Stepless orbital transfer magnetic navigation braiding machine and control method thereof
Through the magnetic navigation knitting machine, the spindle motion is driven by electromagnetic magnets, which solves the problems of low automation and wear of traditional knitting machines, and realizes an efficient and automated weaving process.
Patent Information
- Application Number
- CN202510320848.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-06-27
AI Technical Summary
Traditional knitting machines rely on motors and gears to achieve driving and transmission, resulting in low degree of automation in spindle operation, which can easily lead to wear and damage of the transmission mechanism and spindle, affecting the braiding quality and efficiency.
The magnetic navigation braiding machine is used to drive the spindle movement through the repulsive force and attraction between the electromagnets, avoiding complex mechanical transmission and track switching, and achieving the weaving of continuously variable rails.
It improves the knitting efficiency and automation level, simplifies the driving structure of the knitting machine, reduces working noise and mechanical wear, and improves the braiding quality.
Smart Images

Figure CN120211024A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of knitting machines, and more particularly, to a magnetic navigation knitting machine with stepless track change and its control method. Background Art
[0002] With the development of knitting technology, the demand for ropes and composite fabrics in fields such as aerospace, precision instruments, automobile manufacturing, new energy, and medical devices is increasing continuously. However, traditional knitting machines mainly rely on mechanisms such as motors and gears to achieve drive and transmission. The automation degree of spindle operation is low, which easily leads to wear and damage of the transmission mechanism and the spindle, affecting the knitting quality and efficiency. Summary of the Invention
[0003] In order to solve the technical problems that traditional knitting machines mainly rely on mechanisms such as motors and gears to achieve drive and transmission, the automation degree of spindle operation is low, which easily leads to wear and damage of the transmission mechanism and the spindle, affecting the knitting quality and efficiency, an object of the present invention is to provide a magnetic navigation knitting machine with stepless track change and its control method.
[0004] To achieve the above object, an embodiment of the present invention provides 1. A magnetic navigation knitting machine with stepless track change, comprising: A chassis; A control cabinet, connected to one side of the chassis; A housing, connected to the upper surface of the chassis; A first driving assembly, disposed inside the housing; A control assembly, with one end connected to the driving assembly and the other end connected to the control cabinet; Spindles, disposed on the upper surface of the housing; A second driving assembly, connected to the spindles, and the second driving assembly cooperates with the first driving assembly.
[0005] In the above technical solution, the housing includes: A bottom plate, connected to the upper surface of the chassis, and a plurality of threaded grooves are evenly formed on the upper surface of the bottom plate; Two first baffles, symmetrically connected to the upper surface of the bottom plate; Two second baffles, symmetrically connected to the upper surface of the bottom plate, and two ends of the second baffle are respectively connected to the two first baffles; A top plate, connected to the upper ends of the first baffle and the second baffle.
[0006] In the above technical solution, it further includes: A plurality of first installation grooves, spacedly formed on the upper surface of the bottom plate, and the first installation grooves are parallel to the first baffle; A plurality of second mounting grooves are spacedly formed on the upper surface of the base plate, and the second mounting grooves are parallel to the second baffle; A plurality of first arrangement plates are respectively arranged in the plurality of first mounting grooves, and a plurality of first mounting holes are formed in the first arrangement plates; A plurality of second arrangement plates are respectively arranged in the plurality of second mounting grooves, and a plurality of second mounting holes are formed in the second arrangement plates; A plurality of first snap rings are arranged on one side of the first arrangement plate; A plurality of second snap rings are arranged on one side of the second arrangement plate; An adjacent two of the first arrangement plates and an adjacent two of the second arrangement plates enclose a receiving cavity, and the plurality of threaded grooves are respectively arranged in the plurality of receiving cavities.
[0007] In the above technical solution, the driving assembly includes: A plurality of electromagnets are respectively arranged in the plurality of threaded grooves; The electromagnet includes: An electromagnet body, with two ends of the electromagnet body being a negative electrode end and a positive electrode end respectively, and a coil groove is formed on the side wall of the electromagnet body; A mounting portion is connected to the negative electrode end, and the mounting portion is threadedly connected to the threaded groove; A contact portion is connected to the positive electrode end, and the contact portion contacts the lower surface of the top plate; An induction coil is arranged in the coil groove.
[0008] In the above technical solution, the second driving assembly includes: A mounting plate is connected to the bottom of the spindle, and a third mounting groove and a fourth mounting groove are formed on the lower surface of the mounting plate; An adsorption magnet is connected in the third mounting groove; An S - pole magnet and an N - pole magnet are both connected in the fourth mounting groove.
[0009] In the above technical solution, the control assembly includes: A plurality of control circuits are respectively arranged on one side of the plurality of first arrangement plates. The control circuits are arranged between the control circuit board and the first snap ring, and one end of the control circuit penetrates through the second baffle and is connected to the control cabinet; A plurality of first negative - pole circuits are respectively arranged on one side of the plurality of second arrangement plates. The first negative - pole circuits are arranged between the second arrangement plates and the second snap rings; A positive - pole connection circuit, with one end connected to the positive electrode end and the other end connected to the corresponding control circuit; A negative - pole connection circuit, with one end connected to the negative electrode end and the other end connected to the corresponding negative - pole circuit; Multiple thyristors are connected to the upper surface of the bottom plate, and the multiple thyristors are respectively connected to the multiple first negative lines; One end of the second negative line, the control signal line and the negative signal line is connected to the thyristor, and the other end penetrates through the first baffle and is connected to the control cabinet.
[0010] In the above technical solution, it further includes: A control wire harness collecting plate is connected to the inner side of the second baffle, and a first wire passing hole and a first wire pressing groove are formed on the control wire harness collecting plate; A first wire passing pipe is connected to one side of the control wire harness collecting plate, and the first wire passing pipe corresponds to the first wire passing hole; A negative wire harness collecting plate is connected to the inner side of the first baffle, and a second wire passing hole and a second wire pressing groove are formed on the negative wire harness collecting plate; A second wire passing pipe is connected to one side of the negative wire harness collecting plate, and the second wire passing pipe corresponds to the second wire passing hole.
[0011] A control method for a magnetic navigation knitting machine with continuously variable track includes: S1: Number multiple electromagnets and save the electromagnet numbers in the control cabinet; S2: According to the numbers of the electromagnets corresponding to the moving paths of different spindles, the control cabinet sequentially synchronously controls the energization conditions of the electromagnets, and generates attractive and repulsive forces on the S - pole magnet and the N - pole magnet below the spindle respectively through the energization of the corresponding electromagnets to drive the spindle to move along the specified path for knitting work.
[0012] The additional aspects and advantages of the present invention will become obvious in the following description part, or be understood through the practice of the present invention. Description of the Drawings
[0013] The above - mentioned and / or additional aspects and advantages of the present invention will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, where: Figure 1 is the overall structure schematic diagram of the present invention; Figure 2 is the structure schematic diagram of the chassis and the bottom plate of the present invention; Figure 3 is the enlarged structure schematic diagram at A of the present invention; Figure 4 is the enlarged structure schematic diagram at B of the present invention; Figure 5 is the structure schematic diagram of the mounting plate of the present invention; Figure 6 is the structure schematic diagram of the electromagnet of the present invention; Figure 7It is a schematic diagram of the bottom plate structure of the present invention; Figure 8 It is a schematic diagram of the enlarged structure at position C of the present invention; Figure 9 It is a schematic diagram of the structure of the first layout plate of the present invention; Figure 10 It is a schematic diagram of the enlarged structure at position D of the present invention; Figure 11 It is a schematic diagram of the structure of the second layout plate of the present invention; Figure 12 It is a schematic diagram of the enlarged structure at position E of the present invention; Figure 13 It is a schematic diagram of the upper surface structure of the bottom plate of the present invention; Figure 14 It is a schematic diagram of the enlarged structure at position F of the present invention; Figure 15 It is a front view schematic diagram of the control wire harness collecting plate of the present invention; Figure 16 It is a top view schematic diagram of the control wire harness collecting plate of the present invention; Figure 17 It is a front view schematic diagram of the negative wire harness collecting plate of the present invention; Figure 18 It is a top view schematic diagram of the negative wire harness collecting plate of the present invention; Figure 19 It is a schematic diagram of the overall movement trajectory of the spindle of the present invention; Figure 20 It is a schematic diagram of the partial movement trajectory of the spindle of the present invention; Among them, Figures 1 to 20 The corresponding relationship between the reference numerals and the component names in 1. Underframe; 2. Control cabinet; 3. Spindle; 4. Bottom plate; 5. Threaded groove; 6. First baffle; 7. Second baffle; 8. Top plate; 9. First installation groove; 10. Second installation groove; 11. First layout plate; 12. Second layout plate; 13. First snap ring; 14. Second snap ring; 15. Electromagnet body; 16. Negative terminal; 17. Positive terminal; 18. Coil groove; 19. Installation part; 20. Contact part; 21. Induction coil; 22. Installation plate; 23. Third installation groove; 24. Fourth installation groove; 25. Adsorption magnet; 26. S-pole magnet; 27. N-pole magnet; 28. Control circuit; 29. First negative circuit; 30. Second negative circuit; 31. Positive connection circuit; 32. Negative connection circuit; 33. Thyristor; 34. Control signal line; 35. Negative signal line; 36. Control wire harness collecting plate; 37. First wire threading hole; 38. First wire pressing groove; 39. First wire threading pipe; 40. Negative wire harness collecting plate; 41. Second wire threading hole; 42. Second wire pressing groove; 43. Second wire threading pipe. Detailed implementation manners
[0014] In order to more clearly understand the above-mentioned objects, features, and advantages of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
[0015] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited by the specific embodiments disclosed below.
[0016] The following refers to Figures 1 to 20 Describe a magnetically guided knitting machine capable of infinitely variable track change and its control method according to some embodiments of the present invention.
[0017] As Figures 1 to 20 shown, an embodiment of the present invention provides a magnetically guided knitting machine capable of infinitely variable track change, including: A chassis 1; A control cabinet 2, fixedly connected to one side of the chassis 1; A housing, fixedly connected to the upper surface of the chassis 1; A first driving component, disposed inside the housing; A control component, with one end connected to the driving component and the other end connected to the control cabinet 2; A plurality of spindles 3, disposed on the upper surface of the housing; A plurality of second driving components, respectively fixedly connected to the bottoms of the plurality of spindles 3, and the second driving components cooperate with the first driving component.
[0018] When knitting is required, the control cabinet 2 controls the first driving component. After the first driving component is powered on, the first driving component can push the second driving component, and the second driving component drives the spindles 3 to move along a preset trajectory. The plurality of spindles 3 move simultaneously along the preset trajectory to achieve the knitting work. During this process, neither the first driving component nor the second driving component adopts mechanical transmission methods such as gears. Instead, the repulsion and attraction between magnets are used to drive the spindles 3 to move, avoiding complex mechanical transmission and track switching, improving the knitting efficiency and automation degree. In addition, the entire structure does not rely on mechanical transmission, simplifies the driving structure of the knitting machine, reduces the working noise, and improves the knitting quality.
[0019] As Figure 1 shown, in an embodiment of the present invention, the housing includes: A bottom plate 4, rectangular in shape and fixedly connected to the upper surface of the chassis 1. The upper surface of the bottom plate 4 is evenly provided with a plurality of threaded grooves 5; Two first baffles 6 are symmetrically and fixedly connected to the edges of the upper surface of the bottom plate 4; Two second baffles 7 are symmetrically and fixedly connected to the edges of the upper surface of the bottom plate 4, and the two ends of the second baffle 7 are respectively fixedly connected to the two first baffles 6; A top plate 8 is fixedly connected to the upper ends of the first baffle 6 and the second baffle 7.
[0020] As Figure 2 、 Figure 3 、 Figure 4 、 Figure 7 and Figure 8 shown, in an embodiment of the present invention, it further includes: A plurality of first installation grooves 9 are spacedly opened on the upper surface of the bottom plate 4, and the first installation grooves 9 are parallel to the first baffle 6; A plurality of second installation grooves 10 are spacedly opened on the upper surface of the bottom plate 4, and the second installation grooves 10 are parallel to the second baffle 7; each first installation groove 9 and each second installation groove 10 intersect and are perpendicular to each other; A plurality of first arrangement plates 11 are respectively inserted into the plurality of first installation grooves 9, and two rows of first installation holes are opened on the side wall of the first arrangement plate 11, and each row of first installation holes includes at least five first installation holes; by inserting the first arrangement plate 11 into the first installation groove 9, it is convenient to disassemble and assemble the first arrangement plate 11; A plurality of second arrangement plates 12 are respectively inserted into the plurality of second installation grooves 10, and two rows of second installation holes are opened on the side wall of the second arrangement plate 12, and each row of second installation holes includes at least five second installation holes; by inserting the second arrangement plate 12 into the second installation groove 10, it is convenient to disassemble and assemble the second arrangement plate 12; A plurality of first snap rings 13 are arranged on one side of the first arrangement plate 11, and the first snap rings 13 are matched with the first installation holes through screws, so that the first snap rings 13 can be installed on the first arrangement plate 11; A plurality of second snap rings 14 are arranged on one side of the second arrangement plate 12, and the second snap rings 14 are matched with the second installation holes through screws, so that the second snap rings 14 can be installed on the second arrangement plate 12; An adjacent two of the first arrangement plates 11 and an adjacent two of the second arrangement plates 12 enclose a receiving cavity, and the plurality of threaded grooves 5 are respectively arranged in the plurality of receiving cavities.
[0021] The above wiring method is simple and intuitive, the disassembly and assembly of the lines in each row and each column are convenient, and when the electromagnet coil is damaged due to excessive current, the induction coil 21 connected to the control line 28 and the negative line can be quickly and conveniently removed for replacement. In addition, the first arrangement plate 11 and the second arrangement plate 12 are designed with hollowed-out structures, which reduces the weight of the knitting machine.
[0022] As Figure 6 and Figure 8 shown, in an embodiment of the present invention, the driving assembly includes: A plurality of electromagnets, respectively arranged in a plurality of the thread grooves 5; The electromagnet includes: An electromagnet body 15, with a negative electrode end 16 and a positive electrode end 17 at both ends of the electromagnet body 15, and a coil groove 18 is formed on the side wall of the electromagnet body 15; A mounting portion 19, fixedly connected to the negative electrode end 16, and the mounting portion 19 is threadedly connected to the thread groove 5; by threading the entire electromagnet into the thread groove 5 through the mounting portion 19, when the electromagnet is damaged, the damaged electromagnet can be removed in time and a new electromagnet can be replaced, which can reduce the impact on the knitting efficiency; A contact portion 20, fixedly connected to the positive electrode end 17, and the contact portion 20 contacts the lower surface of the top plate 8; An induction coil 21, wound in the coil groove 18, used to form an induction magnetic field. When current passes through the induction coil 21, the contact portion 20 generates an induction magnetic field, and interacts with the N - pole magnet 27 and the S - pole magnet 26 through the electromagnetic top plate 8. Using the principle of like - poles repelling and opposite - poles attracting, a driving force is provided for the spindle 3 to drive the spindle 3 to move. The contact portion 20 of the electromagnet and the adsorption magnet 25 form opposite magnetic poles, so that a certain adsorption force is generated between the spindle 3 and the top plate 8, ensuring that the spindle 3 will not fall due to speed changes or the tension of the yarn during movement and turning.
[0023] As Figure 5 shown, in an embodiment of the present invention, the second driving assembly includes: A mounting plate 22, fixedly connected to the bottom of the spindle 3, and four third mounting grooves 23 and two fourth mounting grooves 24 are formed on the lower surface of the mounting plate 22; the fourth mounting grooves 24 are formed in the middle of the lower surface of the mounting plate 22, and two third mounting grooves 23 are respectively arranged on both sides of the fourth mounting grooves 24; Four adsorption magnets 25, respectively fixedly connected in the four third mounting grooves 23; An S - pole magnet 26 and an N - pole magnet 27, respectively fixedly connected in the two fourth mounting grooves 24.
[0024] As Figure 3 , Figure 4 , Figure 13 and Figure 14 shown, in an embodiment of the present invention, the control assembly includes: A plurality of control lines 28 are respectively arranged on one side of the plurality of first arrangement plates 11. The control lines 28 are arranged between the control line 28 board and the first snap ring 13. Subsequently, by tightening the screws that cooperate with the first mounting holes, the first snap ring 13 gradually approaches the first arrangement plate 11, and the control lines 28 are fixed between the first snap ring 13 and the first arrangement plate 11. One end of the control line 28 penetrates through the second baffle 7 and is connected to the control cabinet 2; A plurality of first negative lines 29 are respectively arranged on one side of the plurality of second arrangement plates 12. The first negative lines 29 are arranged between the second arrangement plates 12 and the second snap rings 14. Subsequently, by tightening the screws that cooperate with the second mounting holes, the second snap rings 14 gradually approach the first and second arrangement plates 12, and the first negative lines 29 are fixed between the second snap rings 14 and the first and second arrangement plates 12; The positive connection line 31 has one end connected to the positive terminal 17 and the other end connected to the corresponding control line 28. For example, it includes four rows of control lines 28, which are successively the first control line 28, the second control line 28, the third control line 28, and the fourth control line 28; it also includes four rows of electromagnets, which are successively the first electromagnet, the second electromagnet, the third electromagnet, and the fourth electromagnet. The positive connection line 31 connected to the positive terminal 17 of the first electromagnet is connected to the first control line 28, the positive connection line 31 connected to the positive terminal 17 of the second electromagnet is connected to the second control line 28, the positive connection line 31 connected to the positive terminal 17 of the third electromagnet is connected to the third control line 28, and the positive connection line 31 connected to the positive terminal 17 of the fourth electromagnet is connected to the fourth control line 28.
[0025] The negative connection line 32 has one end connected to the negative terminal 16 and the other end connected to the corresponding first negative line 29. For example, it includes four rows of first negative lines 29, which are successively the first first negative line 29, the second first negative line 29, the third first negative line 29, and the fourth first negative line 29; it also includes four rows of electromagnets, which are successively the first electromagnet, the second electromagnet, the third electromagnet, and the fourth electromagnet. The negative connection line 32 connected to the negative terminal 16 of the first electromagnet is connected to the first first negative line 29, the negative connection line 32 connected to the negative terminal 16 of the second electromagnet is connected to the second first negative line 29, the negative connection line 32 connected to the negative terminal 16 of the third electromagnet is connected to the third first negative line 29, and the negative connection line 32 connected to the negative terminal 16 of the fourth electromagnet is connected to the fourth first negative line 29.
[0026] A plurality of thyristors 33 are fixedly connected to the upper surface of the bottom plate 4 at intervals, and the plurality of thyristors are respectively connected to the plurality of first negative lines 29; The second negative electrode line 30, the control signal line 34, and the negative electrode signal line 35 are connected to the thyristor at one end and penetrate through the first baffle 6 to be connected to the control cabinet 2 at the other end.
[0027] As Figures 15 to 18 shown, in an embodiment of the present invention, it further includes: A control wire harness collecting board 36 is fixedly connected to the inner side of the second baffle 7. A first wire pressing groove 38 is formed on the control wire harness collecting board 36. A plurality of first wire passing holes 37 are spaced apart from each other at the bottom of the first wire pressing groove 38, and the plurality of first wire passing holes 37 are respectively arranged corresponding to the plurality of control lines 28.
[0028] A first wire passing pipe 39 is fixedly connected to one side of the control wire harness collecting board 36, and the first wire passing pipe 39 corresponds to the first wire passing hole 37; one end of the control line 28 sequentially penetrates through the first wire passing pipe 39, the first wire passing hole 37 and then is bent and placed inside the first wire pressing groove 38; then the ends of the plurality of control lines 28 pass through the second baffle 7 to be connected to the control cabinet 2.
[0029] A negative electrode wire harness collecting board 40 is fixedly connected to the inner side of the first baffle 6. Three second wire pressing grooves 42 are formed on the negative electrode wire harness collecting board. The three wire pressing grooves respectively correspond to the second negative electrode line 30, the control signal line 34, and the negative electrode signal line 35. A plurality of second wire passing holes 41 are spaced apart from each other at the bottom of each second wire pressing groove 42, thereby forming three rows of second wire passing holes 41, and the three rows of second wire passing holes 41 are respectively arranged corresponding to the second negative electrode line 30, the control signal line 34, and the negative electrode signal line 35.
[0030] A second wire passing pipe 43 is fixedly connected to one side of the negative electrode wire harness collecting board 40, and the second wire passing pipe 43 corresponds to the second wire passing hole 41; the second negative electrode line 30, the control signal line 34, and the negative electrode signal line 35 all sequentially pass through the corresponding second wire passing pipe 43 and the second wire passing hole 41, and then are bent and placed inside the corresponding second wire pressing groove 42; then the ends of the plurality of second negative electrode lines 30, the ends of the plurality of control signal lines 34, and the ends of the plurality of negative electrode signal lines 35 pass through the first baffle 6 to be connected to the control cabinet 2.
[0031] By designing the first wire passing pipe 39 and the second wire passing pipe 43, it is convenient to number each row of control lines 28 and the second negative electrode line 30 respectively. The above-mentioned wire collecting structure and method can ensure the compactness of the knitting machine structure, and moreover, the method is simple, the wire collecting structure is easy to disassemble and assemble, and it is convenient for the inspection and adjustment of the circuit.
[0032] Before the knitting machine knits a product, since there are multiple rows of mutually parallel second negative lines 30 and multiple columns of mutually parallel control lines 28 provided on the upper surface of the bottom plate 4, and the multiple rows of second negative lines 30 are numbered in sequence so that each row of second negative lines 30 has a specific row number, and at the same time the multiple columns of control lines 28 are also numbered so that each column of control lines 28 has a specific column number. First, each electromagnet arranged on the upper surface of the bottom plate 4 needs to be encoded according to the row number of the second negative line 30 and the column number of the control line 28. According to the knitting process of the product, the initial moving directions and moving paths of the eight spindles 3 are specified in advance, and the electromagnets that need to be controlled in sequence when the eight spindles 3 move one cycle are determined respectively, so as to ensure that the eight spindles 3 do not deviate from their respective movement trajectories during movement and there is no movement interference between the spindles 3. After determining the electromagnets that need to be controlled in sequence for the movement of each spindle 3, each spindle 3 can move in a cycle. In addition, the control signal lines 34 and the negative signal lines 35 of each row are respectively connected to the control signal output terminal and the negative terminal 16 of the control cabinet 2, and then the control cabinet 2 can issue control signals to control the energization states of the thyristors in each row.
[0033] When the knitting machine knits a product, the control cabinet 2 respectively controls the magnetic field directions of the electromagnets in sequence according to the numbers of the electromagnets corresponding to the moving paths of the eight spindles 3, and drives the eight spindles 3 to move along the planned paths respectively through the interaction with the N poles and S poles of the magnetic bodies of the eight spindles 3. At the same time, the electromagnets corresponding to each step of the movement of each spindle 3 are controlled to ensure the synchronization of the movement of the eight spindles 3 and avoid the problem of interference between the spindles 3 due to non-synchronization, which affects the working efficiency and product quality of the knitting machine.
[0034] For example, such as Figure 19 and 20As shown, when one of the spindles 3 moves, the N - pole magnet 27 below the spindle 3 is arranged at the rear end in the forward direction, and the S - pole magnet 26 is arranged at the front end in the forward direction. The electromagnets d15 - d16 corresponding to the N - pole magnetic body at the bottom of the spindle 3 in the moving path are energized to generate an N - pole magnetic field to form a repulsive force, and the electromagnets d11 - d12 corresponding to the S - pole magnetic body at the bottom of the spindle 3 in the moving path are energized to generate an N - pole magnetic field to form an adsorption force. The electromagnets d13 - d14 are not energized. Then, through the repulsive force of the electromagnets d15 - d16 on the spindle 3 and the adsorption force of the electromagnets d11 - d12 on the spindle 3, the spindle 3 can be driven to move through the cooperation of these two forces. When the spindle 3 moves to the next step, the electromagnets d13 - d14 corresponding to the N - pole magnetic body at the bottom of the spindle 3 in the moving path are energized to generate an N - pole magnetic field to form a repulsive force, and the electromagnets d9 - d10 corresponding to the S - pole magnetic body at the bottom of the spindle 3 in the moving path are energized to generate an N - pole magnetic field to form an adsorption force. At the same time, the electromagnets d15 - d16 and d11 - d12 lose power. Through the repulsive force of the electromagnets d13 - d14 on the spindle 3 and the adsorption force of the electromagnets d9 - d10 on the spindle 3, the spindle 3 can be driven to move through the cooperation of these two forces. When the spindle 3 moves again, the electromagnets d11 - d12 are energized to generate an N - pole magnetic field to form a repulsive force on the nail, and the electromagnets d7 - d8 are energized to generate an N - pole magnetic field to form an adsorption force on the nail. At the same time, the electromagnets d13 - d14 and d9 - d10 lose power. And so on, the spindle 3 will continue to move along the moving path. And so on, the top spindle 3 will continue to move along the moving path. At the same time, the electromagnets n7 - n5 on the inner - side edge and the electromagnets w8 - w6 on the outer - side edge of the moving path are energized in sequence, and generate opposite magnetisms respectively with the adsorption magnet 25 at the bottom of the spindle 3, ensuring that there is an adsorption force between the spindle 3 and the top plate 8 during the process of the spindle 3 moving from the electromagnets d15 - d16 and the electromagnets d11 - d12 to the electromagnets d13 - d14 and the electromagnets d9 - d10, and ensuring the stability of the movement. At the same time, due to the turning of the spindle 3, a control signal is sent through the control of the control cabinet 2. The control signal is transmitted to the electromagnets d15 - d16 through the control line 28 and the control connection line, and the magnitude of the current flowing through the electromagnets d15 - d16 is controlled. Since the repulsive force of the electromagnet d15 is less than the repulsive force of the electromagnet d16, and the adsorption force of the electromagnet d11 is greater than the adsorption force of the electromagnet d12, this can ensure that the spindle 33 can not only be driven to move by the electromagnets but also turn. When the spindle 3 moves in a straight line, the magnetic field intensity of the electromagnets driving the spindle 3 is the same. Therefore, the magnitude of the magnetic field of each electromagnet can be controlled through the control signal sent by the control cabinet 2, thus ensuring that the spindle 3 can turn and move in a straight line normally.
[0035] As Figure 20As shown, when the electromagnets d15 - d16 are energized, the controller in the control cabinet 2 sends an electrical signal to d15 - d16. At the same time, to ensure the smoothness of the electromagnet d15 - d16 circuit, making the electromagnets d15 - d16 generate a magnetic field, the controller issues a control signal. The control signal passes through the control signal line 34 to control the thyristors connected to the electromagnets d15 - d16 to be energized, ensuring that the first negative line 29, the second negative line 30, and the control line 28 on the electromagnet d15 - d16 circuit are in a conducting state, so that the induction coil 21 of the electromagnets d15 - d16 forms a path; when the electromagnets d15 - d16 are de - energized, the controller in the control cabinet 2 sends a zero - current signal to the thyristors connected to the electromagnets d15 - d16, making the thyristors not work, then the circuit formed by the first negative line 29, the second negative line 30, and the control line 28 connected to the electromagnets d15 - d16 is in an open - circuit state, and the induction coil 21 of d15 - d16 does not form a magnetic field. It should be noted that Figure 19 The arrow direction in Figure 20 is also the moving direction of the spindle 3 on the movement trajectory.
[0036] As Figure 20 shown, when eight spindles move simultaneously with yarn, the electromagnets n1 to n8 on the inner edge and the electromagnets w1 to w8 on the outer edge in the moving paths of each spindle 3 are controlled in the same way as the electromagnets driving the eight spindles 3 to move, and are all controlled simultaneously to ensure that during the movement of each spindle 3, it can always be adsorbed on the upper surface of the top plate 8 and will not deviate from the moving path due to its own inertia or the change of the moving direction, thus affecting the knitting quality. At the same time, the eight spindles 3 always move with the yarn, so there is always a pulling force on each spindle 3 from the yarn towards the inner side of the moving path. Therefore, the control cabinet 2 can output current signals with appropriate intensities to separately and simultaneously control the magnetic field intensities of the electromagnets on the outer edges of the moving paths of the eight spindles 3, increasing the adsorption force between the eight spindles 3 and the top plate 8 at the outer edges to offset the influence of the yarn tension on the movement stability of each spindle 3 and will not deviate from the moving paths of each spindle 3, ensuring the knitting efficiency of the knitting machine and the knitting quality of the product.
[0037] When knitting products of other specifications, the knitting machine does not need to stop to replace a new movement track, nor does it need a mechanical device for track switching. Only by switching the pre - planned moving paths of the eight spindles 3 through the controller in the control cabinet 2, the control cabinet 2 can, according to the new moving paths, sequentially and synchronously control the magnetic fields of the electromagnets corresponding to the eight spindles 3, and the knitting machine can knit new products.
[0038] A control method for a magnetic - navigation knitting machine with stepless variable track, including: S1: Number multiple electromagnets and save the electromagnet numbers in the control cabinet 2; S2: According to the numbers of the electromagnets corresponding to the movement paths of different spindles 3, the control cabinet 2 synchronously controls the energization conditions of each electromagnet in sequence. By energizing the corresponding electromagnets, attractive and repulsive forces are generated on the S - pole magnet 26 and the N - pole magnet 27 below the spindle 3 respectively, so as to drive the spindle 3 to move along the specified path for knitting work.
[0039] The present invention has the following advantages: 1. Adopting the electromagnetic - driven automatic knitting technology, it can realize the automatic track change and movement of the spindle 3 path, avoid complex mechanical transmission and track switching, and improve the knitting efficiency and automation degree; 2. Not relying on mechanical transmission, it simplifies the driving structure of the knitting machine, reduces the working noise and mechanical wear, and improves the knitting quality; 3. One knitting machine can support knitting requirements of multiple modes, multiple specifications and multiple forms; 4. Adopting the non - track running mode, it avoids the interference and jamming problems caused by the track switching mechanism, ensures the continuity and reliability of the movement, and improves the knitting quality; 5. The mechanical structure principle of the knitting machine is simple, the structure is compact, the disassembly and assembly are convenient, and the hardware maintenance and replacement of the knitting machine are convenient and fast.
[0040] In the present invention, terms such as "installation", "connection", "linkage", "fixation" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "linkage" can be a direct linkage or an indirect linkage through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above - mentioned terms in the present invention can be understood according to specific situations.
[0041] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by terms such as "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation, and therefore, it should not be construed as a limitation to the present invention.
[0042] In the description of this specification, the description of terms such as "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above - mentioned terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0043] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, various modifications and variations can be made to the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A magnetic navigation braiding machine capable of stepless track change, characterized in that: include: chassis; A control cabinet connected to one side of the base frame; A shell connected to the upper surface of the base frame; A first driving assembly is disposed in the housing; A control component, one end of which is connected to the drive component and the other end of which is connected to the control cabinet; A spindle, disposed on the upper surface of the shell; The second driving assembly is connected to the spindle, and the second driving assembly cooperates with the first driving assembly.
2. A magnetic navigation braiding machine capable of stepless track change according to claim 1, characterized in that: The housing comprises: A bottom plate connected to the upper surface of the bottom frame, wherein the upper surface of the bottom plate is evenly provided with a plurality of thread grooves; Two first baffles are symmetrically connected to the upper surface of the bottom plate; Two second baffles are symmetrically connected to the upper surface of the bottom plate, and two ends of the second baffles are respectively connected to the two first baffles; A top plate is connected to the upper ends of the first baffle plate and the second baffle plate.
3. A magnetic navigation braiding machine capable of stepless track change according to claim 2, characterized in that: Also includes: A plurality of first mounting grooves are arranged at intervals on the upper surface of the bottom plate, wherein the first mounting grooves are parallel to the first baffle plate; A plurality of second mounting grooves are spaced apart and arranged on the upper surface of the bottom plate, wherein the second mounting grooves are parallel to the second baffle plate; A plurality of first arrangement plates are respectively arranged in the plurality of first installation grooves, and a plurality of first installation holes are formed on the first arrangement plates; A plurality of second arrangement plates, respectively arranged in the plurality of second installation grooves, and a plurality of second installation holes are formed on the second arrangement plates; A plurality of first clamping rings, arranged on one side of the first arrangement plate; A plurality of second snap rings, disposed on one side of the second arrangement plate; Two adjacent first arrangement plates and two adjacent second arrangement plates form a receiving cavity, and the plurality of thread grooves are respectively arranged in the plurality of receiving cavities.
4. A magnetic navigation braiding machine capable of stepless track change according to claim 3, characterized in that: The drive assembly comprises: A plurality of electromagnets are respectively disposed in the plurality of the thread grooves; The electromagnet comprises: An electromagnet body, wherein two ends of the electromagnet body are respectively a negative terminal and a positive terminal, and a coil groove is provided on a side wall of the electromagnet body; A mounting portion connected to the negative terminal, wherein the mounting portion is threadedly connected to the thread groove; A contact portion connected to the positive terminal, the contact portion being in contact with the lower surface of the top plate; The induction coil is arranged in the coil slot.
5. The magnetic navigation braiding machine capable of stepless track change according to claim 4, characterized in that: The second driving assembly comprises: A mounting plate connected to the bottom of the spindle, wherein a third mounting groove and a fourth mounting groove are formed on the lower surface of the mounting plate; An adsorption magnet connected to the third mounting slot; The S-pole magnet and the N-pole magnet are both connected to the fourth mounting groove.
6. The magnetic navigation braiding machine capable of stepless track change according to claim 5, characterized in that: The control component comprises: A plurality of control circuits are respectively arranged on one side of the plurality of first arrangement plates, the control circuits are arranged between the control circuit board and the first clamping ring, and one end of the control circuit passes through the second baffle and is connected to the control cabinet; A plurality of first negative electrode circuits are respectively arranged on one side of a plurality of the second arrangement plates, and the first negative electrode circuits are arranged between the second arrangement plates and the second clamping ring; A positive electrode connecting circuit, one end of which is connected to the positive terminal and the other end of which is connected to the corresponding control circuit; A negative electrode connection circuit, one end of which is connected to the negative electrode terminal and the other end of which is connected to the corresponding negative electrode circuit; A plurality of thyristors are connected to the upper surface of the bottom plate, and the plurality of thyristors are respectively connected to the plurality of the first negative electrode lines; The second negative electrode line, the control signal line and the negative electrode signal line have one end connected to the thyristor and the other end passing through the first baffle and connected to the control cabinet.
7. The magnetic navigation braiding machine capable of stepless track change according to claim 6, characterized in that: Also includes: A control harness collecting plate is connected to the inner side of the second baffle, and a first wire threading hole and a first wire pressing groove are provided on the control harness collecting plate; A first threading tube connected to one side of the control harness collecting plate, wherein the first threading tube corresponds to the first threading hole; A negative electrode wire harness collecting plate connected to the inner side of the first baffle, the negative electrode wire harness collecting plate being provided with a second wire threading hole and a second wire pressing groove; A second threading tube is connected to one side of the negative electrode wire harness collecting plate, and the second threading tube corresponds to the second threading hole.
8. A control method for a magnetic navigation braiding machine capable of stepless track change, characterized in that: include: S1: Number multiple electromagnets and save the electromagnet numbers in the control cabinet; S2: The control cabinet controls the power supply of each electromagnet in sequence and synchronously according to the number of the electromagnet corresponding to the moving path of different spindles. By energizing the corresponding electromagnet, the S-pole magnet and N-pole magnet under the spindle are attracted and repelled respectively, thereby driving the spindle to move along the specified path to perform weaving work.