An automated production device for double-sided laminated walls

Through fully automated production equipment, the automated production of double-sided overlapping walls is solved, and the problem of insufficient sound barrier and compressive resistance of single-layer walls is improved, production efficiency and steel bar applicability are improved, and the mold can be reused.

CN120170884BActive Publication Date: 2025-07-18ZHONGMIN JIANYAN IND CONSTRUCTION CO LTD
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Patent Information

Application Number
CN202510668098.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-23
Publication Date
2025-07-18
Estimated Expiration
2045-05-23

AI Technical Summary

Technical Problem

The single-layer structure of existing building walls has limited sound barrier, especially low-frequency noise is easy to penetrate, and has small compressive resistance. The artificial superposition efficiency of double-layer walls is inexpensive and laborious.

Method used

Fully automated production equipment is adopted, including the first mold loading robot, grouting equipment, vibration transmission equipment and flip-floping equipment. The robot automatically loading and vibrating transmission prevents bubbles and flip-floping equipment to achieve double-sided overlap, and combines storage for hollow dry shaping.

Benefits of technology

It realizes fully automatic production of double-sided overlapping walls, improves sound barrier performance and compressive resistance, and improves production efficiency and the applicability of steel bars, and the mold can be reused.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of building material processing, and particularly relates to an automatic production equipment for double-sided laminated wall panels, including a first die-setting manipulator device, a grouting device, a vibration transmission device, a turning device and a storage. When the automatic production equipment for double-sided laminated wall panels of the present invention is in production, first, the upper single-layer wall panels are manufactured. The dies are bound by the first die-setting manipulator, then the steel bars are clamped and placed into the dies, and pouring is carried out through the grouting device. Vibration transmission is carried out while the wall panels are being transmitted through the vibration transmission device to prevent air bubbles. Then, the wall panels directly enter the storage for air drying. At the same time, multiple upper single-layer wall panels are manufactured according to the above steps. After the upper single-layer wall panels are air-dried and shaped, the lower single-layer wall panels are manufactured according to the above steps. The air-dried upper wall panels are transmitted and placed under the turning device for 180° turning. The turning device places the upper single-layer wall panels on the lower single-layer wall panels, and then they are sent to the storage for air drying and shaping, realizing the full-automatic production of double-sided laminated wall panels.
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Description

Technical Field

[0001] The present invention belongs to the technical field of building material processing, and particularly relates to an automatic production equipment for double-sided laminated wall surfaces. Background Art

[0002] Existing building walls are formed by first pouring through a mold and directly transported to the construction site for installation. When making precast slabs, a hollow model is first nailed with wooden boards. After arranging steel bars in the hollow part of the model, the hollow part is filled with cement. After drying, the wooden boards are knocked off.

[0003] However, in the prior art, the walls are all single-layer. Although the process is less, the labor and time costs are low, which is suitable for projects with limited budgets. However, the single-layer structure has limited sound insulation, especially low-frequency noise is easy to penetrate, affecting the living comfort. And when the thickness of the single wall is relatively thin, the compressive performance is small. And existing double-layer walls are usually manually stacked and spliced by two single-layer walls, with low efficiency and being laborious and time-consuming. Summary of the Invention

[0004] In view of the deficiencies of the prior art, the technical problem to be solved by the present invention is to provide an automatic production equipment for double-sided laminated wall surfaces, which can perform full-automatic production.

[0005] To solve the above technical problem, the technical solution adopted by the present invention is: an automatic production equipment for double-sided laminated wall surfaces, including a first mold loading manipulator device, a grouting device, a vibration transmission device, a turning device and a storage. The first mold loading manipulator device, the vibration transmission device, the turning device and the storage are arranged in sequence. The grouting device is arranged on the vibration transmission device. A conveyor belt for docking with the turning device is provided at the output port of the storage. The vibration transmission device includes a support base, a plurality of transmission belts and a plurality of groups of elastic support groups. Driving wheels are provided at both ends of the support base. The plurality of transmission belts are wound around the support base and are in transmission connection with the driving wheels. The plurality of groups of elastic support groups are respectively installed on the plurality of transmission belts. The support group includes a plurality of support columns and a plurality of elastic rubber columns. The plurality of support columns are equidistantly installed on the transmission belt. The plurality of elastic rubber columns are respectively installed on the plurality of support columns. A plurality of grooves are equidistantly provided on the upper part of the support base. Support rods are installed between adjacent transmission belts in the grooves. A rotating rod is rotatably provided on the support rod. The horizontal plane where the rotating rod is located is higher than the bottom of the support base and is located on one side of the elastic rubber column.

[0006] A transmission wheel for cooperating with the drive of the transmission belt is provided at the top of the support base.

[0007] The warehouse is provided with a plurality of conveyor belts equidistantly arranged in the direction from the input port to the output port, and rotating conveyor parts are installed at the head and tail ends of the plurality of conveyor belts. The warehouse is provided with a plate unloading machine above the conveyor belt near the input port.

[0008] The plate unloading machine includes a screw lift and a fixed frame, the screw lift is installed on the top of the warehouse, the fixed frame is installed on the lifting end of the screw lift, the four sides of the fixed frame are respectively installed with telescopic cylinders, and the telescopic ends of the telescopic cylinders on the four sides are all arranged toward the inside of the fixed frame, a mounting seat is installed on the telescopic cylinder, a first pushing cylinder is installed on one side of the mounting seat, and a second pushing cylinder is installed on the other side of the mounting seat, the output directions of the first pushing cylinder and the second pushing cylinder are arranged in opposite directions, and pushing plates are installed on the first pushing cylinder and the second pushing cylinder.

[0009] The top surface of the push plate is provided with a buffer rubber layer.

[0010] The first mold loading robot device includes a first supporting frame, a first movable frame, a first lifting frame and a first grabbing head. The first movable frame is movably mounted on the first supporting frame, the first lifting frame is mounted on the first movable frame, the first grabbing head is mounted on the lifting end of the first lifting frame, a first lifting cylinder is mounted in the first grabbing head, a first driving motor is mounted on the lifting end of the first lifting cylinder, and a first tightening head is mounted on the driving end of the first driving motor.

[0011] The flap device comprises a gantry, a gantry moving frame, a gantry lifting frame and a mounting frame, wherein a guide rail is arranged on the top of the gantry, the gantry moving frame is movably placed on the guide rail, the gantry lifting frame is mounted on the gantry moving frame, a rotating part is mounted on the lifting end of the gantry lifting frame, the mounting frame is mounted on the rotating part, and a clamp is mounted in the mounting frame;

[0012] A universal transmission assembly is installed at the bottom of the gantry, and the universal transmission assembly includes a base, multiple turntables, multiple fixed columns and multiple transmission wheels. The multiple turntables are installed on the base for uniform rotation, the multiple fixed columns are correspondingly installed on the multiple turntables, and the multiple transmission wheels are correspondingly installed on the multiple fixed columns for rotation. A rack is slidably installed on the base between adjacent turntables, the turntable is coaxially provided with a gear that cooperates with the rack, and a reciprocating motor that drives the rack to move repeatedly is installed on one side of the base.

[0013] A conveyor belt is provided on one side of the vibration transmission device, the conveyor belt is docked with the vibration transmission device, and a second mold loading robot device and a cleaning and film sticking device are provided on the conveyor belt.

[0014] The second mold loading manipulator device includes a second support frame, a second moving frame, a second lifting frame, and a second gripping head. The second moving frame is movably installed on the second support frame. The second lifting frame is installed on the second moving frame. The second gripping head is installed on the lifting end of the second lifting frame. A second lifting cylinder is installed in the second gripping head. The lifting end of the second lifting cylinder is installed with a second driving motor. The driving end of the second driving motor is installed with a second tightening head.

[0015] The cleaning and film laminating device includes a protective cover, a screw rod lifting frame, a horizontal screw rod driving frame, a film laminating roll, a cleaning roller, and a cutter. The protective cover is placed on the conveyor belt. The screw rod lifting frame is installed inside the protective cover. The film laminating roll is installed inside the protective cover. The horizontal screw rod driving frame is installed on the lifting end of the screw rod lifting frame, and the driving direction of the horizontal screw rod driving frame is the same as the conveying direction of the conveyor belt. Both the film laminating roll and the cleaning roller are rotatably installed on the driving end of the horizontal screw rod driving frame. A transmission belt is arranged between the film laminating roll and the cleaning roller for driving connection. The cutter is installed on the driving end of the horizontal screw rod driving frame in a lifting manner and is located on the side of the horizontal screw rod driving frame away from the cleaning roller. A third lifting cylinder for driving the cutter to lift is installed on the horizontal screw rod driving frame. Support blocks are slidably installed on both symmetric sides of the cutter. An elastic member connected to the support block is installed on the lifting end of the third lifting cylinder.

[0016] A dust suction hood is arranged between the cleaning roller and the film laminating roll. A plurality of suction holes are evenly arranged on the surface of the dust suction hood facing the cleaning roller. A scraper is installed at the lower end of the dust suction hood. A plurality of diversion grooves communicating with the inside of the dust suction hood are evenly arranged on the surface of the scraper facing the cleaning roller. A dust suction pump communicating with the dust suction hood is installed inside the protective cover.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. An automatic production equipment for double-sided laminated wall panels of the present invention, during production, first make the upper single-layer wall panels. Then, according to the size of the required wall, the first die-binding manipulator equipment binds the die. Then, clamp the steel bars and put them into the die, and transfer them under the grouting equipment for pouring. And through the vibration transfer equipment, vibrate while transferring to make the material vibrate evenly to prevent air bubbles. And transfer them through the turning plate equipment to the storage for air drying. At the same time, make multiple upper single-layer wall panels according to the above steps, and continuously make multiple single-layer wall panels and send them to the storage for air drying. After air drying and shaping, make the lower single-layer wall panels according to the above steps. Transfer the air-dried upper wall panels under the turning plate equipment for a 180° flip. Then transfer the lower single-layer wall panels under the turning plate equipment. Thus, the turning plate equipment places the upper single-layer wall panel on the lower single-layer wall panel and sends it to the storage for air drying and shaping, so as to realize the full-automatic production of double-sided laminated wall panels. And the double-sided laminated wall panels increase the sound insulation and have better compressive performance.

[0019] 2. An automatic production equipment for double-sided laminated wall panels of the present invention can adjust the steel bars as needed when making a single layer, so that the steel bars are completely placed in the die, that is, it can also be applicable to single-layer production.

[0020] 3. An automatic production equipment for double-sided laminated wall panels of the present invention, that is, multiple drive belts are driven by drive wheels to drive multiple groups of elastic support groups to move at the same time, and the die is placed on multiple groups of elastic support groups for transmission. When placed in the groove part of the support seat, there is a top against the die. Thus, the elastic rubber column pushes the support column downward through its own elasticity, thereby pushing the drive belt into the groove. And the rotating rod blocks the elastic rubber, making the elastic rubber deform and bend. Thus, after passing through the rotating rod, when the drive belt rebounds without thrust, the elastic rubber also rebounds without the blocking force and knocks on the bottom of the die, making the die vibrate, so that the material vibrates evenly to prevent air bubbles.

[0021] 4. For the automatic production equipment of the double-sided laminated wall of the present invention, after the wallboard is air-dried, the screw lift drives the fixed frame to descend, so that the mold is placed inside the fixed frame. Then, the telescopic cylinder drives the mounting seat to move towards the mold, so that the first pushing cylinder and the second pushing cylinder are placed between the upper and lower layer molds. Then, the first pushing cylinder and the second pushing cylinder are driven to push against each other, so that the upper and lower layer molds are separated from the wall. At this time, the upper layer is placed on the pushing plate of the first pushing cylinder, and the lower layer mold with the wall is driven by the conveyor belt to move towards the wall outlet of the warehouse. At the same time, the screw lift starts to lower the fixed frame, and the telescopic cylinder cooperates to place the upper layer mold on the conveyor belt. Subsequently, the conveyor belt drives the lower layer mold with the wall to be placed under the fixed frame again. Then, the telescopic cylinder drives the mounting seat to move towards the mold, so that the pushing plate of the first pushing cylinder is placed inside the double-sided laminated wall, and the pushing plate of the second pushing cylinder is placed on the lower layer mold. The first pushing cylinder and the second pushing cylinder are driven simultaneously, so that the double-sided laminated wall is lifted off the lower layer mold. Then, the upper and lower molds are transported by the conveyor belt in the opposite direction of the wall outlet of the warehouse. After the transportation is completed, the screw lift cooperates with the components on the fixed frame to place the double-sided laminated wall on the conveyor belt for transmission, realizing full-automatic demolding, and the mold can be reused repeatedly.

[0022] 5. For the automatic production equipment of the double-sided laminated wall of the present invention, the screw lifting frame drives the horizontal screw driving frame to descend, so that the film covering roll and the cleaning roller are both attached to the mold plate. Then, the cleaning roller performs attached cleaning, and while cleaning, it drives the film covering roll to rotate for film covering, covering the film on the mold plate. After cleaning and film covering are completed, the third lifting cylinder drives the cutter to descend, so that the supporting block first presses the film, and then the third lifting cylinder continuously drives the cutter to descend. Thus, the supporting block compresses the elastic member, and the cutter contacts the film and cuts it off, realizing cleaning the mold plate while covering the film. Description of the Drawings

[0023] Figure 1 is the structural schematic diagram of the automatic production equipment of the present invention;

[0024] Figure 2 is the structural schematic diagram of the vibration transmission equipment of the present invention;

[0025] Figure 3 is the cross-sectional structural schematic diagram of the vibration transmission equipment of the present invention;

[0026] Figure 4 is the enlarged structural schematic diagram of the vibration transmission equipment at section A of the cross-section of the present invention;

[0027] Figure 5 is the structural schematic diagram of the first mold loading manipulator equipment of the present invention;

[0028] Figure 6Schematic cross-sectional structure diagram of the first gripping head of the present invention;

[0029] Figure 7 Schematic structure diagram of the tipping device of the present invention;

[0030] Figure 8 Schematic side cross-sectional structure diagram of the universal transmission component of the present invention;

[0031] Figure 9 Schematic top cross-sectional structure diagram of the universal transmission component of the present invention;

[0032] Figure 10 Schematic top structure diagram of the interior of the warehouse of the present invention;

[0033] Figure 11 Schematic side structure diagram of the interior of the warehouse of the present invention;

[0034] Figure 12 Schematic bottom structure diagram of the fixed frame of the present invention;

[0035] Figure 13 Schematic internal structure diagram of the cleaning film device of the present invention;

[0036] Figure 14 Schematic enlarged structure diagram of the cleaning roller of the present invention;

[0037] Figure 15 Schematic structure diagram of the dust suction hood of the present invention;

[0038] Figure 16 Schematic structure diagram of the second mold loading manipulator device of the present invention;

[0039] Figure 17 Schematic cross-sectional structure diagram of the second gripping head of the present invention.

[0040] Markings in the figure: 1. First mold loading manipulator device; 101. First support frame; 102. First moving frame; 103. First lifting frame; 104. First gripping head; 105. First lifting cylinder; 106. First driving motor; 107. First tightening head;

[0041] 2. Grouting equipment; 3. Vibration transmission equipment; 301. Support base; 302. Transmission belt; 303. Elastic support group; 304. Support column; 305. Elastic rubber column; 306. Groove; 307. Rotating rod;

[0042] 4. Tipping device; 401. Gantry; 402. Gantry moving frame; 403. Gantry lifting frame; 404. Installation frame; 405. Clamp; 406. Universal transmission component; 407. Base; 408. Turntable; 409. Fixed column; 4010. Transmission wheel; 4011. Rack; 4012. Reciprocating motor;

[0043] 5. Warehousing; 501. Conveyor belt; 502. Rotating transport member; 503. Plate unloading machine; 504. Screw jack; 505. Fixed frame; 506. Telescopic cylinder; 507. First pushing cylinder; 508. Second pushing cylinder; 509. Pushing plate

[0044] 6. Conveyor belt; 7. Transmission belt; 8. Second die loading manipulator device; 801. Second support frame; 802. Second moving frame; 803. Second lifting frame; 804. Second gripper; 805. Second lifting cylinder; 806. Second drive motor; 807. Second tightening head

[0045] 9. Cleaning and film laminating equipment; 901. Protective cover; 902. Screw lifting frame; 903. Horizontal screw drive frame; 904. Film roll; 905. Cleaning roller; 906. Cutter; 907. Third lifting cylinder; 908. Support block; 909. Dust suction hood; 9010. Scraper; 9011. Flow guide groove; 9012. Dust suction pump Detailed implementation manner

[0046] In order to make the above features and advantages of the present invention more obvious and understandable, specific embodiments are hereby given and described in detail below in conjunction with the accompanying drawings.

[0047] Such as Figures 1-17As shown in the figure, this embodiment provides an automatic production device for double-sided laminated walls, including a first mold loading manipulator device 1, a grouting device 2, a vibration transmission device 3, a turning device 4 and a storage 5. The first mold loading manipulator device 1, the vibration transmission device 3, the turning device 4 and the storage 5 are arranged in sequence. The grouting device 2 is arranged on the vibration transmission device 3. A conveyor belt 6 is provided at the output port of the storage 5 and is docked with the turning device 4. The vibration transmission device 3 includes a support base 301, a plurality of transmission belts 302 and a plurality of elastic support groups 303. Driving wheels are provided at both ends of the support base 301. The plurality of transmission belts 302 are wound around the support base 301 and are in driving connection with the driving wheels. The plurality of elastic support groups 303 are respectively installed on the plurality of transmission belts 302. Each support group includes a plurality of support columns 304 and a plurality of elastic rubber columns 305. The plurality of support columns 304 are equidistantly installed on the transmission belt 302. The plurality of elastic rubber columns 305 are respectively installed on the plurality of support columns 304. A plurality of grooves 306 are equidistantly provided on the upper part of the support base 301. Support rods are installed between adjacent transmission belts 302 in the grooves 306. A rotating rod 307 is rotatably provided on the support rod. The horizontal plane where the rotating rod 307 is located is higher than the bottom of the support base 301 and is located on one side of the elastic rubber column 305. Specifically, a transmission wheel for cooperating with the drive of the transmission belt 302 is provided on the top of the support base 301, making the transmission of the transmission belt 302 smoother.During production, first, the upper single-layer wallboard is manufactured. Thus, the first die-setting manipulator device 1 binds the die according to the size of the required wall. Then, it clamps the steel bars and places them into the die with the steel bars higher than the die, and transports them under the grouting device 2 for pouring. And through the vibration transmission device 3, it vibrates while transporting. That is, the driving wheel drives multiple transmission belts 302 to drive multiple groups of elastic support groups 303 to move simultaneously, and the die is placed on multiple groups of elastic support groups 303 for transportation. When it is placed on the groove 306 of the support seat 301, there is a butt against the die. Thus, the elastic rubber column 305 pushes the support column 304 downward through its own elasticity, thereby pushing the transmission belt 302 into the groove 306. And the rotating rod 307 blocks the elastic rubber, causing the elastic rubber to deform and bend. Thus, after passing the rotating rod 307, when the transmission belt 302 loses the thrust and rebounds, the elastic rubber also loses the blocking force and rebounds to knock on the bottom of the die, causing the die to vibrate, so that the material vibrates evenly to prevent air bubbles. And the cooperation of the rotating rod 307 and the support column 304 can provide good support when the die is placed on the groove 306 and will not sink to affect the rebound of the elastic rubber column 305. And the rotating setting of the rotating rod 307 makes the movement of the die smooth. And it is transported through the turning device 4 and placed in the storage 5 for air-drying. At the same time, according to the above steps, multiple upper single-layer wallboards are manufactured, and thus multiple single-layer wallboards are continuously manufactured and sent into the storage 5 for air-drying. After air-drying and shaping, according to the above steps, the lower single-layer wallboard is manufactured. The air-dried upper wallboard is transported and placed under the turning device 4 for a 180° flip. Then, the lower single-layer wallboard is transported and placed under the turning device 4. Thus, the turning device 4 places the upper single-layer wallboard on the lower single-layer wallboard, so that the end of the steel bar higher than the die is placed in the die of the lower single-layer wallboard, and it is sent into the storage 5 for air-drying and shaping. Thus, the full-automatic production of the double-sided laminated wall is realized. And the double-sided laminated wall increases the sound insulation and has good compressive performance. And when only manufacturing a single layer, the steel bars can be adjusted according to needs, so that the steel bars are completely placed in the die, that is, single-layer production is also applicable.

[0048] Furthermore, in the storage 5, multiple conveyor belts 501 are equidistantly arranged along the direction from the input port to the output port. Rotating transport members 502 are installed at both the head and the tail of the multiple conveyor belts 501. A plate unloading machine 503 is installed above the conveyor belt 501 near the input port of the storage 5. Specifically, the rotating transport member 502 includes a rotating seat and a conveyor belt. It is transported through the conveyor belt 501, and then through the rotation of the rotating seat and the cooperation of the conveyor belt, the die is transported and placed on the adjacent conveyor belt 501 to achieve automatic transfer.

[0049] Further, the demolding machine 503 includes a screw jack 504 and a fixed frame 505. The screw jack 504 is installed on the top of the storage 5, and the fixed frame 505 is installed on the lifting end of the screw jack 504. Telescopic cylinders 506 are respectively installed on the four sides of the fixed frame 505, and the telescopic ends of the telescopic cylinders 506 on the four sides are all arranged towards the inside of the fixed frame 505. An installation seat is installed on the telescopic cylinder 506. A first pushing cylinder 507 is installed on one side of the installation seat, and a second pushing cylinder 508 is installed on the other side of the installation seat. The output directions of the first pushing cylinder 507 and the second pushing cylinder 508 are arranged in opposite directions, and pushing plates 509 are installed on both the first pushing cylinder 507 and the second pushing cylinder 508. Specifically, a buffer rubber layer is provided on the abutting top surface of the pushing plate 509. After the wallboard is air-dried, the fixed frame 505 is driven to descend by the screw jack 504, so that the mold is placed in the fixed frame 505. Then, the telescopic cylinder 506 drives the installation seat to move towards the mold, so that the first pushing cylinder 507 and the second pushing cylinder 508 are placed between the upper and lower layer molds. Then, the first pushing cylinder 507 and the second pushing cylinder 508 are driven to push against each other, so that the upper and lower layer molds are separated from the wall body. At this time, the upper layer is placed on the pushing plate 509 of the first abutting cylinder, and the lower layer mold with the wall body is driven by the conveyor belt 501 to move towards the wall body outlet of the storage 5. At the same time, the screw jack 504 starts to drive the fixed frame 505 to descend and cooperate with the telescopic cylinder 506 to place the upper layer mold on the conveyor belt 501. Subsequently, the conveyor belt 501 drives the lower layer mold with the wall body to be placed under the fixed frame 505 again. Then, the telescopic cylinder 506 drives the installation seat to move towards the mold, so that the pushing plate 509 of the first pushing cylinder 507 is placed inside the double-sided laminated wall surface, and the pushing plate 509 of the second pushing cylinder 508 is placed on the lower layer mold. The first pushing cylinder 507 and the second pushing cylinder 508 are driven simultaneously, so that the double-sided laminated wall surface is lifted off the lower layer mold. Then, the upper and lower molds are transported by the conveyor belt 501 in the opposite direction of the wall body outlet of the storage 5. After the transportation is completed, the screw jack 504 cooperates with the components on the fixed frame 505 to place the double-sided laminated wall surface on the conveyor belt 501 for transmission, realizing full-automatic demolding, and the mold can be reused repeatedly.

[0050] Furthermore, the first die - loading manipulator device 1 includes a first support frame 101, a first moving frame 102, a first lifting frame 103, and a first gripping head 104. The first moving frame 102 is movably installed on the first support frame 101. The first lifting frame 103 is installed on the first moving frame 102. The first gripping head 104 is installed at the lifting end of the first lifting frame 103. A first lifting cylinder 105 is installed inside the first gripping head 104. The lifting end of the first lifting cylinder 105 is installed with a first driving motor 106. A first tightening head 107 is installed on the driving end of the first driving motor 106. Specifically, a transmission seat is installed inside the first support frame 101, and a die - bar placement rack is installed on one side of the transmission seat. When assembling the die, the first moving frame 102, the first lifting frame 103, and the first gripping head 104 cooperate with each other to grip the die - bar to make the side wall of the die, and then the first lifting cylinder 105, the first driving motor 106, and the first tightening head 107 cooperate to fix the die - bar on the die - plate to form the die, thus realizing the automatic assembly of the die.

[0051] Furthermore, the turning - plate device 4 includes a gantry 401, a gantry moving frame 402, a gantry lifting frame 403, and a mounting frame 404. There is a guide rail at the top of the gantry 401. The gantry moving frame 402 is movably placed on the guide rail. The gantry lifting frame 403 is installed on the gantry moving frame 402. A rotating part is installed at the lifting end of the gantry lifting frame 403. The mounting frame 404 is installed on the rotating part. A gripper 405 is installed inside the mounting frame 404. At the bottom inside the gantry 401, a universal transmission assembly 406 is installed. The universal transmission assembly 406 includes a base 407, a plurality of turntables 408, a plurality of fixed columns 409, and a plurality of transmission wheels 4010. The plurality of turntables 408 are evenly and rotatably installed on the base 407. The plurality of fixed columns 409 are correspondingly installed on the plurality of turntables 408. The plurality of transmission wheels 4010 are correspondingly and rotatably installed on the plurality of fixed columns 409. A rack 4011 is slidably installed between adjacent turntables 408 on the base 407. The turntables 408 are coaxially provided with gears that cooperate with the rack 4011. A reciprocating motor 4012 for driving the rack 4011 to move repeatedly is installed on one side of the base 407. The gantry moving frame 402 and the gantry lifting frame 403 cooperate to drive the mounting frame 404 to move. Then the gripper 405 grips the die. Then the gantry lifting frame 403 drives the mounting frame 404 to rise, and at the same time the rotating part drives the mounting frame 404 to rotate to realize a 180° flip of the die. And there are a plurality of turntables 408 that cooperate with the rack 4011 driven by the reciprocating motor 4012, so as to drive the turntables 408 to drive the fixed columns 409 to rotate, making the transmission wheels 4010 change the transmission direction and increasing the transmission efficiency.

[0052] Furthermore, a conveyor belt 7 is provided on one side of the vibration transmission device 3, and the conveyor belt 7 is docked with the vibration transmission device 3. A second mold loading robot device 8 and a cleaning and film pasting device 9 are provided on the conveyor belt 7. The second mold loading robot device 8 and the cleaning and film pasting device 9 cooperate to disassemble the mold and coat the mold plate, so that it can be demolded better.

[0053] Further, the second mold loading robot device 8 includes a second support frame 801, a second mobile frame 802, a second lifting frame 803 and a second grabbing head 804. The second mobile frame 802 is movably mounted on the second support frame 801, the second lifting frame 803 is mounted on the second mobile frame 802, the second grabbing head 804 is mounted on the lifting end of the second lifting frame 803, a second lifting cylinder 805 is installed in the second grabbing head 804, a second driving motor 806 is installed at the lifting end of the second lifting cylinder 805, and a second tightening head 807 is installed on the driving end of the second driving motor 806. Specifically, a transmission seat is installed in the first support frame 101, and a mold bar placement rack is installed on one side of the transmission seat. A transmission seat is installed in the second support frame 801, and a mold bar placement rack is installed on one side of the transmission seat. When the mold is not in use and a new mold is to be customized, the second moving frame 802, the second lifting frame 803 and the second grabbing head 804 cooperate with each other to grab the mold bar, and then the second lifting cylinder 805, the second driving motor 806 and the second tightening head 807 cooperate to remove the bolts on the mold bar and place it on the mold bar placement rack, thereby realizing automatic assembly of the mold.

[0054] Furthermore, the film cleaning device 9 includes a protective cover 901, a screw rod lifting frame 902, a horizontal screw rod driving frame 903, a film covering roll 904, a cleaning roller 905 and a cutter 906. The protective cover 901 is placed on the conveyor belt 7. The screw rod lifting frame 902 is installed inside the protective cover 901. The film covering roll 904 is installed inside the protective cover 901. The horizontal screw rod driving frame 903 is installed on the lifting end of the screw rod lifting frame 902, and the driving direction of the horizontal screw rod driving frame 903 is the same as the conveying direction of the conveyor belt 7. Both the film covering roll 904 and the cleaning roller 905 are rotatably installed on the driving end of the horizontal screw rod driving frame 903. A transmission belt is arranged between the film covering roll 904 and the cleaning roller 905 for transmission connection. The diameter of the rotating end of the film covering roll 904 is larger than the diameter of the driving end of the cleaning roller 905. The cutter 906 is installed on the driving end of the horizontal screw rod driving frame 903 in a lifting manner and is located on the side of the horizontal screw rod driving frame 903 away from the cleaning roller 905. A third lifting cylinder 907 for driving the cutter 906 to lift is installed on the horizontal screw rod driving frame 903. Support blocks 908 are slidably installed on both symmetric sides of the cutter 906 respectively. An elastic member connected to the support blocks 908 is installed on the lifting end of the third lifting cylinder 907. By driving the horizontal screw rod driving frame 903 to descend through the screw rod lifting frame 902, the film covering roll 904 and the cleaning roller 905 are both attached to the mold plate. Then, the cleaning roller 905 performs fitting cleaning, and while cleaning, the film covering roll 904 is driven to rotate for film covering to cover the film on the mold plate. After cleaning and film covering are completed, the cutter 906 is driven to descend through the third lifting cylinder 907, so that the support blocks 908 first press the film and then the third lifting cylinder 907 continuously drives the cutter 906 to descend, thereby the support blocks 908 compress the elastic member, and the cutter 906 contacts the film and cuts it, realizing cleaning the mold plate while covering the film. Specifically, a dust suction hood 909 is arranged between the cleaning roller 905 and the film covering roll 904. A plurality of suction holes are evenly arranged on the surface of the dust suction hood 909 facing the cleaning roller 905. A scraper 9010 is installed at the lower end of the dust suction hood 909. A plurality of diversion grooves 9011 communicating with the inside of the dust suction hood 909 are evenly arranged on the surface of the scraper 9010 facing the cleaning roller 905. A dust suction pump 9012 communicating with the dust suction hood 909 is installed inside the protective cover 901. During cleaning, dust is sucked through the cooperation of the dust suction hood 909 and the dust suction pump 9012, and the scraper 9010 is set to scrape up the remaining dust and adsorb it in cooperation with the diversion grooves 9011 to ensure the cleanliness of the mold plate.

[0055] The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of the present invention claimed is defined by the appended claims and their equivalents.

Claims

1. An automated production device for double-sided laminated walls, characterized in that: It includes a first mold loading manipulator device, a grouting device, a vibration transmission device, a turning plate device and a storage. The first mold loading manipulator device, the vibration transmission device, the turning plate device and the storage are arranged in sequence. The grouting device is arranged on the vibration transmission device. A conveyor belt for docking with the turning plate device is provided at the output port of the storage. The vibration transmission device includes a support base, a plurality of transmission belts and a plurality of elastic support groups. Driving wheels are provided at both ends of the support base. The plurality of transmission belts are wound around the support base and are in driving connection with the driving wheels. The plurality of elastic support groups are correspondingly installed on the plurality of transmission belts one by one. The support group includes a plurality of support columns and a plurality of elastic rubber columns. The plurality of support columns are equidistantly installed on the transmission belt. The plurality of elastic rubber columns are correspondingly installed on the plurality of support columns one by one. A plurality of grooves are equidistantly provided on the upper part of the support base. Support rods are installed between adjacent transmission belts in the grooves. A rotating rod is rotatably provided on the support rod. The horizontal plane where the rotating rod is located is higher than the bottom of the support base and is located on one side of the elastic rubber column.

2. The automated production equipment for a double-sided laminated wall according to claim 1, characterized in that: A transmission wheel for cooperating with the drive of the transmission belt is provided at the top of the support base.

3. The automatic production equipment for a double-sided laminated wall surface according to claim 1, characterized in that: A plurality of conveyor belts are equidistantly provided in the storage along the direction from the input port to the output port. Rotating transport parts are installed at the head and tail ends of the plurality of conveyor belts. A plate unloading machine is installed above the conveyor belt near the input port of the storage.

4. An automated production device for double-sided laminated wall surfaces according to claim 3, characterized in that: The plate unloading machine includes a screw jack and a fixed frame. The screw jack is installed on the top of the storage. The fixed frame is installed on the lifting end of the screw jack. Telescopic cylinders are respectively installed on the four sides of the fixed frame, and the telescopic ends of the telescopic cylinders on the four sides are all arranged towards the inside of the fixed frame. Mounting seats are installed on the telescopic cylinders. A first pushing cylinder is installed on one side of the mounting seat. A second pushing cylinder is installed on the other side of the mounting seat. The output directions of the first pushing cylinder and the second pushing cylinder are arranged in opposite directions. Pushing plates are installed on both the first pushing cylinder and the second pushing cylinder.

5. The automatic production equipment for a double-sided laminated wall surface according to claim 4, characterized in that: A buffer rubber layer is provided on the abutting surface of the pushing plate.

6. The automated production equipment for a double-sided laminated wall surface according to claim 1, characterized in that: The first mold loading manipulator device includes a first support frame, a first moving frame, a first lifting frame and a first gripping head. The first moving frame is movably installed on the first support frame. The first lifting frame is installed on the first moving frame. The first gripping head is installed on the lifting end of the first lifting frame. A first lifting cylinder is installed in the first gripping head. A first driving motor is installed at the lifting end of the first lifting cylinder. A first tightening head is installed at the driving end of the first driving motor.

7. The automated production equipment for a double-sided laminated wall according to claim 1, characterized in that: The turning plate device includes a gantry, a gantry moving frame, a gantry lifting frame and a mounting frame. A guide rail is provided at the top of the gantry. The gantry moving frame is movably placed on the guide rail. The gantry lifting frame is installed on the gantry moving frame. A rotating part is installed at the lifting end of the gantry lifting frame. The mounting frame is installed on the rotating part. A gripper is installed in the mounting frame. A universal transmission assembly is installed at the bottom of the gantry, and the universal transmission assembly includes a base, multiple turntables, multiple fixed columns and multiple transmission wheels. The multiple turntables are installed on the base for uniform rotation, the multiple fixed columns are correspondingly installed on the multiple turntables, and the multiple transmission wheels are correspondingly installed on the multiple fixed columns for rotation. A rack is slidably installed on the base between adjacent turntables, the turntable is coaxially provided with a gear that cooperates with the rack, and a reciprocating motor that drives the rack to move repeatedly is installed on one side of the base.

8. An automated production device for a double-sided laminated wall surface according to claim 1, characterized in that: A conveyor belt is provided on one side of the vibration transmission device, the conveyor belt is docked with the vibration transmission device, and a second mold loading robot device and a cleaning and film sticking device are provided on the conveyor belt.

9. The automated production equipment for a double-sided laminated wall surface according to claim 8, characterized in that: The second mold loading robot device includes a second supporting frame, a second movable frame, a second lifting frame and a second grabbing head, the second movable frame is movably mounted on the second supporting frame, the second lifting frame is mounted on the second movable frame, the second grabbing head is mounted on the lifting end of the second lifting frame, a second lifting cylinder is mounted in the second grabbing head, a second driving motor is mounted on the lifting end of the second lifting cylinder, and a second tightening head is mounted on the driving end of the second driving motor.

10. An automated production device for a double-sided laminated wall surface according to claim 8, characterized in that: The film cleaning and laminating equipment comprises a protective cover, a screw lifting frame, a horizontal screw driving frame, a film coating roll, a cleaning roller and a cutter, the protective cover is placed on the conveyor belt, the screw lifting frame is installed in the protective cover, the film coating roll is installed in the protective cover, the horizontal screw driving frame is installed on the lifting end of the screw lifting frame, and the driving direction of the horizontal screw driving frame is consistent with the transmission direction of the conveyor belt, the film coating roll and the cleaning roller are both rotatably installed on the driving end of the horizontal screw driving frame, the film coating roll and the cleaning roller are connected by a transmission belt transmission, the cutter lifting is installed on the driving end of the horizontal screw driving frame, and is located on the side of the horizontal screw driving frame away from the cleaning roller, the horizontal screw driving frame is equipped with a third lifting cylinder for driving the cutter to lift, and the cutter is symmetrically symmetrically provided with support blocks respectively slidably installed on both sides, and an elastic member connected with the support block is installed on the lifting end of the third lifting cylinder; A dust hood is provided between the cleaning roller and the coating roll, and a plurality of suction holes are evenly arranged on the surface of the dust hood facing the cleaning roller. A scraper is installed at the lower end of the dust hood, and a plurality of guide grooves connected to the inside of the dust hood are evenly arranged on the side of the scraper facing the cleaning roller. A dust pump connected to the dust hood is installed in the protective cover.

Citation Information

Patent Citations

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    CN117068645A

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