Intelligent self-control boiler combustion high-precision air distribution device
By designing an intelligent and self-controlled boiler combustion high-precision air distribution device, the airflow flame stabilization component and air delivery component are used to solve the problems of uniform flame control and ash treatment, and more efficient boiler heating and ash treatment are achieved.
Patent Information
- Application Number
- CN202510290242.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-06-17
AI Technical Summary
The existing air distribution device for boiler combustion cannot effectively control the uniformity of the flame under the boiler water tank, which can easily lead to flame deviation, affecting the uniform heating and heating efficiency of the boiler. At the same time, it is impossible to fully treat the burned ash, which can easily cause ash to be blocked.
An intelligent automatic boiler combustion high-precision air distribution device is designed, including a boiler water tank and airflow flame stabilization assembly. The airflow flame stabilization assembly realizes uniform control and ventilation of flame through components such as annular smoke exhaust pipe, smoke dispersing pipe and flame limiting cylinder, and realizes automatic collection and treatment of ash through the air transport component and ash storage component.
This device can effectively prevent flame deviation, improve the heating uniformity and heating efficiency of the boiler internally, and improve the efficiency and safety of the ash treatment by automatically treating the ash.
Smart Images

Figure CN120160119A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of boiler combustion. Specifically, it relates to a high-precision air distribution device for boiler combustion, and more particularly to an intelligent and automatic high-precision air distribution device for boiler combustion. Background Art
[0002] A boiler is a device capable of converting energy. Through the combustion of fuel, the boiler can convert the heat energy released by the fuel combustion into a medium for heating feed water. Boilers have a wide range of applications and can be used in both industrial and household fields. During the operation of a boiler, in order to accelerate the heating of water flow, a high-precision air distribution device for boiler combustion needs to be equipped for the boiler.
[0003] The existing air distribution devices for boiler combustion only blow air to the combustion part by using a primary air blower and a secondary air blower. They cannot perform more uniform combustion control in terms of orientation on the flame below the boiler water tank, easily resulting in the problem of the flame deviating to one side, which is not conducive to improving the uniform heating inside the boiler and the heating efficiency inside the boiler. Also, they cannot perform sufficient and more uniform ventilation treatment on the bottom of the flame, which is not conducive to improving the uniformity and sufficiency of fuel combustion. At the same time, they cannot perform more sufficient automatic collection treatment on the ashes after combustion, easily causing the problem of ash blockage, and manual treatment is not conducive to improving the treatment efficiency.
[0004] In summary, the present invention provides an intelligent and automatic high-precision air distribution device for boiler combustion to solve the above problems. Summary of the Invention
[0005] Aiming at the deficiencies of the existing technology, the purpose of the present invention is to provide an intelligent and automatic high-precision air distribution device for boiler combustion, which has the advantages that it can perform more uniform combustion control in terms of orientation on the flame below the boiler water tank, prevent the flame from deviating to one side, is conducive to improving the uniform heating inside the boiler, can perform sufficient and more uniform ventilation treatment on the bottom of the flame, can perform more sufficient automatic collection treatment on the ashes after combustion, prevent ash blockage, and can improve the safety during ash treatment.
[0006] To achieve the above purpose, the present invention provides the following technical solutions:
[0007] An intelligent self - controlled boiler combustion high - precision air distribution device, including a boiler water tank and an air - flow flame stabilization component. The air - flow flame stabilization component is installed below the boiler water tank. The air - flow flame stabilization component includes a combustion outer shell fixedly sleeved below the boiler water tank, and a first annular exhaust pipe and a second annular exhaust pipe surrounding the outside of the boiler water tank. Below the first annular exhaust pipe, a plurality of annularly arranged smoke - dispersing pipes one are fixedly installed, and each of the smoke - dispersing pipes one is fixedly penetrated through the top surface of the combustion outer shell. Between the first annular exhaust pipe and the second annular exhaust pipe, a plurality of annularly arranged smoke - dispersing pipes two are installed. The smoke - dispersing pipes one and the smoke - dispersing pipes two are arranged at intervals. Inside the combustion outer shell, a support plate located below the boiler water tank is fixedly installed, and a plurality of flame - limiting cylinders located below the boiler water tank inside the combustion outer shell are fixedly installed on the support plate.
[0008] Preferably, an air - conveying component is installed on the combustion outer shell, and the air - conveying component is used for conveying air.
[0009] Preferably, the air - conveying component includes an air - collecting hood installed inside the combustion outer shell and an air inlet pipe penetrating through the side wall of the combustion outer shell. An air - dispersing net is fixedly installed inside the air - collecting hood. Below the air - collecting hood, a communicating pipe fixedly connected to the air inlet pipe is fixedly installed. A first valve is installed inside the communicating pipe below the air inlet pipe, and a first fan is fixedly installed on the air inlet pipe.
[0010] Preferably, an ash - storage component is installed on the combustion outer shell, and the ash - storage component is used for storing ash.
[0011] Preferably, the ash - storage component includes an ash - collecting hood fixedly installed below the communicating pipe and inside the combustion outer shell, an ash - discharging pipe penetrating through the side wall of the combustion outer shell, and a storage box located on one side of the combustion outer shell. The ash - discharging pipe is installed between the ash - collecting hood and the storage box. A second valve is installed inside the ash - discharging pipe. A conical ash - dispersing surface is opened on the inner bottom surface of the ash - collecting hood, and a second fan is fixedly installed inside the storage box.
[0012] Preferably, a fuel - supporting net located between the support plate and the air - collecting hood is fixedly installed inside the combustion outer shell.
[0013] Preferably, an arc - shaped exhaust pipe is fixedly installed above the second annular exhaust pipe, and a chimney is fixedly installed on the arc - shaped exhaust pipe.
[0014] Preferably, an exhaust pipe is fixedly installed above the storage box, and a dust - proof filter cloth bag is fixedly installed inside the exhaust pipe.
[0015] Preferably, a fuel - adding port is opened on the side wall of the combustion outer shell.
[0016] Preferably, a heat-insulating shell is fixedly installed above the combustion shell and sleeved outside the boiler water tank. The heat-insulating shell is sleeved outside the first annular smoke exhaust pipe, the second annular smoke exhaust pipe, the first smoke dispersing pipe and the second smoke dispersing pipe.
[0017] In summary, the beneficial technical effects of the present invention are as follows:
[0018] 1. By providing the air flow flame stabilizing assembly and the air delivery assembly, the present invention can achieve the effect of protecting the flame below the boiler water tank from deviation, and at the same time can perform more sufficient and uniform ventilation treatment on the bottom of the fuel, enabling the flame to be more evenly located below the boiler water tank, which is beneficial to improving the heating efficiency of the boiler water tank.
[0019] 2. By providing the air delivery assembly and the ash storage assembly, the present invention can achieve the effect of facilitating the automatic treatment of ash, improving the efficiency of ash treatment, and at the same time enhancing the safety of the treatment process.
[0020] The following further describes in detail the specific embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The following drawings in the description are only some embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. In the drawings:
[0022] Figure 1 is the front view structural diagram of the present invention;
[0023] Figure 2 is the rear view structural diagram of the present invention;
[0024] Figure 3 is the sectional structural diagram of the present invention;
[0025] Figure 4 is the exploded structural diagram of the air flow flame stabilizing assembly of the present invention;
[0026] Figure 5 is the top view structural diagram of the air delivery assembly of the present invention;
[0027] Figure 6 is the top view structural diagram of the ash storage assembly of the present invention;
[0028] In the drawings, the list of components represented by each reference numeral is as follows:
[0029] 1. Boiler water tank; 2. Airflow flame stabilization component; 201. Combustion outer shell; 202. First annular exhaust pipe; 203. Second annular exhaust pipe; 204. First smoke dispersion pipe; 205. Second smoke dispersion pipe; 206. Support plate; 207. Flame limiting cylinder; 3. Air delivery component; 301. Air collecting hood; 302. Air inlet pipe; 303. Air dispersion net; 304. Connecting pipe; 305. First valve; 306. First fan; 4. Ash storage component; 401. Ash collecting hood; 402. Ash discharge pipe; 403. Storage box; 404. Second valve; 405. Conical ash dispersion surface; 406. Second fan; 5. Fuel support net; 6. Arc-shaped exhaust pipe; 7. Chimney; 8. Exhaust pipe; 9. Dust-proof filter cloth bag; 10. Fuel filling port; 11. Anti-scald outer shell. Detailed implementation manner
[0030] The present invention will be further described in detail below with reference to the accompanying drawings.
[0031] Refer to Figures 1-6 , an intelligent and automatic high-precision air distribution device for boiler combustion disclosed by the present invention, includes a boiler water tank 1 and an airflow flame stabilization component 2. The airflow flame stabilization component 2 is installed below the boiler water tank 1. The airflow flame stabilization component 2 includes a combustion outer shell 201 fixedly sleeved below the boiler water tank 1, a first annular exhaust pipe 202 and a second annular exhaust pipe 203 surrounding the outside of the boiler water tank 1. The combustion outer shell 201 can facilitate the enclosure of the flame, and the first annular exhaust pipe 202 and the second annular exhaust pipe 203 can facilitate the transportation of the flue gas. A plurality of first smoke dispersion pipes 204 arranged annularly are fixedly installed below the first annular exhaust pipe 202. The first smoke dispersion pipes 204 can connect the combustion outer shell 201 and the first annular exhaust pipe 202. Each first smoke dispersion pipe 204 is fixedly penetrated through the top surface of the combustion outer shell 201. A plurality of second smoke dispersion pipes 205 arranged annularly are installed between the first annular exhaust pipe 202 and the second annular exhaust pipe 203. The second smoke dispersion pipes 205 can connect the first annular exhaust pipe 202 and the second annular exhaust pipe 203. The first smoke dispersion pipes 204 and the second smoke dispersion pipes 205 are arranged at intervals. A support plate 206 located below the boiler water tank 1 is fixedly installed inside the combustion outer shell 201. The support plate 206 can support the flame limiting cylinder 207. A plurality of flame limiting cylinders 207 located below the boiler water tank 1 inside the combustion outer shell 201 are fixedly installed on the support plate 206. The flame limiting cylinder 207 can facilitate the azimuth limitation of the flame.
[0032] When the air inside the annular exhaust pipe two 203 flows upward, it can drive the air inside each smoke-dispersing pipe two 205 to flow upward. The upward flow of the air inside each smoke-dispersing pipe two 205 can drive the air inside the annular exhaust pipe one 202 to flow upward. The upward flow of the air inside the annular exhaust pipe one 202 can drive the air inside each smoke-dispersing pipe one 204 to flow upward. The upward flow of the air inside the smoke-dispersing pipe one 204 can drive the air inside the combustion outer shell 201 to flow upward. The flame limiting cylinders 207 inside the combustion outer shell 201 are evenly arranged below the boiler water tank 1. The air inside the combustion outer shell 201 below the support plate 206 flows upward through each flame limiting cylinder 207, and the flame rises upward through each flame limiting cylinder 207. There is a flame inside each flame limiting cylinder 207, which can fully heat the bottom of the boiler water tank 1 and prevent the flame from deviating to one side. Due to the arrangement of each smoke-dispersing pipe one 204 and each smoke-dispersing pipe two 205, the flue gas can enter the annular exhaust pipe one 202 through each smoke-dispersing pipe one 204. The annular exhaust pipe one 202 can damp and block the flue gas, and then the flue gas enters the annular exhaust pipe two 203 through each smoke-dispersing pipe two 205. This process can evenly distribute the flue gas and air flow, which is beneficial to the stable discharge of the air flow in the space above the support plate 206 inside the combustion outer shell 201 and beneficial to the even distribution of the flame.
[0033] Referring to Figures 1-3 and Figure 5 In this embodiment, an air delivery assembly 3 is installed on the combustion outer shell 201. The air delivery assembly 3 is used to deliver air. The air delivery assembly 3 includes an air collecting hood 301 installed inside the combustion outer shell 201 and an air inlet pipe 302 penetrating through the side wall of the combustion outer shell 201. The air collecting hood 301 can facilitate the collection of air. The air inlet pipe 302 can deliver air to the connecting pipe 304. An air dispersion net 303 is fixedly installed inside the air collecting hood 301. The air dispersion net 303 can disperse the air entering the inside of the air collecting hood 301 from the connecting pipe 304. A connecting pipe 304 fixedly connected to the air inlet pipe 302 is fixedly installed below the air collecting hood 301. The connecting pipe 304 can facilitate the delivery of air to the air collecting hood 301. A valve one 305 located below the air inlet pipe 302 is installed inside the connecting pipe 304. The valve one 305 can facilitate the closing and opening of the connecting pipe 304. A blower one 306 is fixedly installed on the air inlet pipe 302. The blower one 306 can facilitate the delivery of air to the air inlet pipe 302.
[0034] Open valve 1 305, and deliver air to the air inlet pipe 302 by starting fan 1 306. The air inside the air inlet pipe 302 enters the air collecting hood 301 through the connecting pipe 304 and valve 1 305. The air inside the air collecting hood 301 is dispersed by the air dispersion net 303, and the dispersed air evenly flows into the internal space of the combustion housing 201 below the fuel support net 5, capable of conveying and processing the fuel on the fuel support net 5.
[0035] Refer to Figures 1-3 and Figure 6 , an ash storage component 4 is installed on the combustion housing 201 of this embodiment. The ash storage component 4 is used to store ash. The ash storage component 4 includes an ash collecting hood 401 fixedly installed below the connecting pipe 304 and inside the combustion housing 201, an ash discharge pipe 402 passing through the side wall of the combustion housing 201, and a storage box 403 located on one side of the combustion housing 201. The ash collecting hood 401 can collect ash. The ash discharge pipe 402 can connect the ash collecting hood 401 and the storage box 403. The storage box 403 can conveniently store ash. The ash discharge pipe 402 is installed between the ash collecting hood 401 and the storage box 403. A valve 2 404 is installed inside the ash discharge pipe 402. The valve 2 404 can conveniently close and open the ash discharge pipe 402. A conical ash-dispersing surface 405 is provided on the inner bottom surface of the ash collecting hood 401. The conical ash-dispersing surface 405 can conveniently limit the flow of ash. A fan 2 406 is fixedly installed inside the storage box 403. The fan 2 406 can drive the air flow inside the storage box 403.
[0036] When valve 1 305 is open and valve 2 404 is closed, it is convenient to deliver air to the air collecting hood 301 at this time. When valve 1 305 is closed and valve 2 404 is open, it is convenient to clean the ash at this time. The ash on the fuel support net 5 falls into the interior of the air collecting hood 301, and then the ash passes through the air dispersion net 303 and the connecting pipe 304 and falls into the interior of the ash collecting hood 401. The ash falling into the interior of the ash collecting hood 401 slides down along the conical ash-dispersing surface 405, which can prevent ash from accumulating inside the ash collecting hood 401 below the connecting pipe 304 and prevent the connecting pipe 304 from being blocked. Valve 1 305 is closed and valve 2 404 is open. By starting fan 1 306 to deliver air to the air inlet pipe 302, at the same time, fan 2 406 is turned on to drive the air inside the ash discharge pipe 402 to flow towards the storage box 403. The air flow inside the air inlet pipe 302 can blow the ash inside the ash collecting hood 401. The ash inside the ash collecting hood 401 can float towards the inside of the ash discharge pipe 402 according to the air flow. The ash inside the ash discharge pipe 402 enters the interior of the storage box 403 through the valve 2 404 along with the air flow, and the ash can be stored.
[0037] Refer to Figure 3, a fuel support net 5 is fixedly installed inside the combustion housing 201 of this embodiment between the support plate 206 and the air collecting hood 301, and the fuel support net 5 can support the fuel.
[0038] Refer to Figures 1-3 , above the annular exhaust pipe two 203 of this embodiment, an arc-shaped exhaust pipe 6 is fixedly installed. The arc-shaped exhaust pipe 6 can facilitate the discharge of the flue gas inside the annular exhaust pipe two 203. A chimney 7 is fixedly installed on the arc-shaped exhaust pipe 6, and the chimney 7 can facilitate the discharge of the flue gas inside the arc-shaped exhaust pipe 6.
[0039] Refer to Figure 3 , above the storage box 403 of this embodiment, an exhaust pipe 8 is fixedly installed. The exhaust pipe 8 can facilitate the gas exchange inside the storage box 403. A dust-proof filter cloth bag 9 is fixedly installed inside the exhaust pipe 8, and the dust-proof filter cloth bag 9 can prevent the ashes inside the storage box 403 from overflowing.
[0040] Refer to Figure 1 and Figures 3-4 , a fuel addition port 10 is provided on the side wall of the combustion housing 201 of this embodiment, and the fuel addition port 10 can facilitate the addition of fuel into the combustion housing 201.
[0041] Refer to Figures 1-3 , above the combustion housing 201 of this embodiment, a heat-insulating housing 11 sleeved outside the boiler water tank 1 is fixedly installed. The heat-insulating housing 11 can protect the annular exhaust pipe one 202, the annular exhaust pipe two 203, the smoke-dispersing pipe one 204 and the smoke-dispersing pipe two 205. The heat-insulating housing 11 is sleeved outside the annular exhaust pipe one 202, the annular exhaust pipe two 203, the smoke-dispersing pipe one 204 and the smoke-dispersing pipe two 205.
[0042] The embodiments of this specific implementation manner are all preferred embodiments of the present invention, and do not limit the protection scope of the present invention accordingly. Therefore, all equivalent changes made according to the structure, shape and principle of the present invention should be covered within the protection scope of the present invention.
Claims
1. An intelligent automatic control boiler combustion high-precision air distribution device, comprising a boiler water tank (1) and an airflow flame stabilization component (2), characterized in that: The airflow flame stabilization component (2) is installed below the boiler water tank (1), and comprises a combustion shell (201) fixedly sleeved below the boiler water tank (1) and an annular smoke exhaust pipe 1 (202) and an annular smoke exhaust pipe 2 (203) surrounding the outside of the boiler water tank (1). A plurality of annularly arranged smoke dispersion pipes 1 (204) are fixedly installed below the annular smoke exhaust pipe 1 (202), and each of the smoke dispersion pipes 1 (204) is fixedly penetrated through the combustion shell (201). A plurality of annularly arranged smoke dispersion pipes (205) are installed between the annular smoke exhaust pipe 1 (202) and the annular smoke exhaust pipe 2 (203); the smoke dispersion pipe 1 (204) and the smoke dispersion pipe 2 (205) are arranged at intervals from each other; a support plate (206) located below the boiler water tank (1) is fixedly installed inside the combustion shell (201); and a plurality of flame limiting cylinders (207) located below the boiler water tank (1) inside the combustion shell (201) are fixedly installed on the support plate (206).
2. According to claim 1, the intelligent automatic control boiler combustion high-precision air distribution device is characterized in that: An air delivery component (3) is installed on the combustion shell (201), and the air delivery component (3) is used to deliver air.
3. According to claim 2, the intelligent automatic control boiler combustion high-precision air distribution device is characterized in that: The air conveying assembly (3) comprises an air collecting hood (301) installed in the combustion shell (201) and an air inlet pipe (302) penetrating the side wall of the combustion shell (201); an air dispersion net (303) is fixedly installed in the air collecting hood (301); a connecting pipe (304) fixedly connected to the air inlet pipe (302) is fixedly installed below the air collecting hood (301); a valve (305) located below the air inlet pipe (302) is installed in the connecting pipe (304); and a fan (306) is fixedly installed on the air inlet pipe (302).
4. According to claim 3, the intelligent automatic control boiler combustion high-precision air distribution device is characterized in that: An ash storage assembly (4) is mounted on the combustion casing (201), and the ash storage assembly (4) is used to store ash.
5. According to claim 4, the intelligent automatic control boiler combustion high-precision air distribution device is characterized in that: The ash storage assembly (4) comprises an ash collecting hood (401) fixedly mounted below the connecting pipe (304) and located inside the combustion shell (201), an ash discharging pipe (402) penetrating the side wall of the combustion shell (201), and a storage box (403) located on one side of the combustion shell (201); the ash discharging pipe (402) is mounted between the ash collecting hood (401) and the storage box (403); a second valve (404) is mounted inside the ash discharging pipe (402); a conical ash dispersing surface (405) is provided on the inner bottom surface of the ash collecting hood (401); and a second fan (406) is fixedly mounted inside the storage box (403).
6. According to claim 3, the intelligent automatic control boiler combustion high-precision air distribution device is characterized in that: A fuel support net (5) located between the support plate (206) and the wind collecting cover (301) is fixedly installed in the combustion shell (201).
7. The intelligent automatic control boiler combustion high-precision air distribution device according to claim 1 is characterized in that: An arc-shaped smoke exhaust pipe (6) is fixedly installed above the annular smoke exhaust pipe 2 (203), and a chimney (7) is fixedly installed on the arc-shaped smoke exhaust pipe (6).
8. The intelligent automatic control boiler combustion high-precision air distribution device according to claim 5 is characterized in that: An exhaust pipe (8) is fixedly installed above the storage box (403), and a dust-proof filter bag (9) is fixedly installed inside the exhaust pipe (8).
9. The intelligent automatic control boiler combustion high-precision air distribution device according to claim 7 is characterized in that: A fuel adding port (10) is provided on the side wall of the combustion casing (201).
10. The intelligent automatic control boiler combustion high-precision air distribution device according to claim 9, characterized in that: A scalding prevention shell (11) is fixedly mounted above the combustion shell (201) and is sleeved on the outside of the boiler water tank (1); the scalding prevention shell (11) is sleeved on the outside of the annular smoke exhaust pipe 1 (202), the annular smoke exhaust pipe 2 (203), the smoke dispersion pipe 1 (204) and the smoke dispersion pipe 2 (205).