1 is less than the preset value, it indicates that the second evaluation parameter is abnormal. When the second temperature difference Ww2 is greater than the preset value, it also indicates that the second evaluation parameter is abnormal;
[0053] Through the above process, more accurate first, second, and third evaluation parameters can be obtained, thus ensuring the accuracy of the generation of the first control information.
[0054] The specific processing process of the environmental control information is as follows: Extract the environment information of the electrically heated hose collected, where the environment information of the electrically heated hose includes environmental humidity information, environmental temperature information, and abnormal equipment distance information;
[0055] Process the environmental humidity information to obtain the first environmental parameter, process the environmental temperature information to obtain the second environmental parameter, and process the abnormal equipment distance information to obtain the third environmental parameter;
[0056] When the first environmental parameter is greater than the preset value, generate environmental control information. At this time, the specific content of the environmental control information is that it is necessary to regulate the environmental humidity to prevent the outside of the electrically heated hose from freezing;
[0057] When the second environmental parameter is greater than the preset value, generate environmental control information. At this time, the specific content of the environmental control information is that it is necessary to regulate the environmental temperature to prevent the abnormal environmental temperature from affecting the operation of the electrically heated hose;
[0058] When the third environmental parameter is less than the preset value, generate environmental control information. At this time, the specific content of the environmental control information is that it is necessary to adjust the position of the abnormal equipment to prevent it from affecting the operation of the electrically heated hose.
[0059] The processes for obtaining the first environmental parameter, the second environmental parameter, and the third environmental parameter are as follows: Extract the collected environmental humidity information, collect the environmental humidity information once every preset interval within a preset duration, continuously collect it x times, and then calculate the average value of the x times of environmental humidity information, that is, obtain the first environmental parameter;
[0060] Extract the collected environmental temperature information, collect the environmental temperature information once every preset interval within a preset duration, continuously collect it x times, and then calculate the average value of the x times of environmental temperature information, that is, obtain the second environmental parameter;
[0061] Extract the abnormal device distance information, and calculate the difference between the abnormal device distance information and the standard abnormal device distance to obtain the third environmental parameter;
[0062] The process for collecting the abnormal device distance information is as follows: Extract the distance between the device and the electric heating hose when the temperature around the electric heating hose is greater than the preset value, obtain multiple distance information, and extract the minimum value from the multiple distances to obtain the abnormal device distance information.
[0063] The specific processing process of the third control information is as follows: Extract the collected control device information, and the control device information includes explosion-proof air switch information, dry-type transformer information, explosion-proof control box information, and line cable information;
[0064] The explosion-proof air switch information is the maintenance frequency information of the explosion-proof air switch, the dry-type transformer information is the joint pressure information and the transformer temperature information of the dry-type transformer, the explosion-proof control box information is the stress information of the explosion-proof control box, and the line cable information is the stress information of the line cable;
[0065] When any one of the explosion-proof air switch information, dry-type transformer information, explosion-proof control box information, and line cable information is abnormal, that is, generate the third control information. The specific content of the third control information is that there is an abnormality in the control terminal of the electric heating hose and adjustment is required to ensure the stable operation of the electric heating hose.
[0066] The abnormal determination processes of the explosion-proof air switch information, dry-type transformer information, explosion-proof control box information, and line cable information are as follows:
[0067] Extract the explosion-proof air switch information. When the maintenance frequency information of the explosion-proof air switch is greater than the preset value, it means that the explosion-proof air switch information is abnormal;
[0068] Extract the dry-type transformer information, extract the joint pressure information and the transformer temperature information from the dry-type transformer information. When the joint pressure information is less than the preset value or the transformer temperature information is greater than the preset value, it means that the dry-type transformer information is abnormal;
[0069] Extract the information of the explosion-proof control box. When the force information of the explosion-proof control box is greater than the preset value, it indicates that the information of the explosion-proof control box is abnormal;
[0070] Extract the information of the line cable. When the force information of the line cable is greater than the preset value, it indicates that the information of the line cable is abnormal.
[0071] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0072] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0073] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.
Claims
1. An intelligent control system for an electric heating hose, characterized in that: It includes a pipe body information acquisition module, an environmental information acquisition module, a control equipment acquisition module, a data processing module and an information sending module; The tube body information acquisition module is used to acquire the tube body information of the electric heating hose, the environment information acquisition module uses the environment information of the electric heating hose, and the control device acquisition module is used to acquire the control device information of the electric heating hose; The data processing module is used to process the tube body information of the electric heating hose, the environment information of the electric heating hose and the control device information of the electric heating hose to generate the first control information, the second control information and the third control information; The information sending module is used to send the first control information, the second control information and the third control information to a preset value receiving terminal after the first control information, the second control information and the third control information are generated.
2. The intelligent control system of an electric heating hose according to claim 1 is characterized in that: The first control information includes electric heating hose maintenance control information, electric heating hose control information and electric heating hose connector control information; The specific processing process of the electric heating hose maintenance control information, the electric heating hose control information and the electric heating hose joint control information is as follows: extracting the collected pipe body information of the electric heating hose, the pipe body information of the electric heating hose includes pipe body maintenance information, pipe body temperature information and joint tightness information; Processing the pipe body maintenance information to obtain a first evaluation parameter, and when the first evaluation parameter is abnormal, generating electric heating hose maintenance control information; Processing the tube body temperature information to obtain a second evaluation parameter, and when the second evaluation parameter is abnormal, generating electric heating hose control information; The joint tightness information is processed to obtain a third evaluation parameter, and when the third evaluation parameter is abnormal, the electric heating hose joint control information is generated.
3. The intelligent control system of the electric heating hose according to claim 2 is characterized in that: The acquisition process of the first evaluation parameter and the abnormality determination process of the first evaluation parameter are as follows: extracting the collected pipe body maintenance information, the pipe body maintenance information is the pipe body maintenance history record information, processing the management maintenance history record information to obtain the average maintenance interval information, that is, the first evaluation parameter, when the first evaluation parameter is greater than the preset value, it means that the first evaluation parameter is abnormal; The second evaluation parameter acquisition process and the second evaluation parameter abnormality determination process are as follows: extract the collected pipe body temperature information, mark it as W1, set the first standard temperature W2 and the second standard temperature W3, W3>W2; Calculate the difference between W1 and W2 to obtain a first temperature difference Ww1, then calculate the difference between W1 and W3 to obtain a second temperature difference Ww2, the first temperature difference Ww1 and the second temperature difference Ww2 constitute a second evaluation parameter; When the first temperature difference Ww1 is smaller than the preset value, it indicates that the second evaluation parameter is abnormal. When the second temperature difference Ww2 is larger than the preset value, it also indicates that the second evaluation parameter is abnormal.
4. The intelligent control system of an electric heating hose according to claim 1 is characterized in that: The specific processing process of the environmental control information is as follows: extracting the collected environmental information of the electric heating hose, the environmental information of the electric heating hose includes environmental humidity information, environmental temperature information and abnormal equipment distance information; The environmental humidity information is processed to obtain a first environmental parameter, the environmental temperature information is processed to obtain a second environmental parameter, and the abnormal device distance information is processed to obtain a third environmental parameter; When the first environmental parameter is greater than a preset value, generating environmental control information; When the second environmental parameter is greater than a preset value, generating environmental control information; When the third environmental parameter is less than a preset value, environmental control information is generated.
5. The intelligent control system of the electric heating hose according to claim 4 is characterized in that: The acquisition process of the first environmental parameter, the second environmental parameter and the third environmental parameter is as follows: extract the collected environmental humidity information, collect the environmental humidity information once at a preset interval within a preset time, collect it continuously for x times, and then calculate the average of the x times of environmental humidity information, that is, obtain the first environmental parameter; Extract the collected ambient temperature information, collect the ambient temperature information once at a preset interval within a preset time, collect it continuously for x times, and then calculate the average of the x times of ambient temperature information, that is, obtain the second ambient parameter; Extract the abnormal device distance information, calculate the difference between the abnormal device distance information and the standard abnormal device distance, and obtain the third environmental parameter; The process of collecting the abnormal device distance information is as follows: extract the distance between the device and the electric heating hose when the temperature around the electric heating hose is greater than the preset value, obtain multiple distance information, extract the minimum value from the multiple distances, and obtain the abnormal device distance information.
6. The intelligent control system of an electric heating hose according to claim 1, characterized in that: The specific processing process of the third control information is as follows: extracting the collected control device information, the control device information includes explosion-proof circuit breaker information, dry-type transformer information, explosion-proof control box information and line cable information; The explosion-proof circuit breaker information is the maintenance frequency information of the explosion-proof circuit breaker information, the dry-type transformer information is the joint pressure information and transformer temperature information of the dry-type transformer information, the explosion-proof control box information is the stress information of the explosion-proof control box, and the line cable information is the stress information of the line cable information; When any one of the explosion-proof circuit breaker information, dry-type transformer information, explosion-proof control box information and line cable information is abnormal, the third control information is generated.
7. The intelligent control system of the electric heating hose according to claim 6 is characterized in that: The abnormality determination process of the explosion-proof circuit breaker information, dry-type transformer information, explosion-proof control box information and line cable information is as follows: Extract explosion-proof circuit breaker information. When the inspection frequency information of the explosion-proof circuit breaker information is greater than the preset value, it means that there is an abnormality in the explosion-proof circuit breaker information. Extract the dry-type transformer information, extract the joint pressure information and the transformer temperature information from the dry-type transformer information, when the joint pressure information is less than a preset value or the transformer temperature information is greater than a preset value, it indicates that the dry-type transformer information is abnormal; Extract the explosion-proof control box information. When the force information of the explosion-proof control box is greater than the preset value, it means that the explosion-proof control box information is abnormal. The line cable information is extracted. When the line cable information stress information is greater than a preset value, it indicates that the line cable information is abnormal.