Concrete prefabricated part processing device and process

By designing multiple cleaning mechanisms and sewage collection mechanisms for the concrete prefabricated processing device, the problem of concrete residue adhering to the tool is solved, and the processing efficiency and product quality are improved.

CN120206622AActive Publication Date: 2025-06-27QINGDAO EMU TOWN CHANGMING ASSEMBLY CONSTR TECH CO LTD

Patent Information

Application Number
CN202510610339.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-13
Publication Date
2025-06-27
Estimated Expiration
2045-05-13

AI Technical Summary

Technical Problem

During the bristle-pulling process of existing concrete prefabricated parts processing equipment, concrete residues are prone to adhere to the tool, affecting subsequent processing efficiency and reducing product quality.

Method used

A concrete prefabricated part processing device is designed, including a main bearing mechanism, a sub bearing mechanism, a mattressing mechanism, a first cleaning mechanism, a second cleaning mechanism and a sewage collection mechanism. By setting up these mechanisms, rapid cleaning of wool parts and effective collection and discharge of sewage are achieved, avoiding the accumulation of concrete residues.

Benefits of technology

It effectively reduces the impact of concrete residues on the woven-pulling process, improves processing efficiency and product quality, and simplifies the cleaning process and reduces operational complexity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a precast concrete processing device and process, and relates to the technical field of precast concrete processing, and the technical scheme is that the precast concrete processing device comprises a main bearing mechanism, an auxiliary bearing mechanism, a galling mechanism, a first cleaning mechanism, a second cleaning mechanism and a dirt collecting mechanism. The main bearing mechanism provides supporting and conveying force, and the auxiliary bearing mechanism bears the prefabricated part and is conveyed by the main bearing mechanism. The roughening mechanism is used for roughening the surface of the prefabricated part, the first cleaning mechanism and the second cleaning mechanism are used for cleaning the roughened part in sequence, and the sewage collecting mechanism is used for collecting sewage. The concrete roughening device has the beneficial effects that batched stable roughening treatment can be conducted on concrete prefabricated parts, the roughening parts can be cleaned in time by combining the first cleaning mechanism and the second cleaning mechanism, and the problem that the roughening quality is affected due to the fact that the roughening parts are bonded by dirt is solved. In addition, the auxiliary bearing mechanism of the scheme can center and clamp the prefabricated part, and galling uniformity and stability are guaranteed.
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Description

Technical Field

[0001] The present invention relates to the field of concrete precast component processing, and specifically to a concrete precast component processing device and process. Background Art

[0002] In the process of modern building construction, due to advantages such as high efficiency, environmental protection, and controllable quality, concrete precast components have been widely used in various building structures. In order to enhance the adhesion between concrete precast components and subsequent construction materials (such as mortar, paint, etc.), roughening treatment is usually required on the concrete surface. Traditional roughening methods mostly adopt manual operation, which often has low efficiency and unstable quality.

[0003] The prior art document with the publication number CN119217513A provides a roughening mechanism for improving the installation stability of concrete precast components. By setting a gap adjustment structure, when using this roughening machine to process the roughness on the surface of concrete precast components, the distance between the roughening tools can be adjusted according to the processing requirements of the concrete precast components. After adjustment, the distance between the roughening tools changes, so that traces with different gaps can be processed during roughening, thereby forming different roughnesses, which is better for processing and use. Moreover, it can also be adjusted according to the requirements of the processed precast components, and is suitable for the processing of different precast components.

[0004] Although the above prior art solution can adjust the roughening distance, there are still the following defects; the above technical solution and most such solutions on the market roughen the concrete precast components with fixed tools. In this process, some of the concrete scraped off by the tools will inevitably adhere to the tools, and these residues will surely have an adverse impact on subsequent roughening. Stopping operation for cleaning is not only cumbersome but also reduces the roughening efficiency. In view of this, we propose a concrete precast component processing device and process. Summary of the Invention

[0005] Aiming at one of the deficiencies of the prior art, the present invention provides a concrete precast component processing device to solve the problem of roughening operation of concrete precast components.

[0006] To achieve the above object, the present invention provides the following technical solution: A concrete precast component processing device, comprising:

[0007] A main bearing mechanism for providing support force and conveying force;

[0008] A secondary bearing mechanism capable of bearing the precast components to be processed. The secondary bearing mechanism is arranged on the main bearing mechanism and can be conveyed by the main bearing mechanism;

[0009] The hair-raising mechanism is arranged above the main bearing mechanism. The hair-raising mechanism includes hair-raising parts, and the hair-raising parts can perform hair-raising treatment operations on the surface of the prefabricated parts on the bearing mechanism.

[0010] The first cleaning mechanism is arranged on one side of the hair-raising mechanism, and the first cleaning mechanism can perform primary cleaning on the hair-raising parts.

[0011] The second cleaning mechanism is arranged on one side of the hair-raising mechanism, and the second cleaning mechanism is located below the first cleaning mechanism. The second cleaning mechanism can perform secondary cleaning on the hair-raising parts.

[0012] The sewage collection mechanism is located below the second cleaning mechanism.

[0013] Preferably, the main bearing mechanism includes:

[0014] The conveying component is provided with a plurality of the auxiliary bearing mechanisms thereon, and the conveying component can convey the auxiliary bearing mechanisms.

[0015] The lifting component, the hair-raising mechanism is arranged above the conveying component through the lifting component, and the lifting component can drive the hair-raising mechanism to move towards or away from the conveying component.

[0016] Preferably, the first cleaning mechanism, the second cleaning mechanism and the sewage collection mechanism are arranged on the lifting component, and the hair-raising mechanism, the first cleaning mechanism, the second cleaning mechanism and the sewage collection mechanism are lifted and lowered synchronously.

[0017] Preferably, the auxiliary bearing mechanism includes:

[0018] The auxiliary connection component is connected to the bottom of the conveying component and can move on the conveying path of the conveying component.

[0019] The auxiliary bearing component is arranged on the upper side of the auxiliary connection component, and the prefabricated parts to be processed can be placed on the auxiliary bearing component.

[0020] The auxiliary positioning component is arranged on the horizontal two sides of the auxiliary bearing component, and the auxiliary positioning component can perform centering positioning on the prefabricated parts on the auxiliary bearing component.

[0021] Preferably, the auxiliary bearing component is vertically slidably connected to the auxiliary connection component, and the auxiliary positioning component is horizontally slidably connected to the auxiliary connection component.

[0022] The auxiliary bearing component and the auxiliary positioning component are linked. When the auxiliary bearing component moves downward, the auxiliary positioning component moves towards the middle of the upper side of the auxiliary bearing component.

[0023] Preferably, the hair-raising mechanism includes:

[0024] There are a plurality of hair-raising parts, and the hair-raising parts are circular blades.

[0025] The roughening mechanism further includes:

[0026] A roughening support member, which is a shaft rod. The roughening member and the roughening support member are coaxially and fixedly connected, and the roughening members are arranged in a linear array along the length direction of the roughening support member; the roughening support member is arranged in the horizontal direction, and the extending direction of the roughening support member is perpendicular to the conveying direction of the main bearing mechanism.

[0027] A roughening driving member, which is linked with the roughening support member and can drive the roughening support member to rotate.

[0028] Preferably, the first cleaning mechanism includes:

[0029] A brushing assembly, and two groups are provided corresponding to each roughening member. The brushing assemblies are located on both sides of the roughening member; each brushing assembly includes a cylindrical brush body, and the axis direction of the brush body is the vertical direction.

[0030] A flushing assembly, which can intermittently convey flushing liquid towards the roughening member.

[0031] Preferably, the second cleaning mechanism includes:

[0032] A wiping assembly, and one group is provided corresponding to each roughening member. Each wiping assembly includes two wiping members, and the wiping members are located on the horizontal two sides of the corresponding roughening member; the wiping members are sponges.

[0033] An extrusion member, and one is provided corresponding to each wiping assembly. The extrusion member is located between the lower parts of the two wiping members.

[0034] The roughening member, the brush body and the wiping member are all linked with the roughening support member and can be driven by the roughening support member to rotate.

[0035] Preferably, the sewage collection mechanism includes:

[0036] A sewage collection box, which is arranged below the second cleaning mechanism, and the bottom end of the extrusion member extends into the interior of the sewage collection box.

[0037] A sewage discharge assembly, which is communicated with the interior of the sewage collection box, and the sewage discharge assembly can discharge the sewage inside the sewage collection box.

[0038] A processing technology for concrete precast components, using the concrete precast component processing device as described above, includes the steps:

[0039] S1. Place the concrete precast component to be processed on the secondary bearing mechanism, and convey the secondary bearing mechanism thereon by the main bearing mechanism.

[0040] S2. Adjust the distance between the roughening mechanism and the main bearing mechanism so that the roughening member can roughen the upper surface of the precast component in the secondary bearing mechanism.

[0041] S3. Rotate the roughening member to roughen the precast member;

[0042] S4. Synchronously with step S3, rotate the brush body of the brushing assembly, and output flushing liquid to both sides of the roughening member through the flushing assembly for flushing;

[0043] S5. Synchronously with step S3, rotate the wiping member of the wiping assembly to perform adsorptive wiping on both sides of the roughening member, and the wiping position of the wiping member is below the brushing position of the brush body;

[0044] S6. Squeeze the wiping member to discharge the flushing liquid absorbed by the wiping member;

[0045] S7. The sewage collection box of the sewage collection mechanism collects the flushing liquid discharged by the wiping member and discharges it to an external mechanism.

[0046] Compared with the prior art, the following beneficial effects are achieved:

[0047] 1. In the technical solution of the present application, by setting the conveying assembly and the first cleaning mechanism, during the roughening process, the roughening member is in a rotating state, and the same part of the roughening member will only come into contact with the precast member briefly, effectively reducing the possibility of dirt adhesion. At the same time, the first cleaning mechanism will continuously clean the roughening member, further reducing the problem that the adhered dirt affects roughening; in addition, the processing efficiency of concrete precast members is also greatly improved.

[0048] 2. In the technical solution of the present application, the first cleaning mechanism cleans the roughening member in the form of a rotary brush, effectively improving the cleaning effect on the roughening member; at the same time, it also combines with the flushing assembly to effectively remove the relatively tightly adhered concrete debris on the surface of the roughening member, fully ensuring the smooth progress of roughening.

[0049] 3. In the technical solution of the present application, by setting the second cleaning mechanism, the residual sewage on the roughening member can be sucked out, further improving the cleanliness and preventing the sewage from dripping onto the concrete precast member, and not affecting the quality of the concrete precast member.

[0050] 4. In the technical solution of the present application, by setting the sewage collection mechanism, the generated sewage can be received and discharged, facilitating the subsequent treatment of this sewage by the staff.

[0051] 5. The auxiliary bearing mechanism of the technical solution of the present application can perform centering clamping on the concrete precast member to be roughened during the roughening process, which can not only ensure the neatness during roughening but also improve the stability during roughening. BRIEF DESCRIPTION OF THE DRAWINGS

[0052] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;

[0053] Figure 2Schematic diagram of the secondary load-bearing mechanism according to an embodiment of the present application;

[0054] Figure 3 Bottom view schematic diagram of the secondary load-bearing mechanism according to an embodiment of the present application;

[0055] Figure 4 Schematic diagram of the overall structure of the hair-raising mechanism and related mechanisms according to an embodiment of the present application;

[0056] Figure 5 Schematic diagram of the structure of a single hair-raising part and related mechanisms according to an embodiment of the present application;

[0057] Figure 6 Cross-sectional view schematic diagram of the first cleaning mechanism according to an embodiment of the present application;

[0058] Figure 7 Exploded view schematic diagram of the structure of the flushing assembly according to an embodiment of the present application;

[0059] Figure 8 Schematic diagram of the structure of the sewage collection mechanism according to an embodiment of the present application Figure 1 ;

[0060] Figure 9 Schematic diagram of the structure of the sewage collection mechanism according to an embodiment of the present application Figure 2 。

[0061] In the figure:

[0062] 1. Main load-bearing mechanism; 11. Conveyor assembly; 12. Lifting assembly;

[0063] 2. Secondary load-bearing mechanism; 21. Secondary connection assembly; 211. Bottom plate; 212. Underframe; 22. Secondary load-bearing assembly; 221. Bearing plate; 222. Linkage frame; 23. Secondary positioning assembly; 231. Positioning frame; 232. Second linkage block; 233. Spring; 234. Clamping piece;

[0064] 3. Hair-raising mechanism; 31. Hair-raising piece; 32. Hair-raising support; 33. Hair-raising driving part;

[0065] 4. First cleaning mechanism; 41. Brushing assembly; 411. Brush body; 42. Flushing assembly; 43. Bevel gear combination; 44. Water inlet pipe; 45. Water distribution box; 46. Water pump; 47. Water blocking piece;

[0066] 5. Second cleaning mechanism; 51. Wiping assembly; 511. Wiping piece; 52. Extrusion piece; 53. Wiping rod;

[0067] 6. Sewage collection mechanism; 61. Sewage collection box; 62. Sewage discharge assembly; 621. Sewage discharge pipe; 622. Sewage discharge pump; 623. Filter screen. Detailed implementation manners

[0068] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0069] Please refer to Figure 1 , the present application provides the following technical solutions:

[0070] A concrete precast component processing device includes a main bearing mechanism 1. The main bearing mechanism 1 is used to provide a supporting force and a conveying force. The main bearing mechanism 1 includes a conveying component 11 and a lifting component 12. The conveying component 11 is of a conveyor belt structure. This solution Figure 1 shows a part of the conveying component 11. The rest is not related to the key points of this solution and can be selected from the existing technology, so it is omitted in the drawings. The conveying path of the part of the conveying component 11 applied to the precast component processing in this solution is a straight line path. A number of auxiliary bearing mechanisms 2 are fixedly arranged on the conveying component 11. The auxiliary bearing mechanisms 2 are used to bear the precast components to be processed.

[0071] The lifting component 12 includes lifting rods located on both sides of the conveying component 11. The lifting rods can be pneumatic, hydraulic or electric lifting rods, and preferably hydraulic telescopic rod bodies. A cross frame is arranged between the tops of the two lifting rods. The cross frame is located above the conveying component 11. A roughening mechanism 3, a first cleaning mechanism 4, a second cleaning mechanism 5 and a sewage collecting mechanism 6 are arranged on the cross frame. With the help of the lifting component 12, the above-mentioned various mechanisms are driven to move towards the auxiliary bearing mechanism 2 on the conveying component 11.

[0072] The roughening mechanism 3 includes a roughening part 31. The roughening part 31 in this solution is selected as a circular blade, and the surface of the precast component on the auxiliary bearing mechanism 2 is roughened by the roughening part 31.

[0073] The first cleaning mechanism 4 is arranged on the horizontal side of the roughening mechanism 3. The first cleaning mechanism 4 can perform a primary cleaning on the roughening part 31. The first cleaning mechanism 4 adopts a brush cleaning form, and the roughening part 31 is brushed and cleaned by the first cleaning mechanism 4 as a primary cleaning. At the same time, the first cleaning mechanism 4 also has a water washing function, and water is flushed onto the roughening part 31 while brushing.

[0074] The second cleaning mechanism 5 is also arranged on the horizontal side of the roughening mechanism 3. The second cleaning mechanism 5 is located below the first cleaning mechanism 4. The second cleaning mechanism 5 can perform a secondary cleaning on the roughening part 31. The second cleaning mechanism 5 mainly wipes the roughening part 31, and wipes and cleans the surface of the roughening part 31 after being processed by the first cleaning mechanism 4.

[0075] The sewage collecting mechanism 6 is located below the second cleaning mechanism 5 and is used to collect sewage generated by the first cleaning mechanism 4 and the second cleaning mechanism 5 during cleaning, and discharge the sewage away from the area above the conveying component 11 to avoid contamination of the prefabricated parts.

[0076] Through the structure of the present scheme, the preform is continuously conveyed with the help of the conveying component 11. When the preform passes under the lifting component 12, the lifting component 12 drives the roughening mechanism 3 to roughen the upper surface of the preform. At the same time, the roughening piece 31 is cleaned by the first cleaning mechanism 4 and the second cleaning mechanism 5 respectively after the operation, ensuring that the roughening piece 31 can perform the roughening operation in a good working condition.

[0077] Based on the above implementation scheme, see Figure 2 and Figure 3 The secondary bearing mechanism 2 includes a secondary connection component 21 and a secondary bearing component 22. The bottom of the secondary connection component 21 is fixedly connected to the conveying component 11, and the secondary bearing component 22 is arranged on the upper side of the secondary connection component 21, and the prefabricated parts to be processed can be placed on the secondary bearing component 22. Secondary positioning components 23 are symmetrically arranged on both horizontal sides of the secondary bearing component 22, and the secondary positioning components 23 can center and position the prefabricated parts on the secondary bearing component 22.

[0078] Through this structure, the placement position of the preform is ensured so that the roughening mechanism 3 can process the preform at the correct processing position.

[0079] Based on the above embodiment, the secondary connection assembly 21 includes a bottom plate 211, which is fixedly connected to the conveyor belt of the conveying assembly 11. A bottom frame 212 is fixedly arranged on the upper side of the bottom plate 211, and the bottom frame 212 is a "T"-shaped structure, and its lower end is fixedly connected to the middle of the bottom plate 211.

[0080] The secondary bearing assembly 22 includes a bearing plate 221, and the bearing plate 221 is a horizontally arranged plate body. A limit block is fixedly arranged on one side edge of the plate body of the bearing plate 221, and the preform is limited by the limit block to prevent the preform from being separated from the bearing plate 221 due to the roughening force. The lower side of the bearing plate 221 is fixedly connected to a linkage frame 222, and the linkage frame 222 includes a linkage rod and a first linkage block. The linkage rod is fixedly arranged on the lower side of the bearing plate 221, and the linkage rod is a vertically arranged rod body. The first linkage block is fixedly arranged at the lower end of the linkage rod, and the lower surface of the first linkage block is an inclined surface. The linkage rod passes through the upper part of the base frame 212, and is vertically slidably connected to the base frame 212.

[0081] The secondary positioning component 23 includes a positioning frame 231. The positioning frame is an overall horizontally arranged "U"-shaped frame body. The open ends of the positioning frames 231 of the two secondary positioning components 23 are arranged opposite to each other. The lower open end of the positioning frame 231 is fixedly connected to a second linkage block 232. The lower part of the second linkage block 232 is horizontally slidably connected to the bottom plate 211, and an inclined surface is provided at the upper part corresponding to the first linkage block. A spring 233 is provided between the second linkage block 232 and the vertical part of the chassis 212. A clamping member 234 is fixedly provided at the upper open end of the positioning frame 23. The prefabricated part can be clamped and fixed by the clamping member 234.

[0082] With the structure of this solution, after the prefabricated part is placed on the bearing plate 221, the weight of the prefabricated part presses down the bearing plate 221. The bearing plate 221 drives the linkage frame 222 to move downward. The first linkage block and the second linkage block 232 are linked due to the inclined surface. The second linkage block moves towards the middle of the linkage frame 222, so that the clamping member 234 at the upper part of the positioning frame 231 moves towards the middle above the bearing plate 221, realizing the self-locking clamping of the prefabricated part.

[0083] On the basis of the above implementation, the clamping member 234 includes a vertically arranged pinch roller, and the pinch roller is rotatably connected to the positioning frame 231. A plurality of clamping members 234 are distributed on the upper part of each positioning frame 231, and the distribution direction of the clamping members 234 is parallel to the conveying direction of the prefabricated part. An elastic pad body is arranged on the outer surface of the roller body of the pinch roller. Through the pinch roller type clamping member 234, on the one hand, the prefabricated part can be clamped and fixed, and on the other hand, with the elasticity of the pinch roller, it can play a buffering role in the vibration of the positioning frame 231 during hairing.

[0084] On the basis of the above implementation, see Figure 4 , the hairing mechanism 3 includes a plurality of hairing members 31. All the hairing members 31 are arranged on the hairing support member 32. The hairing support member 32 is a shaft rod, and the hairing member 31 is coaxially and fixedly connected to the hairing support member 32. The hairing members 31 are arranged in a linear array along the length direction of the hairing support member 32; the hairing support member 32 is arranged in the horizontal direction, and the extending direction of the hairing support member 32 is perpendicular to the conveying direction of the main bearing mechanism 1. A hairing driving member 33 is also provided corresponding to the hairing support member 32. The hairing driving member 33 is a motor, and its motor shaft is linked to the hairing support member 32 and can drive the hairing support member 32 to rotate. The hairing driving member 33 is fixedly connected to the lifting assembly 12 through a motor bracket.

[0085] The hairing driving member 33 drives a plurality of hairing members 31 to rotate simultaneously at one time, ensuring the rapid hairing treatment of the prefabricated part.

[0086] On the basis of the above implementation, see Figure 4 and Figure 5, the first cleaning mechanism 4 includes a brushing assembly 41 and a rinsing assembly 42. There are two sets of the brushing assemblies 41 corresponding to each hair-raising part 31, and the brushing assemblies 41 are located on both sides of the hair-raising part 31; each brushing assembly 41 includes a cylindrical brush body 411, and the axial direction of the brush body 411 is the vertical direction. The function of the rinsing assembly 42 is to intermittently convey rinsing liquid towards its corresponding hair-raising part 31. In this solution, water can be selected as the rinsing liquid.

[0087] Regarding the specific structural forms of the brushing assembly 41 and the rinsing assembly 42, since it also involves the joint operation with other mechanisms, further explanations will be given later.

[0088] On the basis of the above implementation, the second cleaning mechanism 5 includes a wiping assembly 51 provided in a set corresponding to each hair-raising part 31. Each wiping assembly 51 includes two wiping members 511, and the wiping members 511 are located on the horizontal two sides of its corresponding hair-raising part 31; the wiping members 511 are sponges. A pressing member 52 is provided corresponding to each wiping assembly 51, and the pressing member 52 is located between the lower parts of the two wiping members 511. The pressing member 52 is selected as a trapezoidal block structure.

[0089] After the first cleaning mechanism 4 brushes and rinses the hair-raising part 31, the wiping members 511 rotate to wipe and absorb the residual water on the hair-raising part 31. At the same time, the pressing member 52 between the two wiping members 511 presses the wiping members 511 to squeeze out the water absorbed by the wiping members 511.

[0090] On the basis of the above implementation, a wiping rod 53 is provided corresponding to all the wiping assemblies 51, and all the wiping members 511 are coaxially fixed on the rod body of the wiping rod 53. The hair-raising support member 32 and the wiping rod 53 are linked by a combination of a synchronous belt and a synchronous pulley, and the wiping rod 53 rotates following the hair-raising support member 32, so as to realize the driving of the wiping member 53.

[0091] The first cleaning mechanism 4 further includes a cleaning frame, and the cleaning frame is fixedly connected to the lifting assembly 12. The brush body 411 includes a brush barrel, and bristles are arranged on the outer side of the brush barrel. A support rod is coaxially fixedly connected to the lower side of the brush barrel, and the brush barrel is rotationally connected to the cleaning frame through the support rod. A bevel gear combination 43 is arranged between the support rod of the brush barrel and the wiping rod 53, and the rotational force of the wiping rod 53 is transmitted to the brush barrel through the bevel gear combination, so as to make the brush body 411 rotate.

[0092] The flushing assembly 42 includes a plurality of water spray pipes 421 arranged on the wall of the brush barrel. Four groups of water spray pipes 421 are arranged on each brush barrel, and the four groups of water spray pipes 421 are evenly distributed in a circle. Each group includes three water spray pipes 421. The inside of the brush barrel is a cavity, and the water spray pipes 421 are communicated with the inside of the brush barrel. A water inlet pipe 44 is arranged at the upper end of the brush barrel. A water distribution box 45 is arranged on the lifting assembly 12, and the upper ends of all the water inlet pipes 44 are communicated with the inside of the water distribution box 45. The water distribution box 45 is communicated with an external water supply source through a water pump 46. Through this structure, the external flushing water is conveyed to the water inlet pipe 44 by means of the water pump 46, and then the roughing part 31 can be flushed by the water spray pipes 421.

[0093] On the basis of the above implementation, see Figure 6 and Figure 7 , in order to prevent excessive splashing of the flushing water, a water retaining member 47 is arranged inside the brush barrel in this solution. The bottom end of the water retaining member 47 is fixedly arranged on the cleaning frame, and the brush barrel is rotatably connected with the water retaining member 47. The water retaining member 47 is in an overall "C" - shaped structure, and its opening side faces the roughing part 31. The outer wall of the water retaining member 47 is attached to the inner wall of the brush barrel. Through this structure, the water from the water inlet pipe 44 enters the water retaining member 47. When the opening of the water retaining member 47 intersects with the water spray pipes 421 of the brush barrel, the water flow can be ejected from the water spray pipes 421. This structure, on the one hand, restricts the direction of the water flow ejection, preventing the occurrence of excessive water splashing. On the other hand, as the positions of the water spray pipes 421 and the opening of the water retaining member 47 are staggered, the water flow presents an intermittent ejection state. In the short time when the water flow cannot be ejected, the pressure inside the water inlet pipe can be briefly increased, which helps to improve the flushing and cleaning effect.

[0094] On the basis of the above implementation, the sewage collection mechanism 6 includes a sewage collection box 61 arranged below the second cleaning mechanism 5, and the bottom end of the extrusion member 52 extends into the sewage collection box 61. A sewage discharge component 62 is communicated with the inside of the sewage collection box 61, and the sewage discharge component 62 can discharge the sewage inside the sewage collection box 61.

[0095] See Figure 8 and Figure 9 , on the side of the sewage collection box 61 facing the roughing part 31, a plurality of notches are provided on the box wall of the sewage collection box 61 corresponding to the roughing part 31, and a part of the blade body of the roughing part 31 can extend above the sewage collection box 61. The sewage discharge component 62 includes a sewage discharge pipe 621, and a sewage discharge pump 622 is communicated with the sewage discharge pipe 621. Through the sewage discharge pump 622 and the sewage discharge pipe 621, the sewage inside the sewage collection box 61 can be pumped away. In addition, a filter screen 623 is arranged at the port position of the sewage discharge pipe 621 inside the sewage collection box 61.

[0096] Through this structure, the sewage used for cleaning the roughing part 31 can be discharged, avoiding polluting the prefabricated parts and the conveying assembly.

[0097] On the basis of the above embodiments, the present solution further provides a processing technology for concrete precast components, using the concrete precast component processing device as described above, including the steps:

[0098] S1. Place the concrete precast component to be processed on the secondary bearing mechanism 2, and convey the secondary bearing mechanism 2 thereon by the primary bearing mechanism 1;

[0099] S2. Adjust the distance between the roughening mechanism 3 and the primary bearing mechanism 1 so that the roughening member 31 can roughen the upper surface of the precast component in the secondary bearing mechanism 2;

[0100] S3. Rotate the roughening member 31 to perform roughening treatment on the precast component;

[0101] S4. Synchronously with step S3, rotate the brush body 411 of the brushing assembly 41, and output a flushing liquid on both sides of the roughening member 31 through the flushing assembly 42 for flushing;

[0102] S5. Synchronously with step S3, rotate the wiping member 511 of the wiping assembly 51 to perform adsorptive wiping on both sides of the roughening member 31, and the wiping position of the wiping member 511 is below the brushing position of the brush body 411;

[0103] S6. Extrude the wiping member 511 to discharge the flushing liquid absorbed by the wiping member 511;

[0104] S7. The sewage collection box 61 of the sewage collection mechanism 6 collects the flushing liquid discharged by the wiping member 511 and discharges it to an external mechanism.

[0105] In the description of the present application and its embodiments, it should be understood that the orientation or positional relationship indicated by terms such as "top", "bottom", "height", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.

[0106] In the present application and its embodiments, unless otherwise clearly specified and limited, terms such as "set", "installed", "connected", "connected", "fixed", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, an electrical connection, or a communication; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.

[0107] In this application and its embodiments, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may include direct contact between the first and second features, or may include the first and second features not being in direct contact but in contact through additional features therebetween. Moreover, the first feature being "above", "over" and "on top of" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the horizontal height of the first feature is less than that of the second feature.

[0108] The foregoing disclosure provides many different embodiments or examples for implementing different structures of the present application. To simplify the disclosure of the present application, the components and settings of specific examples are described above. Of course, they are only examples and are not intended to limit the present application. In addition, the present application may repeat reference numerals and / or reference letters in different examples. Such repetition is for the purpose of simplification and clarity and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present application provides examples of various specific processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use of other materials.

[0109] Although the preferred embodiments of the present application have been described, those skilled in the art can make additional changes and modifications once they learn the basic creative concept. Therefore, the appended claims are intended to be construed to include the preferred embodiments as well as all changes and modifications falling within the scope of the present application.

[0110] Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, the present application is also intended to include these changes and modifications.

Claims

1. A precast concrete part processing device, characterized in that: include: The main bearing mechanism is used to provide supporting force and conveying force; A secondary carrying mechanism can carry the prefabricated parts to be processed, and the secondary carrying mechanism is arranged on the main carrying mechanism and can be transported by the main carrying mechanism; A roughening mechanism is arranged above the main bearing mechanism, and the roughening mechanism includes a roughening machine part, and the roughening part can perform a roughening treatment operation on the surface of the prefabricated part on the bearing mechanism; A first cleaning mechanism is arranged on one side of the napping mechanism, and the first cleaning mechanism can clean the napping piece once; A second cleaning mechanism is arranged on one side of the napping mechanism, and the second cleaning mechanism is located below the first cleaning mechanism, and the second cleaning mechanism can perform secondary cleaning on the napping piece; The dirt collecting mechanism is located below the second cleaning mechanism.

2. The precast concrete part processing device according to claim 1, characterized in that: The main bearing mechanism comprises: A conveying assembly, on which a plurality of the auxiliary bearing mechanisms are arranged, and the conveying assembly can convey the auxiliary bearing mechanisms; The lifting component is used for the hair pulling mechanism to be arranged above the conveying component through the lifting component, and the lifting component can drive the hair pulling mechanism to move toward or away from the conveying component.

3. The precast concrete part processing device according to claim 2, characterized in that: The first cleaning mechanism, the second cleaning mechanism and the dirt collecting mechanism are arranged on the lifting assembly, and the hair pulling mechanism, the first cleaning mechanism, the second cleaning mechanism and the dirt collecting mechanism are lifted and lowered synchronously.

4. The precast concrete part processing device according to claim 1, characterized in that: The secondary bearing mechanism comprises: The auxiliary connecting component is connected to the conveying component at the bottom and can move on the conveying path of the conveying component; A secondary bearing assembly, arranged on the upper side of the secondary connecting assembly, on which the prefabricated parts to be processed can be placed; The auxiliary positioning components are arranged on both horizontal sides of the auxiliary bearing component, and the auxiliary positioning components can center and position the prefabricated parts on the auxiliary bearing component.

5. The precast concrete part processing device according to claim 4, characterized in that: The secondary bearing assembly and the secondary connecting assembly are vertically slidably connected, and the secondary positioning assembly and the secondary connecting assembly are horizontally slidably connected; The auxiliary bearing assembly and the auxiliary positioning assembly are linked together. When the auxiliary bearing assembly moves downward, the auxiliary positioning assembly moves toward the middle part of the upper side of the auxiliary bearing assembly.

6. The precast concrete part processing device according to claim 1, characterized in that: The hair pulling mechanism comprises: There are several roughening pieces, each of which is a circular blade; The hair pulling institutions also include: The roughening support is a shaft rod, the roughening member and the roughening support are coaxially fixedly connected, and the roughening members are arranged in a linear array along the length direction of the roughening support; the roughening support is arranged in a horizontal direction, and the extension direction of the roughening support is perpendicular to the conveying direction of the main bearing mechanism; The roughening driving member is linked with the roughening supporting member to drive the roughening supporting member to rotate.

7. The precast concrete part processing device according to claim 6, characterized in that: The first cleaning mechanism comprises: Brushing components, two groups of which are provided corresponding to each of the napping pieces, and the brushing components are located on both sides of the napping pieces; each brushing component includes a cylindrical brush body, and the axis direction of the brush body is in the vertical direction; The flushing component can intermittently deliver flushing liquid toward the napping piece.

8. The precast concrete part processing device according to claim 6, characterized in that: The second cleaning mechanism comprises: A wiping assembly is provided corresponding to each of the napping pieces, and each wiping assembly includes two wiping pieces, which are located on both sides of the corresponding napping piece; the wiping pieces are sponges; An extrusion member, one of which is provided for each of the wiping assemblies, and the extrusion member is located between the lower portions of the two wiping members; The napping piece, the brush body and the wiping piece are all linked with the napping support piece and can be driven to rotate by the napping support piece.

9. The precast concrete part processing device according to claim 8, characterized in that: The pollution collection mechanism comprises: A dirt collecting box is arranged below the second cleaning mechanism, and the bottom end of the extrusion member extends into the dirt collecting box; The sewage discharge component is communicated with the interior of the sewage collecting box, and the sewage discharge component can discharge the sewage inside the sewage collecting box.

10. A process for processing precast concrete parts, characterized in that: The use of the precast concrete part processing device according to any one of claims 1 to 9 comprises the following steps: S1. Place the precast concrete parts to be processed on the auxiliary bearing mechanism, and the main bearing mechanism transports the auxiliary bearing mechanism thereon; S2, adjusting the distance between the roughening mechanism and the main bearing mechanism so that the roughening piece can roughen the upper surface of the prefabricated part in the secondary bearing mechanism; S3, rotating the roughened piece to perform roughening treatment on the preform; S4, synchronously with step S3, the brush body of the scrubbing component is rotated, and the flushing component outputs flushing liquid to flush the two sides of the napping piece; S5, synchronously with step S3, the wiping member of the wiping assembly is rotated to perform adsorption wiping on both sides of the napping member, and the wiping position of the wiping member is located below the brushing position of the brush body; S6, squeezing the wiping piece to discharge the flushing liquid absorbed by the wiping piece; S7. The dirt collection box of the dirt collection mechanism collects the flushing liquid discharged from the wiping member and discharges it to an external mechanism.

Citation Information

Patent Citations

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    CN116653099A

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