A tension-adjustable winding mechanism for textile processing
By using an adjustable tension winding mechanism with adaptive tension adjustment and non-slip contact flattening, the problems of tension adjustment and material wear in textile processing are solved, thereby improving winding quality and material surface integrity.
Patent Information
- Application Number
- CN202510656293.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-21
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2045-05-21
AI Technical Summary
Existing textile processing winding mechanisms have deficiencies in tension adjustment and material flattening. They are difficult to adaptively adjust tension, which can lead to material stretching deformation or loosening. Furthermore, the flattening method can easily damage the material surface, affecting product quality and efficiency.
An adjustable tension winding mechanism is adopted, which achieves adaptive tension adjustment through the coordinated work of components such as pressure cylinder, pressure piston rod and adjusting piston cylinder. The non-slip contact flattening mechanism reduces wear, and the material is flattened by meshing transmission and the movement of contact rod.
It enables precise tension adjustment during material winding, avoiding stretching deformation and loosening, improving winding quality, and reducing frictional damage to the material surface, especially the surface integrity of soft textile materials.
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Figure CN120191781B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of textile processing, in particular to a tension-adjustable winding mechanism for textile processing. BACKGROUND
[0002] In the field of textile processing, winding mechanisms are indispensable important equipment, and traditional textile processing winding mechanisms have exposed many problems in actual application.
[0003] On the one hand, during the winding process, the tension of the material is difficult to achieve accurate and self-adaptive adjustment. As the winding proceeds, the thickness of the material changes constantly, and the existing winding mechanism often cannot adjust the tension in time according to this change. If the tension is too large, it is easy to cause the material to stretch and deform, affecting its physical properties and appearance quality. If the tension is too small, the wound material will be loose, and in subsequent handling, storage or further processing, it will appear disordered, uncoiled, etc., which seriously reduces production efficiency and product quality.
[0004] On the other hand, when the wound material is flattened, the common flattening method mostly adopts the sliding friction method, which inevitably causes wear to the surface of the material, especially for some soft and sensitive textile materials. This wear will seriously damage the surface integrity of the material and reduce the added value of the product.
[0005] In summary, the existing textile processing winding mechanism has obvious defects in tension adjustment and material flattening, and there is an urgent need for a new type of winding mechanism to solve these problems to improve the quality and efficiency of textile processing. SUMMARY
[0006] The present application relates to the technical field of textile processing, in particular to a tension-adjustable winding mechanism for textile processing.
[0007] In order to achieve the above object, the present application provides the following technical scheme: a tension-adjustable winding mechanism for textile processing, comprising a bottom plate, one end of the bottom plate is provided with a first mounting plate on the upper surface, and a rotating first guide roller is mounted on the upper end of the first mounting plate, a second mounting plate is fixedly arranged on the upper surface of the middle section of the bottom plate, and a rotating second guide roller is mounted on the upper end of the second mounting plate, a third mounting plate is fixedly arranged on the upper surface of the other end of the bottom plate, and a rotating connecting disc is mounted on the upper end of the third mounting plate, a winding motor is fixedly mounted on the outer surface of the upper end of the third mounting plate, and the output shaft of the winding motor is fixedly connected with the rotating shaft of the connecting disc, a driving gear is fixedly connected with one end of the rotating shaft of the connecting disc, a first driven gear is fixedly connected with one end of the rotating shaft of the second guide roller, and a first transmission gear belt is connected between the first driven gear and the driving gear, and a tension adjusting mechanism is arranged on the upper surface of one end of the bottom plate, which can automatically adjust the tension of the material during winding according to the thickness of the material to be wound.
[0008] The tension adjusting mechanism comprises a pressurizing cylinder fixedly arranged on the upper surface of the bottom plate below the connecting disc, a pressurizing piston rod is arranged in the upper end of the pressurizing cylinder, a rotating contact wheel is mounted on the upper end of the pressurizing piston rod, an adjusting piston cylinder is fixedly arranged on the upper surface of the bottom plate towards the second mounting plate side of the pressurizing cylinder, a pressure cavity is formed in the adjusting piston cylinder, a communication pipe is connected between the upper end of the pressure cavity and the pressurizing cylinder, a pressure relief groove is formed in the lower end of the adjusting piston cylinder, a adjusting piston rod is arranged in the adjusting piston cylinder, and a rotating contact roller is mounted on the upper end of the adjusting piston rod.
[0009] A flattening mechanism is arranged between the second mounting plate and the third mounting plate, which can reduce the abrasion of the material during flattening by non-sliding contact with the wound material.
[0010] The flattening mechanism comprises a second transmission gear fixedly connected with one end of the rotating shaft of the first driven gear, a horizontal rod is fixedly connected between the upper end side surfaces of the second mounting plate and the third mounting plate, a rotating double-layer gear is mounted on the outer surface of the middle section of the horizontal rod, a second transmission gear belt is connected between the double-layer gear and the second transmission gear, a rotating central roller is mounted on the middle section side surface of the horizontal rod, a second driven gear is fixedly connected with one end of the rotating shaft of the central roller, central discs are fixedly arranged on the outer side surfaces of both ends of the central roller, sliding support blocks are mounted on the outer surfaces of the central discs, rotating contact rods are mounted on the outer surfaces of the support blocks, a pressurizing gear is fixedly connected with one end of the rotating shaft of the contact rod, a recess groove is formed in the side surface of the horizontal rod, connecting tooth blocks are fixedly arranged on the inner side surfaces of the recess grooves, and a coil spring is connected between the outer side surface of the support block and the outer side surface of the rotating shaft of the pressurizing gear.
[0011] Preferably, the connecting disc is fixedly connected with the reel of the material through bolts, and the driving gear and the first driven gear are in meshing connection with the first transmission tooth belt.
[0012] The above technical solution enables the power of the winding motor to be stably and reliably transmitted to the reel of the material, ensures the uniform rotation of the material during winding, avoids the occurrence of skidding or jamming, and ensures the continuity and stability of the winding work. Meanwhile, the meshing connection mode can accurately control the transmission ratio, so that the rotation of the second guide roller and the connecting disc is kept in coordination, further ensuring the uniformity of the tension of the material during winding.
[0013] Preferably, the pressurizing cylinder is in sliding friction connection with the pressurizing piston rod, and a spring is connected between the pressurizing cylinder and the pressurizing piston rod, and the outer surface of the contact wheel is in close contact with the outer surface of the material.
[0014] When the thickness of the material changes, the pressurizing piston rod can smoothly slide in the pressurizing cylinder to timely respond to the change in the thickness of the material, and the connected spring plays a role in buffering and adjusting the pressure to avoid damage to the material caused by too drastic changes in the pressure. The contact wheel is in close contact with the outer surface of the material and can directly sense the change in the pressure caused by the change in the thickness of the material, thereby providing an accurate basis for subsequent tension adjustment.
[0015] Preferably, one end of the communication pipe penetrates through the inner side surface of the lower end of the pressurizing cylinder, the other end of the communication pipe penetrates through the inner side surface of the pressure cavity, and the end of the communication pipe penetrating through the inner side surface of the pressure cavity is located above the lower end of the adjusting piston rod, and the adjusting piston rod is in sliding friction connection with the pressure cavity.
[0016] The above technical solution ensures that the change in the pressure in the pressurizing cylinder can be quickly and accurately transmitted to the pressure cavity of the adjusting piston cylinder to drive the adjusting piston rod to act. The sliding friction connection between the adjusting piston rod and the pressure cavity enables the adjusting piston rod to move flexibly according to the change in the pressure, thereby accurately adjusting the pressure of the contact roller on the material and realizing self-adaptive adjustment of the winding tension of the material.
[0017] Preferably, the second transmission gear and the double-layer gear are in meshing connection with the second transmission tooth belt, and the double-layer gear is in meshing connection with the second driven gear.
[0018] The above technical solution realizes stable transmission of power from the first driven gear to the center roller, ensures that the center roller can rotate synchronously with the rotation of the second guide roller, and ensures the accuracy and stability of the transmission through accurate meshing transmission, so that the rotation speed of the center roller matches that of the second guide roller, thereby providing a power basis for the normal work of the subsequent flattening mechanism and ensuring that the wound material moves stably during flattening to avoid stretching or wrinkling of the material caused by speed difference.
[0019] Preferably, the center disc is connected with the support block through a tooth block, and the support blocks are equiangularly distributed on the outer surface of the center disc.
[0020] The above technical solution enables the support block to stably slide on the center disc, and when the center disc rotates, the support block can uniformly drive the contact rod to perform a circular motion.
[0021] Preferably, the contact rod is attached to the outer surface of the material, and the contact rod is concentrically arranged with the pressure gear, the pressure gear is engaged with the connecting tooth block, and the connecting tooth blocks are equidistantly distributed on the inner surface of the accommodation groove.
[0022] The above technical solution enables the contact rod to directly flatten the material by attaching to the material, the contact rod is concentrically arranged with the pressure gear to ensure that the pressure gear can stably drive the contact rod to rotate when the pressure gear rotates, the pressure gear is engaged with the equidistantly distributed connecting tooth blocks, so that the contact rod can be pre-rotated and accumulate energy before contacting the material, and when the material is contacted, the coil spring is released or continues to accumulate energy according to the flatness of the material, thereby effectively flattening the material while avoiding damage to the material due to excessive friction.
[0023] A winding method of a tension-adjustable winding mechanism for textile processing, the winding method comprising the following steps:
[0024] The winding method comprises the following steps:
[0025] S1, preparation: one end of the textile material to be wound is passed through the first guide roller and the second guide roller, and is fixed on the material winding shaft connected to the connecting disc through bolts, and the connection and state of each part of the equipment are checked;
[0026] S2, start: start the winding motor to drive the connecting disc to rotate, the driving gear at one end of the connecting disc shaft drives the first driven gear through the first transmission tooth belt, so that the second guide roller rotates synchronously, and the material starts to be wound;
[0027] S3, tension adjustment: during winding, when the thickness of the material changes, the pressure of the contact wheel is changed, so that the pressure piston rod slides in the pressure cylinder, the pressure change is transmitted to the pressure chamber of the adjusting piston cylinder through the communication pipe, the adjusting piston rod is pushed, the pressure of the contact roller on the material is changed, and the winding tension is self-adaptively adjusted.
[0028] S4, flattening material: the first driven gear rotates the second transmission gear at one end of its rotating shaft, the double gear rotates through the second transmission gear belt, the double gear meshes with the second driven gear to drive the center roller to rotate, the center disc at both ends of the center roller drives the support block and the contact rod to rotate, the contact rod contacts the material, the pressure gear meshes with the connecting tooth block in the let go slot to make the contact rod pre-rotate, the coil spring accumulates energy, and after contacting the material, the coil spring controls the rotation of the contact rod to flatten the material according to the flatness of the material;
[0029] S5, end: turn off the winding motor after winding is completed, remove the material roll, and clean and check the equipment
[0030] Compared with the prior art, the beneficial effects of the present application are that the tension-adjustable winding mechanism for textile processing has the following beneficial effects:
[0031] 1. By means of the unique tension adjusting mechanism, the pressure cylinder, the pressure piston rod and the adjusting piston cylinder and other components cooperate to automatically adjust the tension of the material winding according to the change of the thickness of the winding material. When the thickness of the material increases, the pressure change of the pressure piston rod is transmitted to the adjusting piston cylinder through the communication pipe, the adjusting piston rod is driven to act, the pressure of the contact roller on the material is changed, the tension is always kept in the appropriate range, the problems of material stretching deformation or loose unwinding caused by improper tension are effectively avoided, and the winding quality is greatly improved.
[0032] 2. The flattening mechanism adopts a non-sliding contact method to flatten the winding material. The center roller, the center disc, the support block and the contact rod and other structures cooperate with each other. Under the transmission action of the double gear, the second driven gear and the connecting tooth block, the contact rod flattens the material in a specific motion manner, reduces the friction damage to the surface of the material, especially for soft and sensitive textile materials, the surface integrity can be maintained to the greatest extent, and the product added value is improved.
[0033] Further, by means of the meshing of the pressure gear and the connecting tooth block to drive the contact rod to pre-rotate, the coil spring can accumulate power before the contact rod contacts the textile material, so that the coil spring can provide power for the active rotation of the contact rod to prevent the material from wrinkling, and ensure the flattening of the material. When the material is flat, the contact rod can rotate by being compressed by the coil spring, so as to avoid excessive friction between the material and the contact rod. BRIEF DESCRIPTION OF DRAWINGS
[0034] Figure 1 It is a whole three-dimensional structure schematic diagram of the present application;
[0035] Figure 2 It is a three-dimensional structure schematic diagram of the third mounting plate, the connecting disc and the winding motor connection of the present application;
[0036] Figure 3It is the whole cut surface schematic diagram of the three-dimensional structure of the application;
[0037] Figure 4 It is the cut surface schematic diagram of the three-dimensional structure of the connection of the pressurizing cylinder, the adjusting piston cylinder and the communication pipe of the application;
[0038] Figure 5 It is the schematic diagram of the three-dimensional structure of the connection of the bottom plate, the pressurizing cylinder and the adjusting piston cylinder of the application;
[0039] Figure 6 It is the schematic diagram of the three-dimensional structure of the connection of the adjusting piston cylinder, the adjusting piston rod and the contact roller of the application;
[0040] Figure 7 It is the schematic diagram of the three-dimensional structure of the connection of the second transmission gear, the double-layer gear and the second transmission belt of the application;
[0041] Figure 8 It is the schematic diagram of the three-dimensional structure of the connection of the double-layer gear and the second driven gear of the application;
[0042] Figure 9 It is the schematic diagram of the three-dimensional structure of the connection of the crossbar, the giving slot and the connecting tooth block of the application;
[0043] Figure 10 It is the schematic diagram of the three-dimensional structure of the connection of the supporting block, the pressurizing gear and the coil spring of the application.
[0044] In the figure: 1, bottom plate; 2, first mounting plate; 3, first guide roller; 4, second mounting plate; 5, second guide roller; 6, third mounting plate; 7, connecting disc; 8, winding motor; 9, driving gear; 10, first driven gear; 11, first transmission belt; 12, second transmission gear; 13, crossbar; 14, double-layer gear; 15, second transmission belt; 16, pressurizing cylinder; 17, pressurizing piston rod; 18, contact wheel; 19, adjusting piston cylinder; 20, pressure cavity; 21, communication pipe; 22, pressure relief slot; 23, adjusting piston rod; 24, contact roller; 25, center roller; 26, second driven gear; 27, center disc; 28, supporting block; 29, contact rod; 30, pressurizing gear; 31, giving slot; 32, connecting tooth block; 33, coil spring. DETAILED DESCRIPTION
[0045] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.
[0046] Please refer to Figures 1-10The application provides a tension-adjustable winding mechanism for textile processing. EMBODIMENT
[0047] The embodiment discloses a bottom plate 1, a first mounting plate 2 is fixedly arranged on the upper surface of one end of the bottom plate 1, a rotating first guide roller 3 is arranged on the upper end of the first mounting plate 2, a second mounting plate 4 is fixedly arranged on the upper surface of the middle section of the bottom plate 1, a rotating second guide roller 5 is arranged on the upper end of the second mounting plate 4, a third mounting plate 6 is fixedly arranged on the upper surface of the other end of the bottom plate 1, a rotating connecting disc 7 is arranged on the upper end of the third mounting plate 6, a winding motor 8 is fixedly arranged on the upper end of the outer surface of the third mounting plate 6, one end of the output shaft of the winding motor 8 is fixedly connected with the rotating shaft of the connecting disc 7, a driving gear 9 is fixedly connected with one end of the rotating shaft of the connecting disc 7, a first driven gear 10 is fixedly connected with one end of the rotating shaft of the second guide roller 5, and a first transmission gear belt 11 is arranged between the first driven gear 10 and the driving gear 9, and a tension adjusting mechanism is arranged on the upper surface of one end of the bottom plate 1, and the tension of the material during winding is adaptively adjusted according to the thickness of the material.
[0048] The tension adjusting mechanism comprises a pressurizing cylinder 16, the pressurizing cylinder 16 is fixedly arranged on the upper surface of the bottom plate 1 below the connecting disc 7, the lower end of a pressurizing piston rod 17 is arranged in the upper end of the pressurizing cylinder 16, a rotating contact wheel 18 is arranged on the upper end of the pressurizing piston rod 17, an adjusting piston cylinder 19 is fixedly arranged on the upper surface of the bottom plate 1 on the side of the pressurizing cylinder 16, a pressure cavity 20 is arranged in the adjusting piston cylinder 19, a communication pipe 21 is arranged between the upper end of the pressure cavity 20 and the pressurizing cylinder 16, a pressure relief groove 22 is arranged in the lower end of the adjusting piston cylinder 19, the lower end of an adjusting piston rod 23 is arranged in the adjusting piston cylinder 19, the upper end of the adjusting piston rod 23 penetrates the upper end of the adjusting piston cylinder 19, and a rotating contact roller 24 is arranged on the upper end of the adjusting piston rod 23.
[0049] The connecting disc 7 is fixedly connected with the reel of the material through bolts, the driving gear 9 and the first driven gear 10 are in meshing connection with the first transmission gear belt 11.
[0050] The pressurizing cylinder 16 is in sliding friction connection with the pressurizing piston rod 17, springs are arranged between the pressurizing cylinder 16 and the pressurizing piston rod 17, and the outer surface of the contact wheel 18 is in contact with the outer surface of the material.
[0051] One end of the communication pipe 21 penetrates the inner side surface of the lower end of the pressurizing cylinder 16, the other end of the communication pipe 21 penetrates the inner side surface of the pressure cavity 20, the end of the communication pipe 21 penetrating the inner side surface of the pressure cavity 20 is located above the lower end of the adjusting piston rod 23, and the adjusting piston rod 23 is in sliding friction connection with the pressure cavity 20.
[0052] When winding, the winding motor 8 installed on the upper end of the first mounting plate 2 on the bottom plate 1 is started, the output shaft drives the connecting disc 7 to rotate, the connecting disc 7 is fixedly connected with the winding shaft of the material through bolts, and then the winding action of the material is realized, the rotating shaft of the connecting disc 7 is fixedly connected with the driving gear 9, when the driving gear 9 rotates, the first driven gear 10 is engaged and driven through the first transmission gear belt 11, the second guide roller 5 is driven to rotate, the first guide roller 3 and the second guide roller 5 on the second mounting plate 4 and the third mounting plate 6 guide the material, so that the material maintains a stable transmission path during winding;
[0053] When the thickness of the material roll changes, the tension adjusting mechanism works, when the thickness of the material increases, the contact wheel 18 is subjected to greater pressure of the material, so that the pressurizing piston rod 17 slides downward in the pressurizing cylinder 16, the pressurizing cylinder 16 and the pressurizing piston rod 17 are in sliding friction connection, and the spring connected therebetween is compressed, at this time, the pressure in the pressurizing cylinder 16 increases, the pressure is transmitted to the pressure cavity 20 of the adjusting piston cylinder 19 through the communication pipe 21, the pressure pushes the adjusting piston rod 23 to slide downward in the pressure cavity 20, the contact roller 24 installed on the upper end of the adjusting piston rod 23 increases the downward pressure on the material, so as to increase the winding tension, so as to realize self-adaptive adjustment of the winding tension of the material, and the pressure relief groove 22 ensures the normal sliding of the adjusting piston rod 23 in the pressure cavity 20. Embodiment
[0054] The embodiment discloses that the second mounting plate 4 and the third mounting plate 6 are provided with a flattening mechanism, which reduces the abrasion of the material during flattening through non-sliding contact with the winding material;
[0055] The flattening mechanism comprises a second transmission gear 12, the second transmission gear 12 is fixedly connected with the rotating shaft of the first driven gear 10, a cross rod 13 is fixedly connected between the upper end side surfaces of the second mounting plate 4 and the third mounting plate 6, a rotating double-layer gear 14 is installed on the middle segment outer side surface of the cross rod 13, a second transmission gear belt 15 is connected between the double-layer gear 14 and the second transmission gear 12, a rotating central roller 25 is installed on the middle segment side surface of the cross rod 13, a second driven gear 26 is fixedly connected with the rotating shaft of the central roller 25, a central disc 27 is fixedly arranged on the outer side surfaces of the two ends of the central roller 25, a sliding support block 28 is installed on the outer surface of the central disc 27, a rotating contact rod 29 is installed on the outer surface of the support block 28, a pressurizing gear 30 is fixedly connected with the rotating shaft of the contact rod 29, a giving slot 31 is arranged on the side surface of the cross rod 13, a connecting tooth block 32 is fixedly arranged on the inner side surface of the giving slot 31, and a coil spring 33 is connected between the outer side surface of the support block 28 and the rotating shaft outer side surface of the pressurizing gear 30.
[0056] The second transmission gear 12 and the double-layer gear 14 are in meshing connection with the second transmission gear belt 15, and the double-layer gear 14 is in meshing connection with the second driven gear 26;
[0057] The toothed blocks are connected between the center disc 27 and the supporting blocks 28, and the supporting blocks 28 are distributed at equal angles on the outer side surface of the center disc 27;
[0058] The contact rod 29 is in contact with the outer side surface of the material, and the contact rod 29 is concentrically arranged with the pressurizing gear 30, the pressurizing gear 30 is in meshing connection with the connecting toothed blocks 32, and the connecting toothed blocks 32 are distributed at equal intervals on the inner side surface of the accommodation groove 31;
[0059] When the first driven gear 10 is driven to rotate, the second transmission gear 12 fixedly connected to one end of the rotation shaft of the first driven gear 10 is driven to rotate, the second transmission gear 12 and the double-layer gear 14 on the side surface of the cross rod 13 are in meshing transmission through the second transmission gear belt 15, so that the double-layer gear 14 is driven to rotate, and the double-layer gear 14 is in meshing with the second driven gear 26, thereby driving the center roller 25 to rotate;
[0060] The center disc 27 at both ends of the center roller 25 rotates with the center roller 25, when the center roller 25 rotates, the supporting blocks 28 drive the contact rod 29 to make a circular motion, at the same time, the meshing of the pressurizing gear 30 and the connecting toothed blocks 32 on the inner side surface of the accommodation groove 31 makes the contact rod 29 rotate in advance before contacting the material, and the coil spring 33 accumulates force, when the contact rod 29 contacts the material, the pressurizing gear 30 is disengaged from the meshing with the connecting toothed blocks 32, if the material has wrinkles, the coil spring 33 releases the force, and pushes the contact rod 29 to actively rotate, thereby flattening the material, if the material is flat, the coil spring 33 continues to be compressed, so that the contact rod 29 can be limited to rotate, thereby avoiding that the contact rod 29 cannot rotate to cause too large friction between the contact rod 29 and the material to damage the material, and thereby realizing flattening of the rolled material through non-sliding contact.
[0061] The above specific embodiments further illustrate the purpose, technical solutions and advantages of the present application, and it should be understood that the above are only specific embodiments of the present application, and do not limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application are included in the protection scope of the present application.
Claims
1. A tension-adjustable winding mechanism for textile processing, comprising a base plate (1), wherein a first mounting plate (2) is fixedly disposed on the upper surface of one end of the base plate (1), and a rotating first guide roller (3) is mounted on the upper end of the first mounting plate (2); a second mounting plate (4) is fixedly disposed on the upper surface of the middle section of the base plate (1), and a rotating second guide roller (5) is mounted on the upper end of the second mounting plate (4); a third mounting plate (6) is fixedly disposed on the upper surface of the other end of the base plate (1), and a rotating connecting disc (7) is mounted on the upper end of the third mounting plate (6), characterized in that: The upper end outer surface of the third mounting plate (6) is fixedly mounted with a winding motor (8), one end of the output shaft of the winding motor (8) is fixedly connected with the rotating shaft of a connecting disc (7), one end of the rotating shaft of the connecting disc (7) is fixedly connected with a driving gear (9), one end of the rotating shaft of the second guide roller (5) is fixedly connected with a first driven gear (10), and a first transmission gear belt (11) is connected between the first driven gear (10) and the driving gear (9); the upper surface of one end of the bottom plate (1) is provided with a tension adjusting mechanism, which can automatically adjust the tension of the material during winding according to the thickness of the material to be wound; The tension adjusting mechanism comprises a pressurizing cylinder (16) fixedly arranged on the upper surface of the bottom plate (1) below the connecting disc (7), the lower end of a pressurizing piston rod (17) is arranged in the upper end of the pressurizing cylinder (16), a rotating contact wheel (18) is mounted on the upper end of the pressurizing piston rod (17), an adjusting piston cylinder (19) is fixedly arranged on the upper surface of the bottom plate (1) on the side of the second mounting plate (4), a pressure cavity (20) is formed in the adjusting piston cylinder (19), a communication pipe (21) is connected between the upper end of the pressure cavity (20) and the pressurizing cylinder (16), a pressure relief groove (22) is formed in the lower end of the adjusting piston cylinder (19), the lower end of an adjusting piston rod (23) is arranged in the adjusting piston cylinder (19), and the upper end of the adjusting piston rod (23) penetrates through the upper end of the adjusting piston cylinder (19); a rotating contact roller (24) is mounted on the upper end of the adjusting piston rod (23); A flattening mechanism is arranged between the second mounting plate (4) and the third mounting plate (6), which can reduce the abrasion of the material during flattening by non-sliding contact with the wound material; The flattening mechanism comprises a second transmission gear (12) fixedly connected with the rotating shaft of the first driven gear (10), a cross rod (13) fixedly connected between the upper end side surfaces of the second mounting plate (4) and the third mounting plate (6), a rotating double gear (14) mounted on the outer side surface of the middle segment of the cross rod (13), a second transmission gear belt (15) connected between the double gear (14) and the second transmission gear (12), a rotating central roller (25) mounted on the side surface of the middle segment of the cross rod (13), a second driven gear (26) fixedly connected with the rotating shaft of the central roller (25), a central disc (27) fixedly arranged on the outer side surfaces of the two ends of the central roller (25), a sliding support block (28) mounted on the outer surface of the central disc (27), a rotating contact rod (29) mounted on the outer surface of the support block (28), a pressurizing gear (30) fixedly connected with the rotating shaft of the contact rod (29), a let go groove (31) formed in the side surface of the cross rod (13), a connecting tooth block (32) fixedly arranged on the inner side surface of the let go groove (31), and a coil spring (33) connected between the outer side surface of the support block (28) and the rotating shaft outer surface of the pressurizing gear (30). The contact rod (29) is in contact with the outer surface of the material, and the contact rod (29) is concentrically arranged with the pressure gear (30), the pressure gear (30) is in meshing connection with the connecting tooth block (32), and the connecting tooth block (32) is equidistantly distributed on the inner surface of the let-out slot (31).
2. A tension adjustable winding mechanism for textile processing as claimed in claim 1 wherein: The connecting disc (7) is fixedly connected with the material reel through bolts, and the driving gear (9) and the first driven gear (10) are in meshing connection with the first transmission tooth belt (11).
3. A tension adjustable winding mechanism for textile processing as claimed in claim 1 wherein: The pressure cylinder (16) is in sliding friction connection with the pressure piston rod (17), a spring is connected between the pressure cylinder (16) and the pressure piston rod (17), and the outer surface of the contact wheel (18) is in contact with the outer surface of the material.
4. The tension adjustable winding mechanism for textile processing according to claim 1, characterized in that: One end of the communication pipe (21) penetrates the lower end inner surface of the pressure cylinder (16), the other end of the communication pipe (21) penetrates the inner surface of the pressure cavity (20), and the end of the communication pipe (21) penetrating the inner surface of the pressure cavity (20) is located above the lower end of the adjusting piston rod (23), and the adjusting piston rod (23) is in sliding friction connection with the pressure cavity (20).
5. A tension adjustable winding mechanism for textile processing as claimed in claim 1 wherein: The second transmission gear (12) and the double-layer gear (14) are in meshing connection with the second transmission tooth belt (15), and the double-layer gear (14) is in meshing connection with the second driven gear (26).
6. A tension adjustable winding mechanism for textile processing as claimed in claim 1 wherein: The tooth block is connected between the center disc (27) and the supporting block (28), and the supporting block (28) is equiangularly distributed on the outer surface of the center disc (27).
7. A method of winding according to any one of claims 1 to 6, wherein: The winding method comprises the following steps: The winding method comprises the following steps: S1, preparation: one end of the textile material to be wound is passed through the first guide roller (3) and the second guide roller (5), and is fixed on the material reel connected with the connecting disc (7) through bolts, and the connection and state of each part of the equipment are checked; S2, start: start the winding motor (8), which drives the connecting disc (7) to rotate, the driving gear (9) at one end of the connecting disc (7) drives the first driven gear (10) through the first transmission tooth belt (11), so that the second guide roller (5) rotates synchronously, and the material starts to be wound; S3, tension adjustment: during winding, when the thickness of the material changes, the pressure of the contact wheel (18) is changed, the pressure piston rod (17) slides in the pressure cylinder (16), the pressure change is transmitted to the pressure cavity (20) of the adjusting piston cylinder (19) through the communication pipe (21), the adjusting piston rod (23) is pushed, the contact roller (24) changes the pressure of the material, and the winding tension is self-adaptively adjusted. S4, flatten the material: the first driven gear (10) rotates to drive the second transmission gear (12) at one end of its shaft, through the second transmission gear belt (15) to make the double gear (14) rotate, the double gear (14) is engaged with the second driven gear (26) to drive the center roller (25) to rotate, the center disc (27) at both ends of the center roller (25) drives the support block (28) and the contact rod (29) to rotate, before the contact rod (29) contacts the material, the pressure gear (30) is engaged with the connecting tooth block (32) in the let go slot (31) to make the contact rod (29) pre-rotate, the coil spring (33) accumulates energy, after contacting the material, according to the flatness of the material, the coil spring (33) controls the rotation of the contact rod (29) to flatten the material; S5, end: after winding is completed, the winding motor (8) is turned off, the material roll is removed, and the equipment is cleaned and inspected.
Citation Information
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