Automatic equipment for automatic production of stud pressing rivet
By designing a number of automatic equipment for feeding vibration discs and electronically controlled motion mechanisms, the problem of inefficiency of stud pressing equipment in the prior art is solved, and efficient processing and riveting of studs of various types and sizes is achieved.
Patent Information
- Application Number
- CN202510716700.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2045-05-30
AI Technical Summary
The existing automation equipment for stud riveting is inefficient and cannot handle studs of multiple models and sizes at the same time. When replacing studs of different models, it is necessary to shut down and replace the vibration disc and repeat calibration, which takes a long time.
An automation device is designed, including multiple feeding vibration discs for conveying studs of different models and sizes. The stud receiving limiting mechanism in the upper module can simultaneously receive and limit studs of different models and sizes, and the automatic conveying and riveting of studs are realized through the electronically controlled movement mechanism.
It realizes the processing of studs of multiple models and sizes simultaneously in the same production cycle, improving the versatility, multi-spec adaptability and working efficiency of stud rivet operations, and reducing the time for equipment replacement and calibration.
Smart Images

Figure CN120228534A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of press riveting processing and manufacturing, and more specifically, to an automated device for automatic production of stud press riveting. Background Art
[0002] As a key process in the field of mechanical manufacturing, stud press riveting technology is widely used in the assembly of fasteners in industries such as automobiles, aerospace, and electronic equipment. In the prior art, stud press riveting equipment usually realizes the directional sorting and conveying of studs through a vibrating bowl, and then a robotic arm or a pneumatic device transfers the studs to the press riveting station to complete the riveting operation. In the prior art, the automated equipment for stud press riveting requires a large amount of human resources, and there is only one vibrating bowl feeding mechanism for placing materials (studs), resulting in that a single device can only process studs of a single specification within the same production cycle. When it is necessary to switch to studs of different models, the operator must stop the machine and replace the appropriate vibrating bowl. This process takes a long time and requires repeated calibration of the equipment, seriously restricting the production efficiency of stud press riveting. Summary of the Invention
[0003] In view of this, this application provides an automated device for automatic production of stud press riveting to solve the technical problem of low efficiency in the production of stud press riveting by the automated equipment for stud press riveting in the prior art.
[0004] This application provides an automated device for automatic production of stud press riveting, wherein the automated device for automatic production of stud press riveting includes: A plurality of feeding vibrating bowls for conveying studs, and the model sizes of the studs conveyed by each feeding vibrating bowl are different; A lower module, the lower module includes a support plate for supporting and fixing the workpiece to be stud press riveted; An upper module, including a first electrically controlled motion mechanism, a second electrically controlled motion mechanism, a stud receiving and limiting mechanism connected to the first electrically controlled motion mechanism, and a press riveting implementation mechanism connected to the second electrically controlled motion mechanism. The stud receiving and limiting mechanism can simultaneously receive and limit studs of different model sizes conveyed by each feeding vibrating bowl. The first electrically controlled motion mechanism can drive the stud receiving and limiting mechanism to move to the press riveting working position, and the second electrically controlled motion mechanism can drive the press riveting implementation mechanism to reach the press riveting working position and press rivet the studs on the stud receiving and limiting mechanism at the press riveting working position to the workpiece.
[0005] Further, the automated equipment for automatic stud press riveting includes a discharge table, and the discharge table is provided with discharge connecting pipes having the same number as that of the feeding vibrating bowls. Each discharge connecting pipe penetrates downward through the discharge table, and the axis of each discharge connecting pipe is arranged in the vertical direction. The discharge ends of the respective feeding vibrating bowls are connected to the respective discharge connecting pipes through hoses one by one. The stud receiving and limiting mechanism has a plurality of upper stud receiving and limiting holes, and the axes of the upper stud receiving and limiting holes are arranged in the vertical direction. The number of the plurality of upper stud receiving and limiting holes is greater than or equal to the number of the discharge connecting pipes. The first electric control movement mechanism can drive the stud receiving and limiting mechanism to move to a stud receiving position below the discharge table. When the stud receiving and limiting mechanism is located at the stud receiving position, each discharge connecting pipe can output studs to the corresponding upper stud receiving and limiting holes on the stud receiving and limiting mechanism simultaneously.
[0006] Further, the stud receiving and limiting mechanism includes a receiving seat. The upper stud receiving and limiting holes are arranged in multiple groups at intervals along a circular track on the receiving seat. The receiving seat has at least a first hole arrangement state. In the first hole arrangement state, each group of upper stud receiving and limiting holes has a plurality of upper stud receiving and limiting holes with the same aperture, and the apertures of the upper stud receiving and limiting holes in different groups gradually increase along the circular track. The discharge connecting pipes are arranged at intervals along a circular track corresponding to the arrangement direction of the upper stud receiving and limiting holes on the discharge table, and the apertures of the respective discharge connecting pipes gradually increase along the arrangement direction of the discharge connecting pipes.
[0007] Further, the automated equipment for automatic stud press riveting includes a first lifting drive mechanism and a first rotation drive mechanism connected to the first lifting drive mechanism. The discharge table is connected to the first rotation drive mechanism. The first lifting drive mechanism can drive the first rotation drive mechanism to lift so as to drive the discharge table to lift to a position adjacent to the stud receiving and limiting mechanism, and the first rotation drive mechanism can drive the discharge table to rotate so that the discharge connecting pipes are aligned with the corresponding upper stud receiving and limiting holes.
[0008] Further, the receiving seat includes a central disc and a rotating ring spaced around the outer circumferential side of the central disc. The outer circumferential side of the central disc has first half holes corresponding to the number of the upper stud receiving and limiting holes, and the inner circumferential side of the rotating ring has second half holes corresponding to the number of the upper stud receiving and limiting holes. The first half holes and the second half holes enclose the upper stud receiving and limiting holes. The rotating ring can rotate around the axis of the central disc so that each first half hole can be combined with any second half hole to enclose different upper stud receiving and limiting holes.
[0009] Further, the stud receiving and limiting mechanism includes a support plate connected to the first electric control movement mechanism. The central disc is fixedly supported on the support plate, and the rotating ring is rotatably supported on the support plate. The support plate is provided with lower stud receiving and limiting holes corresponding to the number, aperture, and position of the upper stud receiving and limiting holes. The support plate is provided with elastic resisting members protruding from the hole walls of the lower stud receiving and limiting holes. The stud can pass through the corresponding upper stud receiving and limiting holes and be supported on the elastic resisting members in the corresponding lower stud receiving and limiting holes. The riveting implementation mechanism can press down the studs in the upper stud receiving and limiting holes and the lower stud receiving and limiting holes, so that the studs squeeze the elastic resisting members to retract into the hole walls of the lower stud receiving and limiting holes and fall onto the workpiece to be stud-riveted.
[0010] Further, the support plate is connected to the first electric control movement mechanism through a support frame. The support frame is provided with a second rotation driving mechanism. An external gear ring is provided on the outer peripheral side of the rotating ring. The second rotation driving mechanism is in transmission connection with the external gear ring through a gear transmission mechanism.
[0011] Further, the automatic equipment for automatic stud riveting includes at least 8 feeding vibrating bowls. Each group of upper stud receiving and limiting holes has two upper stud receiving and limiting holes with the same aperture.
[0012] Further, the automatic equipment for automatic stud riveting includes an installation base. The first electric control movement mechanism includes a first transverse electric guide rail, a second transverse electric guide rail slidably connected to the first transverse electric guide rail, a first sliding frame slidably connected to the second transverse electric guide rail, and a second lifting driving mechanism connected to the first sliding frame. The support frame is connected to the second lifting driving mechanism. The first transverse electric guide rail extends along the length direction of the installation base, and the second transverse electric guide rail extends along the width direction of the installation base; The second electric control movement mechanism includes a third transverse electric guide rail, a fourth transverse electric guide rail slidably connected to the third transverse electric guide rail, and a second sliding frame slidably connected to the fourth transverse electric guide rail. The riveting implementation mechanism is connected to the second sliding frame. The third transverse electric guide rail extends along the length direction of the installation base, and the fourth transverse electric guide rail extends along the width direction of the installation base.
[0013] Further, the support plate is provided with suction cups for adsorbing and fixing the workpiece.
[0014] The beneficial effects of the automatic equipment for automatic stud riveting provided by the present invention are: Compared with the prior art, in the automated equipment for automatic stud press riveting provided by the embodiments of the present invention, there are multiple feeding vibrating bowls for conveying studs, and the model sizes of the studs conveyed by each feeding vibrating bowl are different. The stud receiving and limiting mechanism in the upper module can simultaneously receive and limit the studs with different model sizes conveyed by each feeding vibrating bowl. Therefore, this automated equipment for automatic stud press riveting can simultaneously convey multiple model sizes of studs to the stud receiving and limiting mechanism, and then the press riveting implementation mechanism sequentially presses all the studs with different model sizes on the stud receiving and limiting mechanism onto the target workpiece within the same production cycle, thereby greatly improving the versatility, multi-specification adaptability, and stud press riveting work efficiency of the stud press riveting operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0016] Figure 1 Stereoscopic schematic diagram of the automated equipment for automatic stud press riveting according to an embodiment of the present application; Figure 2 For Figure 1 Enlarged view of part A in Figure 3 For Figure 1 Enlarged view of part B in Figure 4 For Figure 1 Enlarged view of part C in Figure 5 Stereoscopic schematic diagram of the receiving seat in the automated equipment for automatic stud press riveting according to an embodiment of the present application; Figure 6 Stereoscopic schematic diagram of the support disk in the automated equipment for automatic stud press riveting according to an embodiment of the present application; Figure 7 Partial cross-sectional schematic diagram of the support disk in the automated equipment for automatic stud press riveting according to an embodiment of the present application; Figure 8 Another stereoscopic schematic diagram of the automated equipment for automatic stud press riveting according to an embodiment of the present application.
[0017] Description of the reference numerals: 1-feeding vibration plate; 2-support plate; 3-suction cup; 4-discharging platform; 5-discharging pipe; 6-first lifting drive mechanism; 7-first rotating drive mechanism; 8-support frame; 9-second rotating drive mechanism; 10-gear transmission mechanism; 11-first transverse electric guide rail; 12-second transverse electric guide rail; 13-first sliding frame; 14-second lifting drive mechanism; 15-third transverse electric guide rail; 16-fourth transverse electric guide rail; 17-second sliding frame; 18-fifth transverse electric guide rail; 19-sixth transverse electric guide rail; 20-third sliding frame; 21-third lifting drive Mechanism; 22-lifting frame; 100-lifting cylinder riveting machine; 101-extending rod; 102-riveting head; 200-stud receiving limiting mechanism; 201-upper stud receiving limiting hole; 202-center disk; 203-rotating ring; 204-first half hole; 205-second half hole; 206-support plate; 207-annular guide rail; 208-annular guide groove; 209-lower stud receiving limiting hole; 210-elastic column; 211-spring; 212-accommodating chamber; 213-outer gear ring; 214-mounting column; 300-mounting base; 301-base; 302-side enclosure. DETAILED DESCRIPTION
[0018] In order to facilitate the understanding of the present application, the present application will be described more comprehensively below with reference to the relevant drawings. The drawings exemplarily provide one or at least three embodiments of the present application to make the understanding of the technical solution disclosed in the present application more accurate and thorough. However, it should be understood that the present application can be implemented in a variety of different forms and is not limited to the embodiments described below.
[0019] The same or similar numbers in the drawings of the present application correspond to the same or similar parts; in the description of the present application, it should be understood that if the terms "upper", "lower", "left", "right", etc. indicate the orientation or position relationship, they are based on the orientation or position relationship shown in the drawings. This is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on the present application. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0020] In addition, if the embodiments of the present application involve descriptions such as "first" and "second", the descriptions of "first", "second", etc. are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, if "and / or" or "and / or" appears throughout the text, its meaning includes three parallel scenarios. Taking "A and / or B" as an example, it includes Scenario A, or Scenario B, or the scenario where both A and B are satisfied simultaneously.
[0021] In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0022] See Figures 1 to 8 , an automated device for automatic stud press riveting is provided. Among them, the automated device for automatic stud press riveting includes: A plurality of feeding vibrating bowls 1 for conveying studs. The model sizes of the studs conveyed by each feeding vibrating bowl 1 are different. The feeding vibrating bowl 1 itself is a known technology, so no more detailed description will be given; The lower die set. The lower die set includes a support plate 2 for supporting and fixing the workpiece to be stud press riveted. The workpiece is, for example, a perforated plate, etc. A suction cup 3 (such as a vacuum suction cup) for adsorbing and fixing the workpiece can be provided on the support plate 2, or other structures (elements) can also be used to fix the workpiece; The upper die set, including a first electric control motion mechanism, a second electric control motion mechanism, a stud receiving and limiting mechanism 200 connected to the first electric control motion mechanism, and a press riveting implementation mechanism connected to the second electric control motion mechanism. The press riveting implementation mechanism is, for example, a lifting cylinder type press riveting machine 100. The lifting cylinder type press riveting machine 100 has a telescopic extending rod 101, and the end of the extending rod 101 is a press riveting head 102. The stud receiving and limiting mechanism 200 can simultaneously receive and limit studs of different model sizes conveyed by each feeding vibrating bowl 1. The first electric control motion mechanism can drive the stud receiving and limiting mechanism 200 to move to the press riveting working position. The second electric control motion mechanism can drive the press riveting implementation mechanism to reach the press riveting working position and press rivet the studs on the stud receiving and limiting mechanism 200 at the press riveting working position to the workpiece. When the extending rod 101 of the lifting cylinder type press riveting machine 100 moves downward, the press riveting head 102 can press rivet the studs to the workpiece.
[0023] In the automated equipment for automatic stud press riveting provided by the embodiments of the present invention, there are multiple feeding vibrating bowls 1 for conveying studs. The model sizes of the studs conveyed by each feeding vibrating bowl 1 are different. The stud receiving and limiting mechanism 200 in the upper die set can simultaneously receive and limit the studs with different model sizes conveyed by each feeding vibrating bowl 1. Therefore, the automated equipment for automatic stud press riveting can simultaneously convey multiple model sizes of studs to the stud receiving and limiting mechanism 200, and then the press riveting implementation mechanism sequentially presses all the studs with different model sizes on the stud receiving and limiting mechanism 200 onto the target workpiece within the same production cycle, thereby greatly improving the versatility, multi-specification adaptability, and stud press riveting work efficiency of the stud press riveting operation.
[0024] According to an embodiment of the present application, the automated equipment for automatic stud press riveting includes a discharge table 4. The discharge table 4 is provided with discharge connecting pipes 5 having the same number as the feeding vibrating bowls 1. Each discharge connecting pipe 5 penetrates downward through the discharge table 4, and the axis of the discharge connecting pipe 5 is arranged in the vertical direction. The discharge ends of each feeding vibrating bowl 1 are respectively connected to each discharge connecting pipe 5 through a hose (not shown). The stud receiving and limiting mechanism 200 has a plurality of upper stud receiving and limiting holes 201, and the axis of the upper stud receiving and limiting holes 201 is arranged in the vertical direction. The number of the plurality of upper stud receiving and limiting holes 201 is greater than or equal to the number of the discharge connecting pipes 5. The first electric control motion mechanism can drive the stud receiving and limiting mechanism 200 to move to the stud receiving position located below the discharge table 4. When the stud receiving and limiting mechanism 200 is in the stud receiving position, each discharge connecting pipe 5 can simultaneously output studs into the corresponding upper stud receiving and limiting holes 201 on the stud receiving and limiting mechanism 200. For example, when the stud receiving and limiting mechanism 200 is in the stud receiving position and the discharge connecting pipes 5 are arranged in a circular pattern, there is a corresponding upper stud receiving and limiting hole 201 below each discharge connecting pipe 5 on the corresponding circular trajectory. When the discharge connecting pipes 5 are arranged in a straight line pattern, there is a corresponding upper stud receiving and limiting hole 201 below each discharge connecting pipe 5 on the corresponding straight line trajectory.
[0025] According to a specific embodiment of the present application, a stud receiving and limiting mechanism 200 includes a receiving seat, and a plurality of groups of upper stud receiving and limiting holes 201 are arranged at intervals along a circular trajectory on the receiving seat, and the receiving seat has at least a first hole arrangement state. In the first hole arrangement state, each group of upper stud receiving and limiting holes 201 has a plurality of upper stud receiving and limiting holes 201 with the same aperture, and the apertures of the upper stud receiving and limiting holes 201 in different groups gradually increase along the circular trajectory. The discharge pipe 5 is arranged at intervals along a circular trajectory corresponding to the arrangement direction of the upper stud receiving and limiting holes 201 on the discharge platform 4, and the apertures of each discharge pipe 5 gradually increase along the arrangement direction of the discharge pipe 5. The discharge pipes 5 with different apertures and the upper stud receiving and limiting holes 201 with different apertures are all arranged in the same form and trajectory, so that the discharge pipe 5 can quickly and conveniently transport the studs to the corresponding upper stud receiving and limiting holes 201.
[0026] In this embodiment, the upper stud receiving limit holes 201 and the discharge pipe 5 are distributed along a circular trajectory. Compared with the case of being arranged along a straight line, more upper stud receiving limit holes 201 can be arranged within a smaller length range, thereby facilitating the stud receiving limit mechanism 200 to receive as many studs as possible at one time for the riveting implementation mechanism to perform riveting operations.
[0027] As other embodiments, the apertures of the upper stud-supporting limiting holes 201 and the discharge pipe 5 may not necessarily increase gradually along the corresponding circular trajectory, and may also be arranged randomly.
[0028] According to one embodiment of the present application, an automated device for automatic production of stud riveting includes a first lifting drive mechanism 6 and a first rotating drive mechanism 7 connected to the first lifting drive mechanism 6, a discharge table 4 is connected to the first rotating drive mechanism 7, the first lifting drive mechanism 6 can drive the first rotating drive mechanism 7 to lift and lower to drive the discharge table 4 to lift and lower to a position adjacent to a stud receiving limit mechanism 200, the first rotating drive mechanism 7 can drive the discharge table 4 to rotate so that the discharge pipe 5 is aligned with the corresponding upper stud receiving limit hole 201, the first lifting drive mechanism 6 is, for example, a vertical electric guide rail or the like, the slider portion of the vertical electric guide rail (first lifting drive mechanism 6) is connected to a lifting frame 22, the first rotating drive mechanism 7 is a stepping motor capable of precisely controlling an angle, the main body of the stepping motor is connected to the lifting frame 22, and the axis of the discharge table 4 is connected to the input of the stepping motor. The output shaft, for example, has 8 groups of upper stud receiving limit holes 201 and each group has two upper stud receiving limit holes 201 with the same aperture, then there are a total of 16 upper stud receiving limit holes 201, and there are 8 corresponding discharge pipes 5. If the 16 upper stud receiving limit holes 201 are arranged at equal angles α1, and the 8 discharge pipes 5 are arranged at an angle α2 that is twice the arrangement angle of the 16 upper stud receiving limit holes 201, then after the 8 discharge pipes 5 output studs to one upper stud receiving limit hole 201 in the 8 groups of upper stud receiving limit holes 201 respectively, the stepper motor only needs to drive the discharge platform 4 to rotate the angle α1 to output studs to the other 8 upper stud receiving limit holes 201, thereby achieving the output of studs to 16 upper stud receiving limit holes 201 twice, which greatly improves the efficiency of outputting studs for the stud receiving limit mechanism 200.
[0029] According to a specific embodiment of the present application, the receiving seat includes a central disk 202 and a rotating ring 203 that surrounds the outer circumference of the central disk 202 at intervals. The outer circumference of the central disk 202 has first half holes 204 corresponding to the number of upper stud receiving limit holes 201, and the inner circumference of the rotating ring 203 has second half holes 205 corresponding to the number of upper stud receiving limit holes 201. The first half holes 204 and the second half holes 205 surround the upper stud receiving limit holes 201, and the rotating ring 203 can rotate around the axis of the central disk 202 so that each first half hole 204 can be combined with any second half hole 205 to form different upper studs. The receiving limit hole 201, when the receiving seat is in the first hole arrangement state, when the rotating ring 203 is in the initial position, each first half hole 204 and the second half hole 205 of the same aperture surround the upper stud receiving limit hole 201, after the rotating ring 203 rotates relative to the initial position, the first half hole 204 may be combined with the second half hole 205 of a larger or smaller aperture to form a new upper stud receiving limit hole 201, at this time, the size of the half hole with a smaller aperture is used as the standard to accept the stud of the corresponding size. The advantage of this design is that, according to the specific situation of the workpiece to be riveted with the stud, more studs of a certain size may be required during the stud riveting operation, or some If studs of different sizes are not needed, the rotating ring 203 can be rotated as needed to adjust the number of studs of different sizes received by the receiving seat. For example, if there are 8 groups of upper stud receiving limit holes 201 and each group has two upper stud receiving limit holes 201 with the same aperture, there are a total of 16 upper stud receiving limit holes 201, and there are 8 corresponding discharge pipes 5. If the 16 upper stud receiving limit holes 201 are arranged at equal angles α1, and the 8 discharge pipes 5 are arranged at an angle α2 that is twice the arrangement angle of the 16 upper stud receiving limit holes 201, more studs are needed for the upper stud receiving limit holes 201 with the smallest aperture. When the rotating ring 203 is rotated by an angle α1 along the direction in which the upper stud receiving limiting hole 201 is distributed from the smallest to the least, the receiving seat is in the second hole arrangement state and can accept 3 studs of the smallest size, and only accept 1 stud of the largest size. The receiving seat can still accept 2 studs of other aperture sizes respectively, and the rotating ring 203 continues to be rotated by an angle α1 along the same direction, so that 4 studs of the smallest size can be accepted, and the stud of the largest size is not accepted at this time. The operation is performed by analogy, and the number of studs of different sizes received by the receiving seat can be adjusted, thereby further improving the stud distribution efficiency and the working efficiency of stud riveting.
[0030] According to a specific embodiment of the present application, the stud receiving and limiting mechanism 200 includes a support disk 206 connected to the first electric control movement mechanism. The central disk 202 is fixedly supported on the support disk 206, and the rotating ring 203 is rotatably supported on the support disk 206. Specifically, the central disk 202 is fixedly connected to the axis of the support disk 206 through the mounting posts 214 on the support disk 206. An annular guide rail 207 is provided on the support disk 206, and an annular guide groove 208 adapted to the annular guide rail 207 is formed below the rotating ring 203. Lower stud receiving and limiting holes 209 corresponding to the number and positions of the upper stud receiving and limiting holes 201 are provided on the support disk 206. The support disk 206 is provided with elastic resisting members protruding from the hole walls of the respective lower stud receiving and limiting holes 209. The stud can pass through the corresponding upper stud receiving and limiting hole 201 and be supported on the elastic resisting member in the corresponding lower stud receiving and limiting hole 209. The riveting implementation mechanism can press down the stud in the upper stud receiving and limiting hole 201 and the lower stud receiving and limiting hole 209, so that the stud squeezes the elastic resisting member to retract into the hole wall of the lower stud receiving and limiting hole 209 and fall onto the workpiece to be stud-riveted. The elastic resisting member includes an elastic column 210, a receiving cavity 212 is formed in the hole wall, and a spring 211 connected to the elastic column 210 is provided in the receiving cavity 212.
[0031] In this embodiment, lower stud receiving and limiting holes 209 corresponding to the number, hole diameters and positions of the upper stud receiving and limiting holes 201 are provided on the support disk 206. Specifically, it can be understood that, for example, when the receiving seat is in the first hole arrangement state, if there are 8 groups of upper stud receiving and limiting holes 201 and each group has two upper stud receiving and limiting holes 201 with the same hole diameter, then there are a total of 16 upper stud receiving and limiting holes 201. Then, 16 lower stud receiving and limiting holes 209 that are vertically aligned with the 16 upper stud receiving and limiting holes 201 are provided on the support disk 206, and the hole diameters of the vertically aligned stud receiving and limiting holes and the lower stud receiving and limiting holes 209 are the same.
[0032] According to a preferred embodiment of the present application, the support disk 206 is connected to the first electric control movement mechanism through a support frame 8. A second rotation driving mechanism 9 (such as a motor) is provided on the support frame 8. An external gear ring 213 is provided on the outer peripheral side of the rotating ring 203. The second rotation driving mechanism 9 is in transmission connection with the external gear ring 213 through a gear transmission mechanism 10. Of course, the external gear ring 213 can also be rotated manually.
[0033] According to a specific embodiment of the present application, the automated equipment for automatic stud riveting production includes at least 8 feeding vibrating bowls 1, and each group of upper stud receiving and limiting holes 201 has two upper stud receiving and limiting holes 201 with the same hole diameter.
[0034] As other embodiments, there may be other numbers of feeding vibrating bowls 1, such as 4 or 10, etc. All of these are acceptable. Each set of upper stud receiving limit holes 201 may have 3 upper stud receiving limit holes 201 with the same aperture or more upper stud receiving limit holes 201. Of course, the lower stud receiving limit holes 209 on the support plate 206 should also be designed adaptively.
[0035] According to a specific embodiment of the present application, the automated equipment for automatic stud press riveting includes an installation base 300. The installation base 300 includes a base 301 and a circumferential side enclosure 302 provided on the base 301. The first electric control motion mechanism includes a first horizontal electric guide rail 11, a second horizontal electric guide rail 12 slidably connected to the first horizontal electric guide rail 11, a first sliding frame 13 slidably connected to the second horizontal electric guide rail 12, and a second lifting drive mechanism 14 (such as a vertical electric guide rail) connected to the first sliding frame 13. The support frame 8 is connected to the second lifting drive mechanism 14. After the stud press riveting operation is completed, the second lifting drive mechanism 14 drives the support frame 8 to rise, so that the stud can be disengaged from the limits of the support plate 206 and the receiving seat, facilitating the removal of the workpiece on the support plate 2 that has completed stud press riveting. The first horizontal electric guide rail 11 extends along the length direction of the installation base 300, and the second horizontal electric guide rail 12 extends along the width direction of the installation base 300. The second electric control motion mechanism includes a third horizontal electric guide rail 15, a fourth horizontal electric guide rail 16 slidably connected to the third horizontal electric guide rail 15, and a second sliding frame 17 slidably connected to the fourth horizontal electric guide rail 16. The press riveting implementation mechanism is connected to the second sliding frame 17. Specifically, the main structure of the lifting cylinder type press riveting machine 100 is installed on the second sliding frame 17. The third horizontal electric guide rail 15 extends along the length direction of the installation base 300, and the fourth horizontal electric guide rail 16 extends along the width direction of the installation base 300.
[0036] In addition, the lower module is located on the base 301 and within the space surrounded by the side enclosure 302. The discharge table 4 is located within the space surrounded by the side enclosure 302. The feeding vibrating bowl 1 is located outside the space surrounded by the side enclosure 302. The lower module further includes a fifth horizontal electric guide rail 18 provided on the base 301, a sixth horizontal electric guide rail 19 slidably connected to the fifth horizontal electric guide rail 18, a third sliding frame 20 slidably connected to the sixth horizontal electric guide rail 19, and a third lifting drive mechanism 21 (such as a cylinder) connected to the third sliding frame 20. The support plate 2 is connected to the third lifting drive mechanism 21. The fifth horizontal electric guide rail 18 extends along the length direction of the installation base 300, and the sixth horizontal electric guide rail 19 extends along the width direction of the installation base 300.
[0037] It should be noted that the above embodiments only represent the preferred embodiments of the present application. The description is relatively specific and detailed, but it should not be construed as a limitation of the present application. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can be made, such as combining different features in each embodiment, etc. These should all fall within the protection scope of the present application.
Claims
1. An automated device for automatic production of stud press riveting, characterized in that, The automated equipment for automatic production of stud riveting includes: Multiple feeding vibration plates for conveying studs, each feeding vibration plate conveying studs of different models and sizes; A lower die set, the lower die set comprising a support plate for supporting and fixing a workpiece to be riveted by studs; The upper mold assembly includes a first electrically-controlled motion mechanism, a second electrically-controlled motion mechanism, a stud receiving and limiting mechanism connected to the first electrically-controlled motion mechanism, and a riveting implementation mechanism connected to the second electrically-controlled motion mechanism. The stud receiving and limiting mechanism can simultaneously receive and limit studs of different models and sizes conveyed by each feeding vibration plate. The first electrically-controlled motion mechanism can drive the stud receiving and limiting mechanism to move to the riveting working position. The second electrically-controlled motion mechanism can drive the riveting implementation mechanism to arrive at the riveting working position and rivet the stud on the stud receiving and limiting mechanism at the riveting working position to the workpiece.
2. The automated equipment for automatic production of stud press riveting according to claim 1, characterized in that The automated equipment for automatic production of stud riveting includes a discharge table, the discharge table is provided with discharge pipes with the same number as the feeding vibration disks, each discharge pipe passes through the discharge table downward, the axis of the discharge pipe is arranged in the vertical direction, the discharge ends of each feeding vibration disk are connected to each discharge pipe through a hose one by one, the stud receiving and limiting mechanism is provided with a plurality of upper stud receiving and limiting holes, the axis of the upper stud receiving and limiting holes are arranged in the vertical direction, the number of the plurality of upper stud receiving and limiting holes is greater than or equal to the number of the discharge pipes, the first electrically-controlled motion mechanism can drive the stud receiving and limiting mechanism to move to the stud receiving position located below the discharge table, and when the stud receiving and limiting mechanism is located at the stud receiving position, each discharge pipe can simultaneously output the studs to the corresponding upper stud receiving and limiting holes on the stud receiving and limiting mechanism.
3. The automated equipment for automatic production of stud press riveting according to claim 2, characterized in that, The stud receiving and limiting mechanism includes a receiving seat, and the upper stud receiving and limiting holes are arranged in multiple groups along a circular trajectory on the receiving seat, and the receiving seat has at least a first hole arrangement state. In the first hole arrangement state, each group of upper stud receiving and limiting holes has multiple upper stud receiving and limiting holes with the same aperture, and the apertures of the upper stud receiving and limiting holes in different groups gradually increase along the circular trajectory. The discharge pipes are arranged on the discharge table at intervals along a circular trajectory corresponding to the arrangement direction of the upper stud receiving and limiting holes, and the apertures of each discharge pipe gradually increase along the arrangement direction of the discharge pipes.
4. The automated equipment for automatic production of stud press riveting according to claim 3, characterized in that, The automated equipment for automatic production of stud riveting includes a first lifting drive mechanism and a first rotating drive mechanism connected to the first lifting drive mechanism, the discharge platform is connected to the first rotating drive mechanism, the first lifting drive mechanism can drive the first rotating drive mechanism to lift and lower to drive the discharge platform to a position adjacent to the stud receiving limit mechanism, the first rotating drive mechanism can drive the discharge platform to rotate so that the discharge pipe is aligned with the corresponding upper stud receiving limit hole.
5. The automated equipment for automatic production of stud press riveting according to claim 4, characterized in that The receiving seat includes a central disc and a rotating ring that surrounds the outer circumferential side of the central disc at intervals. The outer circumferential side of the central disc has first half-holes corresponding to the number of the upper stud receiving and limiting holes. The inner circumferential side of the rotating ring has second half-holes corresponding to the number of the upper stud receiving and limiting holes. The first half-holes and the second half-holes enclose the upper stud receiving and limiting holes. The rotating ring can rotate around the axis of the central disc so that each first half-hole can be combined with any second half-hole to enclose different upper stud receiving and limiting holes.
6. The automated equipment for automatic production of stud clinching according to claim 5, characterized in that, The stud receiving and limiting mechanism includes a support disc connected to the first electric control motion mechanism. The central disc is fixedly supported on the support disc. The rotating ring is rotatably supported on the support disc. The support disc is provided with lower stud receiving and limiting holes corresponding to the number, aperture and position of the upper stud receiving and limiting holes. The support disc is provided with elastic resisting members protruding from the hole walls of the lower stud receiving and limiting holes. The stud can pass through the corresponding upper stud receiving and limiting hole and be supported on the elastic resisting members in the corresponding lower stud receiving and limiting hole. The riveting implementation mechanism can press down the stud in the upper stud receiving and limiting hole and the lower stud receiving and limiting hole so that the stud squeezes the elastic resisting member to retract into the hole wall of the lower stud receiving and limiting hole and fall onto the workpiece to be stud-riveted.
7. The automated equipment for automatic production of stud press riveting according to claim 6, characterized in that, The support disc is connected to the first electric control motion mechanism through a support frame. The support frame is provided with a second rotation driving mechanism. The outer circumferential side of the rotating ring is provided with an external gear ring. The second rotation driving mechanism is in transmission connection with the external gear ring through a gear transmission mechanism.
8. The automated equipment for automatic production of stud press riveting according to claim 7, characterized in that, The automatic equipment for automatic stud riveting includes at least 8 feeding vibrating bowls. Each group of upper stud receiving and limiting holes has two upper stud receiving and limiting holes with the same aperture.
9. The automated equipment for automatic production of stud clinching according to claim 8, characterized in that, The automatic equipment for automatic stud riveting includes an installation base. The first electric control motion mechanism includes a first transverse electric guide rail, a second transverse electric guide rail slidably connected to the first transverse electric guide rail, a first sliding frame slidably connected to the second transverse electric guide rail, and a second lifting driving mechanism connected to the first sliding frame. The support frame is connected to the second lifting driving mechanism. The first transverse electric guide rail extends along the length direction of the installation base. The second transverse electric guide rail extends along the width direction of the installation base. The second electric control motion mechanism includes a third transverse electric guide rail, a fourth transverse electric guide rail slidably connected to the third transverse electric guide rail, and a second sliding frame slidably connected to the fourth transverse electric guide rail. The riveting implementation mechanism is connected to the second sliding frame. The third transverse electric guide rail extends along the length direction of the installation base. The fourth transverse electric guide rail extends along the width direction of the installation base.
10. The automated equipment for automatic production of stud press riveting according to any one of claims 1 to 9, characterized in that, The support plate is provided with suction cups for adsorbing and fixing the workpiece.
Citation Information
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