Energy-saving air compressor and testing equipment thereof
By designing a roller and support column structure on the air compressor, combined with an air pump and pressure sensor, the problems of product damage and cumbersome operation caused by water seal testing in the existing technology are solved, realizing waterless, simple and efficient air tightness testing.
Patent Information
- Application Number
- CN202510619946.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2045-05-14
AI Technical Summary
In the existing air compressor air tightness test process, water can easily enter the crankcase and cause product damage, and the operation is cumbersome. There is a need to design an energy-saving air compressor and its testing equipment.
The system employs a structure with rollers and support columns at the bottom of the tank, combined with an air pump and pressure sensor. Air tightness testing is performed using an air tightness tester and a solenoid valve, avoiding water seal testing and simplifying operation.
It enables waterless, simple, and efficient air tightness testing of air compressor tanks, avoiding product damage and improving testing efficiency and accuracy.
Smart Images

Figure CN120212036B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of air compressor testing, in particular to an energy-saving air compressor and a testing device thereof. BACKGROUND
[0002] Air compressors generally compress air to produce compressed air, usually driven by reciprocating pistons, rotating vanes or rotating screws.
[0003] In the prior art, such as the application number: CN202022358930.8, the name is: an auxiliary detection device for air compressor, which comprises a detection device body, a water tank one is fixedly connected to the bottom of the left side of the detection device body, a water tank two is fixedly connected to the bottom of the water tank one, a bottom plate is fixedly connected to the bottom of the water tank two, a water pump is fixedly connected to the left side of the top of the bottom plate, the input end of the water pump is communicated with the left side of the water tank two through a pipe, the output end of the water pump is communicated with the left side of the water tank one through a pipe, a drain valve is communicated with the bottom of the left side of the water tank one, the left end of the drain valve is communicated with the left side of the water tank two through a pipe, and a sewage outlet is formed in the left side and the right side of the water tank two.
[0004] However, the detection device mentioned in the prior art puts the air compressor crankcase into the water tank for air tightness test. If the air tightness effect is poor, water is easy to enter the crankcase, and the product is easy to be damaged by water, and the detection process is complicated, so it is necessary to design an energy-saving air compressor and a testing device thereof. SUMMARY
[0005] The purpose of the present application is to provide an energy-saving air compressor and a testing device thereof to solve the problems in the prior art.
[0006] The purpose of the present application can be realized by the following technical scheme:
[0007] An energy-saving air compressor, the energy-saving air compressor comprises a tank body, a roller is rotatably arranged below the tank body, a supporting column is fixedly arranged below the tank body, a gas outlet is fixedly arranged on the tank body, a gas outlet pipeline is fixedly connected to the gas outlet, a pressure valve is fixedly arranged on the gas outlet pipeline, and a gas outlet connector for connecting other equipment pipelines is fixedly connected to the gas outlet end of the pressure valve.
[0008] A main cylinder body for supplying compressed air is fixedly arranged on the tank body, and a handle is fixedly arranged on one side of the tank body.
[0009] Further, the testing device comprises a base, protective plates are fixedly arranged on both sides of the base, a top plate is mounted on the protective plates, a stand is fixedly arranged on the base and below the top plate, a mounting bracket is rotatably arranged on one side of the stand, a main motor is fixedly arranged on the other side of the stand, shaft rods arranged in an array are rotatably arranged on the mounting bracket, jigs are fixedly arranged on the shaft rods, and the output end of the main motor is connected with the mounting bracket.
[0010] One side of the pedestal is fixed with a mounting seat, and a cylinder one for pushing the can body on the jig seat is fixed on the mounting seat.
[0011] Further, a cylinder seat is fixed below the top plate, a cylinder two is installed on the cylinder seat, and a positioning seat is fixed on the output end of the cylinder two.
[0012] An array of pressing blocks is fixed on the round rod, a side plate is fixed on the side of the positioning seat away from the round rod, a cylinder three is fixed on the side plate, a flat plate is fixed on the output end of the cylinder three, and straight grooves are fixed on both ends of the flat plate and are in sliding connection with the sliding shaft.
[0013] Further, two material guiding frames are fixed on the base, a material conveying U-shaped plate is fixed on the material guiding frame, a sink is arranged in the material conveying U-shaped plate, a moving rod is slidably arranged in the sink, a driving member is fixed below the material conveying U-shaped plate and close to the discharging direction, and a horizontal rod is fixed below the material conveying U-shaped plate and close to the feeding direction.
[0014] Further, a screw rod is rotatably arranged in the driving member, a motor one is fixed on one end of the driving member, and the output end of the motor one is connected with the screw rod.
[0015] A driven block is fixed below the guide shaft, an inclined surface is arranged on the side of the driven block away from the moving rod, a spring one is fixed between the driven block and the moving rod, and the inclined surface is in sliding connection with the horizontal rod.
[0016] Further, the jig seat comprises a connecting plate connected with the shaft rod, fixed frames are fixed on both ends of the connecting plate, a bidirectional screw rod is rotatably arranged between the two fixed frames, a motor two is fixed on the end of the fixed frame, the output end of the motor two is connected with the end of the bidirectional screw rod, a sliding groove is arranged on the fixed frame, and a moving block is slidably arranged in the sliding groove.
[0017] A positioning rod is fixed on the top of the moving block, the moving block is in threaded connection with the bidirectional screw rod, the positioning rod is inserted into the positioning hole, a support shaft is fixed on one side of the moving block, a support plate is rotatably arranged on the support shaft, and a bottom shaft is rotatably connected to the end of the support plate away from the support shaft.
[0018] Further, the bottom shaft is located between the two support shafts, a counterweight is fixed on one end of the bottom shaft, and a pad wheel for supporting the can body is fixed on the bottom shaft.
[0019] Further, the top plate is fixed with a horizontal sliding table, a sliding block is slidably arranged on the horizontal sliding table, an air pump is fixed on the sliding block, an air pipe is connected to an output end of the air pump, a mounting seat one and a mounting seat two are fixed on one side of the sliding block, a fourth air cylinder is fixed on one side of the mounting seat one, a horizontal shaft is fixed to an output end of the fourth air cylinder, a mounting shaft is fixed on one side of the mounting seat one, and a swing rod is slidably arranged on the mounting shaft.
[0020] One end of the swing rod is provided with a through groove one, the other end is provided with a through groove two, the through groove one and the through groove two are collinear, the horizontal shaft is slidably connected with the through groove two, the through groove one is slidably connected with the mounting shaft, one end of the swing rod is rotatably provided with a threaded column, the other end is fixed with a horizontal plate, and the threaded column is threadedly connected with the mounting shaft.
[0021] Further, a second spring is fixed to the end of the swing rod, one end of the second spring is connected with the mounting shaft, one end of the threaded column is fixed with a ratchet wheel, a pawl is clamped on one side of the ratchet wheel, the pawl is matched with the ratchet wheel, a guide sleeve is fixed to the end of the swing rod, the guide sleeve is slidably connected with the pawl, and a third spring for connecting and pressing the pawl is fixed on one side of the guide sleeve.
[0022] Further, a punch is slidably arranged on the horizontal plate, a fourth spring is fixed to the top of the punch, the fourth spring is connected with the horizontal plate, a supporting rod is fixed on one side of the mounting seat two, a third motor is fixed on the supporting rod, a push rod is fixed to an output end of the third motor, a pressing pipe is slidably arranged on the mounting seat two, and a fifth spring connected with the supporting rod is connected to the pressing pipe.
[0023] One side of the pressing pipe is communicated with a side pipe, the side pipe is communicated with the air pump, an inclined chute is arranged on the top of the pressing pipe, the inclined chute is slidably connected with the push rod, a limiting plate is fixed to the side wall of the pressing pipe, a rubber gasket for sealing is arranged below the limiting plate, and a pressure sensor is fixed in the pressing pipe.
[0024] The beneficial effects of the present application are as follows:
[0025] 1. The energy-saving air compressor and its testing equipment can test the main tank of the air compressor through the punch on the swing rod, so as to judge the strength of the main tank body of the air compressor, avoid the strength of the main tank body not meeting the demand of air pressure, and test the impact resistance of the outside of the main tank body.
[0026] 2. The energy-saving air compressor and its testing equipment can judge the pressure change in the tank body through the pressing pipe, the air pump, and the pressure sensor, so as to observe whether the inside of the tank body is in a sealed state, thereby judging the sealing effect of the tank body, without water sealing test, and the test process is water-free and simple, efficient and easy to operate compared with the water sealing test of the prior art. BRIEF DESCRIPTION OF DRAWINGS
[0027] The present application will be further described below in combination with the drawings.
[0028] Figure 1 is a schematic diagram of the structure of the air compressor of the present application;
[0029] Figure 2 is a front view of the air compressor of the present application;
[0030] Figure 3 is a schematic diagram of the structure of the testing device of the present application;
[0031] Figure 4 is a schematic diagram of the structure of the testing device of the present application; Figure 3 is an enlarged schematic diagram of A in the present application;
[0032] Figure 5 is a schematic diagram of the structure of the testing device of the present application;
[0033] Figure 6 is a schematic diagram of the structure of the testing device of the present application;
[0034] Figure 7 is a schematic diagram of the structure of the testing device of the present application;
[0035] Figure 8 is a schematic diagram of the structure of the testing device of the present application;
[0036] Figure 9 is a schematic diagram of the structure of the testing device of the present application;
[0037] Figure 10 is a schematic diagram of the structure of the testing device of the present application;
[0038] Figure 11 is a schematic diagram of the structure of the testing device of the present application;
[0039] Figure 12 is a schematic diagram of the structure of the testing device of the present application;
[0040] Figure 13 is a schematic diagram of the structure of the testing device of the present application;
[0041] Figure 14 is a schematic diagram of the structure of the testing device of the present application; Figure 13 is an enlarged schematic diagram of B in the present application;
[0042] Figure 15 is a schematic diagram of the structure of the testing device of the present application.
[0043] The accompanying drawings are explained as follows:
[0044] 1, tank; 2, base; 3, horizontal sliding table; 4, guide frame; 5, jig seat; 11, roller; 12, support column; 14, air outlet pipeline; 15, pressure valve; 16, main cylinder body; 17, air outlet connector; 21, guard plate; 22, top plate; 23, vertical seat; 24, mounting bracket; 25, shaft; 26, cylinder two; 27, positioning seat; 28, cylinder three; 29, pressing block; 30, mounting seat two; 31, sliding block; 32, mounting seat one; 33, cylinder four; 34, cross shaft; 35, mounting shaft; 36, threaded column; 37, spring two; 38, guide sleeve; 39, spring three; 41, material conveying U plate; 42, sink; 43, moving rod; 44, driving piece; 45, motor one; 46, screw rod; 47, cross rod; 48, driven block; 49, inclined surface; 50, support plate; 51, connecting plate; 52, fixing frame; 53, sliding groove; 55, bidirectional screw; 56, moving block; 57, positioning rod; 58, motor two; 59, support shaft; 231, mounting seat; 232, cylinder one; 271, positioning hole; 272, V-shaped block; 273, open slot; 274, round rod; 281, side plate; 282, flat plate; 283, straight slot; 301, air pump; 302, support rod; 303, motor three; 304, push rod; 305, pressing pipe; 306, inclined chute; 307, spring five; 308, side pipe; 309, limiting plate; 351, oscillating rod; 352, through groove one; 353, through groove two; 354, horizontal plate; 355, punch; 356, spring four; 361, ratchet wheel; 362, pawl; 431, mounting plate; 432, guide shaft; 433, spring one; 434, rack; 501, bottom shaft; 502, pad wheel; 503, counterweight. DETAILED DESCRIPTION
[0045] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0046] An energy-saving air compressor, as shown in Figure 1 , Figure 2 The energy-saving air compressor comprises a tank 1. Rollers 11 are arranged below the tank 1 and support and move the tank 1. Support columns 12 are fixed below the tank 1. When the support columns 12 are away from the ground, the tank 1 is supported and moved only by the rollers 11. When the tank 1 needs to be placed, the support columns 12 are placed on the ground. At this time, the tank 1 remains horizontal, and the rollers 11 do not roll.
[0047] The gas outlet is fixed on the tank body 1, and the gas outlet is fixedly connected with the gas outlet pipeline 14. The pressure valve 15 is fixedly arranged on the gas outlet pipeline 14. The model of the pressure valve 15 is PRV-100 type pressure regulating valve. The gas outlet joint 17 is fixedly connected with the outlet end of the pressure valve 15. The main cylinder body 16 is fixed on the tank body 1. The compression element, i.e. the piston, reciprocates in the cylinder. The piston is used to compress the gas in the main cylinder body 16, so as to realize the compression of the gas.
[0048] The handle 13 is fixed on one side of the tank body 1. The handle 13 is located at one end of the tank body 1 provided with the supporting column 12. The handle 13 is pulled to lift one end of the tank body 1 provided with the supporting column 12, so that the supporting column 12 is away from the ground.
[0049] A kind of test equipment of energy-saving air compressor, as shown in Figures 3-7 The test equipment includes base 2. Guard plates 21 are fixed on both sides of the base 2. The guard plates 21 are located on both sides of the test position for safety protection. Top plates 22 are fixedly installed on the guard plates 21. Vertical seats 23 are fixed on the base 2 below the top plates 22. Mounting racks 24 are rotatably arranged on one side of the vertical seats 23. Shaft rods 25 are rotatably arranged on the mounting racks 24 in array. Jig seats 5 are fixedly installed on the shaft rods 25. Main motors are fixed on the other side of the vertical seats 23, which are not shown in the figure.
[0050] The output end of the main motor is fixedly connected with the center of the mounting rack 24 to control the rotation of the mounting rack 24 and adjust the position of the jig seat 5 thereon. Horizontal sliding tables 3 are fixedly installed on the top plates 22. Two material guiding racks 4 are fixed on the base 2 away from the jig seat 5 of the mounting rack 24. The produced tank body 1 is sent to one of the material guiding racks 4 with the gas outlet facing upwards above the tank body 1, and then to the jig seat 5 corresponding to the material guiding rack 4. After the jig seat 5 rotates counterclockwise, the tank body 1 is detected and then moved to the other material guiding rack 4 for discharging. Then the jig seat 5 rotates to the material guiding rack 4 for feeding, and the work is repeated.
[0051] The vertical seat 23 is fixedly connected with a mounting seat 231. A cylinder one 232 is fixedly connected with the mounting seat 231. A push plate is fixedly connected with the output end of the cylinder one 232. The push plate pushes the tank body 1 on the jig seat 5 at the discharging position to move, so that the tank body 1 is sent to the material guiding rack 4 for discharging.
[0052] A cylinder seat is fixed below the top plate 22, the cylinder seat is located directly above the vertical seat 23, a cylinder two 26 is fastened and installed above the cylinder seat, the output end of the cylinder two 26 is vertically downward, and the output end of the cylinder two 26 is fixedly provided with a positioning seat 27, both ends of the positioning seat 27 are provided with positioning holes 271, and the positioning seat 27 is rotatably provided with symmetrically arranged V-shaped blocks 272, one end of each V-shaped block 272 is fixedly provided with a circular rod 274, and the other end is provided with an open slot 273, and a sliding shaft is fixedly arranged in the open slot 273.
[0053] The circular rods 274 are fixedly provided with arrayed pressing blocks 29, a side plate 281 is fixedly arranged on the side of the positioning seat 27 away from the circular rods 274, a cylinder three 28 is fixedly connected to the side plate 281, the output end of the cylinder three 28 is horizontally arranged, the output end of the cylinder three 28 is fixedly connected with a flat plate 282, both ends of the flat plate 282 are fixedly connected with straight grooves 283, and the straight grooves 283 are slidingly connected with the sliding shaft, when the output end of the cylinder three 28 is contracted, the flat plate 282 moves, pulls the two V-shaped blocks 272 to rotate, at this time, the two circular rods 274 move towards each other, and the pressing blocks 29 clamp the tank body 1 on the jig seat 5 at the highest position of the mounting frame 24, so as to make the air outlet upward.
[0054] As shown in Figures 8-9 The material guide frame 4 is fixedly provided with a material conveying U-shaped plate 41, the material conveying U-shaped plate 41 is provided with a sink groove 42, a moving rod 43 is slidingly arranged in the sink groove 42, a driving piece 44 is fixedly arranged below the material conveying U-shaped plate 41 and close to the discharging direction, a screw rod 46 is rotatably arranged in the driving piece 44, and a motor one 45 is fixedly arranged at one end of the driving piece 44.
[0055] A horizontal rod 47 is fixedly arranged below the material conveying U-shaped plate 41 and close to the feeding direction, an installation plate 431 is fixedly arranged above the moving rod 43, a guide shaft 432 is slidingly arranged on the moving rod 43, the top of the guide shaft 432 is located at the installation plate 431, a driven block 48 is fixedly connected below the guide shaft 432, an inclined surface 49 is arranged on the side of the driven block 48 away from the moving rod 43, a spring one 433 is fixedly connected between the driven block 48 and the moving rod 43, and the spring one 433 pulls the driven block 48 to keep upward tendency.
[0056] When the driven block 48 is not subjected to external force, the spring one 433 supports the driven block 48, and the top of the guide shaft 432 is upwardly extruded, and then the moving rod 43 is translated, and the guide shaft 432 pushes the tank body 1 located in the material conveying U-shaped plate 41.
[0057] If the moving rod 43 moves towards the cross rod 47, the inclined surface 49 slides with the cross rod 47, gradually moves towards the cross rod 47, and allows the driven block 48 to move downwards, thereby controlling the downward movement of the guide shaft 432, so that the top of the guide shaft 432 is flush with the inner bottom surface of the U-shaped plate 41, and the lower part of the moving rod 43 is fixedly provided with a rack 434, which cooperates with the screw rod 46. When the screw rod 46 rotates, the threaded groove of the screw rod is clamped with the teeth on the rack 434, thereby rotating the screw rod 46, which can drive the rack 434 to translate in the sink 42, and then the guide shaft 432 is pushed out upwards. At this time, it can be known that the guide shaft 432 is located at one end of the tank body 1, and then the guide shaft 432 is continuously moved, so as to push the tank body 1 to move towards the jig seat 5 by using the guide shaft 432, so as to complete the feeding.
[0058] When the tank body 1 is sent into the jig seat 5, the air outlet is kept upward, and then the energy-saving air compressor main tank to be detected is subjected to air tightness detection. The air tightness detection standard of the air compressor tank body mainly includes the following contents:
[0059] The method has positive pressure inflation: the compressed air provided by the air compressor is adjusted to a predetermined test pressure (such as 5-20Kpa) through a pressure regulating valve, and then the sealed cavity between the test mold and the product is filled with air through an electromagnetic valve. After the inflation setting time ends, the electromagnetic valve is closed for pressure stabilization.
[0060] Pressure stabilization: in the pressure stabilization stage, after the compressed air reaches a stable state, the pressure sensor records the pressure P1 when the pressure stabilization is completed.
[0061] Test: after the pressure stabilization time reaches, the leakage test stage is entered, and the pressure sensor detects and records the pressure change.
[0062] Judgment: according to the pressure change, it is judged whether the product is qualified. If the test pressure P1 is greater than the lower limit of the set inflation pressure and the pressure change value is less than the set upper limit of the leakage, it is determined to be qualified; otherwise, it is unqualified.
[0063] Detection equipment:
[0064] Air tightness detector: used for detecting the air tightness of the tank body. Before use, it needs to be placed on a horizontal table surface without air outlet, vibration and strong magnetic field, and connected to a 220V socket.
[0065] Pressure sensor: used for monitoring and recording the pressure change in the test process.
[0066] Electromagnetic valve: used for controlling the processes of inflation, pressure stabilization and exhaust.
[0067] Detection process:
[0068] Connect the air tightness detector to the air outlet of the air compressor, set the inflation time, balance time, detection time and exhaust time and other parameters. Such parameters are set by the test personnel according to the actual situation in the actual test process.
[0069] Then the tank is placed in the test equipment fixture (i.e. jig seat 5), and the air pump 301 is started for inflation testing.
[0070] According to the probe of the gas tightness detector can be fixedly installed in the pressure pipe 305, the OK or NG indicator light of the gas tightness detector judges whether the tank is qualified, and corresponding processing is carried out, or the pressure change in the tank can be judged through the pressure sensor on the pressure pipe 305, double monitoring, test result comparison verification, control the accuracy of the test result.
[0071] As shown in Figure 10 The jig seat 5 includes a connecting plate 51 fixedly connected with the shaft 25, and the two ends of the connecting plate 51 are fixedly provided with fixed frames 52. A double-threaded screw 55 is rotatably arranged between the two fixed frames 52. The end of one fixed frame 52 is fixedly provided with a motor two 58, and the output end of the motor two 58 is fixedly connected with the end of the double-threaded screw 55. A sliding groove 53 is formed in the fixed frame 52, and a moving block 56 is slidably arranged in the sliding groove 53. A positioning rod 57 is fixedly arranged on the top of the moving block 56, and the moving block 56 is threadedly connected with the double-threaded screw 55.
[0072] The positioning rod 57 is inserted into the positioning hole 271, and when the positioning seat 27 moves downward, the jig seat 5 located at the highest position of the mounting frame 24 is limited, so as to avoid the inclination of the jig seat 5. A supporting shaft 59 is fixedly arranged on one side of the moving block 56, and a supporting plate 50 is rotatably connected with the supporting shaft 59. The end of the supporting plate 50 away from the supporting shaft 59 is rotatably connected with a bottom shaft 501.
[0073] The bottom shaft 501 is located between the two supporting shafts 59 and below the supporting shaft 59, and one end of the bottom shaft 501 is fixedly connected with a counterweight 503. The bottom shaft 501 is fixedly connected with a buffer wheel 502, and when the tank 1 is conveyed between the two supporting shafts 59, the tank 1 is located between the two supporting plates 50 for fixation.
[0074] If the double-threaded screw 55 is controlled to rotate by the motor two 58, the two supporting shafts 59 can move towards each other, the distance between the two supporting plates 50 can be adjusted, and the tank 1 with different diameters can be supported.
[0075] As shown in Figures 11-15 The horizontal sliding table 3 is a sliding table module, and the model EGH15CA is adopted. A sliding block 31 is slidably arranged on the horizontal sliding table 3. The sliding block 31 can horizontally and bidirectionally slide under the driving of the screw on the sliding table module. The air pump 301 is fixedly arranged on the sliding block 31. The output end of the air pump 301 is connected with an air pipe, which is not shown in the figure. The mounting seat one 32 and the mounting seat two 30 are fixedly arranged on one side of the sliding block 31.
[0076] One side of the mounting seat one 32 is fixedly provided with a cylinder four 33, and the output end of the cylinder four 33 is fixedly connected with a horizontal shaft 34. One side of the mounting seat one 32 is fixedly provided with a mounting shaft 35, and the mounting shaft 35 is slidably connected with an oscillating rod 351. One end of the oscillating rod 351 is provided with a through slot one 352, and the other end is provided with a through slot two 353. The through slot one 352 is collinear with the through slot two 353, and the horizontal shaft 34 is slidably connected with the through slot two 353.
[0077] The through slot one 352 is slidably mounted on the mounting shaft 35. One end of the oscillating rod 351 is rotatably provided with a threaded column 36. The threaded column 36 is threadedly connected with the mounting shaft 35. The threaded column 36 is rotated to adjust the distance between the mounting shaft 35 and the end of the oscillating rod 351. The end of the oscillating rod 351 is fixedly connected with a spring two 37. One end of the spring two 37 is in contact with the mounting shaft 35. One end of the threaded column 36 is fixedly connected with a ratchet wheel 361. One side of the ratchet wheel 361 is clamped with a pawl 362. The pawl 362 is matched with the ratchet wheel 361 to limit the clockwise rotation of the ratchet wheel 361. The end of the oscillating rod 351 is fixedly connected with a guide sleeve 38. The guide sleeve 38 is slidably connected with the pawl 362.
[0078] One end of the pawl 362, which is away from the ratchet wheel 361, is fixedly connected with a spring three 39. The spring three 39 is fixedly connected with the side surface of the guide sleeve 38 to pull the pawl 362 to be in close contact with the ratchet wheel 361. The end of the threaded column 36 is fixedly connected with a hand wheel.
[0079] The other end of the oscillating rod 351 is fixedly provided with a horizontal plate 354. The horizontal plate 354 is slidably provided with a punch 355. The top of the punch 355 is fixedly connected with a spring four 356. The spring four 356 is fixedly connected with the horizontal plate 354. The punch 355 is pulled downward by the spring four 356.
[0080] The cylinder four 33 is used to push the horizontal shaft 34 to move downward, so that one end of the oscillating rod 351, which is provided with the punch 355, moves downward to press the side wall of the tank body 1, so as to realize the strength detection of the tank body 1. If the tank body 1 is not changed after being pressed, there is no obvious impact point, depression or surface defect, the material strength of the tank body 1 is high, the prepared tank body 1 can withstand the maximum pressure set, and a good storage environment for compressed air is provided.
[0081] One side of the mounting seat two 30 is fixedly connected with a support rod 302. The support rod 302 is fixedly provided with a motor three 303. The output end of the motor three 303 is fixedly connected with a push rod 304. The mounting seat two 30 is slidably provided with a vertically movable pressing pipe 305. The pressing pipe 305 is sleeved with a spring five 307. The top end of the spring five 307 is fixedly connected with the pressing pipe 305. One side of the pressing pipe 305 is communicated with a side pipe 308. The side pipe 308 is communicated with a gas pipe. The top of the pressing pipe 305 is provided with an inclined groove 306. The inclined groove 306 is oppositely arranged with the push rod 304. The push rod 304 is slidably connected with the inclined groove 306.
[0082] When the push rod 304 enters the chute 306, the pressure pipe 305 will be pressed down, so that the pressure pipe 305 enters the gas outlet, the side wall of the pressure pipe 305 is fixedly connected with a limiting plate 309, a rubber gasket is sleeved below the limiting plate 309 and outside the pressure pipe 305, the limiting plate 309 is attached to the outside of the tank body 1, and the gas outlet on the tank body 1 is sealed, at this time, a pressure sensor is fixedly installed in the pressure pipe 305, which is not shown in the figure, and the pressure sensor is of a PT124G-116 type.
[0083] At this time, the gas pump 301 supplies gas from the pressure pipe 305 into the tank body 1, at this time, the tank body 1 only has the gas outlet open, and then the gas supply is stopped, and the pressure sensor is used to detect whether there is a pressure change in the tank, so as to judge whether the tank body 1 leaks, and the strength and sealing performance of the tank body 1 are detected.
[0084] The above shows and describes the basic principles, main features and advantages of the present application. It should be understood by those skilled in the art that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application.
Claims
1. A test apparatus for an energy saving air compressor including a tank (1), characterized in that, The lower part of the tank body (1) is rotatably provided with a roller (11), the lower part of the tank body (1) is fixedly provided with a supporting column (12), the tank body (1) is fixedly provided with an air outlet, the air outlet is fixedly connected with an air outlet pipeline (14), the air outlet pipeline (14) is fixedly provided with a pressure valve (15), the air outlet end of the pressure valve (15) is fixedly connected with an air outlet connector (17) for connecting with pipelines of other devices; The tank body (1) is fixedly provided with a main cylinder body (16) for supplying compressed air, and one side of the tank body (1) is fixedly provided with a handle (13); The test device comprises a base (2), the two sides of the base (2) are fixedly provided with protective plates (21), the protective plates (21) are installed with a top plate (22), the base (2) is fixedly provided with a vertical seat (23) below the top plate (22), one side of the vertical seat (23) is rotatably provided with a mounting rack (24), and the other side is fixedly provided with a main motor, the mounting rack (24) is rotatably provided with arrayed shaft rods (25) thereon, the shaft rods (25) are fixedly provided with jig seats (5), and the output end of the main motor is connected with the mounting rack (24) to control the rotation of the mounting rack (24) and adjust the position of the jig seats (5) thereon; One side of the vertical seat (23) is fixedly provided with a mounting seat (231), the mounting seat (231) is fixedly provided with a first air cylinder (232) for pushing the tank body (1) on the jig seat (5) to discharge, and the output end of the first air cylinder (232) is fixedly provided with a push plate.
2. The test apparatus for an energy saving air compressor of claim 1, wherein, The lower part of the top plate (22) is fixedly provided with a cylinder seat, the cylinder seat is installed with a second air cylinder (26), the output end of the second air cylinder (26) is fixedly provided with a positioning seat (27), the two ends of the positioning seat (27) are provided with positioning holes (271), the positioning seat (27) is rotatably provided with two symmetrical V-shaped blocks (272), one end of the V-shaped block (272) is fixedly provided with a round rod (274), the other end is provided with an open slot (273), and the open slot (273) is fixedly provided with a sliding shaft; The round rod (274) is fixedly provided with an array of pressing blocks (29), the side away from the round rod (274) of the positioning seat (27) is fixedly provided with a side plate (281), the side plate (281) is fixedly provided with a third air cylinder (28), the output end of the third air cylinder (28) is fixedly provided with a flat plate (282), the two ends of the flat plate (282) are fixedly provided with straight grooves (283), and the straight grooves (283) are slidably connected with the sliding shaft.
3. The test apparatus for an energy saving air compressor machine of claim 1, wherein, The base (2) is fixedly provided with two material guiding frames (4), the material guiding frames (4) are fixedly provided with material conveying U plates (41), the material conveying U plates (41) are provided with sink grooves (42) therein, the sink grooves (42) are slidably provided with moving rods (43), the material conveying U plates (41) are fixedly provided with driving members (44) below and close to the discharging direction, and the material conveying U plates (41) are fixedly provided with cross rods (47) below and close to the feeding direction.
4. The test apparatus for an energy saving air compressor machine of claim 3, wherein, The driving piece (44) is internally rotatably provided with a screw rod (46), one end of the driving piece (44) is fixedly provided with a motor one (45), the output end of the motor one (45) is connected with the screw rod (46), the lower portion of the moving rod (43) is fixedly provided with a rack (434), the rack (434) is matched with the screw rod (46), the upper portion of the moving rod (43) is fixedly provided with a mounting plate (431), the moving rod (43) is slidably provided with a guide shaft (432), the top portion of the guide shaft (432) is located at the mounting plate (431); The lower portion of the guide shaft (432) is fixedly provided with a driven block (48), the side, away from the moving rod (43), of the driven block (48) is provided with an inclined surface (49), the spring one (433) is fixed between the driven block (48) and the moving rod (43), and the inclined surface (49) is slidably connected with the cross rod (47).
5. The test apparatus for an energy efficient air compressor of claim 1, wherein, The jig seat (5) comprises a connecting plate (51), the connecting plate (51) is connected with the shaft rod (25), both ends of the connecting plate (51) are fixedly provided with fixed frames (52), the two fixed frames (52) are rotatably provided with a bidirectional screw (55), the end portion of the fixed frame (52) is fixedly provided with a motor two (58), the output end of the motor two (58) is connected with the end portion of the bidirectional screw (55), the fixed frame (52) is provided with a sliding groove (53), and the sliding groove (53) is slidably provided with a moving block (56); The top portion of the moving block (56) is fixedly provided with a positioning rod (57), the moving block (56) is threadedly connected with the bidirectional screw (55), the positioning rod (57) is inserted into the positioning hole (271), and the side of the moving block (56) is fixedly provided with a support shaft (59), the support shaft (59) is rotatably provided with a support plate (50) away from the support shaft (59).
6. The test apparatus for an energy efficient air compressor of claim 5, wherein, The bottom shaft (501) is located between the two support shafts (59), one end of the bottom shaft (501) is fixedly provided with a counterweight (503), and the bottom shaft (501) is fixedly provided with a buffer wheel (502) for supporting the tank body (1).
7. The test apparatus for an energy efficient air compressor of claim 1, wherein, The top plate (22) is fixedly provided with a horizontal sliding table (3), the horizontal sliding table (3) is slidably provided with a sliding block (31), the sliding block (31) is fixedly provided with an air pump (301), the output end of the air pump (301) is connected with an air pipe, one side of the sliding block (31) is fixedly provided with a mounting seat one (32) and a mounting seat two (30), one side of the mounting seat one (32) is fixedly provided with an air cylinder four (33), the output end of the air cylinder four (33) is fixedly provided with a horizontal shaft (34), one side of the mounting seat one (32) is fixedly provided with a mounting shaft (35), and the mounting shaft (35) is slidably provided with an oscillating rod (351); One end of the oscillating rod (351) is provided with a through groove one (352), the other end is provided with a through groove two (353), the through groove one (352) and the through groove two (353) are collinear, the horizontal shaft (34) is slidably connected with the through groove two (353), the through groove one (352) is slidably connected with the mounting shaft (35), one end of the oscillating rod (351) is rotatably provided with a threaded column (36), the other end is fixedly provided with a horizontal plate (354), and the threaded column (36) is threadedly connected with the mounting shaft (35).
8. The test apparatus for an energy efficient air compressor of claim 7, wherein, The end of the swing rod (351) is fixed with spring two (37), one end of spring two (37) is connected with the mounting shaft (35), one end of the threaded column (36) is fixed with the ratchet (361), one side of the ratchet (361) is clamped with the pawl (362), the pawl (362) is matched with the ratchet (361), the end of the swing rod (351) is fixed with the guide sleeve (38), the guide sleeve (38) is slidably connected with the pawl (362), one side of the guide sleeve (38) is fixedly connected with spring three (39) for connecting and pressing the pawl (362).
9. The test apparatus for an energy efficient air compressor of claim 7, wherein, The horizontal plate (354) is slidably provided with a punch (355), the top of the punch (355) is fixed with spring four (356), spring four (356) is connected with the horizontal plate (354), one side of the mounting seat two (30) is fixed with a support rod (302), the support rod (302) is fixed with a motor three (303), the output end of the motor three (303) is fixed with a push rod (304), the mounting seat two (30) is slidably provided with a pressing pipe (305), the pressing pipe (305) is connected with spring five (307) connected with the support rod (302); One side of the pressing pipe (305) is communicated with the side pipe (308), the side pipe (308) is communicated with the air pump (301), the top of the pressing pipe (305) is provided with an inclined chute (306), the inclined chute (306) is slidably connected with the push rod (304), the side wall of the pressing pipe (305) is fixedly connected with a limiting plate (309), the lower side of the limiting plate (309) is provided with a rubber gasket for sealing, the pressing pipe (305) is fixedly connected with a pressure sensor.
Citation Information
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