Drill point management system and drill point management method
By designing an automated drill needle storage system, the problems of unauthorized drill needle storage, needle preparation and recycling in the prior art are solved, fully automated management of drill needles is realized, and the degree of automation and production efficiency of equipment is improved.
Patent Information
- Application Number
- CN202411926053.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2023-12-27
- Filing Date
- 2024-12-25
- Publication Date
- 2025-06-27
AI Technical Summary
In the prior art, the storage, needle preparation and recycling of drilling needles have not yet reached full automation, and manual pick-up and placement are still required, resulting in a low degree of equipment automation.
A drill needle storage system consisting of multiple storage modules, multi-axis drive structures and processing units is designed. Combined with conveying equipment, pick-up and placement equipment and detection modules, the automatic storage, needle preparation and recycling of drill needles is realized.
The fully automated management of drilling needles is realized, the degree of automation of equipment is improved, manual intervention is reduced, and production efficiency and accuracy are improved.
Smart Images

Figure CN120218807A_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to a system for drill bits, and particularly to a warehousing system, a drill bit preparation system, a drill bit return system, and a drill bit management system for drill bits. Background Art
[0002] The drilling of a general printed circuit board (PCB) is divided into mechanical drilling and laser drilling. For mechanical drilling, a PCB usually requires drill bits with different drill bit diameters for drilling. Therefore, it is necessary to take out or recycle drill bits with different drill bit diameters, a warehousing system is needed to store drill bits with different drill bit diameters, and drill bits with different drill bit diameters need to be configured in the same drill bit box to facilitate the use of a PCB drilling machine for drilling a single PCB with different drill bit diameters. However, the current storage, preparation, and recycling of drill bits have not achieved full automation, and manual handling and configuration are still required.
[0003] In the document with the patent application publication number CN 114750236 A, it discloses an automatic tool preparation and retraction device for picking and placing PCB drill bits, which includes a frame and a bottom plate installed on the frame. The automatic tool preparation and retraction device further includes: a picking and placing manipulator; a tray mechanism installed on the bottom plate, which has a carrier plate, and multiple rows of tool box placement grooves are provided on the carrier plate. By driving the carrier plate by a Y-axis driving source and driving the picking and placing manipulator by an XY driving mechanism, the picking and placing manipulator can reach any position of the multiple rows of tool box placement grooves; the manipulator can grasp materials and simultaneously grasp multiple drill bits, achieving the purpose of high-efficiency loading and unloading.
[0004] However, in the above patent document, it is only possible to grasp drill bits onto multiple rows of tool box placement grooves on an entire carrier plate, and multiple rows of tool boxes still need to be manually taken by hand, which is not conducive to the automation between devices.
[0005] In view of the deficiencies of the known technology, it is expected to propose new warehousing systems, drill bit preparation systems, drill bit return systems, and drill bit management systems for drill bits to achieve the purpose of full automation. Summary of the Invention
[0006] The present disclosure provides a drill bit storage system, a drill bit preparation system, a drill bit return system, and a management system for the entire drill bit among these systems. The drill bit storage system includes a plurality of storage modules, a multi-axis drive structure, and a processing unit. Drill bit boxes can be stored according to a rule. For example, drill bits with the same drill bit diameter are placed in the same drill bit box. Each drill bit box can be provided with a specific electronic label to identify the drill bit diameter and the number of drill bits in each drill bit box. Since the drilling apertures on a PCB are not necessarily of the same size, the drill bit diameters required for the same PCB will be different. Therefore, a drill bit preparation system is needed to place drill bits with different drill bit diameters in the same drill bit box to form a drill bit combination, so as to provide a PCB drilling machine to sleevedifferent-diameter drill bits on corresponding-sized drill bits respectively. In addition, the drill bit storage system includes a pick-and-place device and a transfer device. The pick-and-place device can pick up the drill bit box stored in the storage module and place it on the transfer device for temporary storage. The transfer device then transfers the drill bit box to the discharge section, and through the transfer device, the drill bit box can be transferred from the discharge section to the drill bit preparation system, thus establishing full automation between the drill bit storage system and the drill bit preparation system.
[0007] The drill bit preparation system of the present disclosure includes a conveying device, a device for picking up and placing drill bit boxes, a device for clamping and placing drill bits, a detection module, and a processing unit. The conveying device temporarily stores and transfers the drill bit boxes from the storage system. The device for picking up and placing drill bit boxes then picks up the drill bit box and places it in the drill bit preparation area, and the device for picking up and placing drill bit boxes picks up an empty drill bit box from the empty box area and places it in the drill bit combination area. The drill bit management system, in addition to including the above systems, also includes an electronic label reader / writer, a database, a processing unit, and a cloud management system, etc. The electronic label reader / writer can scan a preparation list to prepare for distributing drill bits with different drill bit diameters into the same drill bit box. The device for clamping and placing drill bits can be regarded as a drill bit preparation device. The processing unit, according to the preparation list, enables the device for clamping and placing drill bits to clamp the required drill bits with a specific drill bit diameter into an empty drill bit box. When there are many empty drill bit boxes and there are many drill-bit clamping units in the device for clamping and placing drill bits, it is more efficient to clamp into multiple empty drill bit boxes at the same time. The drill bit box that has completed drill bit preparation in the drill bit combination area can be transferred to the completion area for temporary storage through the conveying device, for subsequent output to the PCB drilling device. When the drill bit box in the drill bit preparation area is emptied after drill bit distribution to form an empty drill bit box and there is still space in the empty box area, the device for picking up and placing drill bit boxes can pick up the empty drill bit box in the drill bit preparation area and place it in the empty box area. When there are still remaining drill bits in the drill bit box in the drill bit preparation area after drill bit distribution, the drill bit box with the remaining drill bits can be sent back to the drill bit storage through the conveying device. The used drill bits or the ground drill bits are first sorted through the drill bit return system of the drill bit return system and then sent back to the drill bit storage for storage. The conveying device can also output the drill bit box with completed drill bit preparation to the PCB drilling device for full automation.
[0008] The drill bit storage system, the drill bit preparation system, and the drill bit return system disclosed herein may all include a detection module. The drill bit management system, in addition to including the above systems, further includes an electronic label reader / writer, a database, a processing unit, and a cloud management system, etc. The detection module may include a first detection module for detecting the diameter of the drill bit and a second detection module for detecting the number of drill bits and the color rings of the drill bits. Each system may be configured with an electronic label reader / writer to scan the electronic label provided on the drill bit box to identify the drill bit box, the number of drill bits therein, the diameter of the drill bit, and other information. Each system may also actually detect the number of drill bits and the diameter of the drill bits in the drill bit box by the detection module for verification to avoid the inconsistency between the drill bit information and the actual number and diameter of the drill bits. The drill bit boxes can be freely transported to the target machine tool through a mobile device for automatically picking up and placing the drill bit boxes among the systems.
[0009] The drill bit return system disclosed herein may include a conveying device, a device for picking up and placing the drill bit box, a device for clamping and placing the drill bit, a broken drill bit identification module, a drill bit diameter identification module, a color ring / quantity identification module, and a processing unit. After the PCB drilling machine uses the drill bit, the drill bit will become blunt and thus needs to be ground for the next drilling use. The drill bit box placed after drilling is temporarily stored in the recycling area of the drill bit return system and is placed in the drill bit combination area by the device for picking up and placing the drill bit box and the conveying device. The device for clamping and placing the drill bit can be regarded as a drill bit return device, which recovers the used or ground drill bits into the respective drill bit boxes in the drill bit return area according to the diameter of each of the drill bits. Each drill bit in the drill bit box in the drill bit return area has a specific drill bit diameter. For example, each drill bit in the first drill bit box in the drill bit return area has a first specific drill bit diameter, and each drill bit in the second drill bit box in the drill bit return area has a second specific drill bit diameter. Before the drill bits in the drill bit combination area are to be recycled to the drill bit return area, the broken drill bit identification module will detect whether each drill bit is broken to exclude it from the target of returning the drill bit. The device for clamping and placing the drill bit may include a plurality of drill bit clamping units. The plurality of drill bit clamping units can respectively clamp the drill bits with different drill bit diameters and place them into the drill bit boxes at different positions in the drill bit return area, where the drill bits in the drill bit boxes at the same position have the same drill bit diameter; or when the sizes of the plurality of drill bit clamping units are allowed to operate in the same drill bit box in the drill bit return area, a plurality of drill bits in the drill bit combination area can be simultaneously clamped into the same drill bit box in the drill bit return area. The drill bit box after the return is completed can be picked up and placed by the device for picking up and placing the drill bit box to the conveying device and is temporarily stored in the completion area. The conveying device can then output the drill bit box after the return is completed to the drill bit storage system to automatically achieve the purpose of recycling the drill bits.
[0010] The drill bit storage system, needle preparation system, and needle return system of the present disclosure can be combined and connected to each other and cooperate to achieve further automation. The drill bit storage system can output a plurality of drill bit boxes with a specific drill bit diameter. The needle preparation system receives the plurality of drill bit boxes with a specific drill bit diameter, and the drill bits in the plurality of drill bit boxes with a specific drill bit diameter are distributed to the drill bit boxes with the same drill bit diameter combination in a one-to-many manner. The needle return system can receive a plurality of drill bit boxes with multiple drill bit diameter combinations, and the drill bits in the drill bit boxes with the same drill bit diameter combination are recycled into the plurality of drill bit boxes with a specific drill bit diameter in a one-to-many or many-to-one manner. There is a conveying device and a mobile device for automatically picking and placing drill bits between the needle return system and the storage, which can automatically input the drill bit boxes after being recycled by the needle return system into the drill bit system for storage for the next use. In the present disclosure, different needle preparation work orders can have different drill bit diameter combinations.
[0011] According to an embodiment of the present disclosure, the present disclosure provides a storage system for picking and placing drill bits, including at least one of a feeding part and a discharging part, a plurality of drill bit boxes, a plurality of storage modules, a multi-axis driving structure, a first queue structure, a second queue structure, a first conveying structure, and a second conveying structure. The plurality of drill bit boxes are configured to place a plurality of drill bits, wherein the discharging part is used to send out at least one stored drill bit box through it, and the feeding part is used to send in at least one used drill bit box through it. The plurality of storage modules have a storage configuration for picking and placing the plurality of drill bit boxes. The multi-axis driving structure is arranged on both sides of each storage module according to the storage configuration to pick and place the at least one stored drill bit box. The first queue structure is configured to temporarily store the at least one stored drill bit box. The second queue structure is configured to temporarily store the at least one used drill bit box. The first conveying structure is arranged near the discharging part. The second conveying structure is arranged near the feeding part, wherein: the first queue structure receives the at least one stored drill bit box from the multi-axis driving structure to output the at least one stored drill bit box to the first conveying structure, and the second queue structure receives the at least one used drill bit box from the second conveying structure to put the at least one used drill bit box back into the corresponding storage position in the corresponding plurality of storage modules. The first conveying structure receives the at least one stored drill bit box from the first queue structure to output the at least one stored drill bit box to the discharging part, and the second conveying structure receives the at least one used drill bit box from the feeding part to put the at least one used drill bit box back into the corresponding second queue structure.
[0012] According to an embodiment of the present disclosure, the present disclosure provides a method for picking and placing drill bits, comprising the following steps: providing a stored drill bit cartridge, wherein the stored drill bit cartridge stores at least one drill bit, and different drill bit cartridges have different drill bit diameters; detecting a number of drill bits of the at least one drill bit, and detecting a color ring and a drill bit diameter of each drill bit; establishing an electronic label information for the stored drill bit cartridge in a database, wherein the electronic label information indicates the number of drill bits of the at least one drill bit stored in the stored drill bit cartridge, and the color ring and the drill bit diameter of each drill bit; receiving the stored drill bit cartridge from a feeding section to place the stored drill bit cartridge back into a corresponding parallel queue structure; and placing the stored drill bit cartridge back into the corresponding storage location according to a corresponding storage location corresponding to the drill bit diameter in the database.
[0013] According to an embodiment of the present disclosure, the present disclosure provides a warehousing system for picking and placing drill bits, which includes at least one of a feeding section and a discharging section, a drill bit warehousing body, and a conveying device. The drill bit warehousing body is used to store a plurality of drill bit cartridges, wherein the discharging section is used to send out at least one stored drill bit cartridge through it, and the feeding section is used to send in at least one used drill bit cartridge through it. The conveying device has a queue structure for temporarily storing the at least one stored drill bit cartridge or the at least one used drill bit cartridge, so as to prepare for the warehousing system to output the at least one stored drill bit cartridge, or recycle the at least one used drill bit cartridge, and place the at least one used drill bit cartridge back into the drill bit warehousing body.
[0014] According to an embodiment of the present disclosure, the present disclosure provides a needle preparation system including a feeding conveying device, a first cartridge gripper robotic arm, a second cartridge gripper robotic arm, a needle gripper robotic arm, a mobile conveying device, and a discharging conveying device. The feeding conveying device receives a plurality of drill bit cartridges from a drill bit warehousing system, and each of the plurality of drill bit cartridges contains a plurality of drill bits with a specific drill bit diameter. The first cartridge gripper robotic arm picks and places the plurality of drill bit cartridges from the feeding conveying device to a needle preparation area. The second cartridge gripper robotic arm picks and places a plurality of empty drill bit cartridges from an empty cartridge area to a drill bit combination area. The needle gripper robotic arm distributes a plurality of drill bits with a specific drill bit diameter to the plurality of drill bit cartridges in a one-to-many manner according to a material preparation list, thereby forming a plurality of drill bit cartridges with needle preparation completed. The mobile conveying device conveys the plurality of drill bit cartridges to a needle preparation completed area. The discharging conveying device outputs the plurality of drill bit cartridges from the needle preparation completed area to a drill bit system. In the present disclosure, the needle gripper robotic arm can be combined with the cartridge gripper robotic arm to form a picking and placing device.
[0015] According to an embodiment of the present disclosure, the present disclosure provides a method for preparing drill bits, including the following steps: receiving a plurality of first drill bit cartridges from a drill bit storage, each of the plurality of first drill bit cartridges containing a plurality of drill bits with a specific drill bit diameter; picking and placing the plurality of first drill bit cartridges from the feeding conveying device to a drill bit preparation area; picking and placing a plurality of empty second drill bit cartridges from an empty cartridge area to a drill bit combination area; distributing the plurality of drill bits with a specific drill bit diameter to the plurality of second drill bit cartridges in a one-to-many manner according to a preparation list to form a plurality of third drill bit cartridges with the drill bit preparation completed; conveying the plurality of third drill bit cartridges to a drill bit preparation completed area; and outputting the plurality of third drill bit cartridges from the drill bit preparation completed area to a drill bit system.
[0016] According to an embodiment of the present disclosure, the present disclosure provides a drill bit preparation system including a picking and placing device and a drill bit preparation device. The picking and placing device has a first picking and placing mechanism for picking and placing a plurality of first drill bit cartridges to a drill bit preparation area, and a second picking and placing mechanism for picking and placing a second drill bit cartridge to a drill bit combination area, wherein each of the plurality of first drill bit cartridges contains a plurality of drill bits with a specific drill bit diameter. The drill bit preparation device takes out the required drill bits from the corresponding first drill bit cartridges according to a specific requirement and places them into the second drill bit cartridge.
[0017] According to an embodiment of the present disclosure, the present disclosure provides a drill bit return system 50 including a feeding conveying device, a first cartridge gripper robotic arm, a needle gripper robotic arm, a second cartridge gripper robotic arm, and a discharging conveying device. The feeding conveying device receives a plurality of drill bit cartridges from a recycling area, each of the plurality of drill bit cartridges containing the same combination of drill bit diameters. The first cartridge gripper robotic arm picks and places the plurality of drill bit cartridges from the feeding conveying device to a return needle area. The needle gripper robotic arm recycles each drill bit with a specific diameter in the plurality of drill bit cartridges to a corresponding second drill bit cartridge to form a plurality of drill bit cartridges with the return needle completed. The second cartridge gripper robotic arm picks and places the plurality of drill bit cartridges with the return needle completed from the return needle area to a completion area. The discharging conveying device outputs the plurality of drill bit cartridges from the completion area to a drill bit storage system.
[0018] According to an embodiment of the present disclosure, the present disclosure provides a drill bit recycling method for drill bits, the method including the following steps: receiving a plurality of first drill bit cartridges from a recycling area, each of the plurality of first drill bit cartridges containing the same combination of drill bit diameters; picking and placing the plurality of first drill bit cartridges to a return needle area; recycling each drill bit with a specific diameter in the plurality of first drill bit cartridges to a corresponding second drill bit cartridge to form a plurality of third drill bit cartridges; picking and placing the plurality of third drill bit cartridges with the return needle completed from the return needle area to a completion area; and outputting the plurality of third drill bit cartridges from the completion area to a drill bit storage system.
[0019] According to an embodiment of the present disclosure, the present disclosure provides a drill needle return system for retrieving a plurality of drill needles in a first drill needle cassette, wherein the plurality of drill needles have different needle diameters, and the drill needle return system includes a pick-and-place mechanism and a return device. The pick-and-place mechanism is used to pick and place a plurality of second drill needle cassettes, wherein the drill needles of each of the plurality of second drill needle cassettes have a specific drill needle diameter. The return device retrieves each drill needle in the first drill needle cassette according to its needle diameter into a corresponding second drill needle cassette.
[0020] According to an embodiment of the present disclosure, the present disclosure provides a drill needle management system, which includes a drill needle storage system and a needle preparation system. The drill needle storage system includes a discharging section and a conveying device. The discharging section sends out a plurality of stored drill needle cassettes through it. The conveying device is configured to temporarily store and output these stored drill needle cassettes to the discharging section, wherein these stored drill needle cassettes have a plurality of drill needles. The needle preparation system receives these stored drill needle cassettes and takes out the required drill needles from the corresponding stored drill needle cassettes according to a specific requirement and places them into a needle preparation drill needle cassette.
[0021] According to an embodiment of the present disclosure, the present disclosure provides a drill needle management method, and the method includes the following steps: receiving a plurality of first drill needle cassettes from a recycling area, each drill needle cassette of the plurality of first drill needle cassettes containing a same drill needle diameter combination; picking and placing the plurality of first drill needle cassettes into a return area; retrieving each drill needle in the plurality of first drill needle cassettes according to its needle diameter into a corresponding second drill needle cassette to form a plurality of third drill needle cassettes; picking and placing the plurality of third drill needle cassettes after the return is completed from the return area into a completion area; and outputting the plurality of third drill needle cassettes from the completion area to a drill needle storage system.
[0022] According to an embodiment of the present disclosure, the present disclosure provides a drill needle management system, which includes a drill needle storage system and a needle preparation system. The drill needle storage system sends out and temporarily stores a plurality of stored drill needle cassettes through it. The needle preparation system receives these stored drill needle cassettes and takes out the required drill needles from the corresponding stored drill needle cassettes according to a specific requirement and places them into a needle preparation drill needle cassette.
[0023] According to an embodiment of the present disclosure, the present disclosure provides a drill needle management system, which includes a drill needle storage system and a drill needle return system. The drill needle storage system temporarily stores and inputs a plurality of used drill needle cassettes. The drill needle return system receives a plurality of needle preparation drill needle cassettes and retrieves each drill needle in each of the plurality of needle preparation drill needle cassettes according to its needle diameter into a corresponding used drill needle cassette.
[0024] For specific embodiments of the present disclosure, please refer to the accompanying drawings for a further description of the technical content of the present disclosure. Description of the Drawings
[0025] Figure 1: Schematic diagram of the three-dimensional storage system for picking and placing drill pins in the preferred embodiment of the present disclosure.
[0026] Figure 2 : Schematic diagram of the front view of the storage system for picking and placing drill pins in the preferred embodiment of the present disclosure.
[0027] Figure 3 : Schematic diagram of the method for picking and placing drill pins in the preferred embodiment of the present disclosure.
[0028] Figure 4 : Schematic diagram of the detection system and the cassette gripper robot arm in the preferred embodiment of the present disclosure.
[0029] Figure 5 : Schematic diagram of the method for picking and placing drill pins in the preferred embodiment of the present disclosure.
[0030] Figure 6 : Schematic diagram of the process of the drill pin preparation method in the preferred embodiment of the present disclosure.
[0031] Figure 7 : Schematic diagram of the three-dimensional view of the drill pin preparation system in the preferred embodiment of the present disclosure.
[0032] Figure 8 : Schematic diagram of the top view of the drill pin preparation system in the preferred embodiment of the present disclosure.
[0033] Figure 9 : Schematic diagram of the method for preparing drill pins in the preferred embodiment of the present disclosure.
[0034] Figure 10 : Schematic diagram of the storage system for picking and placing drill pins in another preferred embodiment of the present disclosure.
[0035] Figure 11 : Schematic diagram of the drill pin preparation system in another preferred embodiment of the present disclosure.
[0036] Figure 12 : Schematic diagram of the three-dimensional view of the drill pin return system in the preferred embodiment of the present disclosure.
[0037] Figure 13 : Schematic diagram of the top view of the drill pin return system in the preferred embodiment of the present disclosure.
[0038] Figure 14 : Schematic diagram of the drill pin recovery method in the preferred embodiment of the present disclosure.
[0039] Figure 15 : Schematic diagram of the drill pin return system in another preferred embodiment of the present disclosure.
[0040] Figure 16 : Schematic diagram of the process of the drill pin recovery method in another preferred embodiment of the present disclosure.
[0041] Figure 17: Schematic diagram of the drill pin management system according to the preferred embodiment of the present disclosure.
[0042] Figure 18 : Schematic diagram of the drill pin management method according to the preferred embodiment of the present disclosure.
[0043] Figure 19 : Schematic diagram of the drill pin management system according to another preferred embodiment of the present disclosure.
[0044] Figure 20 : Schematic diagram of another drill pin management system according to the preferred embodiment of the present disclosure. Detailed implementation manners
[0045] Please read the following detailed description with reference to the accompanying drawings of the present disclosure. The accompanying drawings of the present disclosure are used to introduce various different embodiments of the present disclosure by way of example, and to show how to implement the present disclosure. The embodiments of the present disclosure provide sufficient content for those skilled in the art to implement the embodiments disclosed in the present disclosure, or to implement the embodiments derived from the content disclosed in the present disclosure. It should be noted that these embodiments are not mutually exclusive, and some embodiments can be appropriately combined with one or more other embodiments to form new embodiments, that is, the implementation of the present disclosure is not limited to the embodiments disclosed below. In addition, for the sake of simplicity and clarity of illustration, relevant details will not be overly disclosed in each embodiment. Even if specific details are disclosed, they are only for example to make the reader understand. The relevant specific details in each embodiment are not used to limit the disclosure of this case.
[0046] Please refer to Figure 1 , which is a three-dimensional schematic diagram of the storage system 10 for picking and placing drill pins according to the preferred embodiment of the present disclosure. Please refer to Figure 2 , which is a front view schematic diagram of the storage system 10 for picking and placing drill pins according to the preferred embodiment of the present disclosure. Please refer to and combine Figure 1 with Figure 2, a storage system 10 for picking and placing drill bits, includes at least one of a feeding section 102, 102' and a discharging section 101, 101', a plurality of drill bit boxes 103, a plurality of storage modules 104, a multi-axis driving structure 105, a first queue structure QU1, a second queue structure QU2, a first conveying structure CB1, and a second conveying structure CB2. The plurality of drill bit boxes 103 are configured to hold a plurality of drill bits, wherein the discharging section 101, 101' is used to send out at least one stored drill bit box 103OUT through it, and the feeding section 102, 102' is used to send in at least one used drill bit box 103IN through it. The plurality of storage modules 104 have a storage configuration 104CFG for picking and placing the plurality of drill bit boxes 103. The multi-axis driving structure 105 is arranged on both sides of each storage module 104 according to the storage configuration 104CFG to pick and place the at least one stored drill bit box 103OUT. The first queue structure QU1 is configured to temporarily store the at least one stored drill bit box 103OUT. The second queue structure QU2 is configured to temporarily store the at least one used drill bit box 103IN. The first conveying structure CB1 is arranged near the discharging section 101, 101'. The second conveying structure CB2 is arranged near the feeding section 102, 102', wherein: the first queue structure QU1 receives the at least one stored drill bit box 103OUT from the multi-axis driving structure 105 to output the at least one stored drill bit box 103OUT to the first conveying structure CB1, and the second queue structure QU2 receives the at least one used drill bit box 103IN from the second conveying structure CB2 to put the at least one used drill bit box 103IN back into the corresponding storage position in the corresponding one of the plurality of storage modules 104. The first conveying structure CB1 receives the at least one stored drill bit box 103OUT from the first queue structure QU1 to output the at least one stored drill bit box 103OUT to the discharging section 101, 101', and the second conveying structure CB2 receives the at least one used drill bit box 103IN from the feeding section 102, 102' to put the at least one used drill bit box 103IN back into the corresponding second queue structure QU2.
[0047] In any embodiment of the present disclosure, the first queue structure QU1 and the second queue structure QU2 are a queue board or a queue support frame. The storage system 10 includes a first drill bit storage subsystem 10S1 and a second drill bit storage subsystem 10S2. The first drill bit storage subsystem 10S1 is dedicated to a user for retrieving or recycling the plurality of drill bit cartridges 103. The second drill bit storage subsystem 10S2 is dedicated to automated retrieval or recycling of the plurality of drill bit cartridges 103. The first drill bit storage subsystem 10S1 includes a first parallel queue structure QU1S1, QU2S1, a first parallel conveying structure CB1S1, CB2S1, a first feeding section 102, and a first discharging section 101. The second drill bit storage subsystem 10S2 includes a second parallel queue structure QU1S2, QU2S2, a second parallel conveying structure CB1S2, CB2S2, a second feeding section 102', and a second discharging section 101'. The first parallel queue structure QU1S1, QU2S1 and the second parallel queue structure QU1S2, QU2S2 operate independently. The first parallel conveying structure CB1S1, CB2S1 and the second parallel conveying structure CB1S2, CB2S2 cooperate through a drill bit cartridge pick-and-place device (not shown).
[0048] In any embodiment of the present disclosure, the storage system 10 further includes a detection system 40 as Figure 4 configured to detect a drill bit diameter DDRIL, a drill bit color ring CDRIL, and a number of drill bits of the plurality of drill bits to obtain a detection information DINF. For example, the detection system 40 includes at least one of a drill bit diameter measurement module 41, a color ring and number identification module 42, and a broken drill bit identification module 43. The storage system 10 is managed by a drill bit management system 0, and the drill bit management system 0 includes an electronic label reader 01 configured to scan an identification code, such as RFID, of the at least one stored drill bit cartridge 103OUT to establish a spare drill bit resume, and by comparing the identification code with the spare drill bit resume, to place the at least one stored drill bit cartridge 103OUT into a corresponding drill bit storage location. Scanning of the spare drill bit work order can be performed by a scanning device of an enterprise organization's information management system or a cloud system to input the information of the spare drill bit work order into the enterprise organization's information management system or the cloud system. The spare drill bit work order is, for example, a stock preparation sheet WS having a drill bit requirement information RINF, so as to retrieve the plurality of drill bit cartridges 103 to the first conveying structure according to the drill bit requirement information RINF and output to as Figure 8The shown needle preparation system 20. The storage system 10 may also include the electronic label reader / writer 01. The drill needle management system 0 further includes a processing unit 02 and a database 03. The database 03 stores the detection information DINF and the drill needle requirement information RINF. The detection information DINF and the drill needle requirement information RINF are compared by the processing unit 02 or a user. When the detection information DINF conforms to the drill needle requirement information RINF, it is allowed to continue to output to the needle preparation system 20. When the detection information DINF does not conform to the drill needle requirement information RINF, an alarm is issued to notify the user to handle it.
[0049] In any embodiment of the present disclosure, the multi-axis drive structure 105 includes a box jaw robotic arm 105B. The box jaw robotic arm 105B is disposed on both sides of each storage module 104 and moves on an xy-axis plane on both sides of each storage module 104 to pick and place the multiple drill needle boxes 103.
[0050] Please refer to Figure 3, which is a schematic diagram of the method S10 for picking and placing drill bits in a preferred embodiment of the present disclosure, and includes a flowchart of the manual feeding method S11 and the manual discharging method S13. The manual feeding method S11 is as follows: Step S111, provide a stored drill bit box, wherein the stored drill bit box stores at least one drill bit, and different drill bit boxes have different drill bit diameters DDRIL. Step S112, detect the number of drill bits of the at least one drill bit, detect a drill bit color ring CDRIL and a drill bit diameter DDRIL of each drill bit, and provide an electronic label reader 01. Step S113, establish an electronic label information for the stored drill bit box in a database through the electronic label reader 01 to establish a drill bit box resume, wherein the electronic label information indicates the number of drill bits of the at least one drill bit stored in the stored drill bit box, and the drill bit color ring and the drill bit diameter DDRIL of each drill bit. Step S114, input the grinding times of the drill bits on the operation interface of the drill bit storage system 10. Step S115, input a storage instruction on the operation interface. Step S116, compare at least one of the grid table, the drill bit diameter DDRIL, the drill bit color ring CDRIL, and the drill bit grinding times in the drill bit storage system 10. When there is a corresponding grid, go to step S117; when there is no corresponding grid, go to step S122. Step S117, the sensor of the grid senses whether there is material. When there is no material, go to step S118; when there is material, go to step S122. Step S118, the drill bit storage system 10 controls the box gripper robotic arm 105B to carry the drill bit box. Step S119, carry the drill bit box to the corresponding grid for placement. Step S120, update the drill bit box status to in the warehouse. Step S121, the manual feeding is completed. The electronic label reader 01 can scan at least one of, for example, barcodes, two-dimensional codes, and RFID. The scanning of the spare drill bit work order can be performed by the scanning device of the enterprise organization's information management system or the cloud system to input the information of the spare drill bit work order into the enterprise organization's information management system or the cloud system.
[0051] Return to step S122. When there is no corresponding grid or the sensor of the grid senses that there is material, the drill bit storage system 10 will reconfirm whether there are still empty grids. When there are empty grids, enter step S123, use the operation interface to establish a grid table, and then return to step S115. When there are no empty grids, enter step S124, and the drill bit storage system 10 gives an alarm and takes away the drill bit box manually.
[0052] In summary, in the feeding method S11, the method S10 for picking and placing drill bits can be summarized as the following steps: providing a stored drill bit box, where the stored drill bit box stores at least one drill bit, and different drill bit boxes have different drill bit diameters; detecting the number of drill bits of the at least one drill bit, and detecting a drill bit color ring and a drill bit diameter of each drill bit; establishing an electronic label information for the stored drill bit box in a database, where the electronic label information indicates the number of drill bits of the at least one drill bit stored in the stored drill bit box, and the drill bit color ring and the drill bit diameter of each drill bit; receiving the stored drill bit box from a feeding unit to place the stored drill bit box back into a corresponding parallel queue structure; and placing the stored drill bit box back into the corresponding storage location according to a corresponding storage location in the database corresponding to the drill bit diameter.
[0053] In Figure 3 the manual discharging method S13 is as follows: Step S131, the manual discharging starts. Step S132, the user searches for at least one of the two conditions of the required drill bit diameter and the number of times of drill bit grinding on the operation interface. Step S133, compare at least one of the drill bit diameter and the number of times of grinding in the grid table. When the comparison is successful, go to Step S134; when the comparison fails, go to Step S140. Step S134, the user enters a take-out instruction after selecting the required quantity. Step S135, the drill bit storage system 10 controls the box gripper robotic arm 105B to carry the drill bit box. Step S136, the box gripper robotic arm 105B takes out from the corresponding grid. Step S137, subtract the number of drill bit boxes in the database for accounting to make the actual quantity consistent with the book quantity. Step S138, the drill bit storage system 10 gives an alarm to take out the drill bit box manually. Step S139, the manual discharging is completed.
[0054] In any embodiment of the present disclosure, the method S10 for picking and placing drill pins further includes providing a first queue structure QU1 to temporarily store the stored drill pin cassette 103OUT, and providing a second queue structure QU2 to temporarily store a used drill pin cassette 103IIN. A first conveying structure CB1 is provided to output the stored drill pin cassette 103OUT, and a second conveying structure CB2 is provided to input the used drill pin cassette 103IN. A multi-axis driving structure 105 is provided to pick and place at least one of the stored drill pin cassette 103OUT and the used drill pin cassette 103IN. The first queue structure QU1 receives the stored drill pin cassette 103OUT from the multi-axis driving structure 105 to output the stored drill pin cassette 103OUT to the first conveying structure CB1, and the second queue structure QU2 receives the used drill pin cassette 103IN from the second conveying structure CB2 to place the used drill pin cassette 103IN back into the corresponding storage location in the corresponding plurality of storage modules 104. The first conveying structure CB1 receives the stored drill pin cassette 103OUT from the first queue structure QU1 to output the stored drill pin cassette to a discharging portion 101, 101', and the second conveying structure CB2 receives the used drill pin cassette 103IN from the feeding portion 102, 102' to place the used drill pin cassette 103IN back into the corresponding second queue structure QU2. The first queue structure QU1 and the second queue structure QU2 may be queue boards for temporarily storing drill pin cassettes, and the first conveying structure CB1 and the second conveying structure CB2 may be a combination of at least one of a conveyor belt structure and a cassette gripper robot arm 105B.
[0055] Please refer to Figure 4 , which is a schematic diagram of the detection system 40 and the cassette gripper robot arm 105B according to a preferred embodiment of the present disclosure. The needle diameter measurement module 41 includes a parallel light emitting unit 411, an imaging device 412, and further includes a needle gripper robot arm 413. When the needle gripper robot arm 413 grabs each of the plurality of drill pins DRIL, the parallel light emitting unit 411 irradiates each of the plurality of drill pins DRIL with the parallel light source 411L so that the imaging device 412 obtains a drill pin diameter DDRIL of each of the plurality of drill pins DRIL.
[0056] In Figure 4In it, the color ring / quantity identification module 42 includes a mouth-shaped light-emitting unit 421, an imaging device 422, and a backlight panel 423. The mouth-shaped light-emitting unit 421 irradiates each of the plurality of drill bit cartridges 103 with a mouth-shaped light source 421L so that the backlight panel 423 reflects the mouth-shaped light source 421L to the imaging device 422, and the imaging device 422 thereby obtains a drill bit color ring CDRIL information and a drill bit quantity information of each of the plurality of drill bit cartridges 103.
[0057] In Figure 4 In it, the broken drill bit identification module 43 includes a parallel light-emitting unit 431, an imaging device 432, and further includes a needle claw robotic arm 433. When the needle claw robotic arm 433 grabs each of the plurality of drill bits DRIL, the parallel light-emitting unit 431 irradiates each of the plurality of drill bits DRIL with a parallel light source 431L so that the imaging device 432 determines whether each of the plurality of drill bits DRIL is broken.
[0058] Please refer to Figure 5 , which is a schematic diagram of the method S10 for picking and placing drill bits according to a preferred embodiment of the present disclosure, and includes a flowchart of the method S15 for dispatching and discharging materials and the method S17 for dispatching and returning materials. The method S15 for dispatching and discharging materials is as follows: Step S151, the dispatching and discharging starts. Step S152, receive the discharging instruction of the needle preparation system 20. Step S153, the drill bit storage system 10 controls the box claw robotic arm 105B to carry the drill bit cartridge 103. Step S154, the box claw robotic arm 105B takes out a plurality of drill bit cartridges 103 from the corresponding grid positions. Step S155, the database 03 of the drill bit management system 0 updates the status of the drill bit cartridge. Step S156, after the drill bit storage system 10 and the needle preparation system 20 handshake, the needle preparation system 20 automatically takes away a plurality of drill bit cartridges 103, and at this time, the drill bit storage system 10 can output an instruction that the materials have been discharged to the needle preparation system 20. Step S157, the dispatching and discharging is completed. In step 152, when the needle preparation system 20 has a discharging requirement, for example, when the material parts are insufficient and it is necessary to discharge materials from the drill bit storage system 10, the needle preparation system 20 will send an instruction for the discharging requirement, and the drill bit storage system 10 receives the instruction for the discharging requirement of the needle preparation system 20 to perform discharging.
[0059] In Figure 5Among them, the method S17 for dispatching and returning materials is as follows: Step S171, the dispatching and returning of materials starts. Step S172, the drill bit storage system 10 receives the material return instruction from the needle preparation system 20. Step S173, the control box gripper robot arm 105B of the drill bit storage system 10 transports the drill bit box to be returned. Step S174, the box gripper robot arm 105B transports and places it in the corresponding grid position. Step S175, update the status of the returned drill bit box. Step S176, the dispatching and returning of materials is completed. In step S172, when the needle preparation system 20 has a material return requirement, for example, when there are excess materials that need to be returned to the drill bit storage system 10, the needle preparation system 20 will send an instruction for the material return requirement, and the drill bit storage system receives the instruction for the material return requirement sent by the needle preparation system 20 to perform the material return.
[0060] Please refer to Figure 6 , which is a schematic diagram of the process of the needle preparation method S20 of the preferred embodiment of the present disclosure. The needle preparation method S20 is as follows: Step S201, the dispatching of needle preparation starts. Step S202, the electronic label reader 01 in the drill bit management system 0 can read the material preparation list. The drill bit management system 0 can be combined with at least one of the information management system of the enterprise organization and the cloud system, and the electronic label reader 01 can be an RFID reader or a near field communication reader. Step S203, the needle preparation system 20 or the drill bit management system 0 confirms whether the quantity of the needle preparation boxes with the same arrangement combination in the needle preparation box has been completed. When it is confirmed that it has been completed, go to step S204 to confirm whether there is a next arrangement combination of the drill bit diameter DDRIL; when it is not completed, go to step S206 to confirm whether the dispatching requirement is sufficient. In step S204, when there is a next arrangement combination of the drill bit diameter DDRIL, go to step S205 to confirm whether there is a material return requirement at the non-empty needle preparation box in the needle preparation area; when there is no next arrangement combination of the drill bit diameter DDRIL, go to step S222 to confirm whether there is a next material preparation list. When there is a next material preparation list, return to step S202; when there is no next material preparation list, go to step S223, and the dispatching of needle preparation is completed.
[0061] In Figure 6In step S205, it is confirmed whether there is a need for material return in the needle preparation box in the needle preparation area. When there is a need for material return, for example, when a round of distribution of the drill bit combination is completed and there are still unused drill bits left in the drill bit box, the drill bit box can be returned to the warehouse, then step S219 is entered. The unnecessary drill bit box is returned to the drill bit storage system 10, and then step S220 is entered. The needle preparation system 20 and the drill bit storage system 10 exchange information to return to the drill bit storage system 10, and then step S221 is entered. When there is no need for material return, step S206 is entered to confirm whether the quantity of the dispatched work demand is sufficient. When it is not sufficient, it returns to step S216. When it is sufficient, step S207 is entered to confirm whether the needle preparation boxes in the needle preparation area are full. When they are full, step S208 is entered to pick up a total of n drill bits of the same size, and then step S209 is entered. The n drill bits are placed into the corresponding needle preparation boxes at the same time, and then step S210 is entered. In step S207, when the needle preparation boxes in the needle preparation area are not full, step S213 is entered to confirm whether there are enough empty boxes in the reserved empty box area. When there are enough empty boxes, step S214 is entered to move the empty boxes to the needle preparation table in the needle preparation area, and then a table of the needle preparation boxes is established, and then it returns to step S207. When there are not enough empty boxes, step S215 is entered, and an alarm is given by the drill bit management system 0 or the needle preparation system 20 to facilitate manual replenishment of empty boxes, and then it returns to step S207. In step S210, when the needle preparation of the needle preparation box is not completed, it returns to step S208. When the needle preparation of the needle preparation box is completed, step S211 is entered to confirm whether the drill bits in the multiple drill bit boxes 103 have been taken out and become empty boxes. When they have been taken out and become empty boxes, step S224 is entered to move the empty boxes to the reserved empty box area, and then it returns to step S206. When the drill bits in the drill bit box have not been taken out completely and the needle preparation of the needle preparation box is completed, step S212 is entered to move the completed box with completed needle preparation to the completion area, and then it returns to step S203.
[0062] Please participate Figure 7 , which is a three-dimensional schematic diagram of the needle preparation system 20 of the preferred embodiment of the present disclosure. Please refer to Figure 8 , which is a top view schematic diagram of the needle preparation system 20 of the preferred embodiment of the present disclosure. Please refer to and combine Figure 7 with Figure 8The needle preparation system 20 includes an infeed conveying device 201, a first box claw robot arm 202, a second box claw robot arm 203, a needle claw robot arm 204, a mobile conveying device 205, and an outfeed conveying device 206. The infeed conveying device 201 receives a plurality of drill needle boxes 103 from a drill needle storage system 10, each of the plurality of drill needle boxes 103 containing a plurality of drill needles having a specific drill needle diameter DDRIL. The first box claw robot arm 202 takes the plurality of drill needle boxes 103 from the infeed conveying device 201 and places them in a needle preparation area REG1. The second box claw robot arm 203 takes the empty plurality of drill needle boxes 207 from an empty box area REG2 and places them in a drill needle assembly area REG3. The needle claw robot 204 distributes multiple drills with a specific drill needle diameter DDRIL to the multiple drill boxes 207T in a one-to-many manner according to a material preparation list WS, thereby forming multiple drill boxes 210 with completed drills. The mobile conveying device 205 conveys the multiple drill boxes 210 to a drill preparation completion area REG4. The material discharging conveying device 206 outputs the multiple drill boxes 210 from the drill preparation completion area REG4 to a drill system. The needle claw robot in the present disclosure can be combined with the box claw robot to form a pick-and-place device.
[0063] In any embodiment of the present disclosure, the drill needles can be taken and placed into multiple drill needle boxes 210 (i.e., spare needle boxes) in a one-to-many manner by a needle claw robot 204 having multiple mechanical arms to simultaneously or time-sharingly clamp multiple drill needles of the same drill needle diameter DDRIL into multiple drill needle boxes 207T. Usually, the distance between each mechanical arm of the needle claw robot 204 can be automatically adjusted to adapt to the distance between multiple drill needle boxes 207T (i.e., multiple spare needle boxes) in the drill needle assembly area REG3, so as to achieve the effect of efficiently taking and placing drill needles at the same time.
[0064] In any embodiment of the present disclosure, the feeding conveying device 201 may be, for example, a feeding track or a feeding conveyor belt, and the discharging conveying device 206 may be a discharging track or a discharging conveyor belt. The moving conveying device 205 may be a moving slide. The cartridge gripper robotic arm 202 picks up and places a plurality of drill bit cartridges 103 into the needle preparation area REG1 for needle preparation. In order to make full use of the empty drill bit cartridges after the drill bits are taken, when any one of the plurality of drill bit cartridges 103 in the needle preparation area REG1 is an empty drill bit cartridge and there is a vacancy in the empty cartridge area REG2, the second cartridge gripper robotic arm 203 picks up the empty drill bit cartridge from the needle preparation area REG1 and places it into the empty cartridge area REG2, and the first cartridge gripper robotic arm 202 replenishes the needle preparation area REG1 from the feeding conveying device 201. When any one of the plurality of drill bit cartridges 103 in the needle preparation area REG1 is an empty drill bit cartridge and the empty cartridge area REG2 is full, the second cartridge gripper robotic arm 203 picks up the empty drill bit cartridge from the needle preparation area REG1 and places it into an empty cartridge temporary storage area (not shown), and the first cartridge gripper robotic arm 202 replenishes the needle preparation area REG1 from the feeding conveying device 201. When the needle preparation system 20 has a need for returning materials, the discharging conveying device 206 outputs the plurality of drill bit cartridges 103 to a drill bit storage system 10. Each drill bit cartridge in the plurality of drill bit cartridges 210 has the same drill bit diameter DDRIL combination.
[0065] In any embodiment of the present disclosure, in a preferred embodiment, the plurality of empty drill bit cartridges 207 in the empty cartridge area REG2 are filled up at one time, and then the second cartridge gripper robotic arm picks up all of them from the empty cartridge area REG2 and places them into the drill bit combination area REG3, so that the drill bits with the same drill bit diameter combination can be picked up and placed into each drill bit cartridge in the needle preparation combination area REG3 in one batch.
[0066] In any embodiment of the present disclosure, the needle preparation system 20 further includes, for example, Figure 4The detection module 40 and the electronic label reader / writer 01 shown. The detection module 40 includes at least one of a needle diameter measurement module 41, a color ring / quantity identification module 42, and a broken needle identification module 43, and is configured to detect a drill needle diameter DDRIL, a drill needle color ring CDRIL, and a drill needle quantity of one of the multiple drill needles DRIL to obtain a detection information DINF. The electronic label reader / writer 01 is configured to scan an identification code, such as RFID, of the at least one stored drill needle cartridge 103OUT to establish a spare needle resume, and by comparing the identification code with the spare needle resume, place the at least one stored drill needle cartridge 103OUT into a corresponding drill needle storage location. The scanning of the spare needle work order can be performed by a scanning device of an enterprise organization's information management system or a cloud system to input the information of the spare needle work order into the enterprise organization's information management system or the cloud system. The spare needle work order is, for example, a material preparation list WS, so that the multiple drill needles DRIL are taken according to the material preparation list WS into the multiple drill needle cartridges 207T to form the multiple drill needle cartridges 210.
[0067] Please refer to Figure 9 , which is a schematic diagram of the spare needle method S30 for drill needles according to a preferred embodiment of the present disclosure, including the following steps: Step S301, receiving a plurality of first drill needle cartridges from a drill needle warehouse, each of the plurality of first drill needle cartridges containing a plurality of drill needles having a specific drill needle diameter. Step S302, taking and placing the plurality of first drill needle cartridges from the feeding conveying device to a spare needle area. Step S303, taking and placing a plurality of empty second drill needle cartridges 207T from an empty cartridge area to a drill needle combination area. Step S304, distributing the plurality of drill needles having a specific drill needle diameter to the plurality of drill needle cartridges 207T in a one-to-many manner according to a material preparation list to form a plurality of drill needle cartridges 210 with spare needles completed. Step S305, conveying the plurality of third drill needle cartridges to a spare needle completion area. Step S306, outputting the plurality of third drill needle cartridges from the spare needle completion area to a drill needle system.
[0068] In any embodiment of the present disclosure, the spare needle method S30 further includes the following steps: when any one of the plurality of first drill needle cartridges in the spare needle area is an empty drill needle cartridge and there is a vacancy in the empty cartridge area, the second gripper robotic arm takes and places the empty drill needle cartridge from the spare needle area to the empty cartridge area, and the first gripper robotic arm replenishes the spare needle area from the feeding conveying device; and when any one of the plurality of first drill needle cartridges in the spare needle area is an empty drill needle cartridge and the empty cartridge area is full, the second gripper robotic arm takes and places the empty drill needle cartridge from the spare needle area to an empty cartridge temporary storage area, and the first gripper robotic arm replenishes the spare needle area from the feeding conveying device.
[0069] In any embodiment of the present disclosure, scan a specific electronic label of the plurality of first drill bit cartridges according to the material preparation list, where the specific electronic label corresponds to the specific drill bit diameter; detect the specific drill bit diameter of the plurality of drill bits and a first drill bit quantity; simultaneously or at different times, allocate a plurality of drill bits with the specific drill bit diameter to the plurality of drill bit cartridges 207T; detect a second drill bit quantity in the plurality of drill bit cartridges 207T, where the second drill bit quantity is a second drill bit quantity after a combination of different drill bit diameters; and after allocation, achieve the second drill bit quantity in the material preparation list to form the plurality of third drill bit cartridges.
[0070] Please refer to Figure 10 , which is a schematic diagram of a storage system 30 for picking and placing drill bits according to another preferred embodiment of the present disclosure. The storage system 30 for picking and placing drill bits includes at least one of a feeding unit 301 and a discharging unit 302, a drill bit storage body 300, and a conveying device 303. The drill bit storage body 300 is used to store a plurality of drill bit cartridges 300B, where the discharging unit 302 is used to send out at least one stored drill bit cartridge 300OUT through it, and the feeding unit 301 is used to feed at least one used drill bit cartridge 300IN through it. The conveying device 303 has a queue structure 3031, which is used to temporarily store the at least one stored drill bit cartridge 300OUT or the at least one used drill bit cartridge 300IN, so as to prepare for the storage system 30 to output the at least one stored drill bit cartridge 300OUT, or recycle the at least one used drill bit cartridge 300IN, and put the at least one used drill bit cartridge 300IN back into the drill bit storage body 300.
[0071] In any embodiment of the present disclosure, the conveying device 303 further includes a conveying structure 3032 disposed near at least one of the feeding portion 301 and the discharging portion 302. The conveying structure 3032 receives the stored drill bit cartridge 300OUT from the queue structure 3031 to output the stored drill bit cartridge 300OUT to the discharging portion 302, and the conveying structure 3032 receives the used drill bit cartridge 300IN from the feeding portion 301 to put the used drill bit cartridge 300IN back into the queue structure 3031. The queue structure 3031 is a queue board or a queue support frame. The plurality of drill bit cartridges 300B are configured to place a plurality of drill bits DRIL. The drill bit storage body 300 further includes a plurality of storage modules 104 and a multi-axis drive structure 105. The plurality of storage modules 104 have a storage configuration 104CFG for picking and placing the plurality of drill bit cartridges 300B. The multi-axis drive structure 105 includes a box jaw robotic arm 105B, and the box jaw robotic arm 105B is disposed on both sides of each storage module of the plurality of storage modules according to the storage configuration 104CFG and moves on an xy-axis plane on both sides of each storage module to pick and place the plurality of drill bit cartridges 300B. The storage system 30 further includes a detection system 40, an electronic label reader 01, and a database 03. The detection system 40 is configured to detect a drill bit diameter DDRIL, a drill bit color ring CDRIL, and a drill bit quantity of the plurality of drill bits to obtain a detection information DINF. The electronic label reader 01 is configured to scan an identification code, such as RFID, of the at least one stored drill bit cartridge 103OUT to establish a spare drill bit resume, and by comparing the identification code with the spare drill bit resume, to place the at least one stored drill bit cartridge 103OUT into a corresponding drill bit storage location. The scanning of the spare drill bit work order can be performed by a scanning device of an enterprise organization's information management system or a cloud system to input the information of the spare drill bit work order into the enterprise organization's information management system or the cloud system. The spare drill bit work order is, for example, a stock preparation sheet WS having a drill bit requirement information RINF, so as to pick up the plurality of drill bit cartridges 300B to the conveying device according to the drill bit requirement information RINF and output to a spare drill bit system 20. The database 03 stores the detection information DINF and the drill bit requirement information RINF. The detection information DINF and the drill bit requirement information RINF are compared by a processing unit 02 or a user. When the detection information DINF conforms to the drill bit requirement information RINF, it is allowed to continue to output to the spare drill bit system 20, and when the detection information DINF does not conform to the drill bit requirement information RINF, an alarm is issued to notify the user for processing.
[0072] In any embodiment of the present disclosure, the storage system 30 further includes a first drill bit storage subsystem 10S1 and a second drill bit storage subsystem 10S2. The first drill bit storage subsystem 10S1 is dedicated to a user for retrieving or recycling the plurality of drill bit cartridges 300B. The second drill bit storage subsystem 10S2 is dedicated to automated retrieval or recycling of the plurality of drill bit cartridges 300B. The first drill bit storage subsystem 10S1 includes a first parallel queue structure QU1S1, QU2S1, a first parallel conveying structure CB1S1, CB2S1, a first feeding section 102, and a first discharging section 101. The second drill bit storage subsystem 10S2 includes a second parallel queue structure QU1S2, QU2S2, a second parallel conveying structure CB1S2, CB2S2, a second feeding section 102', and a second discharging section 101'. The first parallel queue structure QU1S1, QU2S1 and the second parallel queue structure QU1S2, QU2S2 operate independently of each other. The first parallel conveying structure CB1S1, CB2S1 and the second parallel conveying structure CB1S2, CB2S2 cooperate with each other through a drill bit cartridge pick-and-place device (not shown). The storage system 30 further includes a color ring and quantity identification module 42 and a drill bit diameter measurement module 41. The color ring and quantity identification module 42 detects a drill bit color ring CDRIL and a drill bit quantity of the plurality of drill bits DRIL. The drill bit diameter measurement module 41 measures a drill bit diameter DDRIL of the plurality of drill bits DRIL.
[0073] Please refer to Figure 11 , which is a schematic diagram of a needle preparation system 70 according to another preferred embodiment of the present disclosure. The needle preparation system 70 includes a pick-and-place device 701 and a needle preparation device 702. The pick-and-place device 701 has a first pick-and-place mechanism 7011 for picking and placing a plurality of first drill bit cartridges 703B to a needle preparation area REG5, and a second pick-and-place mechanism 7012 for picking and placing a second drill bit cartridge 704B to a drill bit combination area REG6, wherein each of the plurality of first drill bit cartridges 703B includes a plurality of drill bits DRIL having a specific drill bit diameter DDRIL. The needle preparation device 702 takes out the required drill bits from the corresponding plurality of first drill bit cartridges 703B according to a specific requirement and places them into the second drill bit cartridge 704B.
[0074] In any embodiment of the present disclosure, the first pick-and-place mechanism 7011 and the second pick-and-place mechanism 7012 are the same mechanism. The needle preparation device 702 takes out the required drill needles from the corresponding plurality of first drill needle cartridges 703B and places them into the second drill needle cartridge 704B simultaneously or successively. The needle preparation system 70 further includes a moving conveyor device 205, a feeding conveyor device 201, and a discharging conveyor device 206. The moving conveyor device 205 conveys the second drill needle cartridge 705B after needle preparation to a specific position, and the pick-and-place device 701 picks and places the second drill needle cartridge 705B after needle preparation to a needle preparation completion area REG7. The feeding conveyor device 201 receives a plurality of drill needle cartridges 103. The discharging conveyor device 206 outputs the plurality of drill needle cartridges 210 from the needle preparation completion area REG4 to a drill needle system.
[0075] In any embodiment of the present disclosure, the needle preparation system 70 further includes a detection module 40 and an electronic label reader 01. The detection module 40 is configured to detect a drill needle diameter DDRIL, a drill needle color ring CDRIL, and a drill needle quantity of the plurality of drill needles DRIL to obtain a detection information DINF. The electronic label reader 01 is configured to scan a material preparation list WS, so as to take the plurality of drill needles DRIL according to the material preparation list WS into the plurality of drill needle cartridges 207T, thereby forming the plurality of drill needle cartridges 210. The electronic label reader 01 scans the material preparation list WS, and a material preparation information RINF of the material preparation list WS corresponds to a specific electronic label of the plurality of drill needle cartridges 103, and the specific electronic label corresponds to the specific drill needle diameter DDRIL. The detection module 40 detects the specific drill needle diameter DDRIL and a first drill needle quantity of the plurality of drill needles DRIL. The needle preparation device 702 distributes the plurality of drill needles DRIL having the specific drill needle diameter DDRIL to the plurality of drill needle cartridges 207T simultaneously or at different times. The detection module 40 detects a second drill needle quantity in the plurality of drill needle cartridges 207T, and the second drill needle quantity is a second drill needle quantity after combination of different drill needle diameters. After distribution, the second drill needle quantity in the material preparation list WS is achieved to form the plurality of drill needle cartridges 210.
[0076] In any embodiment of the present disclosure, the first pick-and-place mechanism 7011 is a first cartridge gripper robot arm 202, and the second pick-and-place mechanism 7012 is a second cartridge gripper robot arm 203. The second cartridge gripper robot arm 203 picks up a plurality of empty second drill bit cartridges 207T from an empty cartridge area REG2 and places them in a drill bit combination area REG3. The needle preparation device 702 is a needle gripper robot arm that distributes a plurality of drill bits DRIL with a specific drill bit diameter DDRIL to a plurality of drill bit cartridges 207T in a one-to-many manner according to a material preparation list WS for the specific requirements, thereby forming a plurality of drill bit cartridges 210 with needle preparation completed. When any one of the plurality of drill bit cartridges 103 in the needle preparation area REG1 is an empty drill bit cartridge and there is a vacancy in the empty cartridge area REG2, the first cartridge gripper robot arm 202 picks up the empty drill bit cartridge from the needle preparation area and places it in the empty cartridge area, and the first cartridge gripper robot arm replenishes the needle preparation area from the feeding conveying device. When any one of the plurality of first drill bit cartridges in the needle preparation area is an empty drill bit cartridge and the empty cartridge area is full, the second cartridge gripper robot arm picks up the empty drill bit cartridge from the needle preparation area and places it in an empty cartridge temporary storage area, and the first cartridge gripper robot arm replenishes the needle preparation area from the feeding conveying device. When the needle preparation system 70 has a need for returning materials, the discharging conveying device 206 outputs the plurality of first drill bit cartridges 103 to a drill bit storage system 10,30. Each drill bit cartridge in the plurality of drill bit cartridges 210 has the same combination of a drill bit diameter DDRIL.
[0077] Please refer to Figure 12 , which is a perspective schematic diagram of the drill bit return system 50 of the preferred embodiment of the present disclosure. Please refer to Figure 13 , which is a top view schematic diagram of the drill bit return system 50 of the preferred embodiment of the present disclosure. Please refer to in combination Figure 12 and Figure 13, the drill bit retracting system 50 includes a feeding conveyor device 501, a first cassette gripper robot arm 502, a needle gripper robot arm 503, a second cassette gripper robot arm 504, and a discharging conveyor device 505. The feeding conveyor device 501 receives a plurality of drill bit cassettes 506B from a recycling area REG8, and each drill bit cassette of the plurality of drill bit cassettes 506B includes a drill bit diameter combination DASM1 with the same specification. The first cassette gripper robot arm 502 picks up and places the plurality of drill bit cassettes 506B from the feeding conveyor device 501 to a retracting area REG9. The needle gripper robot arm 503 retrieves each drill bit with a corresponding diameter in the plurality of drill bit cassettes 506B into a corresponding drill bit cassette 507B, thereby forming a plurality of drill bit cassettes 508B with retracting completed. The second cassette gripper robot arm 504 picks up and places the plurality of drill bit cassettes 508B with retracting completed from the retracting area REG9 to a completion area REG10. The discharging conveyor device 505 outputs the plurality of drill bit cassettes 508B from the completion area REG10 to a drill bit storage system 10,30.
[0078] In any embodiment of the present disclosure, the feeding conveyor device 501 may include a cassette gripper robot arm 502 and a feeding structure, such as a feeding track or a conveyor belt. The discharging conveyor device 505 may include a first cassette gripper robot arm 502 and a discharging structure, such as a discharging track or a conveyor belt. The drill bit retracting system 50 further includes an empty cassette area REG11 and a cassette gripper robot arm 509, and the cassette gripper robot arm 509 picks up and places an empty drill bit cassette 510B corresponding to the diameter of each drill bit from the empty cassette area REG11 to the retracting area REG9.
[0079] In any embodiment of the present disclosure, the retracting system 50 is preferably applicable to the retracting of drill bits for PCBs. The retracting system 50 further includes a first storage subsystem 50S1, a second storage subsystem 50S2, such as Figure 4 a broken needle identification module, and may also include, for example, Figure 4A needle diameter measurement module 41 and a color ring / quantity identification module 42. The first storage subsystem 50S1 stores the multiple drill bit cartridges 506B in the recycling area REG8. The second storage subsystem 50S2 stores the multiple drill bit cartridges 508B in the completion area. The broken needle identification module 43 includes a parallel light emitting unit 431, an imaging device 432, and further includes a needle claw robotic arm 433. When the needle claw robotic arm 433 grabs each of the multiple drill bits DRIL, the parallel light emitting unit 431 irradiates each of the multiple drill bits DRIL with a parallel light source 431L so that the imaging device 432 determines whether each of the multiple drill bits DRIL is broken. The needle diameter measurement module 41 includes a parallel light emitting unit 411, an imaging device 412, and further includes a needle claw robotic arm 413. When the needle claw robotic arm 413 grabs each of the multiple drill bits DRIL, the parallel light emitting unit 411 irradiates each of the multiple drill bits DRIL with the parallel light source 411L so that the imaging device 412 obtains a drill bit diameter DDRIL of each of the multiple drill bits DRIL. The color ring / quantity identification module 42 can refer to the relevant description in the previous text and Figure 4 will not be elaborated here.
[0080] In any embodiment of the present disclosure, the needle claw robotic arm 503 includes multiple robotic arms, and an equal spacing between these robotic arms automatically adapts to the drill bit cartridge spacing between the multiple drill bit cartridges 506B. Under the condition that the accommodation space of the corresponding drill bit cartridge 507B cannot accommodate the operation of the multiple robotic arms, the multiple robotic arms perform time-sharing multitasking to pick and place the drill bits DRIL with the same drill bit diameter DDRIL in the multiple drill bit cartridges 506B into the corresponding drill bit cartridge 507B.
[0081] In any embodiment of the present disclosure, the needle claw robotic arm 503 includes multiple robotic arms, and an equal spacing between these robotic arms automatically adapts to the drill bit cartridge spacing between the multiple drill bit cartridges 506B. Under the condition that the accommodation space of the corresponding drill bit cartridge 507B can accommodate the operation of the multiple robotic arms, the multiple robotic arms simultaneously pick and place the drill bits DRIL with the same drill bit diameter DDRIL in the multiple drill bit cartridges 506B into the corresponding drill bit cartridge 507B.
[0082] Please refer to Figure 14, which is a schematic diagram of the drill bit recycling method S40 according to a preferred embodiment of the present disclosure. The drill bit recycling method S40 includes the following steps: Step S401, receiving a plurality of first drill bit cartridges from a recycling area, each drill bit cartridge of the plurality of first drill bit cartridges including the same drill bit diameter combination; Step S402, placing the plurality of first drill bit cartridges in a needle-return area; Step S403, recycling each drill bit of one of the drill bits in the plurality of first drill bit cartridges into a corresponding second drill bit cartridge to form a plurality of third drill bit cartridges; Step S404, placing the plurality of third drill bit cartridges after the needle-return is completed from the needle-return area to a completion area; Step S405, outputting the plurality of third drill bit cartridges from the completion area to a drill bit storage system.
[0083] In any embodiment of the present disclosure, the drill bit recycling method S40 further includes the following steps: irradiating each of the plurality of drill bits with a parallel light source so that the first imaging device determines whether each of the plurality of drill bits is broken; irradiating each of the plurality of drill bits with the parallel light source so that the first imaging device obtains a drill bit diameter of each of the plurality of drill bits; and irradiating each of the plurality of drill bit cartridges with a U-shaped light source so that the backlight panel reflects the U-shaped light source to the imaging device, and the imaging device thereby obtains a drill bit color ring information and a drill bit quantity information of each of the plurality of drill bit cartridges.
[0084] In any embodiment of the present disclosure, under the condition that the accommodation space of the corresponding drill bit cartridge 507B cannot accommodate the operation of the plurality of robotic arms, time-sharing multitasking places the drill bits DRIL of the same drill bit diameter DDRIL in the plurality of drill bit cartridges 506B into the corresponding drill bit cartridge 507B; and under the condition that the accommodation space of the corresponding drill bit cartridge 507B can accommodate the operation of the plurality of robotic arms, the plurality of robotic arms simultaneously place the drill bits DRIL of the same drill bit diameter DDRIL in the plurality of drill bit cartridges 506B into the corresponding drill bit cartridge 507B.
[0085] Please refer to Figure 15 , which is a schematic diagram of another preferred embodiment of the drill bit needle-return system 60 of the present disclosure. The drill bit needle-return system 60 is used to recycle a plurality of drill bits DRIL in a first drill bit cartridge 601B, wherein the plurality of drill bits DRIL have different drill bit diameters DDRIL. The drill bit needle-return system 60 includes a pick-and-place mechanism 602 and a needle-return device 601. The pick-and-place mechanism 602 is used to pick and place a plurality of second drill bit cartridges 602B, wherein each drill bit DRIL of the plurality of second drill bit cartridges 602B has a specific drill bit diameter DDRIL. The needle-return device 601 recycles each drill bit DRIL of one of the drill bits in the first drill bit cartridge 601B into the plurality of second drill bit cartridges 602B.
[0086] In any embodiment of the present disclosure, the drill bit retraction system 60 further includes a feeding conveyor device 501 and a discharging conveyor device 505. The feeding conveyor device 501 receives the first drill bit cartridge 601B from a retraction area REG12, and each drill bit cartridge of the first drill bit cartridge 601B includes a drill bit diameter DDRIL combination having the same value. The discharging conveyor device 505 outputs the plurality of second drill bit cartridges 602B from a completion area REG10 to a drill bit storage system 10, 30. The retraction device 601 includes a needle gripper robotic arm 503, and retracts each drill bit DRIL in the first drill bit cartridge 601B having a drill bit diameter DDRIL into a corresponding second drill bit cartridge 602B. The picking and placing mechanism 602 includes a first cartridge gripper robotic arm 502 and a second cartridge gripper robotic arm 504. The first cartridge gripper robotic arm 502 picks up the first drill bit cartridge 601B from the feeding conveyor device 601 and places it in the retraction area REG12. The second cartridge gripper robotic arm 504 picks up the plurality of second drill bit cartridges 602B after retraction from the retraction area REG12 and places them in the completion area REG10.
[0087] Please refer to Figure 16, which is a schematic diagram of the process of the drill bit recycling method S50 according to another preferred embodiment of the present disclosure. The drill bit recycling method S50 is as follows: Step S501, the needle return starts. Step S502, the recycling storage position of the needle return system 50, 60 is fed after the drill bit drills a hole. Step S503, the storage position sensor detects whether there is material. When there is no material, return to Step S502; when there is material, enter Step S504, carry the drill bit box and establish a queuing serial number for the needle return. Step S505, confirm whether there is a queuing serial number. When there is none, return to Step S503; when there is one, enter Step S506, confirm whether there is an empty space in the needle return table allocation area, and then enter Step S507, carry the drill bit box and establish an allocation area serial number, and then enter Step S508. Step S508, confirm whether the needle return table allocation area is full. If not, return to Step S506; if so, enter Step S509, clamp x drill bits at a time and place them into the corresponding size box, and then enter Step S510. Step S510, whether the drill bits in the size box have reached y. If not, go to Step S511; if so, go to Step S517, carry the size box to the needle return table completion area. Step S511, confirm whether there is an empty box with the needle return completed in the allocation area. If not, return to Step S509; if so, go to Step S512, carry the empty box to the preparatory needle return area, and then return to Step S508. Step S518, after carrying the size box to the needle return table completion area, confirm whether there is an empty space in the completion storage position. If not, go to Step S520, the system gives an alarm and manually takes away the box to be ground in the storage position; if so, return to Step 505. In Step S513, confirm whether there is an empty space in the needle return area of the needle return table. If not, go to Step S516, establish an empty box list through the operation interface; if so, go to Step S514, carry the empty box in the preparatory needle return area to the needle return area. Step S515, confirm whether there is an empty space in the needle return area of the needle return table. If there is, return to Step S514; if not, go to Step S506.
[0088] Please refer to Figure 17 , which is a schematic diagram of the drill bit management system 80 according to a preferred embodiment of the present disclosure. The drill bit management system 80 includes a drill bit storage system 10, 30 and a spare drill bit system 20, 70. The drill bit storage system 10, 30 includes a discharging part 101, 101' and a first conveying structure CB1. The discharging part 101, 101' is configured to send out a plurality of stored drill bit boxes 103OUT through it. The conveying device CB1 is configured to temporarily store and output the stored drill bit boxes 103OUT to the discharging part 101, 101', wherein the stored drill bit boxes 103OUT have a plurality of drill bits DRIL. The spare drill bit system 20, 70 receives the stored drill bit boxes 103OUT from the discharging part 101, 101', and takes out the required drill bits DRIL from the corresponding stored drill bit boxes 103OUT according to a specific requirement and places them into a spare drill bit box, such as Figure 8 a plurality of drill bit boxes 207T.
[0089] In any embodiment of the present disclosure, each drill bit DRIL of the storage drill bit cartridge 103OUT has a specific drill bit diameter DDRIL, and the drill bit diameters DDRIL of these drill bits DRIL are different. The drill bit preparation system 20, 70 includes a pick-and-place device 701 and a drill bit preparation device 702. The pick-and-place device 701 has a first pick-and-place mechanism 7011 for picking and placing a plurality of stored drill bit cartridges 103OUT to a drill bit preparation area REG5, and a second pick-and-place mechanism 7012 for picking and placing the prepared drill bit cartridge to a drill bit combination area REG6. The drill bit preparation device 702 takes out a plurality of drill bits DRIL with the required drill bit diameter combination from the corresponding stored drill bit cartridges 103OUT according to a specific drill bit diameter combination and places them into the prepared drill bit cartridge. When the required drill bits in the drill bit preparation system are insufficient, the drill bit preparation system 20, 70 sends a discharging instruction to the drill bit storage system 10, 30. When there are excess unnecessary drill bit cartridges in the drill bit preparation system 20, 70, the drill bit preparation system 20, 70 sends a feeding instruction to the drill bit storage system 10, 30. When the drill bit storage system 10, 30 completes a discharging procedure, the drill bit storage system 10, 30 sends a discharging completion instruction to the drill bit preparation system 20, 70.
[0090] In any embodiment of the present disclosure, the diameters DDRIL of the drills DRIL in each of the stored drill bit cartridges 103OUT are different from each other. The first picking and placing mechanism 7011 is a first cartridge gripper robotic arm 202, and the second picking and placing mechanism 7012 is a second cartridge gripper robotic arm 203. The second cartridge gripper robotic arm 203 picks up a plurality of empty second drill bit cartridges 207T from an empty cartridge area REG2 and places them in a drill bit combination area REG3. The drill bit preparation device 702 is a needle gripper robotic arm 204 or a combination of a needle gripper robotic arm 204 and a cartridge gripper robotic arm, and simultaneously distributes the plurality of drills DRIL having the specific drill bit diameter combination according to a material preparation list WS of the specific requirement into the drill bit preparation cartridges. When any one of the plurality of stored drill bit cartridges 103OUT in the drill bit preparation area REG1 is an empty drill bit cartridge and there is a vacancy in the empty cartridge area REG2, the first cartridge gripper robotic arm 202 picks up the empty drill bit cartridge 207 from the drill bit preparation area REG1 and places it in the empty cartridge area REG2, and the first cartridge gripper robotic arm 202 replenishes the drill bit preparation area REG1. When any one of the plurality of stored drill bit cartridges 103OUT in the drill bit preparation area REG1 is an empty drill bit cartridge 207 and the empty cartridge area REG2 is full, the second cartridge gripper robotic arm 203 picks up the empty drill bit cartridge 207 from the drill bit preparation area REG1 and places it in an empty cartridge temporary storage area, and the first cartridge gripper robotic arm 202 replenishes the drill bit preparation area REG1. When the drill bit preparation system 20, 70 has a material return requirement, the plurality of stored drill bit cartridges 103OUT are output to the drill bit storage system 10, 30. Each drill bit cartridge in the drill bit preparation cartridges has the same drill bit diameter combination.
[0091] Please refer to Figure 18 , which is a schematic diagram of the drill bit management method S60 according to a preferred embodiment of the present disclosure. The drill bit management method S60 includes the following steps: Step S601, providing a drill bit storage system having a plurality of stored drill bit cartridges. Step S602, outputting the plurality of stored drill bit cartridges, where the stored drill bit cartridges have a plurality of drills. Step S603, temporarily storing and outputting the stored drill bit cartridges to a drill bit preparation system. Step S604, the drill bit preparation system receives the stored drill bit cartridges and takes out the required drills from the corresponding stored drill bit cartridges according to a specific requirement and places them in a drill bit preparation cartridge.
[0092] In any embodiment of the present disclosure, when the required drill bits in the drill bit preparation systems 20, 70 are insufficient, the drill bit preparation systems 20, 70 send a material discharge instruction to the drill bit storage systems 10, 30. When there are excess unused drill bit cartridges in the drill bit preparation systems 20, 70, the drill bit preparation systems 20, 70 send a material feeding instruction to the drill bit storage systems 10, 30. When the drill bit storage systems 10, 30 complete a material discharge process, the drill bit storage systems 10, 30 send a material discharge completion instruction to the drill bit preparation systems 20, 70.
[0093] In any embodiment of the present disclosure, the drill bit management method S60 further includes: taking out a plurality of drill bits DRIL of a required drill bit diameter combination from the corresponding stored drill bit cartridges 103OUT according to a specific drill bit diameter combination and placing them into the drill bit preparation cartridge; when any of the stored drill bit cartridges 103OUT is an empty drill bit cartridge 207 and there is a vacancy in the empty cartridge area REG2, taking the empty drill bit cartridge 207 from a drill bit preparation area REG1 and placing it into the empty cartridge area REG2, and replenishing the drill bit preparation area REG1; when any of the stored drill bit cartridges 103OUT in the drill bit preparation area REG1 is an empty drill bit cartridge 207 and the empty cartridge area REG2 is full, taking the empty drill bit cartridges 207 from the drill bit preparation area REG1 and placing them into an empty cartridge temporary storage area, and replenishing the drill bit preparation area REG1; when the drill bit preparation systems 20, 70 have a material return requirement, outputting the stored drill bit cartridges 103OUT to a drill bit storage system 10, 30; and each drill bit cartridge in the drill bit preparation cartridge has the same drill bit diameter combination.
[0094] Please refer to Figure 19 , which is a schematic diagram of a drill bit management system 82 according to another preferred embodiment of the present disclosure. The drill bit management system 82 includes a drill bit storage system 10, 30 and a drill bit preparation system 20, 70. The drill bit storage system 10, 30 sends out and temporarily stores a plurality of stored drill bit cartridges 103OUT. The drill bit preparation system 20, 70 receives the stored drill bit cartridges 103OUT, and takes out the required drill bits DRIL from the corresponding stored drill bit cartridges 103OUT according to a specific requirement and places them into a drill bit preparation cartridge 82B.
[0095] Please refer to Figure 20 , which is a schematic diagram of another drill bit management system 84 according to a preferred embodiment of the present disclosure. The drill bit management system 84 includes a drill bit storage system 10, 30 and a drill bit return system 50, 60. The drill bit storage system 10, 30 temporarily stores and inputs a plurality of used drill bit cartridges 103IN. The drill bit return system 50, 60 receives a plurality of drill bit preparation cartridges, and recovers each drill bit in each of the plurality of drill bit preparation cartridges to a corresponding used drill bit cartridge 103IN according to the diameter of one of the drill bits.
[0096] In any of the embodiments disclosed herein, the drill bit retracting systems 50, 60 include a pick-and-place mechanism 602 and a retracting device 601. The pick-and-place mechanism 602 is used to pick and place the plurality of spare drill bit cartridges 82B, wherein each drill bit DRIL in the plurality of spare drill bit cartridges 82B has a specific drill bit diameter DDRIL. The retracting device 601 retrieves the drill bits into a corresponding used drill bit cartridge 103IN according to a drill bit diameter combination DASM1 in the spare drill bit cartridges 82B. The drill bit diameter combinations DASM1 between different used drill bit cartridges 103IN can be the same or different drill bit diameter combinations.
[0097] Most of the variations and other embodiments of the present disclosure presented herein will be beneficial for those skilled in the art to understand with the teachings presented in the above description and the related drawings. Therefore, it should be understood that the present disclosure is not limited to the specific embodiments disclosed, and the variations and other embodiments are intended to be included within the scope of the appended claims.
[0098] List of Reference Numerals
[0099] 10: Drill Bit Storage System 101, 101’: Discharge Section
[0100] 103: Multiple Drill Bit Cartridges 103OUT: Stored Drill Bit Cartridge
[0101] 104: Multiple Storage Modules 105: Multi-Axis Drive Structure
[0102] 104CFG: Storage Configuration 105B: Cartridge Claw Manipulator
[0103] CB1: First Conveyor Structure CB2: Second Conveyor Structure
[0104] QU1: First Queue Structure QU2: Second Queue Structure
[0105] 10S1: First Drill Bit Storage Subsystem 10S2: Second Drill Bit Storage Subsystem
[0106] CB1S1, CB2S1: First Parallel Conveyor Structure CB1S2, CB2S2: Second Parallel Conveyor Structure
[0108] QU1S1, QU2S1: First Parallel Queue Structure QU1S2, QU2S2: Second Parallel Queue Structure
[0110] 0: Drill Bit Management System 01: Electronic Label Reader / Writer
[0111] 02: Processing Unit 03: Database
[0112] WS: Stock Preparation List; RINF: Drill Bit Requirement Information
[0113] 20: Drill Bit Preparation System; 201: Incoming Material Conveyor Equipment
[0114] 202: First Box Claw Manipulator; 203: Second Box Claw Manipulator
[0115] 204: Drill Bit Claw Manipulator; 205: Mobile Conveyor Equipment
[0116] 206: Outgoing Material Conveyor Equipment; 207: Multiple Empty Drill Bit Boxes
[0117] 210: Multiple Third Drill Bit Boxes; 207T: Multiple Second Drill Bit Boxes
[0118] REG1: Drill Bit Preparation Area; REG2: Empty Box Area
[0119] REG3: Drill Bit Assembly Area; REG4: Drill Bit Preparation Completion Area
[0120] REG8: Recycling Area; REG9: Drill Bit Return Area
[0121] REG10: Completion Area; 103, 207T, 210: Multiple Drill Bit Boxes
[0122] 50: Drill Bit Return System; 207: Empty Drill Bit Box
[0123] 501: Incoming Material Conveyor Equipment; 502: First Box Claw Manipulator
[0124] 503: Drill Bit Claw Manipulator; 504: Second Box Claw Manipulator
[0125] 505: Outgoing Material Conveyor Equipment; 507B: Corresponding Drill Bit Box
[0126] 506B, 508B: Multiple Drill Bit Boxes; 509: Box Claw Manipulator
[0127] 510B: Empty Drill Bit Box; REG11: Empty Box Area
[0128] 50S1: First Warehousing Subsystem; 50S2: Second Warehousing Subsystem
[0129] 30: Drill Bit Warehousing System; 301: Incoming Material Section
[0130] 302: Outgoing Material Section; 303: Conveyor Equipment
[0131] 3031: Queue Structure; 3032: Conveyor Structure
[0132] 300B: Multiple Drill Bit Boxes; 300OUT: Stored Drill Bit Box
[0133] 300: Drill Bit Storage Body 300IN: Used Drill Bit Box
[0134] 40: Detection System 41: Needle Diameter Measurement Module
[0135] 411: Parallel Light Emitting Unit 412: Imaging Device
[0136] 413; Needle Claw Manipulator 411L: Parallel Light Source
[0137] DRIL: Multiple Drill Bits DDRIL: Drill Bit Diameter
[0138] CDRIL: Drill Bit Color Ring 42: Color Ring / Quantity Identification Module
[0139] 421: Mouth-shaped Light Emitting Unit 422: Imaging Device
[0140] 421L: Mouth-shaped Light Source 423: Backlight Board
[0141] 43: Broken Needle Identification Module 431: Parallel Light Emitting Unit
[0142] 432: Imaging Device 433: Needle Claw Manipulator
[0143] 105B: Box Claw Manipulator 70: Prepared Needle System
[0144] 701: Pick-and-Place Device 702: Prepared Needle Device
[0145] 7011: First Pick-and-Place Mechanism 7012: Second Pick-and-Place Mechanism
[0146] 703B: Multiple First Drill Bit Boxes 704B: Second Drill Bit Box
[0147] 705B: Second Drill Bit Box after Needle Preparation REG5: Needle Preparation Area
[0148] REG6: Drill Bit Combination Area REG7: Needle Preparation Completion Area
[0149] 60: Drill Bit Return System 601: Return Device
[0150] 602: Pick-and-Place Mechanism 601B: First Drill Bit Box
[0151] 602B: Multiple Second Drill Bit Boxes REG12: Return Area
[0152] 80, 82, 84: Drill Bit Management System 82B: Prepared Drill Bit Box
[0153] DASM1: Drill Bit Diameter Combination 431L: Parallel Light Source
Claims
1. A drill bit management system, comprising: Drill bit storage system, including: A discharging portion, for delivering a plurality of storage drill bit boxes therethrough; as well as A conveying device configured to temporarily store and output the drill bit storage boxes to the discharge portion, wherein the drill bit storage boxes have a plurality of drill bits; and The drill preparation system receives the drill storage boxes from the discharge portion, and takes out the required drills from the corresponding drill storage boxes according to specific needs and places them in the drill preparation boxes, wherein the drills in each drill storage box have specific drill diameters, and the drill diameters of the drills are different.
2. The drill bit management system according to claim 1, wherein: The needle preparation system comprises: A pick-and-place device, comprising a first pick-and-place mechanism for picking up and placing a plurality of drill needle storage boxes into a drill needle preparation area, and a second pick-and-place mechanism for picking up and placing the drill needle preparation boxes into a drill needle assembly area; and A drill preparation device, which takes out a plurality of drill needles of a required drill needle diameter combination from the corresponding storage drill needle boxes according to a specific drill needle diameter combination and places them in the drill needle preparation box; When the required drill bits in the drill bit preparation system are insufficient, the drill bit preparation system sends a discharge instruction to the drill bit storage system; When there are extra drill needle boxes that are not needed in the drill needle preparation system, the drill needle preparation system sends a feeding instruction to the drill needle storage system; and When the drill bit storage system completes the unloading procedure, the drill bit storage system sends an unloading completion instruction to the drill bit preparation system.
3. The drill bit management system according to claim 2, wherein: The drill needles in each of the drill needle storage boxes have different diameters; The first pick-and-place mechanism is a first box claw robot arm, and the second pick-and-place mechanism is a second box claw robot arm; The second box claw robot arm takes a plurality of empty second drill bit boxes from the empty box area and places them in the drill bit assembly area; The needle preparation device is a needle claw robot arm, which simultaneously distributes the multiple drill needles with the specific drill needle diameter combination into the needle preparation box according to the material preparation list of the specific requirement; When any of the plurality of drill needle boxes in the preparation area is an empty drill needle box and there is a vacancy in the empty box area, the first box claw robot arm takes the empty drill needle box from the preparation area and puts it into the empty box area, and the first box claw robot arm replenishes the material to the preparation area; When any of the plurality of drill needle boxes in the preparation area is an empty drill needle box and the empty box area is full, the second box claw robot arm takes the empty drill needle box from the preparation area and puts it into the empty box temporary storage area, and the first box claw robot arm replenishes the material to the preparation area; as well as When the drill preparation system has a material return demand, the plurality of drill needle storage boxes are output to the drill needle storage system; Each drill needle box in the spare drill needle box has the same drill needle diameter combination.
4. A drill bit management method comprising the following steps: A drill bit storage system is provided, which has a plurality of storage drill bit boxes; Outputting the plurality of drill bit storage boxes, wherein the plurality of drill bit storage boxes contain a plurality of drill bits; Temporarily store and export the drill bit storage boxes to the drill bit preparation system; and The drill preparation system receives the drill storage boxes, and takes out the required drills from the corresponding drill storage boxes according to specific requirements and places them in the drill preparation boxes, wherein the specific requirements include: According to the specific drill needle diameter combination, a plurality of drill needles of the required drill needle diameter combination are taken out from the corresponding storage drill needle boxes and placed in the reserve drill needle box.
5. The drill bit management method according to claim 4, wherein: When the required drill bits in the drill bit preparation system are insufficient, the drill bit preparation system sends a discharge instruction to the drill bit storage system; When there are extra drill needle boxes that are not needed in the drill needle preparation system, the drill needle preparation system sends a feeding instruction to the drill needle storage system; and When the drill bit storage system completes the unloading procedure, the drill bit storage system sends an unloading completion instruction to the drill bit preparation system.
6. The drill bit management method according to claim 4, further comprising: When any of the drill bit storage boxes is an empty drill bit box and there is a vacancy in the empty box area, the empty drill bit box is taken from the drill bit preparation area to the empty box area, and the drill bit preparation area is replenished; When any of the drill needle boxes in the needle preparation area is an empty drill needle box and the empty box area is full, the empty drill needle box is taken from the needle preparation area and placed in the empty box temporary storage area, and the needle preparation area is replenished; When the drill bit preparation system has a material return demand, the drill bit storage boxes are output to the drill bit storage system; and Each drill needle box in the spare drill needle box has the same drill needle diameter combination.
7. A drill bit management system, comprising: A drill bit storage system, through which a plurality of storage drill bit boxes are sent out and temporarily stored; and The drill preparation system receives the drill storage boxes and takes out the required drills from the corresponding drill storage boxes according to specific requirements and places them in the drill preparation boxes, wherein the drills in each drill storage box have specific drill diameters, and the drill diameters of the drills are different.
8. The drill bit management system according to claim 7, wherein: The drill bit storage system comprises: a discharging portion for delivering the plurality of storage drill bit boxes therethrough; and A conveying device configured to temporarily store and output the drill bit storage boxes to the discharge portion, wherein the drill bit storage boxes have a plurality of drill bits; The needle preparation system comprises: A pick-and-place device, comprising a first pick-and-place mechanism for picking up and placing a plurality of drill needle storage boxes into a drill needle preparation area, and a second pick-and-place mechanism for picking up and placing the drill needle preparation boxes into a drill needle assembly area; and A drill preparation device, which takes out a plurality of drill needles of a required drill needle diameter combination from the corresponding storage drill needle boxes according to a specific drill needle diameter combination and places them in the drill needle preparation box; When the required drill bits in the drill bit preparation system are insufficient, the drill bit preparation system sends a discharge instruction to the drill bit storage system; When there are extra drill needle boxes that are not needed in the drill needle preparation system, the drill needle preparation system sends a feeding instruction to the drill needle storage system; and When the drill bit storage system completes the unloading procedure, the drill bit storage system sends an unloading completion instruction to the drill bit preparation system.
9. A drill bit management system, comprising: Drill storage system to temporarily store and import multiple boxes of used drill bits; and The drill needle return system receives a plurality of spare drill needle boxes, and recovers the drill needles in each of the plurality of spare drill needle boxes into the corresponding used drill needle box according to the drill needle diameter of each drill needle, wherein the drill needles in each of the plurality of spare drill needle boxes have a specific drill needle diameter, and are recovered into the corresponding used drill needle box according to the combination of drill needle diameters in the spare drill needle boxes.
10. The drill bit management system according to claim 9, wherein: The drill needle return system comprises: A fetching and placing mechanism, used for fetching and placing the plurality of spare needle and drill needle boxes; and Needle return equipment.