Double-station gauze chip sewing folding machine

Abstract

The invention relates to the technical field of automation equipment, in particular to a double-station gauze chip sewing and folding machine which comprises a gauze supply mechanism, a processing assembly line, a chip supply mechanism, a sewing mechanism and a detection assembly line, and the gauze supply mechanism, the processing assembly line and the detection assembly line are arranged in a row. The chip supply mechanism and the sewing mechanism are respectively arranged at the side part of the processing assembly line, and a carrying mechanism is arranged at the joint of the processing assembly line and the detection assembly line; the gauze supply mechanism is used for supplying gauze, the processing assembly line is used for processing the gauze, the chip supply mechanism is used for supplying chip cloth bags, and the sewing mechanism is used for sewing the chip cloth bags and the gauze into a whole. Compared with the prior art, the double-station gauze chip sewing folding machine is high in automation degree, quality instability caused by manual participation can be effectively avoided, the quality consistency of finished products is improved, and the production efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of automated equipment, and particularly to a double-station gauze chip sewing and folding machine.

Background Art

[0002] The production of multi-layer gauze with chips in the prior art often requires a lot of manual intervention to ensure a good completion degree of the final product, with low efficiency and difficulty in maintaining consistency in processing quality.

Summary of the Invention

[0003] In order to overcome the above problems, the present invention proposes a double-station gauze chip sewing and folding machine that can effectively solve the above problems.

[0004] A technical solution provided by the present invention to solve the above technical problems is: to provide a double-station gauze chip sewing and folding machine, including a gauze supply mechanism, a processing production line, a chip supply mechanism, a sewing mechanism, and an inspection production line. The gauze supply mechanism, the processing production line, and the inspection production line are arranged in a row. The chip supply mechanism and the sewing mechanism are respectively arranged on the side of the processing production line. A handling mechanism is arranged at the connection between the processing production line and the inspection production line. The gauze supply mechanism is used to supply gauze, the processing production line is used to process gauze, the chip supply mechanism is used to supply chip cloth packages, and the sewing mechanism is used to sew the chip cloth packages and the gauze into one body.

[0005] Preferably, the processing production line includes a first conveyor belt, and a plurality of fixture bottom plates are evenly arranged on the first conveyor belt. A flipping and loading component is arranged at one end of the first conveyor belt, and the flipping and loading component is used to receive block-shaped gauze from the gauze supply mechanism and flip it onto the fixture bottom plate. Above the first conveyor belt, a first pressing station, a sewing station, a first folding station, a second folding station, a second pressing station, a folding inspection station, and a recycling station are arranged in sequence according to the transmission direction. The handling mechanism is located on the side of the folding inspection station and the recycling station.

[0006] Preferably, the sewing mechanism is located on the side of the sewing station. The sewing station includes a sewing pressing cylinder, and a sewing pressing plate is connected to the lower end of the sewing pressing cylinder. The sewing pressing cylinder drives the sewing pressing plate to press down to press the chip cloth package and the gauze tightly, and the sewing mechanism sews the chip cloth package and the gauze into one body.

[0007] Preferably, the first folding station includes a folding pressing cylinder, and a folding pressing plate is connected to the lower end of the folding pressing cylinder. The first folding station includes a folding lifting module, and a folding pick rod is connected to the folding lifting module. The folding pick rod is located below the folding through rod groove. The first folding station includes a folding lateral movement module, and both the folding pressing cylinder and the folding lifting module are connected to the folding lateral movement module.

[0008] Preferably, the chip supply mechanism includes two vibrating loading trays, and a vision detection component is arranged above the vibrating loading trays; a loading manipulator is arranged between the two vibrating loading trays, and a chip shaping station is arranged on one side of the loading manipulator, and the chip shaping station is used for correcting the positions of the chips in the chip cloth package.

[0009] Preferably, the chip shaping station includes a shaping production line, and a plurality of adsorption fixtures are evenly arranged on the shaping production line, and the adsorption fixtures are used for adsorbing the chip cloth package; a preliminary positioning station, a chip magnetic adsorption station and a chip position verification station are sequentially arranged in the flowing direction of the shaping production line.

[0010] Preferably, the preliminary positioning station includes a positioning air cylinder and a positioning push plate, and the positioning push plate and the positioning air cylinder position the chip cloth package from two perpendicular directions; the chip magnetic adsorption station includes a positioning air cylinder, and a positioning magnet is arranged at the output end of the positioning air cylinder, and the positioning magnet is used for magnetically adsorbing the chip to make the chip close to one side of the cloth package; the chip position verification station includes a liftable U-shaped correction plate.

[0011] Preferably, the sewing mechanism includes two first sewing transverse modules arranged in parallel, and a second sewing transverse module is vertically connected to each first sewing transverse module, and a sewing machine is connected to the second sewing transverse module, and there are two sewing machines in total.

[0012] Preferably, the detection production line includes a second conveyor belt, and a chip detection device and two metal detection devices are sequentially arranged on the second conveyor belt; a finished product unloading manipulator is arranged at the end of the second conveyor belt, a banding machine is arranged on one side of the finished product unloading manipulator, and a finished product unloading belt is arranged on one side of the banding machine.

[0013] Preferably, a rectangular hole is formed in the sewing pressing plate, and a first U-shaped hole is arranged around the rectangular hole; the fixture bottom plate includes a support plate body, and a second U-shaped hole matching the first U-shaped hole is arranged on the support plate body; three folding rod grooves are evenly arranged on the support plate body.

[0014] Compared with the prior art, the double-station gauze chip sewing and folding machine of the present invention has a high degree of automation, can effectively avoid the quality instability caused by manual participation, improve the consistency of the finished product quality, and improve the production efficiency.

Description of the Drawings

[0015] Figure 1 is the first three-dimensional view of the double-station gauze chip sewing and folding machine of the present invention;

[0016] Figure 2 is the second three-dimensional view of the double-station gauze chip sewing and folding machine of the present invention;

[0017] Figure 3 This is a three-dimensional view of the chip supply mechanism of the double-station gauze chip sewing and folding machine of the present invention;

[0018] Figure 4 This is a three-dimensional view of the sewing mechanism of the double-station gauze chip sewing and folding machine of the present invention;

[0019] Figure 5 is Figure 3 the enlarged view at position A in

[0020] Figure 6 This is a three-dimensional view of the processing pipeline of the double-station gauze chip sewing and folding machine of the present invention;

[0021] Figure 7 This is a three-dimensional view of the detection pipeline of the double-station gauze chip sewing and folding machine of the present invention;

[0022] Figure 8 This is a three-dimensional view of the fixture bottom plate of the double-station gauze chip sewing and folding machine of the present invention;

[0023] Figure 9 This is a three-dimensional view of the sewing pressure plate of the double-station gauze chip sewing and folding machine of the present invention.

Detailed Implementation Manner

[0024] In order to make the objectives, technical solutions and advantages of the present invention more clear and understandable, the following further elaborates on the present invention in combination with the accompanying drawings and implementation examples. It should be understood that the specific implementation examples described herein are only used to explain the present invention and are not used to limit the present invention.

[0025] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are limited to the relative positions on the specified views, rather than absolute positions.

[0026] In addition, in the present invention, descriptions such as "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined.

[0027] Please refer to Figures 1 to 9The double-station gauze chip sewing and folding machine of the present invention comprises a gauze supply mechanism 10, a processing line 20, a chip supply mechanism 30, a sewing mechanism 40 and a detection line 50. The gauze supply mechanism 10, the processing line 20 and the detection line 50 are arranged in a row, the chip supply mechanism 30 and the sewing mechanism 40 are respectively arranged on the side of the processing line 20, and a conveying mechanism 60 is provided at the connection between the processing line 20 and the detection line 50.

[0028] The gauze supply mechanism 10 is used to supply gauze, the processing line 20 is used to process gauze, the chip supply mechanism 30 is used to supply a chip cloth bag, and the sewing mechanism 40 is used to sew the chip cloth bag and the gauze into one. The chip cloth bag contains cylindrical chips. The gauze is a 100mm*400mm rectangular double-layer gauze, which needs to be folded twice to form a 100mm*100mm specification.

[0029] The processing assembly line 20 includes a first conveyor belt, on which a plurality of jig base plates 70 are evenly arranged. A flip loading assembly 21 is arranged at one end of the first conveyor belt, and the flip loading assembly 21 is used to receive the block gauze from the gauze supply mechanism 10 and flip it to the jig base plate 70.

[0030] The first pressing station 22, the sewing station 23, the first folding station 24, the second folding station 25, the second pressing station 26, the folding detection station 27 and the recycling station 28 are arranged in sequence above the first conveyor belt in the conveying direction, and the conveying mechanism 60 is located on the side of the folding detection station 27 and the recycling station 28. The conveying mechanism 60 is used to convey the qualified products detected by the folding detection station 27 to the inspection line 50, and convey the unqualified products to the recycling station 28 for recycling.

[0031] The first pressing station 22 and the second pressing station 26 have the same structure, both comprising a pressing cylinder, the lower end of which is connected to a pressing plate, and the pressing cylinder drives the pressing plate to press the gauze downward to flatten the gauze.

[0032] The sewing mechanism 40 is located at the side of the sewing station 23. The sewing station 23 includes a sewing pressing cylinder 231. The lower end of the sewing pressing cylinder 231 is connected to a sewing pressing plate 80. The sewing pressing cylinder 231 drives the sewing pressing plate 80 to press down the chip cloth bag and the gauze, and the sewing mechanism 40 sews the chip cloth bag and the gauze into one. There are two sewing stations 23 to improve efficiency.

[0033] A rectangular hole 81 is formed in the sewing pressing plate 80, and a first U-shaped hole 82 is arranged around the rectangular hole 81. The rectangular hole 81 is used to avoid the chip position and prevent the chip from being damaged, and the first U-shaped hole 82 is used for sewing needle threading.

[0034] The fixture bottom plate 70 includes a support plate body 71, and a second U-shaped hole 73 matching the first U-shaped hole 82 is arranged on the support plate body 71.

[0035] Three folding rod grooves 72 are evenly arranged on the support plate body 71, and the three folding rod grooves 72 divide the support plate body 71 into four equal parts.

[0036] The first folding station 24 includes a folding down pressing cylinder 241, and a folding down pressing plate 242 is connected to the lower end of the folding down pressing cylinder 241.

[0037] The first folding station 24 includes a folding lifting module 244, and a folding pick-up rod 245 is connected to the folding lifting module 244. The folding pick-up rod 245 is located below the folding rod groove 72.

[0038] The first folding station 24 includes a folding lateral movement module 243, and both the folding down pressing cylinder 241 and the folding lifting module 244 are connected to the folding lateral movement module 243.

[0039] During folding, the folding down pressing cylinder 241 drives the folding down pressing plate 242 to press a part of the gauze, the folding lifting module 244 drives the folding pick-up rod 245 to rise above the folding rod groove 72 and the folding down pressing plate 242 and pick up the gauze, the folding lateral movement module 243 drives the folding pick-up rod 245 to translate and fold the gauze to one side, and after folding, the folding down pressing plate 242 translates away from the gauze.

[0040] The folding detection station 27 is used to detect whether the folded gauze is qualified.

[0041] The recycling station 28 is made of a stainless steel upper-opening box body, which can reduce pollution.

[0042] The chip supply mechanism 30 includes two vibrating feeding trays 31, a vision detection component 32 is arranged above the vibrating feeding trays 31. The vibrating feeding trays 31 are used for vibrating and feeding chip cloth packages, and the vision detection component 32 is used to detect whether the general orientations of the chip cloth packages are consistent.

[0043] An upper feeding manipulator 33 is arranged between the two vibrating feeding trays 31, and a chip shaping station is arranged on one side of the upper feeding manipulator 33. The chip shaping station is used to correct the positions of the chips in the chip cloth package.

[0044] The chip shaping station includes a shaping assembly line, on which a plurality of adsorption fixtures are evenly arranged, and the adsorption fixtures are used for adsorbing chip packages.

[0045] In the flowing direction of the shaping assembly line, a preliminary positioning station 34, a chip magnetic attraction station 35, and a chip position verification station 36 are sequentially arranged. The preliminary positioning station 34 is used for preliminarily positioning the position of the chip package, the chip magnetic attraction station 35 is used for magnetically attracting the chip to one side, and the chip position verification station 36 is used for verifying whether the chip position is qualified.

[0046] The preliminary positioning station 34 includes a positioning cylinder and a positioning push plate, and the positioning push plate and the positioning cylinder position the chip package from two perpendicular directions.

[0047] The chip magnetic attraction station 35 includes a positioning cylinder, and a positioning magnet is arranged at the output end of the positioning cylinder. The positioning magnet is used for magnetically attracting the chip to make the chip close to one side of the package. Here, the chip has a certain magnetism.

[0048] The chip position verification station 36 includes a liftable U-shaped correction plate 361. If the U-shaped correction plate 361 does not press the chip after being pressed down, it is a qualified product.

[0049] One end of the shaping assembly line is provided with a chip package loading adsorption arm 37, and the chip package loading adsorption arm 37 is used for adsorbing and transporting the chip package to the fixture base plate 70 of the processing assembly line 20.

[0050] The sewing mechanism 40 includes two first sewing transverse modules 41 arranged in parallel. A second sewing transverse module 42 is vertically connected to each first sewing transverse module 41, and a sewing machine 43 is connected to the second sewing transverse module 42. There are two sewing machines 43 in total to improve the sewing efficiency.

[0051] The detection assembly line 50 includes a second conveyor belt, on which a chip detection device 51 and two metal detection devices 52 are sequentially arranged. The chip detection device 51 is used for detecting the quality of the chip, and the metal detection device 52 is used for detecting whether there is metal contamination.

[0052] A finished product unloading manipulator 53 is arranged at the end of the second conveyor belt. A bundling machine 54 is arranged on one side of the finished product unloading manipulator 53, and a finished product unloading belt 55 is arranged on one side of the bundling machine 54. The bundling machine 54 is used for bundling a certain number of stacked gauze finished products into one body.

[0053] Compared with the prior art, the double-station gauze chip sewing and folding machine of the present invention has a high degree of automation, can effectively avoid the quality instability caused by manual participation, improve the consistency of the finished product quality, and improve the production efficiency.

[0054] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention. Any modifications, equivalent substitutions, and improvements made within the concept of the present invention shall be included in the patent protection scope of the present invention.

Claims

1. Double-station gauze chip sewing and folding machine, characterized in that: It includes a gauze supply mechanism, a processing line, a chip supply mechanism, a sewing mechanism and a testing line. The gauze supply mechanism, the processing line and the testing line are arranged in a row. The chip supply mechanism and the sewing mechanism are respectively arranged on the side of the processing line. A conveying mechanism is arranged at the connection between the processing line and the testing line. The gauze supply mechanism is used for supplying gauze, the processing line is used for processing gauze, the chip supply mechanism is used for supplying chip cloth packages, and the sewing mechanism is used for sewing the chip cloth packages and gauze into one.

2. The double-station gauze chip sewing and folding machine as claimed in claim 1, characterized in that: The processing line includes a first conveyor belt, on which a plurality of jig base plates are evenly arranged, and a flip loading assembly is arranged at one end of the first conveyor belt, and the flip loading assembly is used to receive the block gauze from the gauze supply mechanism and flip it to the jig base plate; a first pressing station, a sewing station, a first folding station, a second folding station, a second pressing station, a folding detection station and a recycling station are arranged in sequence above the first conveyor belt in the transmission direction, and the transport mechanism is located on the side of the folding detection station and the recycling station.

3. The double-station gauze chip sewing and folding machine as claimed in claim 2, characterized in that: The sewing mechanism is located at the side of the sewing station, and the sewing station includes a sewing pressing cylinder. The lower end of the sewing pressing cylinder is connected to a sewing pressing plate. The sewing pressing cylinder drives the sewing pressing plate to press down to press the chip cloth bag and the gauze, and the sewing mechanism sews the chip cloth bag and the gauze into one.

4. The double-station gauze chip sewing and folding machine as claimed in claim 2, characterized in that: The first folding station includes a folding pressing cylinder, the lower end of which is connected to a folding pressing plate; the first folding station includes a folding lifting module, the folding lifting module is connected to a folding lifting rod, and the folding lifting rod is located below the folding rod slot; the first folding station includes a folding transverse moving module, and the folding pressing cylinder and the folding lifting module are both connected to the folding transverse moving module.

5. The double-station gauze chip sewing and folding machine as claimed in claim 1, characterized in that: The chip supply mechanism includes two vibrating loading trays, and a visual detection component is arranged above the vibrating loading trays; a loading robot is arranged between the two vibrating loading trays, and a chip shaping station is arranged on one side of the loading robot, and the chip shaping station is used to correct the chip position in the chip cloth package.

6. The double-station gauze chip sewing and folding machine as claimed in claim 5, characterized in that: The chip shaping station includes a shaping line, on which a plurality of adsorption jigs are evenly arranged, and the adsorption jigs are used to adsorb chip cloth packages; a preliminary positioning station, a chip magnetic suction station and a chip position verification station are sequentially arranged in the flow direction of the shaping line.

7. The double-station gauze chip sewing and folding machine as claimed in claim 6, characterized in that: The preliminary positioning station includes a positioning cylinder and a positioning push piece, and the positioning push piece and the positioning cylinder position the chip cloth package from two vertical directions; the chip magnetic attraction station includes a positioning cylinder, and a positioning magnet is provided at the output end of the positioning cylinder. The positioning magnet is used to magnetically attract the chip so that the chip is close to one side of the cloth package; the chip position verification station includes a liftable U-shaped correction plate.

8. The double-station gauze chip sewing and folding machine as claimed in claim 1, characterized in that: The sewing mechanism comprises two first transverse sewing modules arranged in parallel, each of which is vertically connected to a second transverse sewing module, and the second transverse sewing module is connected to a sewing machine, so there are two sewing machines in total.

9. The double-station gauze chip sewing and folding machine as claimed in claim 1, characterized in that: The inspection assembly line includes a second conveyor belt, on which a chip detection device and two metal detection devices are sequentially arranged; a finished product unloading robot is arranged at the end of the second conveyor belt, a belting machine is arranged on one side of the finished product unloading robot, and a finished product unloading belt is arranged on one side of the belting machine.

10. The double-station gauze chip sewing and folding machine as claimed in claim 3, characterized in that: A rectangular hole is provided on the sewing plate, and a first U-shaped hole is arranged around the rectangular hole; the jig bottom plate includes a supporting plate body, and a second U-shaped hole matching the first U-shaped hole is arranged on the supporting plate body; three folding rod grooves are also evenly arranged on the supporting plate body.

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