High-adaptability, high-temperature-resistant and super-long-life energy storage cable
By designing deformation-proof, heat dissipation adjustment and heat dissipation mechanisms in the energy storage cable, the problem of insufficient strength and high temperature resistance of the energy storage cable is solved, and higher adaptability and service life are achieved.
Patent Information
- Application Number
- CN202510659999.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-22
- Publication Date
- 2025-06-20
AI Technical Summary
The existing energy storage cables have poor strength and are prone to collapse during extrusion and bend, and have poor high temperature resistance, which affects service life.
An energy storage cable including a conductor, an insulating sleeve, an anti-deformation mechanism, a heat dissipation adjustment mechanism and a heat dissipation mechanism are designed. The anti-deformation mechanism provides stability through the cooperation of the concave strips and the clamps; the heat dissipation adjustment mechanism improves the heat resistance and heat dissipation efficiency through the cooperation of the flame retardant layer, the thermal waterproof belt and the expansion airbag; the heat dissipation mechanism improves the support and heat dissipation effect of the conductor through the cooperation of the hollow tube and the flame retardant rock wool.
It improves the adaptability and high temperature resistance of the cable, prevents the cable from collapse during extrusion and bending, and effectively dissipates heat under high temperature conditions, extending the service life.
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Figure CN120183793A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of energy storage cables, and particularly to an energy storage cable with strong adaptability, high temperature resistance and ultra-long service life. Background Technique
[0002] With the rapid development of the power energy storage industry, in order to standardize and normalize it, the application of energy storage components also needs to attract wide attention in the industry. An energy storage cable refers to a DC-side connection cable connected between battery clusters and between a battery cluster and an inverter, and is widely applicable to the connection between battery modules on the DC side in a power energy storage system, between battery clusters, between a battery cluster and a busbar box, or between a battery cluster and an energy storage inverter, and is an indispensable part of the energy storage system; However, the existing energy storage cables have poor strength, and are prone to collapse when being squeezed or bent, which affects the subsequent use effect. In addition, the energy storage cables have poor high temperature resistance, which increases losses during long-term operation and affects the service life. Therefore, in view of these situations, in order to avoid the above technical problems, it is necessary to provide an energy storage cable with strong adaptability, high temperature resistance and ultra-long service life to overcome the defects in the prior art. Summary of the Invention
[0003] The present invention provides an energy storage cable with strong adaptability, high temperature resistance and ultra-long service life, which can effectively solve the problems mentioned in the above background technique, that is, when being squeezed or bent, it is prone to collapse, affecting the subsequent use effect. In addition, the energy storage cable has poor high temperature resistance, which increases losses during long-term operation and affects the service life.
[0004] To achieve the above object, the present invention provides the following technical solution: An energy storage cable with strong adaptability, high temperature resistance and ultra-long service life, including three conductors, an insulating sleeve is sleeved outside the conductor, and a deformation prevention mechanism is arranged outside the insulating sleeve. The deformation prevention mechanism includes an inner lining sleeve, concave strips, clamping blocks, limiting grooves, backing plates, U-shaped plates, arc-shaped plates, top blocks, grooves and convex plates; The inner lining sleeve is sleeved outside the insulating sleeve, the inner wall of the inner lining sleeve is equidistantly clamped with concave strips, and the clamping blocks are clamped at the positions corresponding to the inside of the concave strips on the outside of the insulating sleeve. The inner wall of the inner lining sleeve is equidistantly provided with limiting grooves; The backing plates are clamped on the inner wall of the inner lining sleeve through the limiting grooves. One end of the backing plate is symmetrically clamped with U-shaped plates, and the other ends of two adjacent U-shaped plates are both clamped with arc-shaped plates. Both ends of the arc-shaped plate are clamped with top blocks, a groove is opened at one end of the arc-shaped plate, and the convex plates are clamped at the positions corresponding to the inside of the groove on the outside of the insulating sleeve.
[0005] Preferably, the cross-section of the insulating sleeve is hexagonal, the inner lining sleeve is a low-smoke and halogen-free sheath, and the installation positions of the concave strips correspond to the angular positions of the insulating sleeve.
[0006] Preferably, the backing plate, U-shaped plate and arc-shaped plate are all elastic plates, the opening directions of two adjacent U-shaped plates are opposite, and the arc surface of the arc-shaped plate fits against the outer side of the insulating sleeve.
[0007] Preferably, one end of the top block is provided with an arc surface, one end of the top block fits against the inner wall of the inner lining sleeve, and one end of the convex plate is embedded inside the groove.
[0008] Preferably, a heat dissipation adjusting mechanism is arranged on the outer side of the inner lining sleeve, and the heat dissipation adjusting mechanism includes a positive spiral filament, a flame retardant layer, a reinforcing wire, a reverse spiral filament, a heat-conducting waterproof belt, a corrosion-resistant and heat-resistant layer, a mounting groove, a mounting plate, an expansion airbag, a heat dissipation port, a breathable cotton, a wear-resistant sheath, a rectangular groove, a rubber plate, a support block, a push block and a limiting sleeve; The positive spiral filament is wound around the outer side of the inner lining sleeve, the flame retardant layer is sleeved outside the positive spiral filament, and the reinforcing wires are equidistantly filled inside the flame retardant layer. The reverse spiral filament is wound around the outer side of the flame retardant layer, the heat-conducting waterproof belt is wound around the outer side of the reverse spiral filament, the corrosion-resistant and heat-resistant layer is fixedly sleeved outside the heat-conducting waterproof belt, mounting grooves are equidistantly opened on the outer side of the corrosion-resistant and heat-resistant layer, the mounting plate is clamped inside the mounting groove, and the expansion airbag is clamped outside the mounting plate; Heat dissipation ports are opened on both sides of the mounting groove on the outer side of the corrosion-resistant and heat-resistant layer, the breathable cotton is filled inside the heat dissipation ports, the wear-resistant sheath is fixedly sleeved outside the corrosion-resistant and heat-resistant layer, a rectangular groove is opened on the inner wall of the wear-resistant sheath corresponding to the outer side of the heat dissipation port, rubber plates are symmetrically clamped inside the inner wall of the rectangular groove, and a support block is clamped at the top of the expansion airbag corresponding to the two adjacent rubber plates, a push block is clamped at the top of the support block, and a limiting sleeve is fixedly sleeved on the outer side of the wear-resistant sheath corresponding to the outer side of the rubber plate.
[0009] Preferably, the positive spiral filament, the reinforcing wire and the reverse spiral filament are all copper wires, the flame retardant layer is filled with polyvinyl chloride, the corrosion-resistant and heat-resistant layer is filled with a mixture of polytetrafluoroethylene and asbestos, and the mounting plate is arc-shaped.
[0010] Preferably, clamping grooves are equidistantly opened on the outer side of the corrosion-resistant and heat-resistant layer, bumps are clamped inside the inner wall of the wear-resistant sheath corresponding to the clamping grooves, one ends of two adjacent rubber plates are in contact with each other, inclined surfaces are opened at the bottoms of two adjacent rubber plates, an inclined surface is opened at the top of the push block, and an exhaust groove is opened on the inner wall of the limiting sleeve corresponding to the two adjacent rubber plates.
[0011] Preferably, a heat dispersion mechanism is arranged inside the insulating sleeve, and the heat dispersion mechanism includes a hollow tube, a connecting block, a reinforcing rib, a carbon fiber, a flame retardant rock wool and a graphite wire core; A hollow tube is clamped inside the insulating sleeve between every two adjacent conductors. Connecting blocks are equidistantly clamped on the inner wall of the hollow tube. The other end of the connecting block is clamped with a reinforcing rib. Carbon fiber is filled between every two adjacent connecting blocks inside the hollow tube. Flame-retardant rock wool is filled on both sides of the hollow tube inside the insulating sleeve. A graphite core is filled between the three conductors.
[0012] Preferably, there are three hollow tubes, and the outer sides of the hollow tubes are fitted with the outer sides of the conductors. There are three connecting blocks inside one hollow tube.
[0013] Preferably, the outer sides of the flame-retardant rock wool are respectively fitted with the outer sides of the hollow tubes and the outer sides of the conductors. The outer sides of the graphite core are respectively fitted with the outer sides of the three conductors.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: The structure of the present invention is scientific and reasonable, and it is safe and convenient to use: 1. An anti-deformation mechanism is provided. Through the cooperation of the concave strip and the block, it is convenient to limit and socket the inner lining sleeve outside the insulating sleeve, ensuring the stability of the inner lining sleeve. Then, the backing plate is clamped and positioned through the limiting groove, facilitating the fixation of the U-shaped plate, the arc-shaped plate, and the top block between the inner lining sleeve and the insulating sleeve. Through the cooperation of the groove and the convex plate, the arc-shaped plate is further limited to prevent the arc-shaped plate from shifting; In addition, through the cooperation of the backing plate, the U-shaped plate, and the arc-shaped plate, after the cable is squeezed and bent, it can quickly rebound and reset, and push the top block to always keep in contact with the inner wall of the inner lining sleeve, ensuring the supporting effect on the inner lining sleeve, facilitating the cable to return to its original state, increasing the adaptability, and preventing the cable from wrinkling and collapsing.
[0015] 2. A heat dissipation and adjustment mechanism is provided. The cable is coated with a flame-retardant layer to improve the flame-retardant effect of the cable. In case of a fire, the spread of the fire is slowed down, and the loss is reduced. Moreover, through the cooperation of the reinforcing wire, the positive spiral fine wire, and the reverse spiral fine wire, the flame-retardant layer is strengthened, improving the strength of the flame-retardant layer and preventing it from breaking, increasing the service life. In addition, because the positive spiral fine wire, the reinforcing wire, and the reverse spiral fine wire are all copper wires, heat can be evenly transmitted, preventing heat concentration and improving the heat resistance of the cable; In addition, the outer side of the flame-retardant layer is wound with a heat-conducting and waterproof tape to fill the gaps between the reverse spiral fine wires, while improving the waterproof performance of the cable, preventing water droplets from entering the cable interior. The corrosion-resistant and heat-resistant layer improves the corrosion-resistant and flame-resistant effects of the cable, and the wear-resistant sheath increases the wear resistance of the cable, reducing the loss and ensuring the service life; In addition, the heat dissipation port facilitates the transfer of the heat inside the cable to the outside. When the heat inside the cable is too high, the expansion airbag expands due to heat, pushing the support block and the push block upward, thereby bending and separating the two adjacent rubber plates, releasing the adhesion of the two rubber plates, opening the rectangular slot, facilitating the direct discharge of heat through the rectangular slot, increasing the exhaust efficiency, further improving the heat dissipation effect, enabling the cable to withstand higher temperatures. After the temperature drops, the expansion airbag contracts, driving the push block to reset, causing the rubber plates to lose support, and then through the extrusion of the limit sleeve, the two adjacent rubber plates are reset and adhered, sealing the rectangular slot again. Additionally, through the cooperation of the breathable cotton, it prevents dust from entering the inside of the heat dissipation port during the heat dissipation process.
[0016] 3. A heat dispersion mechanism is provided. Through the cooperation of the hollow tube and the flame-retardant rock wool, the voids inside the insulating sleeve are filled, facilitating the support of the three conductors and preventing the phenomenon of offset and dislocation. At the same time, the flame-retardant rock wool can improve the flame-retardant effect of the cable. In addition, through the connecting block and the reinforcing ribs inside the hollow tube, the hollow tube is supported, increasing the strength of the hollow tube, ensuring the effect of supporting the conductors. At the same time, through the cooperation of the carbon fiber and the graphite wire core, the heat conduction efficiency is improved. When the temperature inside the insulating sleeve rises, the heat is quickly transferred horizontally, thereby evenly dispersing the temperature inside the insulating sleeve, preventing heat concentration, improving the heat dissipation effect, and enhancing the high-temperature resistance effect of the cable.
[0017] In summary, the anti-deformation mechanism, the heat dissipation adjustment mechanism, and the heat dispersion mechanism cooperate with each other, improving the overall strength of the cable. When subjected to extrusion and bending, it can quickly rebound and reset, improving the adaptability. At the same time, it can disperse the heat, prevent heat concentration, and when the temperature inside the cable is too high, it can automatically enhance the heat dissipation efficiency, quickly reduce the temperature inside the cable, enabling the cable to withstand higher temperatures, improving the high-temperature resistance performance, reducing the loss, and increasing the service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0019] In the drawings: Figure 1 is a schematic structural diagram of the present invention; Figure 2 is a schematic installation structural diagram of the insulating sleeve of the present invention; Figure 3 is a schematic structural diagram of the anti-deformation mechanism of the present invention; Figure 4 is a schematic installation structural diagram of the heat-conducting and waterproof tape of the present invention; Figure 5It is a schematic structural diagram of the heat dissipation adjustment mechanism of the present invention; Figure 6 It is a schematic installation structure diagram of the expansion airbag of the present invention; Figure 7 It is a schematic installation structure diagram of the rubber plate of the present invention; Figure 8 It is a schematic structural diagram of the heat dissipation mechanism of the present invention; Figure 9 It is a schematic internal cross-sectional structure diagram of the inner lining sleeve of the present invention.
[0020] Reference numerals in the figure: 1, conductor; 2, insulating sleeve; 3, anti-deformation mechanism; 301, inner lining sleeve; 302, concave strip; 303, clamping block; 304, limiting groove; 305, backing plate; 306, U-shaped plate; 307, arc plate; 308, top block; 309, groove; 310, convex plate; 4, heat dissipation adjustment mechanism; 401, positive spiral filament; 402, flame retardant layer; 403, reinforcing wire; 404, reverse spiral filament; 405, heat conduction and waterproof belt; 406, corrosion and heat resistant layer; 407, installation groove; 408, installation plate; 409, expansion airbag; 410, heat dissipation port; 411, breathable cotton; 412, wear-resistant sheath; 413, rectangular groove; 414, rubber plate; 415, support block; 416, push block; 417, limiting sleeve; 5, heat dissipation mechanism; 501, hollow tube; 502, connecting block; 503, reinforcing rib; 504, carbon fiber; 505, flame retardant rock wool; 506, graphite core. Specific embodiments
[0021] The following is a description of the preferred embodiments of the present invention with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustrating and explaining the present invention, and are not used to limit the present invention.
[0022] Embodiment: As Figures 1-9 shown, the present invention provides a technical solution, a storage cable with strong adaptability, high temperature resistance and ultra-long life, including three conductors 1, an insulating sleeve 2 is sleeved outside the conductor 1, and an anti-deformation mechanism 3 is arranged outside the insulating sleeve 2. The anti-deformation mechanism 3 includes an inner lining sleeve 301, a concave strip 302, a clamping block 303, a limiting groove 304, a backing plate 305, a U-shaped plate 306, an arc plate 307, a top block 308, a groove 309 and a convex plate 310; A lining sleeve 301 is sleeved outside the insulating sleeve 2. Concave strips 302 are equidistantly clamped on the inner wall of the lining sleeve 301. In order to facilitate the positioning of the lining sleeve 301, the cross-section of the insulating sleeve 2 is hexagonal. The lining sleeve 301 is a low-smoke and halogen-free sheath. The installation positions of the concave strips 302 correspond to the angular positions of the insulating sleeve 2. A clamping block 303 is clamped at the position corresponding to the inside of the concave strip 302 on the outside of the insulating sleeve 2. Limiting grooves 304 are equidistantly opened on the inner wall of the lining sleeve 301; A backing plate 305 is clamped on the inner wall of the lining sleeve 301 through the limiting groove 304. At one end of the backing plate 305, U-shaped plates 306 are symmetrically clamped. At the other ends of two adjacent U-shaped plates 306, arc-shaped plates 307 are clamped. In order to facilitate the rebound and reset, the backing plate 305, the U-shaped plates 306 and the arc-shaped plates 307 are all elastic plates. The opening directions of two adjacent U-shaped plates 306 are opposite. The arc surface of the arc-shaped plate 307 fits against the outside of the insulating sleeve 2. At both ends of the arc-shaped plate 307, top blocks 308 are clamped. A groove 309 is opened at one end of the arc-shaped plate 307. A convex plate 310 is clamped at the position corresponding to the inside of the groove 309 on the outside of the insulating sleeve 2. In order to facilitate the support of the lining sleeve 301, an arc surface is opened at one end of the top block 308. One end of the top block 308 fits against the inner wall of the lining sleeve 301. One end of the convex plate 310 is embedded inside the groove 309; A heat dissipation and adjustment mechanism 4 is arranged outside the lining sleeve 301. The heat dissipation and adjustment mechanism 4 includes a positive spiral filament 401, a flame retardant layer 402, a reinforcing wire 403, a reverse spiral filament 404, a heat-conducting and waterproof belt 405, a corrosion-resistant and heat-resistant layer 406, an installation groove 407, an installation plate 408, an expansion airbag 409, a heat dissipation port 410, a breathable cotton 411, a wear-resistant sheath 412, a rectangular groove 413, a rubber plate 414, a support block 415, a push block 416 and a limiting sleeve 417; The positive spiral filament 401 is wound outside the lining sleeve 301. The flame retardant layer 402 is sleeved outside the positive spiral filament 401, and the reinforcing wires 403 are equidistantly filled inside the flame retardant layer 402. The reverse spiral filament 404 is wound outside the flame retardant layer 402. The heat-conducting and waterproof belt 405 is wound outside the reverse spiral filament 404. The corrosion-resistant and heat-resistant layer 406 is fixedly sleeved outside the heat-conducting and waterproof belt 405. Installation grooves 407 are equidistantly opened on the outside of the corrosion-resistant and heat-resistant layer 406. Installation plates 408 are clamped inside the installation grooves 407, and expansion airbags 409 are clamped outside the installation plates 408. In order to facilitate the dispersion of heat, the positive spiral filament 401, the reinforcing wires 403 and the reverse spiral filament 404 are all copper wires. The flame retardant layer 402 is filled with polyvinyl chloride. The corrosion-resistant and heat-resistant layer 406 is filled with a mixture of polytetrafluoroethylene and asbestos. The installation plate 408 is arc-shaped; On both sides of the installation groove 407 corresponding to the outer side of the corrosion-resistant and heat-resistant layer 406, heat dissipation openings 410 are provided. The inside of the heat dissipation openings 410 is filled with breathable cotton 411. A wear-resistant sheath 412 is fixedly sleeved on the outer side of the corrosion-resistant and heat-resistant layer 406. A rectangular groove 413 is provided on the inner wall of the wear-resistant sheath 412 corresponding to the outer side of the heat dissipation opening 410. Rubber plates 414 are symmetrically clamped on the inner wall of the rectangular groove 413. And a support block 415 is clamped at the top between two adjacent rubber plates 414 corresponding to the expansion airbag 409. A push block 416 is clamped at the top of the support block 415. A limit sleeve 417 is fixedly sleeved on the outer side of the wear-resistant sheath 412 corresponding to the outer side of the rubber plate 414. In order to improve the heat dissipation efficiency, card slots are equidistantly provided on the outer side of the corrosion-resistant and heat-resistant layer 406. Protrusions are clamped at the positions inside the wear-resistant sheath 412 corresponding to the card slots. One end of two adjacent rubber plates 414 is in contact with each other. Bevels are provided at the bottom ends of two adjacent rubber plates 414. A bevel is provided at the top end of the push block 416. An exhaust groove is provided on the inner wall of the limit sleeve 417 corresponding to the space between two adjacent rubber plates 414; A heat dissipation mechanism 5 is arranged inside the insulating sleeve 2. The heat dissipation mechanism 5 includes a hollow tube 501, a connecting block 502, a reinforcing rib 503, carbon fiber 504, flame-retardant rock wool 505 and a graphite core 506; Hollow tubes 501 are clamped between every two adjacent conductors 1 inside the insulating sleeve 2. Connecting blocks 502 are equidistantly clamped on the inner wall of the hollow tube 501. For the convenience of limiting the conductor 1, there are three hollow tubes 501 in total, and the outer side of the hollow tube 501 is in contact with the outer side of the conductor 1. There are three connecting blocks 502 inside one hollow tube 501. The other end of the connecting block 502 is clamped with a reinforcing rib 503. And carbon fiber 504 is filled between every two adjacent connecting blocks 502 inside the hollow tube 501. Flame-retardant rock wool 505 is filled at both sides of the hollow tube 501 inside the insulating sleeve 2. A graphite core 506 is filled between the three conductors 1. For limiting the hollow tube 501, the outer side of the flame-retardant rock wool 505 is in contact with the outer side of the hollow tube 501 and the outer side of the conductor 1 respectively. The outer side of the graphite core 506 is in contact with the outer sides of the three conductors 1 respectively.
[0023] The working principle and usage process of the present invention are as follows: First, the insulating sleeve 2 is sleeved outside the conductor 1 to wrap the three conductors 1. Then, through the cooperation of the hollow tube 501 and the flame-retardant rock wool 505, the voids inside the insulating sleeve 2 are filled, so as to support the three conductors 1 and prevent the phenomenon of deviation and dislocation. At the same time, when a fire occurs, the flame-retardant rock wool 505 can slow down the spread of the flame and improve the flame-retardant effect of the cable. In addition, through the cooperation of the connecting block 502 and the reinforcing rib 503, the inside of the hollow tube 501 is filled and supported, increasing the strength of the hollow tube 501 while maintaining the bending effect of the hollow tube 501, thereby ensuring the supporting effect of the hollow tube 501 on the conductor 1. In addition, the hollow tube 501 is filled with carbon fiber 504, which cooperates with the graphite wire core 506 to transfer the heat dissipated by the conductor 1 together. Then, when the temperature inside the insulating sleeve 2 rises, the heat is quickly and evenly transferred, forcing the temperature inside the insulating sleeve 2 to be evenly dispersed, preventing heat concentration and local overheating of the cable, improving the heat dissipation effect and reducing the loss; Next, the inner lining sleeve 301 is sleeved outside the insulating sleeve 2. Then, through the cooperation of the concave strip 302 and the clamping block 303, the inner lining sleeve 301 is limited, fixing the position of the inner lining sleeve 301 and preventing the inner lining sleeve 301 from deflecting. Then, through the limiting groove 304, it is convenient to clamp and position the backing plate 305. As a result, the backing plate 305, together with the U-shaped plate 306, the arc-shaped plate 307 and the top block 308, is fixed between the inner lining sleeve 301 and the insulating sleeve 2. At the same time, through the cooperation of the groove 309 and the convex plate 310, the U-shaped plate 306, the arc-shaped plate 307 and the top block 308 are further limited, improving the stability of the U-shaped plate 306 and the arc-shaped plate 307 and preventing the phenomenon of deflection. Thus, when the cable is squeezed or bent, the backing plate 305 pushes the U-shaped plate 306 and the arc-shaped plate 307 to bend, ensuring the bending effect. And after being squeezed and bent, according to the elasticity of the U-shaped plate 306 and the arc-shaped plate 307, it quickly rebounds and resets. And during the rebounding process, the arc-shaped plate 307 pushes the top block 308 to always keep in contact with the inner wall of the inner lining sleeve 301 to support the inner lining sleeve 301 and prevent the cable from wrinkling and collapsing, improving the adaptability; Next, the cable is coated with a flame retardant layer 402 to improve the flame retardant effect of the cable. Thus, in case of a fire, the spread of the fire can be slowed down, providing sufficient time for people to extinguish the fire, reducing losses. And the flame retardant layer 402 is reinforced and filled with reinforcing wires 403 to improve the strength of the flame retardant layer 402. Then, the positive spiral filaments 401 and the reverse spiral filaments 404 cooperate to wind and reinforce the flame retardant layer 402, forming a framework on the outer side and the inner wall of the flame retardant layer 402, further enhancing the strength of the flame retardant layer 402, preventing the occurrence of fracture phenomena, and increasing the service life. In addition, since the positive spiral filaments 401, the reinforcing wires 403, and the reverse spiral filaments 404 are all copper wires, they can evenly transfer heat, prevent heat concentration, and improve the heat resistance performance of the cable; Next, a heat-conducting waterproof tape 405 is wound around the outer side of the flame retardant layer 402 to fill the gaps between the reverse spiral filaments 404. At the same time, the waterproof performance of the cable is improved, preventing water droplets from entering the interior of the cable and preventing the occurrence of electric leakage phenomena. A corrosion-resistant and heat-resistant layer 406 is coated on the outer side of the heat-conducting waterproof tape 405 to further improve the corrosion-resistant and flame-retardant effects of the cable and increase the service life of the cable. Then, a wear-resistant sheath 412 is coated on the outer side of the corrosion-resistant and heat-resistant layer 406 to improve the wear-resistant effect of the cable, reduce losses, and ensure the service life; Finally, in cooperation with the heat dissipation ports 410, the heat inside the cable is transferred to the outside. And when the heat inside the cable is too high, the expansion airbag 409 continuously expands due to heat, pushing the support block 415 and the push block 416 to rise, forcing the push block 416 to push the adjacent two rubber plates 414 to bend and open, releasing the fit of the two rubber plates 414 and opening the rectangular groove 413, facilitating the heat to directly escape through the rectangular groove 413, further improving the heat dissipation effect. After the temperature drops, the expansion airbag 409 contracts, driving the push block 416 to reset, causing the rubber plates 414 to lose support. Then, through the extrusion of the limit sleeve 417, the rubber plates 414 are reset to restore the fit of the two rubber plates 414 and reseal the rectangular groove 413. In addition, in cooperation with the breathable cotton 411, it prevents dust from entering the interior of the heat dissipation ports 410 during the heat dissipation process, reducing the occurrence of blockage phenomena and ensuring the ventilation and heat dissipation effect.
[0024] Finally, it should be noted that the above are only preferred examples of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An energy storage cable with strong adaptability, high temperature resistance and ultra-long service life, comprising three conductors (1), characterized in that: An insulating sleeve (2) is sleeved outside the conductor (1), and a deformation prevention mechanism (3) is arranged outside the insulating sleeve (2). The deformation prevention mechanism (3) includes a lining sleeve (301). A lining sleeve (301) is sleeved outside the insulating sleeve (2). Concave strips (302) are equidistantly clamped on the inner wall of the lining sleeve (301). A clamping block (303) is clamped at a position corresponding to the inside of the concave strip (302) on the outside of the insulating sleeve (2). Limit grooves (304) are equidistantly opened on the inner wall of the lining sleeve (301). A backing plate (305) is clamped on the inner wall of the lining sleeve (301) through the limit groove (304). U-shaped plates (306) are symmetrically clamped at one end of the backing plate (305). Arc-shaped plates (307) are clamped at the other ends of two adjacent U-shaped plates (306). Top blocks (308) are clamped at both ends of the arc-shaped plate (307). A groove (309) is opened at one end of the arc-shaped plate (307). A convex plate (310) is clamped at a position corresponding to the inside of the groove (309) on the outside of the insulating sleeve (2).
2. The energy storage cable with strong adaptability, high temperature resistance and ultra-long service life according to claim 1, characterized in that: The cross-section of the insulating sleeve (2) is hexagonal. The lining sleeve (301) is a low-smoke and halogen-free sheath. The installation positions of the concave strips (302) correspond to the angular positions of the insulating sleeve (2).
3. The energy storage cable with strong adaptability, high temperature resistance and ultra-long service life according to claim 1, characterized in that: The backing plate (305), the U-shaped plate (306) and the arc-shaped plate (307) are all elastic plates. The opening directions of two adjacent U-shaped plates (306) are opposite. The arc surface of the arc-shaped plate (307) fits the outside of the insulating sleeve (2).
4. The energy storage cable with strong adaptability, high temperature resistance and ultra-long service life according to claim 1, characterized in that: An arc surface is opened at one end of the top block (308). One end of the top block (308) fits the inner wall of the lining sleeve (301). One end of the convex plate (310) is embedded inside the groove (309).
5. The energy storage cable with strong adaptability, high temperature resistance and ultra-long service life according to claim 1, characterized in that: A heat dissipation adjustment mechanism (4) is arranged outside the lining sleeve (301). The heat dissipation adjustment mechanism (4) includes a positive spiral filament (401). A positive spiral filament (401) is wound outside the lining sleeve (301). A flame retardant layer (402) is sleeved outside the positive spiral filament (401). Reinforcing wires (403) are equidistantly filled inside the flame retardant layer (402). A reverse spiral filament (404) is wound outside the flame retardant layer (402). A heat-conducting and waterproof tape (405) is wound outside the reverse spiral filament (404). A corrosion-resistant and heat-resistant layer (406) is fixedly sleeved outside the heat-conducting and waterproof tape (405). Installation grooves (407) are equidistantly opened on the outside of the corrosion-resistant and heat-resistant layer (406). Installation plates (408) are clamped inside the installation grooves (407). Expansion air bags (409) are clamped outside the installation plates (408). On both sides of the corresponding mounting groove (407) on the outer side of the corrosion-resistant and heat-resistant layer (406), heat dissipation openings (410) are provided. The heat dissipation openings (410) are filled with breathable cotton (411). A wear-resistant sheath (412) is fixedly sleeved on the outer side of the corrosion-resistant and heat-resistant layer (406). A rectangular groove (413) is provided on the inner wall of the wear-resistant sheath (412) corresponding to the outer side of the heat dissipation opening (410). Rubber plates (414) are symmetrically clamped on the inner wall of the rectangular groove (413). And a support block (415) is clamped at the top between two adjacent rubber plates (414) corresponding to the expansion airbag (409). A push block (416) is clamped at the top of the support block (415). A limit sleeve (417) is fixedly sleeved on the outer side of the wear-resistant sheath (412) corresponding to the outer side of the rubber plate (414).
6. The energy storage cable with strong adaptability, high temperature resistance and ultra-long service life according to claim 5, characterized in that: The positive spiral filaments (401), the reinforcing filaments (403) and the reverse spiral filaments (404) are all made of copper wire. The flame retardant layer (402) is filled with polyvinyl chloride. The corrosion-resistant and heat-resistant layer (406) is filled with a mixture of polytetrafluoroethylene and asbestos. The mounting plate (408) is arc-shaped.
7. The energy storage cable with strong adaptability, high temperature resistance and ultra-long service life according to claim 5, characterized in that: Slots are equidistantly provided on the outer side of the corrosion-resistant and heat-resistant layer (406). Protrusions are clamped on the inner wall of the wear-resistant sheath (412) corresponding to the inside of the slots. One ends of two adjacent rubber plates (414) are in contact with each other. Chamfers are provided at the bottoms of two adjacent rubber plates (414). A chamfer is provided at the top of the push block (416). An exhaust groove is provided on the inner wall of the limit sleeve (417) corresponding to the space between two adjacent rubber plates (414).
8. The energy storage cable with strong adaptability, high temperature resistance and ultra-long service life according to claim 1, characterized in that: A heat dissipation mechanism (5) is arranged inside the insulating sleeve (2). The heat dissipation mechanism (5) includes a hollow tube (501). A hollow tube (501) is clamped between every two adjacent conductors (1) inside the insulating sleeve (2). Connecting blocks (502) are equidistantly clamped on the inner wall of the hollow tube (501). The other ends of the connecting blocks (502) are clamped with reinforcing ribs (503). And carbon fiber (504) is filled between every two adjacent connecting blocks (502) inside the hollow tube (501). Flame retardant rock wool (505) is filled on both sides of the hollow tube (501) inside the insulating sleeve (2). A graphite core (506) is filled between the three conductors (1).
9. The energy storage cable with strong adaptability, high temperature resistance and ultra-long service life according to claim 8, characterized in that: There are three hollow tubes (501) in total, and the outer side of the hollow tube (501) is in contact with the outer side of the conductor (1). There are three connecting blocks (502) inside one hollow tube (501).
10. The energy storage cable with strong adaptability, high temperature resistance and ultra-long service life according to claim 8, characterized in that: The outer side of the flame retardant rock wool (505) is in contact with the outer side of the hollow tube (501) and the outer side of the conductor (1) respectively. The outer side of the graphite core (506) is in contact with the outer sides of the three conductors (1) respectively.
Citation Information
Patent Citations
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