Preparation device and preparation process of multifunctional integrated plush textile material
By using a retaining plate and a skateboard to detect the fiber weight and proportion in the multi-function integrated plush textile material preparation device, and combining the airflow auxiliary device and the discharge device, uniform mixing of fibers and uniform distribution of functional additives is achieved, which solves the problem that it is difficult to achieve uniform mixing of fiber mixing ratio adjustment, and improves the functional performance and production efficiency of the finished product.
Patent Information
- Application Number
- CN202510601632.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2025-06-24
AI Technical Summary
When preparing multifunctional integrated plush textile materials, it is difficult to achieve uniform mixing of the mixing ratio of base fibers and functional fibers, resulting in an increase in fiber brittleness, an increase in risk of breakage or uneven mixing, affecting the function of the finished product.
A multifunctional integrated plush textile material preparation device is designed. The weight and proportion of fibers are detected by the stopper and the slide plate, the output power and mixing time of the mixing motor are adjusted, and the airflow auxiliary device and the discharge device are combined to achieve uniform mixing of fibers and uniform distribution of functional additives.
Through the use of this device, the mixing uniformity of the fibers can be improved, the risk of breakage can be reduced, the finished product has the expected multiple functions, and the production cost can be saved.
Smart Images
Figure CN120193353A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of textile material preparation, and particularly to a preparation device and a preparation process for a multifunctional integrated plush textile material. Background Technique
[0002] The multifunctional integrated plush textile material is a special plush fabric, which is usually made from specific fiber raw materials through special processes. First, according to the required functional characteristics, appropriate fiber raw materials are selected, and then the fibers are pretreated, including the mixing of basic fibers and functional fibers, as well as the loading of functional additives. Then, spinning and weaving are carried out, and functional post-finishing is performed on the textile material to further improve the functions on the fiber surface. Finally, the finished product is tested to ensure that it has all the expected functions. According to the requirements of different use environments and scenarios, the raw materials of the product can be flexibly adjusted, so that the product can be widely used in various fields and meet various required requirements; During the pretreatment process of the raw material fibers, it is usually necessary to mix a certain proportion of basic fibers and functional fibers, and according to actual needs, the mixing ratio of basic fibers and functional fibers needs to be adjusted. When the ratio changes, the physical properties of the overall raw material fibers will change to a certain extent. When the addition ratio of functional fibers increases, the brittleness of the overall fibers increases and the fracture risk increases. When the addition ratio of functional fibers is low, the mixing effect may decrease. If the mixing intensity and mixing duration are not adjusted in time according to the ratio of basic fibers and functional fibers, it may lead to an increase in fiber breakage or uneven mixing, both of which will have a certain impact on subsequent production and may cause the finished product to not have all the expected functions. For this reason, we propose a preparation device and a preparation process for a multifunctional integrated plush textile material. Summary of the Invention
[0003] The purpose of the present invention is to provide a preparation device and a preparation process for a multifunctional integrated plush textile material to solve the problems raised in the above background technique.
[0004] To achieve the above object, the present invention provides the following technical solution: A preparation device for a multifunctional integrated plush textile material, comprising a cotton mixer, a cotton inlet pipe and a cotton extraction pipe fixedly installed on the cotton mixer. Two cotton storage bins are arranged inside the cotton mixer. The upper end of each cotton storage bin is communicated with the cotton inlet pipe, and an electric cover plate is rotatably installed at the communication position. Two feeding rollers are arranged at the lower end of each cotton storage bin. A roller and a pressure roller are arranged below the corresponding two feeding rollers. Two gearboxes are fixedly installed on one side of the cotton mixer. A driving motor for driving the corresponding feeding roller, roller and pressure roller to rotate is fixedly installed on each gearbox. A conveyor belt for conveying raw material fibers is arranged at the bottom of the cotton mixer. A plurality of mixing shafts are arranged at the end of the conveyor belt. A mixing motor is also fixedly installed on one side of the cotton mixer. A chain drive mechanism for driving the plurality of mixing shafts to rotate synchronously is arranged at the output end of the mixing motor. An air flow assisting device for assisting mixing and a discharging device for spraying functional additives are also arranged inside the cotton mixer; A baffle plate is arranged inside each cotton storage bin. A sliding plate is arranged on each baffle plate. Each sliding plate is slidably installed in the inner wall of the cotton mixer, and a first spring is fixedly connected between the sliding plate and the inner wall of the cotton mixer. An electric telescopic rod is fixedly installed in the inner wall of the cotton mixer. A control member is fixedly installed at the output end of the electric telescopic rod. An adjusting plate for adjusting the output power of the mixing motor is slidably installed on the control member. A baffle is fixedly installed on the control member. A pressing plate for limiting the adjusting plate and the baffle is fixedly installed on each sliding plate.
[0005] Preferably, a rotating shaft is rotatably installed in the inner wall of the cotton mixer. A timing button for controlling the mixing time is fixedly installed at one end of the rotating shaft. A flexible strip is wound around the rotating shaft. One end of the flexible strip is fixedly installed on the rotating shaft, and the other end is fixedly connected to the inner wall of the cotton mixer. A rotating rod for pushing the flexible strip is fixedly installed at one end of each sliding plate. Each rotating rod is located above the flexible strip. A plurality of limiting rods for limiting the flexible strip are rotatably installed inside the cotton mixer.
[0006] Preferably, a first cylinder whose retraction amount is controlled by the adjusting plate is fixedly installed inside the cotton mixer. A limiting clip for pulling the flexible strip is fixedly installed at the output end of the first cylinder.
[0007] Preferably, a collecting hopper for collecting functional additives is fixedly installed below the end of the conveyor belt. The collecting hopper is arranged in a funnel shape, and a collecting frame for containing functional additives is arranged below it. An elastic rod is fixedly installed between the lower end of the collecting frame and the inner wall of the bottom of the cotton mixer.
[0008] Preferably, a first wedge block limited by the collection frame is slidably installed in the cotton mixer. A third cylinder controlled to extend by the discharging device is fixedly installed in the cotton mixer. A sliding rod is fixedly installed at the output end of the third cylinder. A second wedge block cooperating with the first wedge block is horizontally slidably installed on the sliding rod. A second spring is fixedly connected between the second wedge block and the sliding rod. A regulating knob for adjusting the wind force of the air flow assisting device is slidably installed in the cotton mixer.
[0009] Preferably, both the regulating plate and the baffle are located below the corresponding pressing plate and on the movement track of the corresponding pressing plate. A magnetic strip generating a magnetic attraction force on the regulating plate is fixedly installed in the inner wall of the cotton mixer, and the magnetic strip is located above the pressing plate.
[0010] Preferably, second cylinders are arranged on both sides of each pressure roller. The output end of each second cylinder is rotatably connected to the pressure roller. A pressure sensing member for controlling the telescopic movement of the second cylinder is fixedly installed at the lower end of each first spring.
[0011] Preferably, an electromagnetic plate generating a magnetic attraction force on the material blocking plate is fixedly installed on one side of each sliding plate. A sleeve is fixedly installed on one side of each material blocking plate. Each electromagnetic plate is rotatably installed in the corresponding sleeve.
[0012] Preferably, a filter screen for filtering raw material fibers is arranged above the collection hopper, and the filter screen is fixedly installed on the inner wall of the cotton mixer.
[0013] A preparation process of a preparation device for a multifunctional integrated plush textile material specifically includes the following steps: S1. Select appropriate base fibers and functional fibers according to the required functional characteristics, and pretreat the fibers. S2. Convey the pretreated base fibers and functional fibers backward through the cotton feeding pipe to the cotton mixer. The base fibers are input into the first cotton storage bin in the cotton mixer, and then the corresponding electric cover plate is closed. Then, the functional fibers are input into the second cotton storage bin in the cotton mixer. The weight and proportion of the base fibers and functional fibers are detected by the material blocking plate, and the output power and mixing duration of the mixing motor are adjusted accordingly. S3. The drive motor drives the corresponding blanking rollers, rollers, and pressure rollers to rotate. The base fibers and functional fibers are fed at a constant speed and fall onto the conveyor belt, and then are conveyed together to the mixing shaft. The mixing motor drives all the mixing shafts to rotate synchronously through a chain drive mechanism, grabs and mixes the base fibers and functional fibers. The air flow assist device generates an air flow to assist in fiber mixing, and at the same time blows the functional additive powder sprinkled by the discharging device into the fibers, and mixes evenly with the fibers along with the stirring of the mixing shaft. According to the proportion of the functional additive powder collected in the collection box to the total amount of powder sprinkled by the discharging device, the wind force of the air flow assist device is adjusted. After reaching the expected mixing duration, the mixed fibers will be sucked away through the cotton suction pipe; S4. According to the functional requirements, warp and weft yarns with specific properties are selected to spin and weave the mixed fiber raw materials, and a suitable fabric structure is designed to optimize the physical properties and appearance effects of the fabric; S5. The textile products are subjected to functional post-treatment to treat the functions on the fiber surface, so that the functional additives are cured and the product functions are strengthened; S6. The products are subjected to cyclic water washing to remove uncured additives, and the product functions are detected.
[0014] Compared with the prior art, the beneficial effects of the present invention are: 1. The present invention uses a baffle to detect the weight and proportion of the base fibers and functional fibers. According to the weight of the fibers in the cotton storage bin, the slide plate will descend to the corresponding height. During the downward sliding of the slide plate corresponding to the base fibers, the upper pressing plate thereon will limit the baffle on the control part, so that the control part moves downward corresponding to the weight of the base fibers. The slide plate corresponding to the functional fibers will also drive the corresponding pressing plate to move downward and drive the adjusting plate to move downward together. The adjusting plate slides on the control part to adjust the output power of the mixing motor, and adjusts it according to the proportion of the functional fibers to the base fibers, which can improve the mixing uniformity and prevent the increase in fiber breakage caused by the over-fast rotation of the mixing shaft.
[0015] 2. The present invention uses the slide plate to drive the corresponding rotating rod to move downward. The rotating rod deforms the flexible strip and drives the rotating shaft and the timing button to rotate. When the base fibers and functional fibers are more and their weight is heavier, the rotation angle of the timing button is also larger and the mixing duration is longer. After the weights of the base fibers and functional fibers are confirmed, if the adjusting plate slides less on the control part, the proportion of the functional fibers is less, the first cylinder retracts more, pulling the flexible strip to deform more, and the rotation angle of the timing button is larger, improving the mixing uniformity. On the contrary, if the adjusting plate slides more on the control part, the proportion of the functional fibers is larger, and a longer mixing time is not required, improving the mixing efficiency and saving costs.
[0016] 3. The present invention uses an air flow assisting device to blow the functional additive powder sprinkled by the discharging device into the fibers. The excess functional additive powder slides down to the collection box along with the conveyor belt and under the action of gravity. When the proportion of the functional additive powder collected in the collection box in the total amount of powder sprinkled by the discharging device is larger, one end of the first wedge block will contact the inclined surface of the second wedge block, and push the second wedge block to slide on the sliding rod, thereby pushing the adjustment knob to reduce the wind force of the air flow assisting device, preventing the large wind force of the air flow assisting device from making it difficult for the functional additive powder to be mixed with the fibers. Moreover, when the functional additive powder on the fibers is saturated, the wind force of the air flow assisting device will also be reduced, preventing the continuous use of a large wind force by the air flow assisting device from causing the functional additive powder to fall off the fibers. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 is a schematic diagram of the internal structure of the cotton mixing machine of the present invention; Figure 3 is a schematic diagram of the structure of the baffle of the present invention; Figure 4 is a schematic diagram of the structure of the pressing plate of the present invention; Figure 5 is an enlarged schematic diagram of area A of the present invention; Figure 6 is a schematic diagram of the structure of the rotary knob of the present invention; Figure 7 is an enlarged schematic diagram of area B of the present invention; Figure 8 is a schematic diagram of the structure of the drive motor and the mixing motor of the present invention; Figure 9 is a schematic diagram of the structure of the filter screen and the collection hopper of the present invention; Figure 10 is an enlarged schematic diagram of area C of the present invention.
[0018] In the figure: 1, cotton blending machine; 2, cotton inlet pipe; 3, cotton extraction pipe; 4, cotton storage bin; 5, electric cover plate; 6, baffle plate; 7, sleeve; 8, slide plate; 9, electromagnetic plate; 10, first spring; 11, pressure sensing part; 12, pressing plate; 13, electric telescopic rod; 14, control part; 15, adjusting plate; 16, baffle; 17, magnetic strip; 18, rotating rod; 19, flexible strip; 20, limiting rod; 21, rotating shaft; 22, timing button; 23, first cylinder; 24, limiting clamp; 25, blanking roller; 26, roller; 27, pressure roller; 28, second cylinder; 29, gearbox; 30, driving motor; 31, mixing shaft; 32, mixing motor; 33, chain drive mechanism; 34, conveyor belt; 35, air flow assisting device; 36, discharging device; 37, filter screen; 38, collecting hopper; 39, collecting frame; 40, elastic rod; 41, first wedge block; 42, third cylinder; 43, second wedge block; 44, second spring; 45, sliding rod; 46, adjusting button. Detailed implementation manners
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0020] Please refer to Figures 1-10, the present invention provides a technical solution: a preparation device for a multifunctional integrated plush textile material, including a cotton mixer 1, a cotton inlet pipe 2 and a cotton extraction pipe 3 fixedly installed on the cotton mixer 1. There are two cotton storage bins 4 arranged in the cotton mixer 1. The upper end of each cotton storage bin 4 is communicated with the cotton inlet pipe 2, and an electric cover plate 5 is rotatably installed at the communication position. The lower end of each cotton storage bin 4 is provided with two feeding rollers 25. Below the corresponding two feeding rollers 25, there are rollers 26 and pressure rollers 27. On both sides of each pressure roller 27, there are second cylinders 28. The output end of each second cylinder 28 is rotatably connected to the pressure roller 27. On one side of the cotton mixer 1, two gearboxes 29 are fixedly installed. On each gearbox 29, there is a driving motor 30 fixedly installed for driving the corresponding feeding roller 25, roller 26 and pressure roller 27 to rotate. At the bottom of the cotton mixer 1, there is a conveyor belt 34 for conveying raw material fibers. At the end of the conveyor belt 34, there are several mixing shafts 31. On one side of the cotton mixer 1, there is also a mixing motor 32 fixedly installed. The output end of the mixing motor 32 is provided with a chain drive mechanism 33 for driving several mixing shafts 31 to rotate synchronously. In the cotton mixer 1, there is also an air flow assisting device 35 for assisting mixing and a discharging device 36 for spraying functional additives. The basic fiber and the functional fiber are successively conveyed into the cotton mixer 1 through the cotton inlet pipe 2. First, the basic fiber is input into the first cotton storage bin 4 in the cotton mixer 1, and then the corresponding electric cover plate 5 is closed. Then, the functional fiber is input into the second cotton storage bin 4 in the cotton mixer 1. Then, the driving motor 30 is started, and through the transmission of the gearbox 29, the corresponding feeding roller 25, roller 26 and pressure roller 27 are driven to rotate. The basic fiber and the functional fiber are both fed at a uniform speed and fall onto the conveyor belt 34, and the functional fiber falls on top of the basic fiber. Then, they are together conveyed to the mixing shafts 31. The mixing motor 32 is started, and through the chain drive mechanism 33, all the mixing shafts 31 are driven to rotate synchronously to grab and mix the basic fiber and the functional fiber. Before reaching the expected mixing time, the fibers grabbed and mixed by the uppermost mixing shaft 31 will not be extracted by the cotton extraction pipe 3, but will fall onto the conveyor belt 34 again and be mixed again. During the falling process of the fibers, the air flow assisting device 35 can blow the fibers to a certain extent to improve the mixing effect. At the same time, the discharging device 36 will sprinkle out the functional additives, and the additive particles are blown onto the fibers by the air flow generated by the air flow assisting device 35, which is convenient for uniformly mixing the functional additives and the fibers.
[0021] A baffle plate 6 is provided in each cotton storage bin 4, and a slide plate 8 is provided on each baffle plate 6. An electromagnetic plate 9 for generating magnetic attraction to the baffle plate 6 is fixedly installed on one side of each slide plate 8. A sleeve 7 is fixedly installed on one side of each baffle plate 6. Each electromagnetic plate 9 is rotatably installed in the corresponding sleeve 7. Each slide plate 8 is slidably installed in the inner wall of the cotton mixer 1, and a first spring 10 is fixedly connected to the inner wall of the cotton mixer 1. A pressure sensing component 11 for controlling the extension and retraction of the second cylinder 28 is fixedly installed at the lower end of each first spring 10. An electric telescopic rod 13 is fixedly installed in the inner wall of the cotton mixer 1, and a control component 14 is fixedly installed at the output end of the electric telescopic rod 13. An adjustment component for adjusting the output power of the mixing motor 32 is slidably installed on the control component 14. The control member 14 is provided with a baffle plate 16, and each slide plate 8 is provided with a pressure plate 12 for limiting the adjustment plate 15 and the baffle plate 16. The adjustment plate 15 and the baffle plate 16 are both located below the corresponding pressure plate 12 and on the movement trajectory of the corresponding pressure plate 12. A magnetic strip 17 for generating magnetic attraction for the adjustment plate 15 is fixedly installed in the inner wall of the cotton mixer 1. The magnetic strip 17 is located above the pressure plate 12. In the initial state, the electromagnetic plates 9 are not energized, the baffle plate 6 is in a vertical state, and the electric telescopic rod 13 is in a retracted state. When the fiber is about to enter the cotton mixer 1, the electromagnetic plates 9 are energized and generate magnetic attraction on one side of the baffle plate 6, so that the baffle plate 6 drives the sleeve 7 to rotate on the electromagnetic plate 9, and the baffle plate 6 rotates to a horizontal state to store The fibers in the cotton bin 4 are intercepted, and as the weight of the fibers increases, the baffle plate 6 will drive the electromagnetic plate 9 and the slide plate 8 to move downward, and compress the first spring 10. According to the weight of the fibers in the cotton bin 4, the slide plate 8 will drop to the corresponding height, and the pressure sensing component 11 will also sense the corresponding pressure. When the pressure it senses is greater, it will control the corresponding second cylinder 28 to retract more, so that the distance between the pressing roller 27 and the roller 26 is increased, and more fibers are mixed per unit time. The material is discharged according to the actual specific gravity of the basic fiber and the functional fiber, so that the basic fiber and the functional fiber on the conveyor belt 34 are evenly mixed. At the same time, the slide plate 8 corresponding to the basic fiber is in the process of sliding downward, and the upper pressure plate 12 will press the baffle 16 on the control component 14. The control member 14 is limited to move downward and correspond to the weight of the basic fiber. When the control member 14 is descending, the adjusting plate 15 is attracted by the magnetic force of the magnetic strip 17 and moves upward on the control member 14. After moving to the top of the control member 14, the adjusting plate 15 moves downward with the control member 14, completing the resetting of the output power of the mixing motor 32, so that the mixing motor 32 reaches the maximum output power. After the functional fiber enters the corresponding cotton storage bin 4, its corresponding slide plate 8 will also drive the corresponding pressing plate 12 to move downward. After contacting the adjusting plate 15, it drives the adjusting plate 15 to move downward together. The adjusting plate 15 slides on the control member 14 to adjust the output power of the mixing motor 32, and adjusts it according to the ratio of the functional fiber to the basic fiber.When the proportion of functional fibers is small, the adjusting plate 15 slides downward less on the control member 14, and the output power of the mixing motor 32 decreases less, which can improve the mixing uniformity. On the contrary, when the proportion of functional fibers is large, the adjusting plate 15 slides downward more on the control member 14, and the output power of the mixing motor 32 will be greatly reduced to prevent the mixing shaft 31 from rotating too fast and causing an increase in fiber breakage. After the weights and proportions of the basic fibers and functional fibers are both detected, the electromagnetic plate 9 will be powered off, and the baffle plate 6 will flip downward and reset under its own gravity and the gravity of the fibers. The basic fibers and functional fibers will both move downward and fall onto the conveyor belt 34 through the conveying of the feeding roller 25, the roller 26, and the pressing roller 27. After the baffle plate 6 flips, the sliding plate 8 will be elastically force by the first spring 10 to drive the baffle plate 6 to move upward and reset. Since the adjusting plate 15 and the baffle 16 are both located below the corresponding pressing plate 12, the control member 14 and the adjusting plate 15 will not move and will maintain the state of adjusting the mixing motor 32 until the mixing is completed. At the end, the electric telescopic rod 13 will retract and reset, and the adjusting plate 15 will also be limited by the pressing plate 12 and move back to the lowermost end of the control member 14.,
[0022] A rotating shaft 21 is rotatably installed in the inner wall of the cotton mixing machine 1. One end of the rotating shaft 21 is fixedly installed with a timing button 22 for controlling the mixing time. A flexible strip 19 is wound around the rotating shaft 21. One end of the flexible strip 19 is fixedly installed on the rotating shaft 21, and the other end is fixedly connected to the inner wall of the cotton mixing machine 1. One end of each sliding plate 8 is fixedly installed with a rotating rod 18 for pushing the flexible strip 19. Each rotating rod 18 is located above the flexible strip 19. A first cylinder 23 whose retraction amount is controlled by the adjusting plate 15 is fixedly installed in the cotton mixing machine 1. The output end of the first cylinder 23 is fixedly installed with a limit card 24 for pulling the flexible strip 19. A number of limit rods 20 for limiting the flexible strip 19 are rotatably installed in the cotton mixing machine 1. In the initial state, the timing button 22 does not rotate, and the flexible strip 19 is as attached Figure 6As shown, it is laid flat below the rotating rod 18, and at this time, the adjusting plate 15 does not slide on the control member 14, the first air cylinder 23 will not retract, and the limit clamp 24 will not pull the flexible strip 19. When the two sliding plates 8 move downward according to the weights of the base fiber and the functional fiber, they will also drive the corresponding rotating rod 18 to move downward. The rotating rod 18 will cause the flexible strip 19 to deform and drive the rotating shaft 21 and the timing button 22 to rotate. When there is more base fiber and functional fiber and their weight is heavier, the rotation angle of the timing button 22 is also larger, and the mixing time is longer, improving the mixing uniformity. And when the weights of the base fiber and the functional fiber are confirmed, the sliding distance of the adjusting plate 15 on the control member 14 is also determined. If the adjusting plate 15 slides less on the control member 14, the proportion of the functional fiber is less, the first air cylinder 23 retracts more, pulling the flexible strip 19 to deform more, and the rotation angle of the timing button 22 is larger, improving the mixing uniformity. On the contrary, if the adjusting plate 15 slides more on the control member 14, the proportion of the functional fiber is larger, and there is no need for a long mixing time. The flexible strip 19 deforms less, and the timing button 22 rotates less, improving the mixing efficiency and saving costs.
[0023] A collecting hopper 38 for collecting functional additives is fixedly installed below the end of the conveyor belt 34. A filter screen 37 for filtering raw material fibers is arranged above the collecting hopper 38. The filter screen 37 is fixedly installed on the inner wall of the cotton mixing machine 1. The collecting hopper 38 is arranged in a funnel shape, and a collecting frame 39 for containing the functional additives is arranged below it. An elastic rod 40 is fixedly installed between the lower end of the collecting frame 39 and the inner wall of the bottom of the cotton mixing machine 1. A first wedge block 41 limited by the collecting frame 39 is slidably installed in the cotton mixing machine 1. A third cylinder 42 controlled to extend by the discharging device 36 is fixedly installed in the cotton mixing machine 1. A sliding rod 45 is fixedly installed at the output end of the third cylinder 42. A second wedge block 43 cooperating with the first wedge block 41 is horizontally slidably installed on the sliding rod 45. A second spring 44 is fixedly connected between the second wedge block 43 and the sliding rod 45. An adjusting knob 46 for adjusting the wind force of the air flow assisting device 35 is slidably installed in the cotton mixing machine 1. The functional additive powder spilled by the discharging device 36 is blown by the air flow assisting device 35 into the fibers and mixed evenly with the fibers along with the stirring of the mixing shaft 31. The excess functional additive powder will slide down into the collecting hopper 38 along with the conveying of the conveyor belt 34 and under the action of gravity, and finally enter the collecting frame 39 and can be reused. When the discharging device 36 spills the functional additive powder, the third cylinder 42 will extend correspondingly, pushing the sliding rod 45 and the second wedge block 43 to move downward. After the excess functional additive powder enters the collecting frame 39, its gravity will drive the collecting frame 39 to move downward against the gravity of the elastic rod 40. Through the cooperation between the lower end of the collecting frame 39 and the inclined surface of the first wedge block 41, the first wedge block 41 will slide horizontally. If the proportion of the functional additive powder collected by the collecting frame 39 in the total amount of powder spilled by the discharging device 36 is larger, the downward movement distance of the second wedge block 43 is small, while the horizontal movement distance of the first wedge block 41 is large. As shown in Figure 9 Figure [the specific figure number should be filled in according to the actual situation], one end inclined surface of the first wedge block 41 will contact the inclined surface of the second wedge block 43, and push the second wedge block 43 to slide on the sliding rod 45 against the elastic force of the second spring 44, and push the adjusting knob 46 to reduce the wind force of the air flow assisting device 35, preventing the wind force of the air flow assisting device 35 from being too large to make it difficult for the functional additive powder to mix with the fibers. And when the functional additive powder on the fibers is saturated, it will also reduce the wind force of the air flow assisting device 35, preventing the functional additive powder from falling off the fibers due to the continuous use of a large wind force by the air flow assisting device 35.
[0024] Specifically, appropriate base fibers and functional fibers are successively conveyed through the cotton feeding pipe 2 to the cotton mixing machine 1. First, the base fibers are input into the first cotton storage bin 4 in the cotton mixing machine 1, and then the corresponding electric cover plate 5 is closed. Next, the functional fibers are input into the second cotton storage bin 4 in the cotton mixing machine 1. When the fibers are about to enter the cotton mixing machine 1, the electromagnetic plates 9 will be energized and generate a magnetic suction force on one side of the baffle 6, causing the baffle 6 to drive the sleeve 7 to rotate on the electromagnetic plate 9. The baffle 6 rotates to a horizontal state to intercept the fibers in the cotton storage bin 4. As the weight of the fibers increases, the baffle 6 will drive the electromagnetic plate 9 and the slide plate 8 to move downward, and the first spring 10 will be compressed. According to the weight of the fibers in the cotton storage bin 4, the slide plate 8 will drop to the corresponding height, and the pressure sensing member 11 will also sense the corresponding pressure. The greater the pressure it senses, the more it will control the corresponding second cylinder 28 to retract, increasing the distance between the pressure roller 27 and the roller 26. At the same time, during the downward sliding process of the slide plate 8 corresponding to the base fibers, the upper pressing plate 12 thereon will limit the baffle 16 on the control member 14, causing the control member 14 to move downward corresponding to the weight of the base fibers. After the functional fibers enter the corresponding cotton storage bin 4, the corresponding slide plate 8 will also drive the corresponding pressing plate 12 to move downward. After contacting the adjusting plate 15, it will drive the adjusting plate 15 to move downward together. The adjusting plate 15 slides on the control member 14 to adjust the output power of the mixing motor 32 and adjusts it according to the ratio of the functional fibers to the base fibers. After the weights and ratios of the base fibers and the functional fibers are both detected, the electromagnetic plates 9 will be de-energized, and the baffle 6 will flip downward and reset under its own gravity and the gravity of the fibers. The base fibers and the functional fibers will both move downward. Through the transmission of the gearbox 29, the driving motor 30 drives the corresponding feeding roller 25, roller 26, and pressure roller 27 to rotate. The base fibers and the functional fibers are both fed at a constant speed and fall onto the conveyor belt 34, and the functional fibers fall on top of the base fibers. Then, they are conveyed to the mixing shaft 31 together. The mixing motor 32 drives all the mixing shafts 31 to rotate synchronously through the chain drive mechanism 33 to grab and mix the base fibers and the functional fibers. Before the expected mixing time is reached, the fibers grabbed and mixed by the uppermost mixing shaft 31 will not be drawn away by the cotton pumping pipe 3 but will fall onto the conveyor belt 34 again and be mixed again. During the falling process of the fibers, the air flow assisting device 35 can blow the fibers to a certain extent to improve the mixing effect. At the same time, the discharging device 36 will sprinkle out the functional additive, and the additive particles are blown onto the fibers by the air flow generated by the air flow assisting device 35, facilitating the uniform mixing of the functional additive and the fibers.When the two skateboards 8 move downward according to the weights of the base fiber and the functional fiber, they will also drive the corresponding rotating rods 18 to move downward. The rotating rods 18 will deform the flexible strips 19 and drive the rotating shafts 21 and the timing buttons 22 to rotate. When there is more base fiber and functional fiber and their weight is heavier, the rotation angle of the timing button 22 is larger and the mixing duration is longer. And when the weights of the base fiber and the functional fiber are confirmed, the sliding distance of the adjusting plate 15 on the control member 14 is also determined. If the adjusting plate 15 slides less on the control member 14, the proportion of the functional fiber is less, the first air cylinder 23 retracts more, deforming the flexible strip 19 more, and the rotation angle of the timing button 22 is larger, improving the mixing uniformity. On the contrary, if the adjusting plate 15 slides more on the control member 14, the proportion of the functional fiber is larger, and a longer mixing time is not required, improving the mixing efficiency and saving costs. When the base fiber and the functional fiber are mixed, the timing button 22 continuously rotates in the reverse direction to wind up the flexible strip 19. After reaching the expected mixing duration, both the timing button 22 and the flexible strip 19 will reset. At this time, the mixed fiber will be sucked away through the cotton suction pipe 3. The functional additive powder sprinkled by the discharging device 36 is blown by the air flow assisting device 35 into the fiber and is mixed evenly with the fiber along with the stirring of the mixing shaft 31. The excess functional additive powder will be conveyed by the conveyor belt 34 and slide down due to gravity into the collecting hopper 38 and finally enter the collecting frame 39 for reuse. When the discharging device 36 sprinkles the functional additive powder, the third air cylinder 42 will extend correspondingly, pushing the sliding rod 45 and the second wedge block 43 downward. And after the excess functional additive powder enters the collecting frame 39, its gravity will drive the collecting frame 39 to move downward against the gravity of the elastic rod 40. Through the cooperation of the lower end of the collecting frame 39 and the inclined surface of the first wedge block 41, the first wedge block 41 will slide horizontally. If the proportion of the functional additive powder collected by the collecting frame 39 in the total amount sprinkled by the discharging device 36 is larger, one end inclined surface of the first wedge block 41 will contact the inclined surface of the second wedge block 43 and push the second wedge block 43 to slide on the sliding rod 45 against the elastic force of the second spring 44, and push the adjusting button 46 to reduce the wind force of the air flow assisting device 35, preventing the large wind force of the air flow assisting device 35 from making it difficult for the functional additive powder to be mixed with the fiber. And when the functional additive powder on the fiber is saturated, it will also reduce the wind force of the air flow assisting device 35, preventing the continuous use of a large wind force by the air flow assisting device 35 from causing the functional additive powder to fall off the fiber.,
[0025] A preparation process of a preparation device for a multifunctional integrated plush textile material specifically includes the following steps: S1. Select appropriate base fiber and functional fiber according to the required functional characteristics and pretreat the fiber; S2. Convey the pre-treated base fibers and functional fibers backward through the cotton feeding pipe 2 to the cotton mixing machine 1. The base fibers are input into the first cotton storage bin 4 in the cotton mixing machine 1, and then the corresponding electric cover plate 5 is closed. Then, the functional fibers are input into the second cotton storage bin 4 in the cotton mixing machine 1. The weight and ratio of the base fibers and functional fibers are detected by the baffle plate 6, and the output power and mixing duration of the mixing motor 32 are adjusted accordingly. S3. The driving motor 30 drives the corresponding feeding roller 25, roller 26, and pressure roller 27 to rotate. The base fibers and functional fibers are fed at a uniform speed and fall onto the conveyor belt 34, and then are conveyed to the mixing shaft 31 together. The mixing motor 32 drives all the mixing shafts 31 to rotate synchronously through the chain drive mechanism 33 to grab and mix the base fibers and functional fibers. The air flow assisting device 35 generates air flow to assist in fiber mixing, and at the same time blows the functional additive powder sprinkled by the discharging device 36 into the fibers, and mixes evenly with the fibers along with the stirring of the mixing shaft 31. According to the proportion of the functional additive powder collected in the collection frame 39 to the total sprinkled amount of the discharging device 36, the wind force of the air flow assisting device 35 is adjusted. After reaching the expected mixing duration, the mixed fibers will be drawn away through the cotton drawing pipe 3. S4. According to the functional requirements, select warp and weft yarns with specific properties, spin and weave the mixed fiber raw materials, and design a suitable fabric structure to optimize the physical properties and appearance effects of the fabric. S5. The textile products are subjected to functional post-treatment to treat the functions on the fiber surface, so that the functional additives are cured and the product functions are strengthened. S6. The products are subjected to cyclic water washing to remove the uncured additives, and the product functions are detected.
[0026] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0027] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multifunctional integrated plush textile material preparation device, comprising a cotton mixer (1), a cotton feeding pipe (2) and a cotton extraction pipe (3) fixedly mounted on the cotton mixer (1), characterized in that: The cotton mixer (1) is provided with two cotton storage bins (4), the upper end of each cotton storage bin (4) is connected to the cotton feeding pipe (2), and an electric cover plate (5) is rotatably installed at the connection point, and the lower end of each cotton storage bin (4) is provided with two unloading rollers (25), and rollers (26) and pressing rollers (27) are provided below the two corresponding unloading rollers (25). Two gearboxes (29) are fixedly installed on one side of the cotton mixer (1), and each gearbox (29) is fixedly installed with a motor for driving the corresponding unloading roller (25), rollers (26) and pressing rollers. (27) a rotating driving motor (30), a conveyor belt (34) for conveying raw material fibers is arranged at the bottom of the cotton mixer (1), a plurality of mixing shafts (31) are arranged at the end of the conveyor belt (34), a mixing motor (32) is fixedly installed on one side of the cotton mixer (1), and a chain transmission mechanism (33) for driving the plurality of mixing shafts (31) to rotate synchronously is arranged at the output end of the mixing motor (32), and an airflow auxiliary device (35) for assisting mixing and a discharge device (36) for spraying functional additives are also arranged in the cotton mixer (1); A baffle plate (6) is provided in each of the cotton storage bins (4), and a slide plate (8) is provided on each of the baffle plates (6). Each of the slide plates (8) is slidably mounted in the inner wall of the cotton mixer (1), and a first spring (10) is fixedly connected to the inner wall of the cotton mixer (1). An electric telescopic rod (13) is fixedly mounted in the inner wall of the cotton mixer (1), and a control component (14) is fixedly mounted on the output end of the electric telescopic rod (13). An adjustment plate (15) for adjusting the output power of the mixing motor (32) is slidably mounted on the control component (14), and a baffle plate (16) is fixedly mounted on the control component (14). A pressure plate (12) for limiting the adjustment plate (15) and the baffle plate (16) is fixedly mounted on each of the slide plates (8).
2. The device for preparing a multifunctional integrated plush textile material according to claim 1, characterized in that: A rotating shaft (21) is rotatably mounted in the inner wall of the cotton mixer (1), a timing button (22) for controlling the mixing time is fixedly mounted on one end of the rotating shaft (21), a flexible strip (19) is wound around the rotating shaft (21), one end of the flexible strip (19) is fixedly mounted on the rotating shaft (21), and the other end is fixedly connected to the inner wall of the cotton mixer (1), one end of each of the slide plates (8) is fixedly mounted with a rotating rod (18) for pushing the flexible strip (19), each of the rotating rods (18) is located above the flexible strip (19), and a plurality of limiting rods (20) for limiting the position of the flexible strip (19) are rotatably mounted in the cotton mixer (1).
3. The device for preparing a multifunctional integrated plush textile material according to claim 2, characterized in that: A first cylinder (23) whose retraction amount is controlled by an adjustment plate (15) is fixedly installed in the cotton mixing machine (1), and a limit card (24) for pulling the flexible strip (19) is fixedly installed at the output end of the first cylinder (23).
4. The device for preparing a multifunctional integrated plush textile material according to claim 3, characterized in that: A collecting bucket (38) for collecting functional additives is fixedly mounted below the end of the conveyor belt (34); the collecting bucket (38) is arranged in a funnel shape, and a collecting frame (39) for containing functional additives is arranged below the collecting bucket; an elastic rod (40) is fixedly mounted between the lower end of the collecting frame (39) and the bottom inner wall of the cotton mixer (1).
5. The device for preparing a multifunctional integrated plush textile material according to claim 4, characterized in that: A first wedge block (41) limited by a collecting frame (39) is slidably mounted in the cotton mixer (1), a third cylinder (42) controlled to extend by a discharging device (36) is fixedly mounted in the cotton mixer (1), a sliding rod (45) is fixedly mounted on the output end of the third cylinder (42), a second wedge block (43) matched with the first wedge block (41) is slidably mounted on the sliding rod (45), a second spring (44) is fixedly connected between the second wedge block (43) and the sliding rod (45), and an adjusting knob (46) for adjusting the wind force of the airflow auxiliary device (35) is slidably mounted in the cotton mixer (1).
6. The device for preparing a multifunctional integrated plush textile material according to claim 5, characterized in that: The adjustment plate (15) and the baffle plate (16) are both located below the corresponding pressing plate (12) and on the movement trajectory of the corresponding pressing plate (12); a magnetic strip (17) for generating a magnetic attraction force on the adjustment plate (15) is fixedly installed in the inner wall of the cotton mixer (1); and the magnetic strip (17) is located above the pressing plate (12).
7. The device for preparing a multifunctional integrated plush textile material according to claim 6, characterized in that: A second cylinder (28) is provided on both sides of each of the pressing rollers (27); an output end of each of the second cylinders (28) is rotatably connected to the pressing roller (27); and a pressure sensing component (11) for controlling the extension and retraction of the second cylinder (28) is fixedly mounted on the lower end of each of the first springs (10).
8. The device for preparing a multifunctional integrated plush textile material according to claim 7, characterized in that: An electromagnetic plate (9) for generating magnetic attraction for the material baffle plate (6) is fixedly mounted on one side of each of the slide plates (8), a sleeve (7) is fixedly mounted on one side of each of the material baffle plates (6), and each of the electromagnetic plates (9) is rotatably mounted in a corresponding sleeve (7).
9. The device for preparing a multifunctional integrated plush textile material according to claim 8, characterized in that: A filter screen (37) for filtering raw material fibers is provided above the collecting hopper (38); the filter screen (37) is fixedly mounted on the inner wall of the cotton mixer (1).
10. A preparation process of a multifunctional integrated plush textile material preparation device, characterized in that: The preparation process of the multifunctional integrated plush textile material preparation device according to claim 9 specifically comprises the following steps: S1. Select appropriate basic fibers and functional fibers according to the required functional properties, and pretreat the fibers; S2, conveying the pre-treated basic fibers and functional fibers backwards through the cotton feeding tube (2) to the cotton mixer (1), inputting the basic fibers into the first cotton storage bin (4) in the cotton mixer (1), and then closing the corresponding electric cover (5), and then inputting the functional fibers into the second cotton storage bin (4) in the cotton mixer (1), detecting the weight and ratio of the basic fibers and the functional fibers through the baffle plate (6), and making corresponding adjustments to the output power of the mixing motor (32) and the mixing time; S3, the driving motor (30) drives the corresponding unloading roller (25), roller (26) and pressing roller (27) to rotate, the basic fiber and the functional fiber are unloaded at a uniform speed and fall onto the conveyor belt (34), and then are transported to the mixing shaft (31) together, the mixing motor (32) drives all the mixing shafts (31) to rotate synchronously through the chain transmission mechanism (33), grabs and mixes the basic fiber and the functional fiber, the airflow auxiliary device (35) generates airflow to assist the fiber mixing, and at the same time blows the functional additive powder sprinkled by the discharging device (36) into the fiber, and is mixed evenly with the fiber with the stirring of the mixing shaft (31), and the wind force of the airflow auxiliary device (35) is adjusted according to the ratio of the functional additive powder collected by the collecting frame (39) to the total amount sprinkled by the discharging device (36), and after the expected mixing time is reached, the mixed fibers are sucked away through the cotton sucking tube (3); S4. According to functional requirements, select warp and weft yarns with specific properties, spin and weave the mixed fiber raw materials, and design appropriate fabric structure to optimize the physical properties and appearance of the fabric; S5. After the textile products are woven, the surface functions of the fibers are processed to solidify the functional additives and enhance the product functions; S6. Wash the product with circulating water to remove uncured additives and test the product function.