Double-wheel-disc type motor accessory automatic assembling device

Abstract

The invention relates to the technical field of motor assembling equipment, and particularly discloses a double-wheel-disc type motor accessory automatic assembling device which comprises a first wheel disc, a second wheel disc and a conveying line, and a plurality of positioning seats used for positioning motors are evenly arranged on the first wheel disc and the second wheel disc in the circumferential direction at intervals. The conveying line is located on one side of the first wheel disc and one side of the second wheel disc and used for feeding and receiving a motor, the first wheel disc is sequentially provided with a feeding mechanism, a polishing mechanism, an oil baffle plate installing mechanism, a crack detecting mechanism and a transferring mechanism in the circumferential direction of the first wheel disc, and the feeding mechanism is located between the first wheel disc and the conveying line. The transfer mechanism is located between the first wheel disc and the second wheel disc, the second wheel disc is sequentially provided with a neglected loading detection mechanism, a gasket loading mechanism and a discharging mechanism in the circumferential direction of the second wheel disc, and the discharging mechanism is located between the second wheel disc and the conveying line. The motor assembling device has the effects that the motor assembling efficiency is improved, and the occupied space of the motor assembling device is reduced.

Description

Technical Field

[0001] This application relates to the technical field of motor assembly equipment, and in particular to an automatic assembly device for double-disk motor accessories. Background Art

[0002] The motor, commonly known as the motor, is an electromagnetic device that realizes the conversion or transmission of electrical energy based on the law of electromagnetic induction.

[0003] In the assembly production process of the motor, the rotor in the motor involves processes such as polishing, installing an oil baffle, appearance inspection, and installing a gasket. The transfer of the rotor in these processes is usually completed by connecting through a linear conveyor belt. Even if the linear conveyor belt adopts full-automatic conveying, its conveying efficiency is relatively low, and the structure of the linear conveyor belt is relatively large, resulting in a large space occupied by the motor assembly equipment. This problem urgently needs to be improved. Summary of the Invention

[0004] In order to improve the assembly efficiency of the motor and reduce the space occupied by the motor assembly equipment, this application provides an automatic assembly device for double-disk motor accessories.

[0005] An automatic assembly device for double-disk motor accessories provided by this application adopts the following technical solutions: An automatic assembly device for double-disk motor accessories includes a first disk, a second disk, and a conveyor line. Both the first disk and the second disk rotate intermittently, and the first disk and the second disk are arranged adjacent to each other. A number of positioning seats for positioning the motor are circumferentially and evenly spaced on the first disk and the second disk. The conveyor line is located on one side of the first disk and the second disk for feeding and collecting the motor. Along the circumferential direction of the first disk, a feeding mechanism, a polishing mechanism, an oil baffle installation mechanism, a crack detection mechanism, and a transfer mechanism are sequentially arranged. The feeding mechanism is located at the position between the first disk and the conveyor line, and the transfer mechanism is located at the position between the first disk and the second disk. Along the circumferential direction of the second disk, a missing installation detection mechanism, a gasket installation mechanism, and a blanking mechanism are sequentially arranged. The blanking mechanism is located at the position between the second disk and the conveyor line.

[0006] By adopting the above technical solution, when the processes of polishing the motor rotor, installing the oil baffle, performing appearance inspection, and installing the gasket are required, the motor is conveyed and fed on the conveyor line. When the motor is conveyed close to the first turntable, the feeding mechanism transfers the motor on the conveyor line to the first turntable. The positioning seat on the first turntable positions the motor. As the first turntable rotates, the motor first rotates into the polishing mechanism, and the polishing mechanism polishes the motor rotor. Then, the first turntable drives the motor to rotate into the oil baffle installation mechanism, and the oil baffle installation mechanism sleevingly installs the oil baffle on the rotor. Then, the first turntable drives the motor to rotate into the crack detection mechanism to detect whether there are cracks on the surface of the polished motor. Then, the first turntable drives the motor to rotate into the transfer mechanism, and the transfer mechanism transfers the motor located on the first turntable to the second turntable. The positioning seat in the second turntable positions the motor. As the second turntable rotates, the motor first rotates into the missing installation detection mechanism, and the missing installation detection mechanism detects whether the oil baffle is missing on the rotor. Then, the second turntable drives the motor to rotate into the gasket installation mechanism, and the gasket installation mechanism sleevingly installs the gasket on the rotor. Then, the second turntable drives the motor to rotate into the discharging mechanism, and the discharging mechanism transfers the motor on the second turntable to the conveyor line for receiving. The rotation and transfer mode of the two turntables is faster, which is beneficial to improving the assembly efficiency of the motor. Moreover, the structures of each process are distributed on the two turntables, which is beneficial to reducing the occupied space of the motor assembly equipment.

[0007] Preferably, the feeding mechanism includes a first bracket, a first horizontal driving module, a first vertical driving module, and a first chuck. The first bracket is located between the conveyor line and the first turntable. The first horizontal driving module is arranged on the first bracket and is used to drive the first vertical driving module and the first chuck to reciprocate between the conveyor line and the first turntable. The first vertical driving module is arranged on the first horizontal driving module and is used to drive the first chuck to move vertically up and down. The first chuck is arranged at the bottom of the first vertical driving module and is used to clamp the motor. The positioning seat is provided with a positioning hole for placing the motor.

[0008] By adopting the above technical solution, the first bracket supports the first horizontal driving module, the first vertical driving module, and the first chuck. The first horizontal driving component drives the first chuck to reciprocate between the conveyor line and the first turntable. The first vertical driving component drives the first chuck to move vertically up and down. The first chuck clamps the motor to transfer the motor on the conveyor line to the positioning seat on the first turntable. The motor is placed in the positioning hole of the positioning seat to facilitate the subsequent operations of each process.

[0009] Preferably, the polishing mechanism includes a support seat, a polishing belt and a driving member, the support seat is located on one side of the first wheel disc, the polishing belt is transmission-connected to the support seat in a taut state, and the driving member is located on one side of the first wheel disc and is used to drive the support seat to reciprocate toward or away from the first wheel disc.

[0010] By adopting the above technical solution, when the first wheel drives the motor to rotate into the polishing mechanism, the polishing belt is in a taut state and is transmitted, and then the driving member drives the support seat to move in the direction close to the first wheel, so that the polishing belt contacts the motor on the first wheel. At this time, the polishing belt polishes the surface of the motor. When the polishing operation is completed, the driving member drives the support seat to move in the direction away from the first wheel, so that the motor on the first wheel can rotate to the next process.

[0011] Preferably, a discharge roller, a winding roller and several tensioning rollers are provided on the support seat, and the discharge roller and the winding roller are both rotatably connected to the support seat, and the polishing belt is unrolled from the discharge roller and wound around several tensioning rollers before being wound on the winding roller.

[0012] By adopting the above technical solution, the polishing belt is unrolled from the discharge roller and wound around several tensioning rollers before being wound onto the winding roller. Both the discharge roller and the winding roller are rotatably connected to the support seat to realize the transmission operation of the polishing belt, thereby realizing the polishing operation of the motor surface by the transmitted polishing belt.

[0013] Preferably, the positioning seat is provided with a turntable, the turntable is rotatably connected to the positioning seat, the positioning hole is opened on the turntable, and the rotation direction of the turntable is opposite to the transmission direction of the polishing belt.

[0014] By adopting the above technical solution, the turntable drives the motor to rotate, and the rotation direction of the turntable is opposite to the transmission direction of the polishing belt, which is beneficial to improving the polishing effect.

[0015] Preferably, the oil baffle plate installation mechanism includes a second bracket, a vibration plate, a second lateral drive module, a second vertical drive module and a suction head, the second bracket is located on one side of the first wheel plate, the vibration plate is arranged on the second bracket, the second lateral drive module is arranged on the second bracket to drive the second vertical drive module and the suction head to reciprocate between the vibration plate and the first wheel plate, the second vertical drive module is arranged on the second lateral drive module to drive the suction head to move vertically up and down, and the suction head is used to suck the oil baffle plate.

[0016] By adopting the above technical solution, the second support frame supports the vibrating disk, the second horizontal driving module, the second vertical driving module and the suction head. The vibrating disk vibrates out the oil baffle plates in sequence, and then the second horizontal driving module drives the suction head to reciprocate between the vibrating disk and the first round disk, and the second vertical driving module drives the suction head to move vertically up and down. The suction head sucks the oil baffle plates to sleevedly install the oil baffle plates on the motor rotor.

[0017] Preferably, the crack detection mechanism includes a light source, a camera and a control system. The light source is located above the first round disk for irradiating the polished motor, the camera is located above the first round disk for photographing and detecting the motor, and the camera is electrically connected to the control system.

[0018] By adopting the above technical solution, the light source irradiates the polished motor, which is beneficial to improving the clarity of the camera photographing. Then the camera feeds back the captured image to the control system to judge whether there are cracks on the surface of the polished motor.

[0019] Preferably, the transfer mechanism includes a third support frame, a third horizontal driving module, a third vertical driving module and a second chuck. The third support frame is located between the first round disk and the second round disk. The third horizontal driving module is arranged on the third support frame for driving the third vertical driving module and the second chuck to reciprocate between the first round disk and the second round disk. The third vertical driving module is arranged on the third horizontal driving module for driving the second chuck to move vertically up and down. The second chuck is arranged at the bottom of the third vertical driving module for clamping the motor.

[0020] By adopting the above technical solution, the third support frame supports the third horizontal driving module, the third vertical driving module and the second chuck. The third horizontal driving module drives the second chuck to reciprocate between the first round disk and the second round disk, and the third vertical driving module drives the second chuck to move vertically up and down. The second chuck clamps the motor to transfer the motor on the first round disk to the second round disk for continued assembly operation.

[0021] Preferably, the second chuck is electrically connected to the control system, and a collection box is arranged between the first round disk and the second round disk. When the camera detects cracks on the surface of the motor, the second chuck releases the motor halfway during the transfer of the motor from the first round disk to the second round disk, so that the motor falls into the collection box.

[0022] By adopting the above technical solution, when the camera detects that there is no crack on the surface of the motor, the second chuck clamps the motor and transfers it from the first turntable to the second turntable for continued assembly operation. When the camera detects a crack on the surface of the motor, the control system sends an electric signal to the second chuck, and the second chuck releases the motor halfway during the transfer from the first turntable to the second turntable, so that the motor falls into the collection box, and the collection box collects the defective motors. The distinction operation between good products and defective products is convenient and fast.

[0023] Preferably, the blanking mechanism includes a fourth bracket, a fourth horizontal driving module, a fourth vertical driving module, and a third chuck. The fourth bracket is located between the second turntable and the conveyor line. The fourth horizontal driving module is arranged on the fourth bracket and is used to drive the fourth vertical driving module and the third chuck to reciprocate between the second turntable and the conveyor line. The fourth vertical driving module is arranged on the fourth horizontal driving module and is used to drive the third chuck to move vertically up and down. The third chuck is arranged at the bottom of the fourth vertical driving module and is used to clamp the motor.

[0024] By adopting the above technical solution, the fourth bracket supports the fourth horizontal driving module, the fourth vertical driving module, and the third chuck. The fourth horizontal driving component drives the third chuck to reciprocate between the second turntable and the conveyor line. The fourth vertical driving module drives the third chuck to move vertically up and down. The third chuck clamps the motor to transfer the assembled motor on the second turntable to the conveyor line for material collection.

[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. By setting the first turntable, the second turntable and the conveyor line, a feeding mechanism, a polishing mechanism, an oil baffle mounting mechanism, a crack detection mechanism and a transfer mechanism are sequentially arranged along the circumferential direction of the first turntable. A missing part detection mechanism, a gasket mounting mechanism and a blanking mechanism are sequentially arranged along the circumferential direction of the second turntable. When processes such as polishing the motor rotor, mounting the oil baffle, appearance inspection and mounting the gasket are required, the motor is conveyed and fed on the conveyor line. When the motor is conveyed close to the first turntable, the feeding mechanism transfers the motor on the conveyor line to the first turntable. The positioning seat on the first turntable positions the motor. As the first turntable rotates, the motor first rotates into the polishing mechanism, and the polishing mechanism polishes the motor rotor. Then the first turntable drives the motor to rotate into the oil baffle mounting mechanism, and the oil baffle mounting mechanism sleeved and mounts the oil baffle on the rotor. Then the first turntable drives the motor to rotate into the crack detection mechanism to detect whether there are cracks on the surface of the polished motor. Then the first turntable drives the motor to rotate into the transfer mechanism, and the transfer mechanism transfers the motor on the first turntable to the second turntable. The positioning seat in the second turntable positions the motor. As the second turntable rotates, the motor first rotates into the missing part detection mechanism, and the missing part detection mechanism detects whether the oil baffle is missing on the rotor. Then the second turntable drives the motor to rotate into the gasket mounting mechanism, and the gasket mounting mechanism sleeved and mounts the gasket on the rotor. Then the second turntable drives the motor to rotate into the blanking mechanism, and the blanking mechanism transfers the motor on the second turntable to the conveyor line for receiving. The rotation and flow mode of the two turntables is faster, which is beneficial to improving the assembly efficiency of the motor. And the structures of each process are distributed on the two turntables, which is beneficial to reducing the occupied space of the motor assembly equipment.

[0026] 2. By setting the first horizontal drive module, the first vertical drive module and the first chuck, the first horizontal drive component drives the first chuck to reciprocate between the conveyor line and the first turntable, and the first vertical drive component drives the first chuck to move vertically up and down. The first chuck clamps the motor to realize transferring the motor on the conveyor line to the positioning seat on the first turntable. The motor is placed in the positioning hole of the positioning seat to facilitate the subsequent operations of each process.

[0027] 3. By setting the support seat, the polishing belt and the driving part, when the first turntable drives the motor to rotate into the polishing mechanism, the polishing belt is in a taut state and is driven. Then the driving part drives the support seat to move towards the direction close to the first turntable, so that the polishing belt contacts the motor on the first turntable. At this time, the polishing belt polishes the surface of the motor. When the polishing operation is completed, the driving part drives the support seat to move away from the first turntable to facilitate the motor on the first turntable to rotate to the next process. Description of the Drawings

[0028] Figure 1 is the overall structural schematic diagram of the automatic assembly device in the embodiment of the present application.

[0029] Figure 2 It is a layout diagram of the positions of the first turntable, the second turntable, the conveyor line, and the polishing mechanism in the embodiments of the present application.

[0030] Figure 3 It is a schematic structural diagram of another perspective of the automatic assembly device in the embodiments of the present application.

[0031] Figure 4 It is Figure 1 an enlarged view of part A in

[0032] Figure 5 It is Figure 1 an enlarged view of part B in

[0033] Explanation of reference numerals: 1. First turntable; 2. Second turntable; 3. Conveyor line; 4. Positioning seat; 5. Loading mechanism; 51. First bracket; 52. First horizontal driving module; 53. First vertical driving module; 54. First chuck; 6. Polishing mechanism; 61. Support seat; 62. Polishing belt; 63. Driving part; 7. Oil baffle mounting mechanism; 71. Second bracket; 72. Vibratory bowl feeder; 73. Second horizontal driving module; 74. Second vertical driving module; 75. Suction head; 8. Crack detection mechanism; 81. Light source; 82. Camera; 9. Transfer mechanism; 91. Third bracket; 92. Third horizontal driving module; 93. Third vertical driving module; 94. Second chuck; 10. Missing part detection mechanism; 11. Gasket mounting mechanism; 12. Unloading mechanism; 121. Fourth bracket; 122. Fourth horizontal driving module; 123. Fourth vertical driving module; 124. Third chuck; 13. Positioning hole; 14. Discharge roller; 15. Take-up roller; 16. Tensioning roller; 17. Turntable; 18. Collection box; 19. Placement hole; 20. Gasket thickness detection mechanism. Detailed implementation manners

[0034] The following will Figure 1-5 further describe the present application in detail with reference to the attached

[0035] The embodiments of the present application disclose an automatic assembly device for double-turntable motor accessories. Referring to Figure 1 and Figure 2 , it includes a first turntable 1, a second turntable 2, and a conveyor line 3. Both the first turntable 1 and the second turntable 2 rotate intermittently, and the first turntable 1 and the second turntable 2 are arranged adjacent to each other. A plurality of positioning seats 4 for vertically positioning the motor are circumferentially and evenly spaced on the first turntable 1 and the second turntable 2 to ensure the stability of the motor during the assembly operation. The conveyor line 3 is located on one side of the first turntable 1 and the second turntable 2 for feeding and receiving the motor. In this embodiment, the end of the conveyor line 3 close to the first turntable 1 is the feeding end, and the end of the conveyor line 3 close to the second turntable 2 is the receiving end.

[0036] Referring to Figure 1 and Figure 3 , on the first turntable 1, a feeding mechanism 5, a polishing mechanism 6, an oil baffle mounting mechanism 7, a crack detection mechanism 8 and a transfer mechanism 9 are sequentially arranged along its circumferential direction. The feeding mechanism 5 is located between the first turntable 1 and the conveyor line 3 and is used to transfer the motor from the conveyor line 3 to the first turntable 1. With the intermittent rotation of the first turntable 1, the polishing mechanism 6 polishes the surface of the motor. The oil baffle mounting mechanism 7 sleevingly mounts the oil baffle on the motor rotor. The crack detection mechanism 8 detects the polished motor. The transfer mechanism 9 is located between the first turntable 1 and the second turntable 2 and is used to transfer the motor that has completed the operation on the first turntable 1 to the second turntable 2.

[0037] Referring to Figure 1 and Figure 3 , on the second turntable 2, a missing installation detection mechanism 10, a gasket mounting mechanism 11 and a blanking mechanism 12 are sequentially arranged along its circumferential direction. After the transfer mechanism 9 transfers the motor from the first turntable 1 to the second turntable 2, with the intermittent rotation of the second turntable 2, the missing installation detection mechanism 10 detects whether the oil baffle is missing on the rotor. The gasket mounting mechanism 11 sleevingly mounts the gasket on the motor rotor. The blanking mechanism 12 is located between the second turntable 2 and the conveyor line 3 and is used to transfer the motor that has completed the assembly operation on the second turntable 2 to the conveyor line 3.

[0038] Referring to Figure 1 and Figure 2 , the conveyor line 3 is in the form of a crawler for conveying. The crawler is evenly spaced along its length direction and is provided with placement holes 19 for vertically placing the motor. When the motor is conveyed on the conveyor line 3 to a position close to the feeding mechanism 5, the feeding mechanism 5 transfers the motor to the first turntable 1. Referring again to Figure 4 , the feeding mechanism 5 includes a first bracket 51, a first horizontal driving module 52, a first vertical driving module 53 and a first chuck 54. The first bracket 51 is located between the conveyor line 3 and the first turntable 1 to support the first horizontal driving module 52, the first vertical driving module 53 and the first chuck 54. The first horizontal driving module 52 is arranged on the first bracket 51 and is used to drive the first vertical driving module 53 and the first chuck 54 to reciprocate horizontally between the conveyor line 3 and the first turntable 1. The first vertical driving module 53 is arranged on the first horizontal driving module 52 and is used to drive the first chuck 54 to move vertically up and down. The first chuck 54 is arranged at the bottom of the first vertical driving module 53 and is used to clamp the motor. In this embodiment, the first horizontal driving module 52 is selected to be driven in the form of a motor screw rod, and the first vertical driving module 53 is selected to be driven in the form of a cylinder, which will not be elaborated here. At the same time, the positioning seat 4 is provided with a positioning hole 13 for vertically placing the motor to improve the stability of the motor when placed on the first turntable 1.

[0039] Reference Figure 1 and Figure 2 When the motor is transferred to the first wheel disc 1, as the first wheel disc 1 rotates, the motor is transferred to the polishing mechanism 6 for polishing operation. Specifically, the polishing mechanism 6 includes a support seat 61, a polishing belt 62 and a driving member 63. The support seat 61 is located at one side of the first wheel disc 1 and is used to support the polishing belt 62. The polishing belt 62 is in a taut state and is connected to the support seat 61 by transmission. The driving member 63 is located at one side of the first wheel disc 1 and is used to drive the support seat 61 to reciprocate in the direction of approaching or moving away from the first wheel disc 1. At the same time, a discharge roller 14, a winding roller 15 and several tensioning rollers 16 are provided on the support seat 61. In the present embodiment, the discharge roller 14 is vertically rotatably connected to the support seat 61, and the winding roller 15 is horizontally rotatably connected to the support seat 61. The polishing belt 62 is unrolled from the discharge roller 14 and is wound around several tensioning rollers 16 before being wound around the winding roller 15. At the same time, the driving of the driving member 63 is cooperated so that the polishing belt 62 contacts the surface of the motor to realize the polishing operation. The driving member 63 drives the support seat 61 in the form of a cylinder, that is, the driving member 63 drives the support seat 61 to move in a direction close to the first wheel disc 1, so that the polishing belt 62 on the support seat 61 contacts the surface of the motor. After the polishing operation is completed, the driving member 63 drives the support seat 61 to move in a direction away from the first wheel disc 1, so that the first wheel disc 1 continues to rotate.

[0040] Reference Figure 1 and Figure 2 The positioning seat 4 is fixed on the disk surface of the first wheel 1 by bolts. A cylindrical turntable 17 is also provided on the positioning seat 4. The turntable 17 is rotatably connected to the positioning seat 4. The positioning hole 13 is opened on the turntable 17. It should be noted that the rotation direction of the turntable 17 is opposite to the transmission direction of the polishing belt 62 to improve the polishing effect.

[0041] Reference Figure 1 When the polishing operation is completed, as the first wheel 1 continues to rotate, the motor is transferred to the oil baffle mechanism 7. Figure 4, the oil baffle mounting mechanism 7 includes a second bracket 71, a vibrating disk 72, a second lateral driving module 73, a second vertical driving module 74, and a suction head 75. The second bracket 71 is located on one side of the first turntable 1 to support the vibrating disk 72, the second lateral driving module 73, the second vertical driving module 74, and the suction head 75. The vibrating disk 72 is fixedly arranged on the second bracket 71 to continuously discharge the oil baffle. The second lateral driving module 73 is arranged on the second bracket 71 to drive the second vertical driving module 74 and the suction head 75 to reciprocate horizontally between the vibrating disk 72 and the first turntable 1. The second vertical driving module 74 is arranged on the second lateral driving module 73 to drive the suction head 75 to move vertically up and down. The suction head 75 is arranged at the bottom of the second vertical driving module 74 to suck the oil baffle so that the oil baffle is sleeved and installed on the motor rotor. In this embodiment, the second lateral driving module 73 is selected to be driven in the form of a motor screw rod, and the second vertical driving module 74 is selected to be driven in the form of a cylinder, which will not be elaborated here.

[0042] Refer to Figure 1 , after the oil baffle is assembled, as the first turntable 1 continues to rotate, the motor is transferred to the crack detection mechanism 8 to detect whether there are cracks on the motor surface. Refer to again Figure 4 , the crack detection mechanism 8 includes a light source 81, a camera 82, and a control system. The light source 81 is located above the first turntable 1 to irradiate the polished motor, and the camera 82 is located above the first turntable 1 to photograph and detect the motor. The camera 82 is electrically connected to the control system to feed back the image captured by the camera 82 to the control system for processing.

[0043] Refer to Figure 1 , after the crack detection operation is completed, as the first turntable 1 continues to rotate, the motor is transferred to the transfer mechanism 9. The transfer mechanism 9 transfers the motor from the first turntable 1 to the second turntable 2 to continue the subsequent assembly and detection operations. Refer to again Figure 4 , the transfer mechanism 9 includes a third bracket 91, a third lateral driving module 92, a third vertical driving module 93, and a second chuck 94. The third bracket 91 is located at the position between the first turntable 1 and the second turntable 2 to support the third lateral driving module 92, the third vertical driving module 93, and the second chuck 94. The third lateral driving module 92 is arranged on the third bracket 91 to drive the third vertical driving module 93 and the second chuck 94 to reciprocate between the first turntable 1 and the second turntable 2. The third vertical driving module 93 is arranged on the third lateral driving module 92 to drive the second chuck 94 to move vertically up and down. The second chuck 94 is arranged at the bottom of the third vertical driving module 93 to clamp the motor. In this embodiment, the third lateral driving module 92 is selected to be driven in the form of a motor screw rod, and the third vertical driving module 93 is selected to be driven in the form of a cylinder, which will not be elaborated here.

[0044] It should be noted that the second chuck 94 is electrically connected to the control system. A collection box 18 is provided between the first turntable 1 and the second turntable 2. When the camera 82 detects that there is no crack on the surface of the motor, the control system controls the second chuck 94 to pick up the motor and transfer it from the first turntable 1 to the second turntable 2. When the camera 82 detects that there is a crack on the surface of the motor, the control system controls the second chuck 94 to release the motor halfway during the transfer from the first turntable 1 to the second turntable 2, so that the motor falls into the collection box 18 between the first turntable 1 and the second turntable 2, thereby removing the defective assembled motors.

[0045] Refer to Figure 1 and Figure 4 , when the second chuck 94 transfers the motor to the second turntable 2, as the second turntable 2 rotates, the motor enters the missing part detection mechanism 10 to detect whether the oil baffle is missing from the motor rotor. The missing part detection mechanism 10 has a structure substantially the same as that of the crack detection mechanism 8, except that the detection content changes from whether there is a crack to whether a part is missing, which will not be elaborated here.

[0046] Refer to Figure 1 and Figure 4 , as the second turntable 2 continues to rotate, the motor enters the gasket installation mechanism 11, and the gasket installation mechanism 11 sleevingly installs the gasket on the motor rotor. The gasket installation mechanism 11 has a structure substantially the same as that of the oil baffle installation mechanism 7, except that the oil baffle is replaced by a gasket, which will not be elaborated here. It should be noted that according to the functional requirements, one or several gaskets need to be installed, and the number of gasket installation mechanisms 11 can be increased or decreased accordingly according to the functional requirements.

[0047] Refer to Figure 1 and Figure 3 , a gasket thickness detection mechanism 20 for detecting whether the thickness of the gasket meets the standard is also provided on the second turntable 2. After the gasket is assembled, as the second turntable 2 continues to rotate, the motor rotates into the gasket thickness detection mechanism 20. The gasket thickness detection mechanism 20 includes a thickness detection needle, and the thickness detection needle is aligned with the position where the gasket is sleeved on the motor.

[0048] Refer to Figure 1 , when the assembly detection operation of the motor on the second turntable 2 is completed, as the second turntable 2 rotates, the motor enters the blanking mechanism 12, and the blanking mechanism 12 transfers the motor on the second turntable 2 to the conveyor line 3 for material collection. Refer to again Figure 5, the blanking mechanism 12 includes a fourth support 121, a fourth lateral drive module 122, a fourth vertical drive module 123, and a third chuck 124. The fourth support 121 is located between the second turntable 2 and the conveyor line 3 to support the fourth lateral drive module 122, the fourth vertical drive module 123, and the third chuck 124. The fourth lateral drive module 122 is arranged on the fourth support 121 to drive the fourth vertical drive module 123 and the third chuck 124 to reciprocate horizontally between the second turntable 2 and the conveyor line 3. The fourth vertical drive module 123 is arranged on the fourth lateral drive module 122 to drive the third chuck 124 to move vertically up and down. The third chuck 124 is arranged at the bottom of the fourth vertical drive module 123 to clamp the motor. In this embodiment, the fourth lateral drive module 122 is selected to be driven in the form of a motor screw, and the fourth vertical drive module 123 is selected to be driven in the form of a cylinder, which will not be elaborated here.

[0049] The implementation principle of an automatic assembly device for double-disk motor accessories in an embodiment of this application is as follows: When performing assembly and inspection processes such as polishing the motor rotor, installing an oil baffle, appearance inspection, and installing a gasket, the motor is placed on the conveyor line 3 for conveying and feeding. When the motor is conveyed to a position close to the first disk 1, the first horizontal driving module 52 and the first vertical driving module 53 drive the first chuck 54 to transfer the motor to the first disk 1. As the first disk 1 rotates, the motor first enters the polishing mechanism 6, and the driving member 63 drives the driven polishing belt 62 close to the motor so that the polishing belt 62 polishes the surface of the motor. After the polishing operation is completed, the first disk 1 drives the motor to rotate into the oil baffle installation mechanism 7, and the second horizontal driving module 73 and the second vertical driving module 74 drive the suction head 75 to sleevedly install the oil baffle on the motor rotor. After the oil baffle assembly is completed, the first disk 1 drives the motor to rotate into the crack detection mechanism 8, and the camera 82 takes pictures and inspects the surface of the motor. After the crack detection operation is completed, the first disk 1 drives the motor to rotate into the transfer mechanism 9, and the third horizontal driving module 92 and the third vertical driving module 93 drive the second chuck 94 to transfer the motor from the first disk 1 to the second disk 2. When the camera 82 detects that there are no cracks on the surface of the motor, the control system controls the second chuck 94 to clamp the motor and transfer it from the first disk 1 to the second disk 2. When the camera 82 detects that there are cracks on the surface of the motor, the control system controls the second chuck 94 to release the motor halfway during the transfer from the first disk 1 to the second disk 2, so that the motor falls into the collection box 18 between the first disk 1 and the second disk 2, thereby removing the defective assembled motors. As the second disk 2 rotates, the second disk 2 drives the motor to rotate into the missing installation detection mechanism 10, and the missing installation detection mechanism 10 detects whether the oil baffle is missing from the motor rotor. Then the second disk 2 drives the motor to rotate into the gasket installation mechanism 11, and the gasket installation mechanism 11 sleevedly installs the gasket on the motor rotor. Then the gasket thickness detection mechanism 20 detects the thickness of the gasket. The entire assembly process of the motor has a high degree of automation, and the rotation and transfer method of the two disks is faster, which is conducive to improving the assembly efficiency of the motor. Moreover, the structures of each process are distributed on the two disks, which is conducive to reducing the occupied space of the motor assembly equipment.

[0050] The above are all preferred embodiments of this application, and the protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. An automatic assembly device for double-wheel disc motor accessories, characterized in that: The invention comprises a first wheel disc (1), a second wheel disc (2) and a conveyor line (3), wherein the first wheel disc (1) and the second wheel disc (2) both rotate intermittently, and the first wheel disc (1) and the second wheel disc (2) are arranged adjacent to each other, and a plurality of positioning seats (4) for positioning the motor are arranged evenly spaced on the first wheel disc (1) and the second wheel disc (2) in the circumferential direction, and the conveyor line (3) is located on one side of the first wheel disc (1) and the second wheel disc (2) and is used for feeding and receiving the motor, and the first wheel disc (1) is provided with a feeding mechanism ( 5), a polishing mechanism (6), an oil baffle plate installation mechanism (7), a crack detection mechanism (8) and a transfer mechanism (9), the loading mechanism (5) being located between the first wheel disc (1) and the conveyor line (3), the transfer mechanism (9) being located between the first wheel disc (1) and the second wheel disc (2), the second wheel disc (2) being provided with a missing installation detection mechanism (10), a gasket installation mechanism (11) and a unloading mechanism (12) in sequence along its circumference, the unloading mechanism (12) being located between the second wheel disc (2) and the conveyor line (3).

2. The automatic assembly device for dual-wheel disc motor parts according to claim 1 is characterized in that: The feeding mechanism (5) comprises a first bracket (51), a first transverse driving module (52), a first vertical driving module (53) and a first clamp (54); the first bracket (51) is located between the conveyor line (3) and the first wheel disc (1); the first transverse driving module (52) is arranged on the first bracket (51) and is used to drive the first vertical driving module (53) and the first clamp (54) to move back and forth between the conveyor line (3) and the first wheel disc (1); the first vertical driving module (53) is arranged on the first transverse driving module (52) and is used to drive the first clamp (54) to move vertically up and down; the first clamp (54) is arranged at the bottom of the first vertical driving module (53) and is used to clamp the motor; and the positioning seat (4) is provided with a positioning hole (13) for placing the power supply motor.

3. The automatic assembly device for dual-wheel disc motor parts according to claim 2 is characterized in that: The polishing mechanism (6) comprises a support seat (61), a polishing belt (62) and a driving member (63); the support seat (61) is located on one side of the first wheel disc (1); the polishing belt (62) is transmission-connected to the support seat (61) in a taut state; and the driving member (63) is located on one side of the first wheel disc (1) and is used to drive the support seat (61) to reciprocate in a direction approaching or moving away from the first wheel disc (1).

4. The automatic assembly device for dual-wheel disc motor parts according to claim 3 is characterized in that: The support seat (61) is provided with a discharge roller (14), a winding roller (15) and a plurality of tensioning rollers (16); the discharge roller (14) and the winding roller (15) are both rotatably connected to the support seat (61); the polishing belt (62) is unrolled from the discharge roller (14), is wound around the plurality of tensioning rollers (16), and is then wound around the winding roller (15).

5. The automatic assembly device for dual-wheel disc motor parts according to claim 3 is characterized in that: The positioning seat (4) is provided with a turntable (17), the turntable (17) is rotatably connected to the positioning seat (4), the positioning hole (13) is opened on the turntable (17), and the rotation direction of the turntable (17) is opposite to the transmission direction of the polishing belt (62).

6. The automatic assembly device for dual-wheel disc motor parts according to claim 1 is characterized in that: The oil baffle plate installation mechanism (7) comprises a second bracket (71), a vibration plate (72), a second lateral drive module (73), a second vertical drive module (74) and a suction head (75); the second bracket (71) is located on one side of the first wheel disc (1); the vibration plate (72) is arranged on the second bracket (71); the second lateral drive module (73) is arranged on the second bracket (71) for driving the second vertical drive module (74) and the suction head (75) to move back and forth between the vibration plate (72) and the first wheel disc (1); the second vertical drive module (74) is arranged on the second lateral drive module (73) for driving the suction head (75) to move vertically up and down; the suction head (75) is used to suck the oil baffle plate.

7. The automatic assembly device for dual-wheel disc motor parts according to claim 1 is characterized in that: The crack detection mechanism (8) comprises a light source (81), a camera (82) and a control system; the light source (81) is located above the first wheel disc (1) and is used to illuminate the polished motor; the camera (82) is located above the first wheel disc (1) and is used to detect the motor by video; and the camera (82) is electrically connected to the control system.

8. The automatic assembly device for dual-wheel disc motor parts according to claim 7 is characterized in that: The transfer mechanism (9) comprises a third bracket (91), a third transverse drive module (92), a third vertical drive module (93) and a second clamp (94); the third bracket (91) is located between the first wheel disc (1) and the second wheel disc (2); the third transverse drive module (92) is arranged on the third bracket (91) and is used to drive the third vertical drive module (93) and the second clamp (94) to move back and forth between the first wheel disc (1) and the second wheel disc (2); the third vertical drive module (93) is arranged on the third transverse drive module (92) and is used to drive the second clamp (94) to move vertically up and down; and the second clamp (94) is arranged at the bottom of the third vertical drive module (93) and is used to clamp the motor.

9. The automatic assembly device for dual-wheel disc motor parts according to claim 8, characterized in that: The second chuck (94) is electrically connected to the control system, and a collection box (18) is provided between the first wheel disc (1) and the second wheel disc (2). When the camera (82) detects cracks on the surface of the motor, the second chuck (94) clamps the motor and releases it midway when transferring it from the first wheel disc (1) to the second wheel disc (2), so that the motor falls into the collection box (18).

10. The automatic assembly device for dual-wheel disc motor parts according to claim 1, characterized in that: The unloading mechanism (12) comprises a fourth bracket (121), a fourth transverse driving module (122), a fourth vertical driving module (123) and a third clamp (124); the fourth bracket (121) is located between the second wheel disc (2) and the conveyor line (3); the fourth transverse driving module (122) is arranged on the fourth bracket (121) and is used to drive the fourth vertical driving module (123) and the third clamp (124) to move back and forth between the second wheel disc (2) and the conveyor line (3); the fourth vertical driving module (123) is arranged on the fourth transverse driving module (122) and is used to drive the third clamp (124) to move vertically up and down; and the third clamp (124) is arranged at the bottom of the fourth vertical driving module (123) and is used to clamp the motor.

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