Welding equipment for switching heating ring of induction cooker
By designing an induction cooker switching heating ring welding equipment that integrates guide wheel, cutting mechanism, clamping mechanism, bending mechanism, indentation mechanism, welding mechanism and calibration mechanism, the problems of inconsistency and deformity of the bending ends during traditional welding are solved, automated welding and calibration are realized, and welding efficiency and heating ring quality are improved.
Patent Information
- Application Number
- CN202510455594.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2045-04-11
AI Technical Summary
During the welding process of traditional induction cooker heating rings, the two ends of the bent ring pipe are often not at the same height, which leads to difficulty in welding, and the heating ring formed after welding is imperfect and deformed.
A welding equipment for switching heating rings in induction cooker is designed, and the guide wheel and cutting mechanism are used in combination to ensure that the length of the raw material of the copper rod is suitable for the perimeter of the heating ring. Through the coordinated work of the clamping mechanism, bending mechanism, indentation mechanism, welding mechanism and calibration mechanism, automated welding and calibration are achieved to form a perfect annular heating ring.
Automatic welding and calibration of the induction cooker heating ring is realized, the problems of inconsistency and deformity of the bending end are solved, and the welding efficiency and the quality of the heating ring are improved.
Smart Images

Figure CN120206101A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of induction cooker heating ring production, and specifically relates to a welding device for switching heating rings of an induction cooker. Background Technique
[0002] An induction cooker, also known as an electromagnetic stove, is a product of the modern kitchen revolution. It can directly generate heat at the bottom of the pot without an open flame or conductive heating, so the thermal efficiency has been greatly improved. It is a highly efficient and energy-saving kitchen utensil, which is completely different from all traditional kitchen utensils with or without fire conductive heating.
[0003] The heating ring of an induction cooker is usually composed of pure copper, copper-clad aluminum or pure aluminum, and is in a ring shape. During processing, it usually needs to be bent, and then the two ends of the bent ring tube are welded together to form an integral structure. For example, Chinese Patent (CN218362858U) discloses a welding device for switching heating rings of an induction cooker, which records this content. In traditional technology, manual bending is used, which is time-consuming and laborious. Later, a device is used for bending, but the two ends of the bent ring tube often appear at different heights, resulting in subsequent inability to weld, and still need to be adjusted by staff. In addition, the heating ring formed after welding is not a perfect ring shape and has "deformities", which is difficult to meet the needs of the staff. Summary of the Invention
[0004] To solve the above technical problems, a welding device for switching heating rings of an induction cooker is provided. This technical solution solves the problems in the above background technique that in traditional technology, manual bending is used, which is time-consuming and laborious. Later, a device is used for bending, but the two ends of the bent ring tube often appear at different heights, resulting in subsequent inability to weld, and still need to be adjusted by staff. In addition, the heating ring formed after welding is not a perfect ring shape and has "deformities".
[0005] To achieve the above objectives, the technical solution adopted by the present invention is as follows:
[0006] An induction cooker heating ring switching welding device, comprising a machine body. A table board is fixedly connected to the left side of the top of the machine body. A first robotic arm is arranged on the front side of the table board, and the first robotic arm feeds the external copper bar raw material. Guide wheels are rotatably connected to both sides of the top of the table board, and the two guide wheels are used to convey the copper bar raw material. A cutting mechanism is installed on the right side of the table board, and the cutting mechanism cuts the copper bar raw material. A rotating table is rotatably connected to the right side of the top of the machine body. A second robotic arm is arranged between the rotating table and the table board. A spreading mechanism and a bending mechanism are installed at the top end of the rotating table. A clamping mechanism and a welding mechanism are arranged on the spreading mechanism. The second robotic arm is used to transport the middle part of the cut copper bar raw material into the clamping mechanism. The bending mechanism is used to bend the copper bar raw material. A pressing head mechanism is arranged on the front side of the rotating table, and the pressing head mechanism is used to prevent the two ends of the copper bar raw material from warping. The welding mechanism is used to weld the two ends of the bent copper bar raw material. A calibration mechanism is also installed on the top of the machine body, and the calibration mechanism is used to calibrate the shape of the welded copper bar raw material to form a ring shape.
[0007] Preferably, the cutting mechanism includes a first driving motor and a driven gear. The first driving motor is arranged on the top of the machine body, the driven gear is rotatably connected to the right side of the table board, the output end of the first driving motor is fixedly connected to a driving gear meshing with the driven gear, and a first cylinder is fixedly installed on the outer side of the driven gear. The output end of the first cylinder is fixedly connected to a mounting seat, and a cutting knife is rotatably connected in the mounting seat.
[0008] Preferably, the spreading mechanism includes six first lead screws, all of which are rotatably connected inside the rotating table. A first movable plate is threadedly connected to the first lead screws. The first movable plate is slidably connected to a first guide rod, and the first guide rod is welded inside the rotating table. Spreading grooves are formed on the outer sides of five of the first movable plates. A first bevel gear is fixedly installed at the outer end of the first lead screw. A first stepping motor is connected to the bottom of the rotating table, and the output end of the first stepping motor extends into the rotating table and is fixedly connected to a second bevel gear, and the second bevel gear meshes with the first bevel gear.
[0009] Preferably, the clamping mechanism includes a fixed disk and a second driving motor. The fixed disk is welded inside one of the first movable plates. A rotating ring is rotatably connected inside the fixed disk. Inner teeth and outer teeth are respectively installed on the inner and outer circumferential surfaces of the rotating ring. A first gear and several second gears are also rotatably connected inside the fixed disk. The second driving motor is installed on the inner wall of the fixed disk. The first gear is fixedly connected to the output end of the second driving motor, and the first gear meshes with the outer teeth. The inner teeth mesh with several second gears. Several clamping members are slidably connected inside the fixed disk. Tooth plates are installed on the clamping members, and several tooth plates respectively mesh with several second gears.
[0010] Preferably, the bending mechanism includes a second lead screw, a movable member, and a first electric push rod. A third driving motor is fixedly installed at the center position of the rotating table. The output end of the third driving motor is fixedly connected to a first L-shaped member. An installation member is arranged on the top of the rotating table. A fourth driving motor is installed on the top of the installation member. The output end of the fourth driving motor is fixedly connected to a second L-shaped member. Fixed frames are welded to the top of the vertical plates of the first L-shaped member and the second L-shaped member. The second lead screw is rotatably connected inside the fixed frame. The movable member is slidably connected to the second guide rod. The second guide rod is welded inside the fixed frame. A second stepping motor for driving the second lead screw to rotate is arranged outside the fixed frame. The first electric push rod is installed on the top of the movable member. A pressing member is arranged directly below the movable member. The top of the pressing member is fixedly connected to the output end of the first electric push rod.
[0011] Preferably, the pressing head mechanism includes a connecting frame. The connecting frame is welded to the top of the machine body. A third guide rod is installed inside the connecting frame. A second movable plate is slidably connected to the third guide rod. A third lead screw is also rotatably connected inside the connecting frame. The second movable plate is threadedly connected to the third lead screw. A third stepping motor is arranged outside the connecting frame. The outer end of the third lead screw is fixedly connected to the output end of the third stepping motor. And a pressing head member is installed on the outer top of the second movable plate.
[0012] Preferably, the welding mechanism includes a rotating gear ring, two sets of transmission gears, and a transmission motor. The rotating gear ring and the two sets of transmission gears are all rotatably connected inside one of the first movable plates. The two sets of transmission gears are both meshed with the rotating gear ring. A welding head is arranged on the inner wall of the rotating gear ring. One of the transmission gears is fixedly connected to the output end of the transmission motor.
[0013] Preferably, the calibration mechanism includes a housing. Two sets of frames are fixedly installed on the top of the machine body. A fourth lead screw is rotatably connected inside the frames. A third movable plate is threadedly connected to the fourth lead screw. The third movable plate is slidably connected to the fourth guide rod. The fourth guide rod is welded inside the frames. A fourth stepping motor for driving the fourth lead screw to rotate is arranged outside the frames. The housing is welded to the outer top end of the third movable plate.
[0014] Preferably, the calibration mechanism further includes a track. The track is fixedly installed inside the housing. Two sets of pressing plates are slidably connected to the track. A rack is fixedly connected to the pressing plates. A second air cylinder is also installed inside the housing. The output end of the second air cylinder is fixedly connected to a movable block. First connecting rods are arranged on both sides of the movable block. The other end of the first connecting rod is rotatably connected to a second connecting rod. A half gear is installed at the other end of the second connecting rod. The half gear is meshed with the rack.
[0015] Preferably, a passive gear is fixedly installed on the outer peripheral surface of the rotating table. A motor is fixedly installed on the top of the machine body. The output end of the motor is fixedly connected to an active gear. The active gear is meshed with the passive gear.
[0016] Compared with the prior art, the present invention provides a welding device for switching heating rings of an induction cooker, which has the following beneficial effects:
[0017] The present invention uses a guide wheel and a cutting mechanism in coordination so that the length of the cut copper rod raw material is adapted to the production circumference of the induction cooker heating ring. Secondly, the middle part of the copper rod raw material is clamped by the clamping mechanism. Under the action of the bending mechanism, the two groups of clamping parts rotate in opposite directions, driving the copper rod raw material to bend around the support groove. After the two groups of clamping parts rotate, they are respectively located on both sides of the welding mechanism. Thereafter, under the action of the pressure head mechanism, the two ends of the copper rod raw material are prevented from "warping up" and causing the phenomenon that welding cannot be performed. Then the welding mechanism welds the two ends together. Finally, under the action of the calibration mechanism, a perfect annular induction cooker heating ring is formed without "deformity". The whole process is automated, and annular induction cooker heating rings of different sizes can be produced, thereby improving the practicability of the device and having substantial improvements in actual life. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 It is a partial structural schematic diagram of the present invention;
[0020] Figure 3 It is a structural schematic diagram of the propping mechanism in the present invention;
[0021] Figure 4 It is a schematic diagram of the structure of the first bevel gear and the second bevel gear in the present invention;
[0022] Figure 5 This is a schematic diagram of the installation position of the first stepper motor in the present invention;
[0023] Figure 6 Schematic diagram of the installation position of the second drive motor in the present invention;
[0024] Figure 7 It is a structural schematic diagram of the clamping mechanism in the present invention;
[0025] Figure 8 It is a structural schematic diagram of the bending mechanism in the present invention;
[0026] Figure 9 It is a structural schematic diagram of the bending mechanism in the present invention from another perspective;
[0027] Figure 10 It is a structural schematic diagram of the pressure head mechanism in the present invention;
[0028] Figure 11 It is a structural schematic diagram of the welding mechanism in the present invention;
[0029] Figure 12 Schematic structural diagram of the calibration mechanism in the present invention;
[0030] Figure 13 Schematic internal structure diagram of the housing in the present invention;
[0031] Figure 14 Schematic structural diagram of the cutting mechanism in the present invention.
[0032] The reference numerals in the figure are:
[0033] 1. Machine body; 101. Table board; 102. First robotic arm; 103. Guide wheel; 104. Second robotic arm; 105. Rotating table; 106. Motor; 107. Driving gear; 108. Driven gear;
[0034] 2. Cutting mechanism; 201. First driving motor; 202. Driving gear; 203. Driven gear; 204. First cylinder; 205. Cutting knife;
[0035] 3. Spreading mechanism; 301. First lead screw; 302. First guide rod; 303. First movable plate; 304. Spreading groove; 305. First bevel gear; 306. Second bevel gear; 307. First stepping motor;
[0036] 4. Clamping mechanism; 401. Fixed disk; 402. Rotating ring; 403. Internal teeth; 404. External teeth; 405. First gear; 406. Second gear; 407. Clamping member; 408. Tooth plate; 409. Second driving motor;
[0037] 5. Bending mechanism; 501. Third driving motor; 502. First L-shaped member; 503. Mounting member; 504. Fourth driving motor; 505. Second L-shaped member; 506. Fixed frame; 507. Second lead screw; 508. Second guide rod; 509. Second stepping motor; 510. Movable member; 511. First electric push rod; 512. Pressing member;
[0038] 6. Press head mechanism; 601. Connecting frame; 602. Third lead screw; 603. Third guide rod; 604. Third stepping motor; 605. Second movable plate; 606. Press head member;
[0039] 7. Welding mechanism; 701. Rotating gear ring; 702. Transmission gear; 703. Welding head; 704. Transmission motor;
[0040] 8. Calibration mechanism; 801. Frame; 802. Fourth screw rod; 803. Fourth guide rod; 804. Fourth stepping motor; 805. Third movable plate; 806. Shell; 807. Track; 808. Pressing plate; 809. Rack; 810. Second cylinder; 811. Movable block; 812. First connecting rod; 813. Second connecting rod; 814. Half gear. DETAILED DESCRIPTION
[0041] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0042] Example 1
[0043] Please refer to Figures 1-14 As shown, a welding device for switching heating rings of an induction cooker includes a body 1, a table top 101 is fixedly connected to the left side of the top of the body 1, a first mechanical arm 102 is arranged on the front side of the table top 101, the first mechanical arm 102 loads external copper rod raw materials, both sides of the top of the table top 101 are rotatably connected to guide wheels 103, the guide wheels 103 on both sides are used to convey the copper rod raw materials, a cutting mechanism 2 is installed on the right side of the table top 101, the cutting mechanism 2 cuts the copper rod raw materials, and a rotating table 105 is rotatably connected to the right side of the top of the body 1, and a second mechanical arm 102 is arranged between the rotating table 105 and the table top 101. 04, a spreading mechanism 3 and a bending mechanism 5 are installed on the top of the rotating table 105, a clamping mechanism 4 and a welding mechanism 7 are arranged on the spreading mechanism 3, the second robot arm 104 is used to transport the middle part of the cut copper rod raw material to the inside of the clamping mechanism 4, the bending mechanism 5 is used to bend the copper rod raw material, a pressing head mechanism 6 is arranged on the front side of the rotating table 105, the pressing head mechanism 6 is used to prevent the two ends of the copper rod raw material from warping, the welding mechanism 7 is used to weld the two ends of the copper rod raw material after bending, and a calibration mechanism 8 is also installed on the top of the body 1, the calibration mechanism 8 is used to calibrate the shape of the copper rod raw material after welding to form a ring shape.
[0044] Example 2
[0045] Please refer to Figure 14 As shown, the cutting mechanism 2 includes a first driving motor 201 and a driven gear 203. The first driving motor 201 is arranged on the top of the body 1, and the driven gear 203 is rotatably connected to the right side of the table top 101. The output end of the first driving motor 201 is fixedly connected to a driving gear 202 meshing with the driven gear 203, and a first cylinder 204 is fixedly installed on the outer side of the driven gear 203. The output end of the first cylinder 204 is fixedly connected to a mounting seat, and a cutting knife 205 is rotatably connected inside the mounting seat.
[0046] Those skilled in the art can understand that when the two guiding wheels 103 rotate, they drive the copper rod raw material to move to the right. The length of the copper rod raw material extending out of the right side of the table board 101 is controlled according to the production circumference of the electromagnetic induction heating ring. The second robotic arm 104 clamps the right end of the copper rod raw material. Then, the elongation of the output end of the first air cylinder 204 is controlled to drive the cutting knife 205 closer to the copper rod raw material. At the same time, the first driving motor 201 is started, causing the driving gear 202 to rotate, driving the driven gear 203 to rotate. The center of the copper rod raw material coincides with the center of the driven gear 203, so that the cutting knife 205 rotates around the center of the copper rod raw material to achieve cutting.
[0047] Embodiment 3
[0048] Please refer to Figure 2 、 Figure 3 and Figure 4 As shown in
[0049] Those skilled in the art can understand that by driving the second bevel gear 306 to rotate through the output end of the first stepping motor 307, the six groups of first bevel gears 305 and the first lead screw 301 rotate synchronously as a whole, so that the six groups of first movable plates 303 move synchronously towards or away from the center position of the turntable 105, thereby realizing the adjustment of the position of the expansion slot 304 according to the production circumference of the electromagnetic induction heating ring and improving the applicability of the device.
[0050] Embodiment 4
[0051] Please refer to Figure 4 、 Figure 6 and Figure 7As shown in the figure, the clamping mechanism 4 includes a fixed disk 401 and a second driving motor 409. The fixed disk 401 is welded inside one group of the first movable plates 303. A rotating ring 402 is rotatably connected inside the fixed disk 401. Inner teeth 403 and outer teeth 404 are respectively installed on the inner and outer circumferential surfaces of the rotating ring 402. One group of first gears 405 and several groups of second gears 406 are also rotatably connected inside the fixed disk 401. The second driving motor 409 is installed on the inner wall of the fixed disk 401. The first gear 405 is fixedly connected to the output end of the second driving motor 409, and the first gear 405 meshes with the outer teeth 404. The inner teeth 403 mesh with several groups of second gears 406. Several groups of clamping members 407 are slidably connected inside the fixed disk 401. Tooth plates 408 are installed on the clamping members 407, and several groups of tooth plates 408 respectively mesh with several groups of second gears 406.
[0052] Those skilled in the art can understand that the output end of the second driving motor 409 drives the first gear 405 to rotate, causing the outer teeth 404, the rotating ring 402, and the inner teeth 403 to rotate as a whole. Then, several groups of second gears 406 all rotate synchronously, driving all the tooth plates 408 to move synchronously towards or away from the center position of the fixed disk 401. As a result, all the clamping members 407 also move synchronously towards or away from the center position of the fixed disk 401. When approaching, the outer wall of the copper rod raw material is clamped.
[0053] Embodiment 5
[0054] Please refer to Figure 8 and Figure 9 As shown in the figure, the bending mechanism 5 includes a second lead screw 507, a movable member 510, and a first electric push rod 511. A third driving motor 501 is fixedly installed at the center position of the rotating table 105. The output end of the third driving motor 501 is fixedly connected to a first L-shaped member 502. An installation member 503 is arranged on the top of the rotating table 105. A fourth driving motor 504 is installed on the top of the installation member 503. The output end of the fourth driving motor 504 is fixedly connected to a second L-shaped member 505. Fixed frames 506 are welded to the top of the vertical plates of the first L-shaped member 502 and the second L-shaped member 505. The second lead screw 507 is rotatably connected inside the fixed frames 506. The movable member 510 is slidably connected to a second guide rod 508. The second guide rod 508 is welded inside the fixed frames 506. A second stepping motor 509 for driving the second lead screw 507 to rotate is arranged outside the fixed frames 506. The first electric push rod 511 is installed on the top of the movable member 510. A pressing member 512 is arranged directly below the movable member 510. The top of the pressing member 512 is fixedly connected to the output end of the first electric push rod 511.
[0055] Those skilled in the art can understand that by controlling the extension or contraction of the output end of the first electric push rod 511, the pressing member 512 can be driven to move downward or upward. The end dimension of the pressing member 512 is smaller than the dimension of the expanding slot 304, and the slot dimension of the pressing member 512 is adapted to the outer diameter of the copper rod raw material. By driving the second lead screw 507 to rotate through the output end of the second stepping motor 509, the movable member 510 moves closer to or away from the center position of the rotating table 105, thereby driving the pressing member 512 to move closer to or away from the center position of the rotating table 105. The centers of the output ends of the third driving motor 501, the fourth driving motor 504, and the center of the rotating table 105 are concentric.
[0056] Embodiment 6
[0057] Please refer to Figure 10 As shown, the pressing head mechanism 6 includes a connecting frame 601. The connecting frame 601 is welded to the top of the machine body 1. A third guide rod 603 is installed in the connecting frame 601. A second movable plate 605 is slidably connected to the third guide rod 603. A third lead screw 602 is also rotatably connected in the connecting frame 601. The second movable plate 605 is threadedly connected to the third lead screw 602. A third stepping motor 604 is arranged outside the connecting frame 601. The outer end of the third lead screw 602 is fixedly connected to the output end of the third stepping motor 604. And a pressing head member 606 is installed on the outer top of the second movable plate 605.
[0058] Those skilled in the art can understand that by driving the third lead screw 602 to rotate through the output end of the third stepping motor 604, the second movable plate 605 moves closer to or away from the center position of the rotating table 105, driving the pressing head member 606 to move closer to or away from the center position of the rotating table 105. The end dimension of the pressing head member 606 is smaller than the dimension of the expanding slot 304, and the slot dimension of the pressing head member 606 is adapted to the outer diameter of the copper rod raw material.
[0059] Embodiment 7
[0060] Please refer to Figure 11 As shown, the welding mechanism 7 includes a rotating gear ring 701, two groups of transmission gears 702, and a transmission motor 704. The rotating gear ring 701 and the two groups of transmission gears 702 are both rotatably connected inside one of the first movable plates 303. The two groups of transmission gears 702 are both meshed with the rotating gear ring 701. A welding head 703 is arranged on the inner wall of the rotating gear ring 701. One of the transmission gears 702 is fixedly connected to the output end of the transmission motor 704.
[0061] Those skilled in the art can understand that by driving one set of transmission gears 702 to rotate through the output end of the drive motor 704, the rotating gear ring 701 and the other set of transmission gears 702 are rotated, so as to realize the rotation of the welding head 703. And since the rotating gear ring 701 is not a complete ring and has a notch thereon, the present invention correspondingly arranges two sets of transmission gears 702, so as to maintain the continuous rotation of the rotating gear ring 701.
[0062] Embodiment 8
[0063] Please refer to Figure 12 As shown, the calibration mechanism 8 includes a housing 806. Two sets of frames 801 are fixedly installed at the top of the machine body 1. A fourth lead screw 802 is rotatably connected inside the frame 801. A third movable plate 805 is threadedly connected to the fourth lead screw 802. The third movable plate 805 is slidably connected to a fourth guide rod 803. The fourth guide rod 803 is welded inside the frame 801. A fourth stepping motor 804 for driving the fourth lead screw 802 to rotate is arranged outside the frame 801. The housing 806 is welded to the outer top end of the third movable plate 805.
[0064] Please refer to Figure 13 As shown, the calibration mechanism 8 further includes a track 807. The track 807 is fixedly installed inside the housing 806. Two sets of pressing plates 808 are slidably connected to the track 807. A rack 809 is fixedly connected to the pressing plate 808. A second cylinder 810 is further installed inside the housing 806. The output end of the second cylinder 810 is fixedly connected to a movable block 811. First connecting rods 812 are arranged on both sides of the movable block 811. The other end of the first connecting rod 812 is rotatably connected to a second connecting rod 813. A half gear 814 is installed at the other end of the second connecting rod 813. The half gear 814 meshes with the rack 809.
[0065] Please refer to Figure 2 As shown, a passive gear 108 is fixedly installed on the outer peripheral surface of the rotating table 105. A motor 106 is fixedly installed at the top of the machine body 1. The output end of the motor 106 is fixedly connected to a driving gear 107. The driving gear 107 meshes with the passive gear 108.
[0066] Those skilled in the art can understand that, the fourth screw rod 802 is driven to rotate by the output end of the fourth stepper motor 804, so that the third movable plate 805 moves toward or away from the center of the rotating table 105, driving the shell 806 to move toward or away from the center of the rotating table 105; and the movable block 811 is driven to move by the output end of the second cylinder 810, so that the first connecting rod 812, the second connecting rod 813 and the half gear 814 rotate in a linked manner, driving the two groups of racks 809 to move closer to or away from each other, thereby driving the two groups of clamping plates 808 to move closer to or away from each other; and the output end of the motor 106 drives the driving gear 107 to rotate, so that the driven gear 108 rotates, thereby driving the rotating table 105, the spreading mechanism 3, the clamping mechanism 4, the bending mechanism 5 and the welding mechanism 7 to rotate as a whole.
[0067] In order to describe the working principle of the present invention in detail, we will Figure 1 To illustrate the perspective, the specific steps are as follows:
[0068] S1. The first mechanical arm 102 transports the external copper rod raw material to between the front and rear guide wheels 103. The guide wheels 103 on both sides rotate to drive the copper rod raw material to move to the right. The length of the copper rod raw material extending out of the right side of the table 101 is controlled according to the production circumference of the induction cooker heating ring. The second mechanical arm 104 clamps the right end of the copper rod raw material. Then, the extension of the output end of the first cylinder 204 is controlled to drive the cutting knife 205 to approach the copper rod raw material. At the same time, the first driving motor 201 is started to rotate the driving gear 202, driving the driven gear 203 to rotate. The center of the copper rod raw material is concentric with the center of the driven gear 203, so that the cutting knife 205 rotates around the center of the copper rod raw material to achieve cutting.
[0069] S2, the second robot arm 104 transports the cut copper rod raw material to the inside of the fixed disk 401. At this time, it is worth noting that the middle part of the copper rod raw material is located in the fixed disk 401, and the first gear 405 is driven to rotate by the output end of the second drive motor 409, so that the outer gear 404, the rotating circle 402 and the inner gear 403 rotate as a whole, and then several groups of second gears 406 are synchronously rotated, driving all the clamping members 407 to synchronously move toward the center position of the fixed disk 401, clamping the outer wall of the middle part of the copper rod raw material, and the copper rod raw material is in a horizontal state at this time;
[0070] S3, adjusting the position of the opening slot 304 according to the production circumference of the induction cooker heating ring, driving the second bevel gear 306 to rotate through the output end of the first stepper motor 307, so that the six groups of first bevel gears 305 and the first screw rod 301 rotate synchronously as a whole, driving the six groups of first movable plates 303 to move synchronously toward or away from the center of the rotating table 105, so that the circumference of the "circle" formed by connecting the position points of all the opening slots 304 is adapted to the production circumference of the induction cooker heating ring;
[0071] S4, the output end of the first electric push rod 511 is extended to drive the clamping member 512 to move downward, so that the height of the clamping member 512 is adapted to the height of the copper rod raw material, and the output end of the second stepping motor 509 drives the second screw rod 507 to rotate, so that the movable member 510 moves toward the center position of the rotating table 105, thereby driving the clamping member 512 to move toward the center position of the rotating table 105, and the copper rod raw material is located inside the clamping member 512, and then the output end of the third drive motor 501 rotates counterclockwise, and the output end of the fourth drive motor 504 rotates clockwise, so that the two groups of clamping members 512 are respectively rotated from both sides of the first movable plate 303 of the group with the clamping mechanism 4 The first movable plate 303 of the group with the welding mechanism 7 is moved to both sides, and in the process of rotation, the surface of the copper rod raw material abuts against the inner wall of the opening groove 304. At this time, it is worth noting that the two ends of the copper rod raw material are in a "tilted" state due to the lack of abutment force, so that welding cannot be performed. Afterwards, the output end of the third stepper motor 604 drives the third screw rod 602 to rotate, so that the second movable plate 605 moves toward the position close to the center of the rotating table 105, and drives the pressure head 606 to move toward the position close to the center of the rotating table 105. The pressure head 606 presses the two ends of the copper rod raw material and abuts against the inner wall of the opening groove 304 on the first movable plate 303 of the group with the welding mechanism 7.
[0072] S5. The output end of the transmission motor 704 drives one set of transmission gears 702 to rotate, so that the rotating gear ring 701 and the other set of transmission gears 702 rotate, thereby realizing continuous rotation of the welding head 703 to weld the two ends of the copper rod raw material together;
[0073] S6. It is worth mentioning that the induction cooker heating ring formed at this time is not a perfect ring shape. Therefore, the present invention is adapted to set a calibration mechanism 8. The output ends of the two fourth stepper motors 804 synchronously drive the two fourth screw rods 802 to rotate, so that the two shells 806 synchronously move toward the center of the rotating table 105, and the output end of the second cylinder 810 drives the movable block 811 to move again, so that the first connecting rod 812, the second connecting rod 813 and the half gear 814 rotate in a linked manner, driving the two clamping plates 808 located in the same group of shells 806 to approach each other, clamping and fixing the surface of the copper rod raw material after welding, and the inner side of the clamping plate 808 is installed with rubber pads to increase Friction force, then the clamping mechanism 4 releases the fixation of the copper rod raw material, and drives the active gear 107 to rotate through the output end of the motor 106, so that the passive gear 108 rotates, thereby driving the rotating table 105 and all the first movable plates 303 to rotate synchronously as a whole, and the inner wall of the support groove 304 abuts against the outer wall of the copper rod raw material, so that the outer wall of the fixed copper rod raw material forms a complete ring under the action of the support groove 304. Finally, the second robot arm 104 clamps the annular induction cooker heating ring, and all the first movable plates 303 move toward the center of the rotating table 105 and are taken out by the second robot arm 104. It is convenient and fast, and the whole process is automated, which meets the needs of the staff.
[0074] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A welding device for switching heating rings of an induction cooker, comprising a body (1), characterized in that: The left side of the top of the machine body (1) is fixedly connected to a table top (101), a first mechanical arm (102) is arranged on the front side of the table top (101), and the first mechanical arm (102) loads external copper rod raw materials, both sides of the top of the table top (101) are rotatably connected to guide wheels (103), and the guide wheels (103) on both sides are used to convey the copper rod raw materials, a cutting mechanism (2) is installed on the right side of the table top (101), and the cutting mechanism (2) cuts the copper rod raw materials, and a rotating table (105) is rotatably connected to the right side of the top of the machine body (1), and a second mechanical arm (104) is arranged between the rotating table (105) and the table top (101), and the top of the rotating table (105) is connected to the second mechanical arm (104). The end of the machine body (1) is provided with an opening mechanism (3) and a bending mechanism (5); the opening mechanism (3) is provided with a clamping mechanism (4) and a welding mechanism (7); the second mechanical arm (104) is used to transport the middle part of the cut copper rod raw material to the inside of the clamping mechanism (4); the bending mechanism (5) is used to bend the copper rod raw material; a pressing head mechanism (6) is provided on the front side of the rotating table (105); the pressing head mechanism (6) is used to prevent the two ends of the copper rod raw material from tilting; the welding mechanism (7) is used to weld the two ends of the copper rod raw material after bending; and a calibration mechanism (8) is also provided on the top of the machine body (1); the calibration mechanism (8) is used to calibrate the shape of the copper rod raw material after welding to form a ring shape.
2. The welding device for switching heating rings of an induction cooker according to claim 1, characterized in that: The cutting mechanism (2) comprises a first driving motor (201) and a driven gear (203), wherein the first driving motor (201) is arranged at the top of the machine body (1), and the driven gear (203) is rotatably connected to the right side of the table top (101), and the output end of the first driving motor (201) is fixedly connected to a driving gear (202) meshing with the driven gear (203), and a first cylinder (204) is fixedly installed on the outer side of the driven gear (203), and the output end of the first cylinder (204) is fixedly connected to a mounting seat, and a cutting knife (205) is rotatably connected inside the mounting seat.
3. The welding device for switching heating rings of an induction cooker according to claim 1, characterized in that: The spreading mechanism (3) comprises a first screw rod (301), six groups of the first screw rod (301) are provided, and all of them are rotatably connected to the inside of the rotating platform (105); a first movable plate (303) is threadedly connected to the first screw rod (301); the first movable plate (303) is slidably connected to the first guide rod (302); the first guide rod (302) is welded inside the rotating platform (105); the outer sides of the five groups of first movable plates (303) are all provided with a spreading groove (304); a first bevel gear (305) is fixedly mounted on the outer end of the first screw rod (301); a first stepper motor (307) is connected to the bottom of the rotating platform (105); an output end of the first stepper motor (307) extends into the rotating platform (105) and is fixedly connected to the second bevel gear (306); and the second bevel gear (306) is meshed with the first bevel gear (305).
4. The welding device for switching heating rings of an induction cooker according to claim 3, characterized in that: The clamping mechanism (4) comprises a fixed disk (401) and a second drive motor (409), wherein the fixed disk (401) is welded inside one of the first movable plates (303), a rotating ring (402) is rotatably connected inside the fixed disk (401), and inner and outer circumferential surfaces of the rotating ring (402) are respectively provided with inner teeth (403) and outer teeth (404), a group of first gears (405) and a plurality of groups of second gears (406) are also rotatably connected inside the fixed disk (401), and the second drive motor (409) is connected to the fixed disk (401). 09) is installed on the inner wall of the fixed disk (401), the first gear (405) is fixedly connected to the output end of the second drive motor (409), and the first gear (405) is meshed with the outer gear (404), and the inner gear (403) is meshed with a plurality of groups of second gears (406), and a plurality of groups of clamping members (407) are slidably connected in the fixed disk (401), and a tooth plate (408) is installed on the clamping member (407), and the plurality of groups of tooth plates (408) are respectively meshed with a plurality of groups of second gears (406).
5. The welding device for switching heating rings of an induction cooker according to claim 1, characterized in that: The bending mechanism (5) comprises a second screw rod (507), a movable part (510) and a first electric push rod (511); a third drive motor (501) is fixedly mounted at the center of the rotating platform (105); the output end of the third drive motor (501) is fixedly connected to the first L-shaped part (502); a mounting part (503) is arranged on the top of the rotating platform (105); a fourth drive motor (504) is mounted on the top of the mounting part (503); the output end of the fourth drive motor (504) is fixedly connected to the second L-shaped part (505); and vertical plates of the first L-shaped part (502) and the second L-shaped part (505) are connected to the first L-shaped part (502). A fixed frame (506) is welded on the top, a second screw rod (507) is rotatably connected to the inside of the fixed frame (506), a movable member (510) is slidably connected to the second guide rod (508), the second guide rod (508) is welded inside the fixed frame (506), a second stepping motor (509) for driving the second screw rod (507) to rotate is arranged outside the fixed frame (506), a first electric push rod (511) is installed on the top of the movable member (510), a pressing member (512) is arranged directly below the movable member (510), and the top of the pressing member (512) is fixedly connected to the output end of the first electric push rod (511).
6. The welding device for switching heating rings of an induction cooker according to claim 1, characterized in that: The pressure head mechanism (6) comprises a connecting frame (601), the connecting frame (601) is welded to the top of the machine body (1), a third guide rod (603) is installed in the connecting frame (601), a second movable plate (605) is slidably connected to the third guide rod (603), a third screw rod (602) is rotatably connected in the connecting frame (601), the second movable plate (605) is threadedly connected to the third screw rod (602), a third stepping motor (604) is arranged outside the connecting frame (601), the outer end of the third screw rod (602) is fixedly connected to the output end of the third stepping motor (604), and a pressure head component (606) is installed on the outer top of the second movable plate (605).
7. The welding device for switching heating rings of an induction cooker according to claim 3, characterized in that: The welding mechanism (7) comprises a rotating ring gear (701), two sets of transmission gears (702) and a transmission motor (704); the rotating ring gear (701) and the two sets of transmission gears (702) are both rotatably connected to the inside of one set of first movable plates (303); the two sets of transmission gears (702) are both meshed with the rotating ring gear (701); a welding head (703) is provided on the inner wall of the rotating ring gear (701); and one set of transmission gears (702) is fixedly connected to the output end of the transmission motor (704).
8. The welding device for switching heating rings of an induction cooker according to claim 1, characterized in that: The calibration mechanism (8) comprises a housing (806), two sets of frames (801) are fixedly mounted on the top of the machine body (1), a fourth screw rod (802) is rotatably connected inside the frame (801), a third movable plate (805) is threadedly connected to the fourth screw rod (802), the third movable plate (805) is slidably connected to a fourth guide rod (803), the fourth guide rod (803) is welded inside the frame (801), a fourth stepping motor (804) for driving the fourth screw rod (802) to rotate is arranged outside the frame (801), and the housing (806) is welded to the top end of the outside of the third movable plate (805).
9. The welding device for switching heating rings of an induction cooker according to claim 8, characterized in that: The calibration mechanism (8) further comprises a track (807), the track (807) being fixedly mounted inside the housing (806), two sets of clamping plates (808) being slidably connected to the track (807), a rack (809) being fixedly connected to the clamping plates (808), a second cylinder (810) being further mounted inside the housing (806), a movable block (811) being fixedly connected to the output end of the second cylinder (810), a first connecting rod (812) being disposed on both sides of the movable block (811), the other end of the first connecting rod (812) being rotatably connected to the second connecting rod (813), the other end of the second connecting rod (813) being mounted with a half gear (814), the half gear (814) being meshed with the rack (809).
10. The welding device for switching heating rings of an induction cooker according to claim 1, characterized in that: A passive gear (108) is fixedly mounted on the outer peripheral surface of the rotating table (105), a motor (106) is fixedly mounted on the top of the machine body (1), an output end of the motor (106) is fixedly connected to a driving gear (107), and the driving gear (107) is meshed with the passive gear (108).
Citation Information
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