Storage device control method and device and storage medium

Through real-time monitoring and analysis of the status of the warehousing device through the production management system and virtual three-dimensional model, adaptively adjusting the speed of the fan filter unit, solving the power consumption problem caused by the high-speed operation of the fan filter unit in the warehousing device, realizing energy conservation and efficient operation of the warehousing system.

CN120146758APending Publication Date: 2025-06-13AU OPTRONICS (KUNSHAN) CO LTD +1
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Patent Information

Application Number
CN202510239978.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2025-06-13

AI Technical Summary

Technical Problem

The high-speed operation of the fan filter unit in the storage device results in a large amount of power consumption, which needs to be optimized to reduce power consumption and save energy.

Method used

The production management system obtains the position information, current storage status and handling commands of each database in the storage device, and controls the motor speed of the fan filter unit according to the storage status information of the database, and senses and analyzes the storage status and environmental status in real time through the virtual three-dimensional model to automatically adjust the speed of the fan filter unit.

Benefits of technology

It realizes flexible control of power consumption of warehousing equipment, reduces energy consumption, and optimizes the operating efficiency of warehousing system by adaptively adjusting the fan speed.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention provides a warehousing device control method, a warehousing device is located in a production workshop, the production workshop further comprises a carrying device, the warehousing device is provided with a plurality of storage grids, each storage grid is provided with a fan filtering unit, the storage grids are used for storing storage assemblies, and the storage assemblies are used for containing target products. Each storage assembly can be stored in or taken out of a plurality of storage grids through a carrying device, and the method comprises the following steps: providing a production management system, storing position information of each storage grid in the storage device in the production management system, and obtaining a current storage state and a current carrying command corresponding to each piece of position information so as to confirm storage state information of the plurality of storage grids; and according to the storage state information of each storage grid, the rotating speed of a motor of the fan filtering unit in each storage grid is controlled, and the rotating speeds of the fan filtering units of the storage grids in different storage states are different.
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Description

Technical Field

[0001] The present invention relates to the field of warehouse management, and in particular to a control method and a management device for a warehouse device. Background Art

[0002] With the development of technology, display devices are widely used in many electronic products, such as mobile phones, tablet computers, watches, cars, etc. Taking the display panel used in the display device as an example, the display panel can be stored in the warehouse device in the production workshop. The fan filter unit in the warehouse device needs to run at a high speed to meet the environmental state requirements for storing the display panel. As a result, the warehouse device consumes a large amount of electricity and needs to be optimized to reduce power consumption and save energy. Summary of the Invention

[0003] To solve the above problems, the present invention proposes a control method for a warehouse device. The warehouse device is located in a production workshop, and the production workshop also includes a handling device. The warehouse device has a plurality of storage compartments, each of the plurality of storage compartments has a fan filter unit, and the plurality of storage compartments are used for storing storage components. Each storage component is used to accommodate a target product, and each storage component can be stored or taken out in the plurality of storage compartments by the handling device. The method includes the following steps:

[0004] Provide a production management system. Location information of each storage compartment in the warehouse device is stored in the production management system, and the current storage status and the current handling command corresponding to each location information are obtained to confirm the storage status information of the plurality of storage compartments;

[0005] Control the motor speed of the fan filter unit in each storage compartment according to the storage status information of each storage compartment. Among them, the rotation speeds of the fan filter units of the storage compartments in different storage states are different.

[0006] In an embodiment of the above method of the present invention, the method further includes respectively constructing corresponding three-dimensional models for the production workshop, the warehouse device, the handling device, the storage component, and the target product; importing each three-dimensional model into a digital twin system to generate a virtual three-dimensional model corresponding to the warehouse system, and the virtual three-dimensional model is connected to the production management system;

[0007] The virtual three-dimensional model real-time senses the location information of each storage compartment in the warehouse device in the production management system, and automatically obtains the current storage status and the current handling command corresponding to each location information to automatically calculate and confirm the storage status information of the plurality of storage compartments;

[0008] Analyze the storage status information of each grid in the virtual three-dimensional model to select the optimal motor speed of the fan filter unit in each corresponding grid, and output it as a control command to the corresponding fan filter unit. Among them, the optimal motor speeds of the fan filter units in grids with different storage statuses are different.

[0009] In an embodiment of the above method of the present invention, the step of controlling the motor speed of the fan filter unit in each grid according to the storage status information of each grid further includes:

[0010] The multiple grids include a first grid. When the first grid stores a storage component, control its corresponding fan filter unit to a first speed;

[0011] The multiple grids include a second grid. When the second grid does not store a storage component, control its corresponding fan filter unit to a second speed, and the second speed is not greater than the first speed.

[0012] In an embodiment of the above method of the present invention, when a first storage component is stored in the first grid, confirm in the production management system whether the first storage component contains a target product and the current process step of the target product, and further adjust the speed of the fan filter unit corresponding to the first grid according to the current process step.

[0013] In an embodiment of the above method of the present invention, when it is confirmed that the first storage component does not contain a target product, adjust the corresponding fan filter unit to a third speed, and the third speed is between the first speed and the second speed; or, when it is confirmed that the first storage component contains a target product and the current process step of the target product is a first type of process step, then adjust the corresponding fan filter unit to a fourth speed, and the fourth speed is between the first speed and the second speed; or, when it is confirmed that the first storage component contains a target product and the current process step of the target product is a second type of process step, then maintain the corresponding fan filter unit at the first speed.

[0014] In an embodiment of the above method of the present invention, the method further includes obtaining the environmental status information of the storage device, and performing logistic regression according to the storage status information of each grid and the environmental status information to control the motor speed of the fan filter unit in each grid.

[0015] In an embodiment of the above method of the present invention, the storage state information of each storage cell is defined as the first influencing factor and has a first weight, the environmental state information is defined as the second influencing factor and has a second weight, and the rotation speed of the fan filter unit corresponding to each storage cell is controlled according to the first influencing factor, the second influencing factor, the first weight, and the second weight.

[0016] In an embodiment of the above method of the present invention, the step of performing logistic regression according to the storage state information of each storage cell and the environmental state information to control the motor rotation speed of the fan filter unit in each storage cell further includes:

[0017] Adjusting the motor rotation speed of the fan filter unit in each storage cell according to the particle state information in the storage device;

[0018] Adjusting the motor rotation speed of the fan filter unit in each storage cell according to the temperature / humidity in the storage device; and / or,

[0019] Adjusting the motor rotation speed of the fan filter unit in each storage cell according to the wind speed in the storage device.

[0020] In an embodiment of the above method of the present invention, the method further includes the steps of:

[0021] Monitoring the number of particles in the storage device;

[0022] When the number of particles exceeds a set threshold, performing anomaly detection on the storage components and the fan filter units in each storage cell.

[0023] The present invention also proposes another method for controlling a storage device. The storage device is located in a production workshop, and the production workshop further includes a handling device. The storage device has a plurality of storage cells, each of the plurality of storage cells has a fan filter unit, and the plurality of storage cells are used to store storage components. Each storage component is used to accommodate a target product, and each storage component can be stored or taken out in the plurality of storage cells through the handling device. The method includes the following steps:

[0024] Constructing corresponding three-dimensional models for the production workshop, the storage device, the handling device, the storage components, and the target product respectively; importing each three-dimensional model into a digital twin system to generate a virtual three-dimensional model of the corresponding storage system, and connecting the virtual three-dimensional model to a production management system;

[0025] The virtual three-dimensional model real-time senses the position information of each storage cell in the storage device, and automatically obtains the current storage state and the current handling command corresponding to each position information to automatically calculate and confirm the storage state information of the plurality of storage cells;

[0026] Analyze the storage status information of each bin in the virtual 3D model to select the optimal motor speed of the fan filter unit in each corresponding bin, and output it as a control command to the corresponding fan filter unit, where the optimal motor speeds of the fan filter units in bins with different storage statuses are different.

[0027] In an embodiment of the above method of the present invention, the method further includes the virtual 3D model real-time sensing the environmental status information of the storage device;

[0028] Analyze the storage status information of each bin and the environmental status information in the virtual 3D model to select the optimal motor speed of the fan filter unit in each corresponding bin, and output it as a control command to the corresponding fan filter unit.

[0029] The present invention also provides a storage device management device for implementing the foregoing method, including:

[0030] A storage status information acquisition module, communicatively connected to the production management system, the storage status information acquisition module is used to acquire the storage status information of the multiple bins; and

[0031] A fan filter control module, communicatively connected to the storage status information acquisition module and the fan filter units in each bin, the fan filter control module is used to control the motor speed of the fan filter unit in the bin according to the storage status information of each bin.

[0032] The present invention also provides a storage medium for storing a computer control program, and the computer control program is used to execute the steps of the foregoing method.

[0033] The storage device control method and device disclosed by the present invention obtain the position information, current storage status, and current handling command of each bin in the storage device through the production management system to confirm the storage status information of the multiple bins, and control the motor speed of the fan filter unit in each bin according to the storage status information of each bin, reducing the power consumption of the storage device and saving energy.

[0034] For a further understanding of the features and technical content of the present invention, please refer to the following detailed description and drawings of the present invention. However, the provided drawings are only for reference and illustration, and are not used to limit the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 Illustrate the flowchart of the storage device control method in an embodiment of the present invention.

[0036] Figure 2 Illustrate the structural schematic diagram of the storage device in an embodiment of the present invention.

[0037] Figure 3 Shows a schematic structural diagram of a grid in an embodiment of the present invention.

[0038] Figure 4 Shows a schematic management block diagram of a storage device in an embodiment of the present invention.

[0039] Figure 5 Shows a flowchart of abnormal detection of a storage device in an embodiment of the present invention.

[0040] Figure 6 Shows a schematic block diagram of a storage device management device in an embodiment of the present invention.

[0041] Wherein, reference numerals:

[0042] 10... Storage device

[0043] 11... Grid

[0044] 12... Storage component

[0045] 13... Target product

[0046] 14... Fan filter unit

[0047] 20... Handling device

[0048] 30... Ambient state information acquisition device

[0049] 100... Production management system

[0050] 200... Storage state information acquisition module

[0051] 300... Fan filter control module

[0052] 1000... Storage device management device

[0053] S1, S2... Steps

[0054] S31 - S34... Steps Detailed implementation manners

[0055] The following specific embodiments and the accompanying drawings are used to illustrate the disclosed embodiments of the present invention. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. However, the content disclosed below is not intended to limit the protection scope of the present invention. Without departing from the spirit of the concept of the present invention, those skilled in the art can implement the present invention with other different embodiments based on different viewpoints and applications.

[0056] For the sake of clear illustration, the diagrams shown in the present invention are all simplified schematic diagrams, which are used to illustrate the basic architecture of the present invention. Therefore, the structures shown in the diagrams of the present invention are not drawn according to the actual implemented shape and size ratio. For example, for the convenience of illustration, the dimensions of specific components are enlarged.

[0057] In addition, it should be understood that when a component such as a layer, film, region, or substrate is referred to as being "on" or "connected to" another component, it can be directly on or connected to the other component, or an intermediate component may also exist. In contrast, when a component is referred to as being "directly on" or "directly connected to" another component, no intermediate component exists. As used herein, "connected" can refer to physical and / or electrical connection. Furthermore, "electrical connection" or "coupling" may mean that other components exist between two components.

[0058] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as understood by those of ordinary skill in the art to which the present invention pertains. It will be further understood that terms such as those defined in commonly used dictionaries should be interpreted as having a meaning consistent with their meaning in the context of the relevant art and the present invention, and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.

[0059] In addition, it should be understood that although terms such as "first", "second", "third", etc. may be used herein to describe various components, parts, regions, layers, and / or portions, these components, parts, regions, and / or portions should not be limited by these terms. These terms are only used to distinguish one component, part, region, layer, or portion from another component, part, region, layer, or portion. Therefore, the "first component", "part", "region", "layer", or "portion" discussed below may be referred to as the second component, part, region, layer, or portion without departing from the teachings herein.

[0060] It should be understood that references in the specification to "an embodiment", "embodiments", "example embodiments", etc. mean that the described embodiment may include specific features, structures, or characteristics, but not necessarily these specific features, structures, or characteristics. Moreover, such a statement does not refer to the same embodiment. Further, when combining specific features, structures, or characteristics with an embodiment, it has been shown that it is within the knowledge of those skilled in the art to combine such features, structures, or characteristics with other embodiments, whether or not explicitly described.

[0061] In the specification and the subsequent claims, certain terms are used to refer to specific modules, components, or parts. Those of ordinary skill in the art should understand that a technology user or manufacturer may use different nouns or terms to refer to the same module, component, or part. The specification and the subsequent claims do not use the difference in names as a way to distinguish modules, components, or parts, but use the difference in the functions of modules, components, or parts as the criterion for distinction. The terms "comprising" and "include" mentioned throughout the specification and the subsequent claim items are open-ended terms and should be interpreted as "including but not limited to". In addition, the term "connected" herein includes any direct and indirect electrical connection means. Indirect electrical connection means include connection through other devices.

[0062] In addition, in the following specification and claims, many terms will be mentioned, which should be defined as having the following meanings. The singular forms "a" and "the" include plural referents unless the context clearly dictates otherwise. "Optional" or "optionally" means that the subsequent described event or situation may or may not occur, and the description includes the situation where the event occurs and the situation where the event does not occur.

[0063] When the display panel is stored in the storage device in the production workshop, the fan filter unit needs to run at high speed to meet the environmental state requirements for storing the display panel. As a result, the storage device consumes a large amount of electricity. To solve this problem, the storage device is optimized to reduce power consumption and save energy. Please refer to Figures 1 to 4 , Figure 1 The flowchart showing the control method of the storage device in an embodiment of the present invention. Figure 2 The schematic structural diagram showing the storage device in an embodiment of the present invention. Figure 3 The schematic structural diagram showing the bin 11 in an embodiment of the present invention. Figure 4 The schematic management block diagram showing the storage device in an embodiment of the present invention. In one embodiment, the production workshop includes a storage device 10 and a handling device 20. The storage device 10 has a plurality of bins 11. Each of the plurality of bins 11 has a fan filter unit 14. The fan filter unit 14 is used to make the air in the bin 11 flow through the fan to meet the environmental requirements of the storage device 10. The plurality of bins 11 are used to store storage components 12. Each storage component 12 is used to accommodate a target product 13. Each storage component 12 can be stored or taken out in the plurality of bins 11 through the handling device 20. In one embodiment, the storage component 12 can be a cassette, and the target product 13 can be a display panel (specifically, a display panel in the production process, etc.). In one embodiment, the present invention proposes a control method for a storage device, which includes the following steps:

[0064] Step S1: Provide a production management system 100, in which the position information of each storage grid 11 in the storage device 10 is stored, and obtain the current storage status and current handling command corresponding to each position information to confirm the storage status information of the multiple storage grids 11;

[0065] Step S2: Control the motor speed of the fan filter unit 14 in each storage grid 11 according to the storage status information of each storage grid 11. Among them, the rotation speeds of the fan filter units 14 of the storage grids 11 in different storage states are different.

[0066] In the present invention, the production management system 100 is used to obtain the position information, current storage status, and current handling command of each storage grid 11 in the storage device to confirm the storage status information of the multiple storage grids 11, and adaptively adjust / control the motor speed of the fan filter unit 14 in each storage grid 11 according to the storage status information of each storage grid 11, so that the motor speed of the fan filter unit 14 in each storage grid 11 matches the storage status of the storage device 10, flexibly control the power consumption of the storage device, and save energy; and integrate the manufacturing execution system, etc. with the warehouse management, which is convenient for data analysis, production management, etc.

[0067] In an embodiment, the production management system 100 may include a manufacturing execution system MES (Manufacturing Execution System) and a material control system MCS (Material Control System). In step S1, the production management system 100 may assign an address to each storage grid 11 to represent its position information, and then represent the storage status of the storage grid 11 through a data structure corresponding to the position information (the storage status of the storage grid 11 may include whether there is a storage component 12 stored in the storage grid 11, the information of the target product 13 stored in the storage component 12, etc.). The production management system 100 obtains the current handling command according to the production task (including the pick / place action of the handling device 20, the target storage grid address, etc.). The production management system 100 determines the storage status information of each storage grid 11 according to the foregoing position information, the storage status corresponding to the position information, and the current handling command. In this embodiment, since the position information, current storage status, current handling command, etc. of each storage grid 11 are obtained through the production management system 100, there is no need to additionally set an induction component in each storage grid 11 to determine the storage status of each storage grid 11, which reduces the production cost and wiring difficulty, etc. It should be noted that the implementation manner of step S1 is not limited to the implementation manner of this embodiment, and any manner that can implement step S1 is acceptable. For example, whether there is a storage component 12 stored in the storage grid 11 can be obtained according to the induction device in the storage grid 11, or it can be updated according to the return result of the handling command, so that there is no need to additionally set an induction device, saving costs.

[0068] In one embodiment, the method further includes constructing corresponding three-dimensional models for the production workshop, the storage device 10, the handling device 20, the storage component 12, and the target product 13 respectively; importing each three-dimensional model into the digital twin system to generate a virtual three-dimensional model of the corresponding storage system, and connecting the virtual three-dimensional model to the production management system; the virtual three-dimensional model real-time senses the position information of each storage bin 11 in the storage device 10 in the production management system, and automatically obtains the current storage state and the current handling command corresponding to each position information, so as to automatically calculate and confirm the storage state information of multiple storage bins 11; analyzing the storage state information of each storage bin 11 in the virtual three-dimensional model to select the optimal motor speed of the fan filter unit 14 in each corresponding storage bin 11, and outputting it as a control instruction to the corresponding fan filter unit 14. Among them, the optimal motor speeds of the fan filter units 14 of the storage bins 11 in different storage states are different. In this embodiment, a virtual three-dimensional model of the corresponding storage system is established. Through real-time automatic sensing and automatic calculation, the storage state information in the storage device 10 is obtained. Furthermore, rules are derived through self-learning of the data model, and the virtual three-dimensional model automatically decides the best result (that is, the optimal motor speed of each fan filter unit), so that the storage system can adaptively adjust parameters according to the current storage state, maintain the best characteristics and functions, flexibly control the power consumption of the storage device, save energy, and form a full closed-loop control.

[0069] In one embodiment, the step of controlling the motor speed of the fan filter unit 14 in each storage bin 11 according to the storage state information of each storage bin 11 further includes:

[0070] The multiple storage bins 11 include a first storage bin 11. When the first storage bin 11 stores the storage component 12, control its corresponding fan filter unit 14 to a first speed;

[0071] The multiple storage bins 11 include a second storage bin 11. When the second storage bin 11 does not store the storage component 12, control its corresponding fan filter unit 14 to a second speed, and the second speed is not greater than the first speed.

[0072] When there is a storage component 12 in the storage bin 11, the back pressure of the air flow is relatively large, and the fan filter unit 14 needs a higher rotational speed to make the air flow. When there is no storage component 12 in the storage bin 11, there is no back pressure for the air flow in the storage bin 11. Therefore, the rotational speed of the fan is appropriately reduced to reduce energy consumption. For example, the second rotational speed is 90% of the first rotational speed, that is, when there is no storage component 12, the rotational speed of the fan is reduced by 10%, but this is not limiting, and it can be adjusted according to the actual situation. Further, when there is a storage component 12 in the storage bin 11, the rotational speed of the fan can be controlled according to the size of the storage component 12 stored in the storage bin 11 and the distance between the storage component 12 and the fan filter unit 14 to obtain the magnitude of the back pressure of the air flow. The greater the back pressure, the higher the rotational speed of the fan, and the smaller the back pressure, the smaller the rotational speed of the fan. The rotational speed of the fan is controlled to be between the first rotational speed and the second rotational speed.

[0073] In an embodiment, when a first storage component 12 is stored in the first storage bin 11, it is confirmed in the production management system 100 whether the first storage component 12 contains the target product 13 and the current manufacturing process step of the target product 13, and the rotational speed of the fan filter unit 14 corresponding to the first storage bin 11 is further adjusted according to the current manufacturing process step. For whether the target product 13 is stored or not stored in the first storage component 12, or because the current manufacturing process step (stage) of the target product 13 is different, the required rotational speed of the fan filter unit 14 may be different. Therefore, while ensuring that the environmental requirements for storing each target product 13 are met, the rotational speed of the fan filter unit 14 can be further adaptively adjusted / controlled according to whether the target product 13 is stored in the storage component 12 and the current manufacturing process step, so that the motor rotational speed of the fan filter unit 14 in each storage bin 11 not only matches the storage state of each storage bin 11, but also further precisely matches the current manufacturing process step of the target product 13 in each storage component 12, etc., flexibly controlling the power consumption of the storage device and reducing the energy consumption of the storage equipment.

[0074] In one embodiment, when it is confirmed that the target product 13 is not accommodated in the first storage component 12, the environmental requirements are relatively low at this time. The corresponding fan filter unit 14 is adjusted to the third rotation speed, and the third rotation speed is between the first rotation speed and the second rotation speed, so that the rotation speed of the fan filter unit 14 is slightly decreased based on the first rotation speed. For example, it is 95% of the first rotation speed (not limited thereto); alternatively, when it is confirmed that the target product 13 is accommodated in the first storage component 12 and the current process step of the target product 13 is a first type of process step, the environmental requirements are relatively low at this time, then the corresponding fan filter unit 14 is adjusted to the fourth rotation speed, and the fourth rotation speed is between the first rotation speed and the second rotation speed, so that the rotation speed of the fan filter unit 14 is slightly decreased based on the first rotation speed. For example, it is 95% of the first rotation speed (not limited thereto); alternatively, when it is confirmed that the target product 13 is accommodated in the first storage component 12 and the current process step of the target product 13 is a second type of process step, the environmental requirements are high at this time, then the corresponding fan filter unit 14 is maintained at the first rotation speed. In one embodiment, the first type of process step is, for example, steps such as substrate cutting and module assembly, and the second type of process step is, for example, steps such as substrate cleaning, etching, thin film deposition, and alignment film coating. Since the requirements for the number of particles in the air are different for the first type of process step and the second type of process step, the rotation speed of the fan filter unit 14 is further adaptively adjusted / controlled according to the current process step of the target product 13, so that the motor rotation speed of each fan filter unit 14 matches the current process step of the target product 13 in each storage component 12, reducing the energy consumption of the warehousing equipment.

[0075] In one embodiment, the method further includes obtaining the environmental state information of the warehousing device 10, and performing logistic regression based on the storage state information of each storage cell 11 and the environmental state information to control the motor rotation speed of the fan filter unit 14 in each storage cell 11.

[0076] Please refer to again Figure 4, in one embodiment, the storage state information of each storage cell 11 is defined as the first influencing factor and has a first weight, and the environmental state information is defined as the second influencing factor and has a second weight. The rotation speed of the fan filter unit 14 corresponding to each storage cell 11 is controlled according to the first influencing factor, the second influencing factor, the first weight, and the second weight. According to the formula y = AX1 + BX2, where y is the rotation speed of the fan filter unit 14 corresponding to each storage cell 11, A is the first weight, B is the second weight, X1 is the first influencing factor (the storage state information of each storage cell 11), and X2 is the second influencing factor (environmental state information). Further, the storage state information of each storage cell 11 can be further divided into whether the storage component 12 is stored in the storage cell 11, whether the target product 13 is stored in the storage component 12, the current manufacturing process step of the target product 13, etc. The environmental state information can be further divided into the particle state information in the storage device 10, the temperature in the storage device 10, the humidity in the storage device 10, and the wind speed in the storage device 10. Each factor is used as an influencing factor to perform a regression analysis on the rotation speed of the fan filter unit 14 corresponding to each storage cell 11. The environmental state information can be obtained by the environmental state information acquisition device 30 and reported to the production management system 100. The production management system 100 controls the rotation speed of the fan filter unit 14 according to the results of the regression analysis. In this embodiment, the regression analysis can use models such as decision tree, linear regression, polynomial regression, random forest, gradient boosting tree, neural network, etc., but is not limited thereto.

[0077] In one embodiment, the steps of performing logistic regression according to the storage state information of each storage cell 11 and the environmental state information to control the motor rotation speed of the fan filter unit 14 in each storage cell 11 further include:

[0078] Adjust the motor rotation speed of the fan filter unit 14 in each storage cell 11 according to the particle state information in the storage device 10;

[0079] Adjust the motor rotation speed of the fan filter unit 14 in each storage cell 11 according to the temperature / humidity in the storage device 10; and / or,

[0080] Adjust the motor rotation speed of the fan filter unit 14 in each storage cell 11 according to the wind speed in the storage device 10.

[0081] In one embodiment, the above steps of controlling the motor rotation speed of the fan filter unit 14 in each storage cell 11 according to the storage state information of each storage cell 11 can be implemented in the production management system 100 or can be implemented by an independent control module outside the production management system 100. The control instructions for the fan filter unit 14 and the handling unit 20 by the production management system 100 or the independent control module can be controlled by a programmable logic controller PLC, but the present invention is not limited thereto.

[0082] Please refer to Figure 5 , Figure 5 which shows a flowchart of the abnormal detection of a storage device in an embodiment of the present invention. In one embodiment, the method further includes the steps of:

[0083] Step S31: Monitor the number of particles in the storage device 10;

[0084] Step S32: Determine whether the single-point measurement exceeds the first quantity per minute. If the result is no, execute Step S33; if the result is yes, execute Step S34;

[0085] Step S33: Determine whether there is a preset number of measurements exceeding the second quantity per minute within a preset time. The second quantity is different from the first quantity. If the result is no, execute Step S31; if the result is yes, execute Step S34;

[0086] Step S34: Perform abnormal detection on the storage components 12 and the fan filter unit 14 in each storage bin 11. In one embodiment, the first quantity is greater than the second quantity. For example, the first quantity is 10 particles, the second quantity is 5 particles, the preset time is 10 minutes, and the preset number of measurements is 3. These values can be adjusted according to the actual situation and are not limited thereto.

[0087] In one embodiment, after Step S34, abnormal problem elimination is also performed, and it is determined whether the abnormal state has been eliminated. If so, return to Step S31; if not, perform abnormal problem elimination again.

[0088] In addition, the present invention also provides another method for controlling a storage device. The storage device 10 is located in a production workshop, and the production workshop also includes a handling device 20, etc. The storage device 10 has a plurality of storage bins 11, each of which has a fan filter unit 14. The plurality of storage bins 11 are used to store storage components 12, and each storage component 12 is used to accommodate a target product 13. Each storage component 12 can be stored or retrieved in the plurality of storage bins 11 through the handling device 20. The method includes the following steps:

[0089] Construct corresponding three-dimensional models for the production workshop, the storage device 10, the handling device 20, the storage components 12, and the target product 13 respectively; import each three-dimensional model into a digital twin system to generate a virtual three-dimensional model of the corresponding storage system, and the virtual three-dimensional model is connected to a production management system;

[0090] The virtual three-dimensional model real-time senses the position information of each storage bin 11 in the storage device 10, and automatically obtains the current storage state and the current handling command corresponding to each position information, so as to automatically calculate and confirm the storage state information of the plurality of storage bins 11;

[0091] Analyze the storage state information of each bin 11 in the virtual 3D model to select the optimal motor speed of the fan filter unit 14 corresponding to each bin 11, and output it as a control command to the corresponding fan filter unit 14. Among them, the optimal motor speeds of the fan filter units 14 of the bins 11 in different storage states are different.

[0092] In one embodiment, the method further includes that the virtual 3D model senses the environmental state information of the storage device 10 in real time; analyze the storage state information of each bin 11 and the environmental state information in the virtual 3D model to select the optimal motor speed of the fan filter unit 14 corresponding to each bin 11, and output it as a control command to the corresponding fan filter unit 14. It should be noted that the calculation rules, consideration factors, etc. mentioned in the control method described above also apply to this embodiment and will not be elaborated here.

[0093] In this embodiment, a virtual 3D model corresponding to the storage system is established. Through real-time automatic sensing and automatic calculation, the storage state information in the storage device 10 can be obtained. Further, the environmental state information can also be obtained. Then, rules are derived through self-learning of the data model, and the virtual 3D model makes a self-decision on the best result (that is, the optimal motor speed corresponding to each fan filter unit). Thus, the storage system can adaptively adjust parameters according to the current storage state (further, it can also be according to environmental changes, etc.), maintain the best characteristics and functions, flexibly control the power consumption of the storage device, save energy, and form a full closed-loop control.

[0094] In one embodiment, the virtual 3D model can use online learning and reinforcement learning methods to self-learn and decide the optimal motor speed corresponding to each fan filter unit. The online learning method is an incremental learning method. The virtual 3D model can continuously update parameters when new data arrives. As mentioned above for the speed regression problem of the fan filter unit 14, the stochastic gradient descent (SGD) method can be used to implement online learning. In reinforcement learning, the output of the model is used as an action, and the feedback of the power consumption of the storage system generated by the speed of each fan filter unit 14 is used as a reward signal to guide the update of the model to optimize the weight parameters of the virtual 3D model. It should be noted that the above implementation methods of online learning and reinforcement learning can be realized through existing frameworks and will not be elaborated here.

[0095] Please refer to Figure 6 , Figure 6 FIG. shows a schematic block diagram of a storage device management device 1000 according to an embodiment of the present invention. The present invention also provides a storage device management device 1000 for implementing the foregoing method, including:

[0096] A storage status information acquisition module 200 is communicatively connected to the production management system 100. The storage status information acquisition module 200 is configured to acquire the storage status information of the plurality of storage bins 11; and

[0097] A fan filtration control module 300 is communicatively connected to the storage status information acquisition module 200 and the fan filtration units 14 in each storage bin 11. The fan filtration control module 300 is configured to control the motor speed of the fan filtration units 14 in the storage bins 11 according to the storage status information of each storage bin 11.

[0098] The present invention also provides a storage medium for storing a computer control program, and the computer control program is configured to execute the steps of the foregoing method.

[0099] The above computer program can be placed in a random access memory (RAM), internal memory, read-only memory (ROM), electrically programmable ROM, electrically erasable programmable ROM, register, hard disk, removable disk, CD-ROM, or any other form of storage medium known in the technical field.

[0100] The storage device control method and device disclosed in the present invention obtain the position information, current storage status, and current handling command of each storage bin 11 in the storage device through the production management system 100 to confirm the storage status information of the plurality of storage bins 11, and adaptively control / adjust the motor speed of the fan filtration units 14 in each storage bin 11 according to the storage status information of each storage bin 11, so that the motor speed of the fan filtration units 14 in each storage bin 11 matches the storage status of the storage device 10, reducing the power consumption of the storage device and saving energy.

[0101] The above-disclosed content is only a preferred and feasible embodiment of the present invention, and does not limit the scope of the patent application of the present invention. Therefore, all equivalent technical changes made by using the content of the specification and drawings of the present invention fall within the scope of the patent application of the present invention.

Claims

1. A storage device control method, wherein the storage device is located in a production workshop, and the production workshop also includes a handling device, the storage device has a plurality of storage compartments, each of the plurality of storage compartments has a fan filter unit, the plurality of storage compartments are used to store storage components, each storage component is used to accommodate a target product, and each storage component can be stored or taken out of the plurality of storage compartments by the handling device, characterized in that: The method comprises the following steps: Combined with the location information of each storage compartment in the storage device stored in the production management system, the current storage status and the current handling command corresponding to each location information are obtained to confirm the storage status information of the multiple storage compartments; The motor speed of the fan filter unit in each storage compartment is controlled according to the storage status information of each storage compartment, wherein the speeds of the fan filter units in the storage compartments in different storage states are different.

2. The method according to claim 1, characterized in that The method further includes constructing corresponding three-dimensional models for the production workshop, the storage device, the handling device, the storage component and the target product respectively; importing each three-dimensional model into the digital twin system to generate a virtual three-dimensional model of the corresponding storage system, and the virtual three-dimensional model is connected to the production management system; The virtual three-dimensional model senses the position information of each storage compartment in the storage device in the production management system in real time, and automatically obtains the current storage status and current handling command corresponding to each position information, so as to automatically calculate and confirm the storage status information of the multiple storage compartments; The storage status information of each storage compartment is analyzed in the virtual three-dimensional model to select the optimal motor speed of the fan filter unit in each storage compartment, and output it to the corresponding fan filter unit as a control instruction, wherein the optimal motor speed of the fan filter unit in the storage compartment in different storage states is different.

3. The method according to claim 1 or 2, characterized in that: The step of controlling the motor speed of the fan filter unit in each storage compartment according to the storage status information of each storage compartment further includes: The plurality of storage compartments include a first storage compartment, and when the first storage compartment stores a storage component, the corresponding fan filter unit is controlled to have a first rotation speed; The plurality of storage compartments include a second storage compartment. When the second storage compartment does not store a storage component, the corresponding fan filter unit is controlled to have a second rotational speed, and the second rotational speed is not greater than the first rotational speed.

4. The method according to claim 2, characterized in that: When a first storage component is stored in the first storage bin, it is confirmed in the production management system whether the first storage component contains the target product and the current process step of the target product, and the rotation speed of the fan filter unit corresponding to the first storage bin is further adjusted according to the current process step.

5. The method according to claim 4, characterized in that When it is confirmed that the first storage component does not contain the target product, the corresponding fan filter unit is adjusted to a third speed between the first speed and the second speed; or, when it is confirmed that the first storage component contains the target product and the current process step of the target product is a first type of process step, the corresponding fan filter unit is adjusted to a fourth speed between the first speed and the second speed; or, when it is confirmed that the first storage component contains the target product and the current process step of the target product is a second type of process step, the corresponding fan filter unit is maintained at the first speed.

6. The method according to claim 1 or 2, characterized in that: The method further includes acquiring environmental status information of the storage device, and performing logistic regression based on the storage status information of each storage compartment and the environmental status information to control the motor speed of the fan filter unit in each storage compartment.

7. The method according to claim 6, characterized in that The storage status information of each storage compartment is defined as a first influencing factor and has a first weight, the environmental status information is defined as a second influencing factor and has a second weight, and the rotation speed of the fan filter unit corresponding to each storage compartment is controlled according to the first influencing factor, the second influencing factor, the first weight and the second weight.

8. The method according to claim 6, characterized in that The step of performing a logistic regression based on the storage status information of each storage compartment and the environmental status information to control the motor speed of the fan filter unit in each storage compartment also includes: adjusting the motor speed of the fan filter unit in each storage compartment according to the particle status information in the storage device; adjusting the motor speed of the fan filter unit in each storage compartment according to the temperature / humidity in the storage device; and / or, The motor speed of the fan filter unit in each storage compartment is adjusted according to the wind speed in the storage device.

9. The method according to claim 1, characterized in that: Also includes the steps: Monitoring the number of particles in the storage device; When the number of particles exceeds a set threshold, abnormality detection is performed on the storage components and fan filter units in each storage compartment.

10. A storage device control method, wherein the storage device is located in a production workshop, and the production workshop also includes a handling device. The storage device has a plurality of storage compartments, each of which has a fan filter unit. The plurality of storage compartments are used to store storage components, each storage component is used to accommodate a target product, and each storage component can be stored or taken out of the plurality of storage compartments by the handling device, characterized in that: The method comprises the following steps: Construct corresponding three-dimensional models for the production workshop, the storage device, the handling device, the storage component and the target product respectively; import each three-dimensional model into the digital twin system to generate a virtual three-dimensional model of the corresponding storage system, and the virtual three-dimensional model is connected to the production management system; The virtual three-dimensional model senses the position information of each storage compartment in the storage device in real time, and automatically obtains the current storage status and current handling command corresponding to each position information, so as to automatically calculate and confirm the storage status information of the multiple storage compartments; The storage status information of each storage compartment is analyzed in the virtual three-dimensional model to select the optimal motor speed of the fan filter unit in each storage compartment, and output it to the corresponding fan filter unit as a control instruction, wherein the optimal motor speed of the fan filter unit in the storage compartment in different storage states is different.

11. The method according to claim 10, characterized in that The method further comprises the step of sensing the environmental status information of the storage device in real time by the virtual three-dimensional model; The storage status information of each storage compartment and the environmental status information are analyzed in the virtual three-dimensional model to select the optimal motor speed of the fan filter unit in each storage compartment and output it to the corresponding fan filter unit as a control instruction.

12. A storage device management device, used to implement the method according to any one of claims 1 to 8, characterized in that: include: A storage status information acquisition module, which is communicatively connected to the production management system, and is used to acquire storage status information of the plurality of storage cells; as well as The fan filter control module is communicatively connected to the storage status information acquisition module and the fan filter units in each storage compartment, and the fan filter control module is used to control the motor speed of the fan filter units in the storage compartment according to the storage status information of each storage compartment.

13. A storage medium for storing a computer control program, characterized in that: The computer control program is used to execute the steps of the method according to any one of claims 1 to 8.