Winding machine facilitating discharging

Abstract

The invention relates to the technical field of winding machines, in particular to a winding machine convenient to unload, which comprises a bottom plate, a first vertical block, a second vertical block, a winding mechanism, an adjusting mechanism and a transmission mechanism, the bottom of the first vertical block is connected with one side of the top of the bottom plate, and the bottom of the second vertical block is connected with the other side of the top of the bottom plate; the winding mechanism comprises a first cylinder, a frame and a winding assembly, the two ends of the first cylinder extend into the first vertical block and the second vertical block correspondingly, the center of the frame is connected to the outer wall of the cylinder in a sleeving mode and fixedly connected with the outer wall of the cylinder, and the winding assembly comprises a second cylinder, a winding roller, a square groove, a square hole and a limiting block. One end of the second cylinder is fixedly connected with one side of the frame, the other end of the second cylinder extends into the winding roller, and the square groove is formed in the winding roller. The winding machine convenient to unload solves the problem that after current equipment unloads, the production efficiency is easily affected.

Description

Technical Field

[0001] The present invention relates to the technical field of winding machines, and particularly to a winding machine facilitating unloading. Background Art

[0002] As is well known, a winding machine generally refers to a machine used for the winding part of a coil processing production line, which winds raw materials into coils by mechanical means and is widely used in processing production lines such as paper rolls, cloth rolls, plastic rolls, and metal coil materials.

[0003] In order to facilitate unloading, the existing winding mechanisms are all configured such that the winding rollers are detachable structures, which facilitates the removal of the winding rollers to take out the materials on the winding rollers. However, when the winding rollers are removed, the equipment cannot operate normally due to the lack of winding rollers. After separating the materials from the winding rollers, the winding rollers need to be installed on the equipment for the equipment to continue working, which will waste a certain amount of time and reduce work efficiency. Summary of the Invention

[0004] (1) Technical Problems to be Solved

[0005] In view of the deficiencies of the prior art, the present invention provides a winding machine facilitating unloading.

[0006] (2) Technical Solutions

[0007] To achieve the above object, the present invention provides the following technical solution: A winding machine facilitating unloading, including a bottom plate, a first vertical block, and a second vertical block. The bottom of the first vertical block is connected to one side of the top of the bottom plate, and the bottom of the second vertical block is connected to the other side of the top of the bottom plate. It further includes:

[0008] A winding mechanism, which includes a first cylinder, a frame, an electromagnet, and a winding assembly. Both ends of the first cylinder extend into the first vertical block and the second vertical block respectively. The center of the frame is sleeved on the outer wall of the first cylinder and fixedly connected to the outer wall of the first cylinder. One end of the electromagnet is connected to the frame, and the other end of the electromagnet adsorbs the second vertical block. The winding assembly includes a second cylinder, a winding roller, a square groove, a square hole, and a limiting block. One end of the second cylinder is fixedly connected to one side of the frame, and the other end of the second cylinder extends into the winding roller. The square groove is opened on the winding roller, the square hole is opened on the frame, and one end of the limiting block passes through the square hole and extends into the square groove. There are two sets of the winding assembly;

[0009] Adjusting mechanism, the adjusting mechanism includes a slotted groove, a sliding component, a sliding plate, an electric push rod and a placement plate. The slotted groove is opened on the first vertical block, the sliding component is arranged on the inner wall of the slotted groove, the sliding plate is connected to the inner wall of the slotted groove through the sliding component, one end of the electric push rod is connected to the sliding plate, and the other end of the electric push rod is connected to the placement plate;

[0010] Transmission mechanism, the transmission mechanism is connected to the first vertical block through the adjusting mechanism. The transmission mechanism includes a motor, a transmission block, a clamping block, a third cylinder and a square block. The motor is arranged on the placement plate, one end of the transmission block is connected to the output end of the motor, one end of the clamping block extends into the transmission block, the other end of the clamping block is connected to one end of the third cylinder, the other end of the third cylinder is connected to the square block, and the square block matches the square hole and the square groove.

[0011] To facilitate the cleaning of the winding roller, the present invention is improved in that a cleaning mechanism is provided on the second vertical block. The cleaning mechanism includes a liquid inlet component, a liquid spraying component and a switch door. A cavity is opened inside the second vertical block. The liquid inlet component is arranged on one side of the top of the second vertical block and is communicated with the cavity. The liquid spraying component is arranged at the center of the top of the second vertical block and is communicated with the cavity. The switch door is hinged to the side of the first vertical block.

[0012] To improve stability, the present invention is improved in that a support block is provided on the top of the first vertical block, and the top of the support block is an arc-shaped groove that matches the third cylinder.

[0013] To achieve a sealing effect, the present invention is improved in that a sealing ring is provided on the switch door. The sealing ring is fixedly connected to the periphery of the switch door, and the sealing ring is made of silicone material.

[0014] To achieve an anti-slip effect, the present invention is improved in that an anti-slip layer is provided at the bottom of the bottom plate, and a number of anti-slip lines are provided at the bottom of the anti-slip layer. The anti-slip lines are fixedly connected to the anti-slip layer.

[0015] To improve stability, the present invention is improved in that the two winding mechanisms are symmetrically arranged.

[0016] To improve stability, the present invention is improved in that there are two sliding components, and the two sliding components are symmetrically arranged.

[0017] (III) Beneficial effects

[0018] Compared with the prior art, the present invention provides a winding machine that is convenient for unloading, and has the following beneficial effects:

[0019] The rewinder facilitating unloading. In this structure, the winding mechanism is provided with two winding components. When one winding mechanism is disassembled for unloading, the other winding mechanism can be controlled to move to the working position, and then cooperate with the adjusting mechanism and the transmission mechanism to work, avoiding the situation like the traditional structure that one has to wait for the material to separate from the winding roller and install the winding roller on the equipment before continuing to work. Therefore, this structure can save a certain amount of time and improve work efficiency.

[0020] When the equipment is not in use, by controlling the winding mechanism, the adjusting mechanism, the transmission mechanism and the cleaning mechanism, the winding roller can be cleaned. While cleaning, the motor can be retracted into the inner wall of the slot and protected by the switch door to avoid damage to the motor caused by water stains. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic structural view of the present invention;

[0022] Figure 2 For the present invention Figure 1 A partial enlarged structural view of part A in the present invention;

[0023] Figure 3 It is an axonometric structural view of the present invention;

[0024] Figure 4 For the present invention Figure 1 front view;

[0025] In the figure: 1, bottom plate; 2, first vertical block; 3, second vertical block; 4, winding mechanism; 5, first cylinder; 6, frame; 7, winding component; 8, second cylinder; 9, winding roller; 10, square groove; 11, square hole; 12, limit block; 13, adjusting mechanism; 14, sliding component; 15, sliding plate; 16, electric push rod; 17, motor; 18, transmission block; 19, clamping block; 20, cylinder; 21, square block; 22, support block; 23, cleaning mechanism; 24, liquid inlet component; 25, liquid spraying component; 26, switch door; 27, placement plate; 28, slot; 29, electromagnet. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0027] Please refer to Figures 1-4, A winding machine facilitating unloading, comprising a bottom plate 1, a first vertical block 2 and a second vertical block 3. The bottom of the first vertical block 2 is connected to one side of the top of the bottom plate 1, and the bottom of the second vertical block 3 is connected to the other side of the top of the bottom plate 1. First, place the device at a designated position, support the device through the bottom plate 1, and connect the device to the external mains power to supply power to the device. It further includes:

[0028] A winding mechanism 4, which includes a first cylinder 5, a frame 6, an electromagnet 29 and a winding assembly 7. Both ends of the first cylinder 5 extend into the first vertical block 2 and the second vertical block 3 respectively. The center of the frame 6 is sleeved on the outer wall of the first cylinder 5 and is fixedly connected to the outer wall of the first cylinder 5. One end of the electromagnet 29 is connected to the frame 6, and the other end of the electromagnet 29 adsorbs the second vertical block 3. The winding assembly 7 includes a second cylinder 8, a winding roller 9, a square groove 10, a square hole 11 and a limiting block 12. One end of the second cylinder 8 is fixedly connected to one side of the frame 6, and the other end of the second cylinder 8 extends into the winding roller 9. The square groove 10 is opened on the winding roller 9, the square hole 11 is opened on the frame 6, and one end of the limiting block 12 passes through the square hole 11 and extends into the square groove 10. There are two winding assemblies 7. Fix one end of the material to be wound to the winding roller 9 at the top of one of the two winding assemblies 7. By adsorbing the second vertical block 3 with the electromagnet 29, it can ensure that the frame 6 sleeved on the first cylinder 5 does not rotate. Then, the worker pulls the limiting block 12 to separate the limiting block 12 from the square groove 10 and the square hole 11. After the limiting block 12 is separated from the winding roller 9, the worker needs to hold the winding roller 9 to prevent the winding roller 9 from separating from the second cylinder 8.

[0029] An adjusting mechanism 13, which includes a slotted opening 28, a sliding assembly 14, a sliding plate 15, an electric push rod 16 and a placing plate 27. The slotted opening 28 is opened on the first vertical block 2, the sliding assembly 14 is arranged on the inner wall of the slotted opening 28, the sliding plate 15 is connected to the inner wall of the slotted opening 28 through the sliding assembly 14, one end of the electric push rod 16 is connected to the sliding plate 15, and the other end of the electric push rod 16 is connected to the placing plate 27. Then start the sliding assembly 14. By controlling the sliding assembly 14, the placing plate 27 can be driven to move. The sliding assembly 14 includes structures such as a chute, a slider, a screw rod and a bearing. For the sliding assembly 14, the screw rod needs to be turned to make the slider move in the chute, which will not be specifically described here.

[0030] The transmission mechanism is connected to the first vertical block 2 through the adjustment mechanism 13. The transmission mechanism includes a motor 17, a transmission block 18, a clamping block 19, a third cylinder 20, and a square block 21. The motor 17 is arranged on the placement plate 27. One end of the transmission block 18 is connected to the output end of the motor 17. One end of the clamping block 19 extends into the transmission block 18. The other end of the clamping block 19 is connected to one end of the third cylinder 20. The other end of the third cylinder 20 is connected to the square block 21. The square block 21 matches the square hole 11 and the square groove 10. By driving the motor 17 on the placement plate 27 through the above adjustment mechanism 13, the clamping block 19 on the transmission block 18 drives the square block 21 on the third cylinder 20 to move, so that the square block 21 passes through the square hole 11 and extends into the square groove 10. After the square block 21 extends into the square groove 10, the part of the cylinder located in the square hole 11, and then the motor 17 is started. The motor 17 drives the third cylinder 20 on the clamping block 19 on the transmission block 18 to rotate. Thus, the square block 21 on the third cylinder 20 drives the winding roller 9 connected to the frame 6 through the second cylinder 8 to rotate, and the material collection can be realized.

[0031] After the material collection is completed and the material needs to be taken down, the staff wears protective gloves and holds the winding roller 9 by hand. The protective gloves can isolate high temperature, and the temperature of the winding roller 9 is not particularly high and will soon cool naturally. Then, by controlling the sliding assembly 14, the placement plate 27 is driven to move to Figure 1 a certain position, and then the staff pushes the winding roller 9 in the direction of the first vertical block 2, so that the winding roller 9 can be separated from the second cylinder 8. At this time, the electromagnet 29 is turned off. After the frame 6 is rotated 180 degrees, the electromagnet 29 is started again to make the electromagnet 29 adsorb the second vertical block 3, so that another winding mechanism 4 faces upward. Then, through the same steps above, the work can continue. After the removed winding roller 9 has the material taken down, it can be installed on the frame 6 again. The installation position this time is the bottom position of the frame 6, which is not specifically described here. The second vertical block 3 in the text is made of iron material, so that the electromagnet 29 can adsorb the second vertical block 3.

[0032] After the above structure is used, it is inconvenient to clean the winding roller 9. For this reason, a cleaning mechanism 23 is provided on the second vertical block 3. The cleaning mechanism 23 includes a liquid inlet component 24, a liquid spraying component 25 and a switch door 26. A cavity is opened inside the second vertical block 3. The liquid inlet component 24 is arranged on one side of the top of the second vertical block 3, and the liquid inlet component 24 communicates with the cavity. The liquid spraying component 25 is arranged at the center of the top of the second vertical block 3, and the liquid spraying component 25 communicates with the cavity. The switch door 26 is hinged to the side of the first vertical block 2. When the work is completed, as shown in the figure, push the third cylinder 20 towards the first vertical block 2, so that the third cylinder 20 drives the clamping block 19 to separate from the transmission block 18. The distance between the square block 21 and the frame 6 is sufficient for the clamping block 19 to separate from the transmission block 18, and then store it. Then start the electric push rod 16 to drive the placing plate 27 to descend below the position of the slot 28. Then control the sliding component 14 to retract the placing plate 27 and the motor 17 on the placing plate 27 into the slot 28. Then close the switch door 26. The extended part of the screw rod in the sliding component 14 will not affect the closing of the switch door 26. Then add water to the liquid inlet component 24, and then turn off the electromagnet 29, no longer adsorb the second vertical block 3, so that the frame 6 rotates 90 degrees. Then start the electromagnet 29 to adsorb the second vertical block 3. Pass the two limit blocks 12 through the two square holes 11 and extend them into the two square grooves 10 respectively. The outer wall of the limit block 12 is provided with an anti-slip layer, which has a certain anti-slip damping effect and will not separate from the square hole 11 and the square groove 10 without being pulled. Then by starting the liquid spraying component 25, water can be sprayed onto the winding roller 9, so that the winding roller 9 can be cleaned. The liquid spraying component 25 includes structures such as a water suction pipe, a water pump, a folding hose and a nozzle, which will not be specifically described here. The inner wall of the second vertical block 3 is provided with a stainless steel coating to prevent the inner wall of the second vertical block 3 from rusting.

[0033] During the actual use of the above structure, the supporting effect of the third cylinder 20 is poor. To solve this problem, a supporting block 22 is provided on the top of the first vertical block 2. The top of the supporting block 22 is an arc-shaped groove, and the arc-shaped groove matches the third cylinder 20. By contacting the supporting block 22 with the third cylinder 20, the stability of the third cylinder 20 can be improved, and the third cylinder 20 can be prevented from shaking. Teflon layers are provided on the inner walls of the arc-shaped grooves opened on the third cylinder 20 and the supporting block 22, which can prevent the third cylinder 20 from being worn due to long-term contact with the supporting block 22. The Teflon layer can also reduce the friction coefficient and reduce the wear situation.

[0034] In the actual use process of the above structure, the sealing effect is poor. Therefore, a sealing ring is provided on the switch door 26. The sealing ring is fixedly connected to the periphery of the switch door 26. The sealing ring is made of silica gel material. The sealing ring provided on the switch door 26 can improve the sealing effect and prevent water stains from entering the inner wall of the slot 28 through the gap between the switch door 26 and the first vertical block 2.

[0035] In the actual use process of the above structure, the anti-slip effect of the bottom of the bottom plate 1 is poor. Therefore, an anti-slip layer is provided at the bottom of the bottom plate 1. A number of anti-slip lines are provided on the anti-slip layer. The anti-slip lines are fixedly connected to the anti-slip layer. By providing an anti-slip layer at the bottom of the bottom plate 1 and cooperating with the anti-slip lines at the bottom of the anti-slip layer, the anti-slip effect can be improved, the friction coefficient between the bottom plate 1 and the ground can be increased, and the situation of sliding when the bottom plate 1 contacts the smooth ground can be avoided.

[0036] In order to improve the stability, in this embodiment, the two winding mechanisms 4 are symmetrically arranged.

[0037] In order to improve the stability of the sliding plate 15, in this embodiment, two sliding components 14 are provided, and the two sliding components 14 are symmetrically arranged.

[0038] The electric push rod 16 in the text is a conventional technology in the market, including two cylinders of different sizes, a motor 17, a screw drive structure, a switch and other components. The specific working principle is well known to those skilled in the art and will not be described in detail here. The electromagnet 29 in the text is a conventional waterproof type electromagnet in the market, with a waterproof grade of IP68. The specific structure and working principle included will not be described in detail here. The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the power supply are common knowledge in the art. And the present invention is mainly used to protect mechanical devices, so the control method and wiring arrangement of the present invention will not be further explained in detail.

[0039] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A winding machine for easy unloading, comprising a bottom plate (1), a first vertical block (2) and a second vertical block (3), wherein the bottom of the first vertical block (2) is connected to one side of the top of the bottom plate (1), and the bottom of the second vertical block (3) is connected to the other side of the top of the bottom plate (1), characterized in that: Also includes: A winding mechanism (4), the winding mechanism (4) comprising a first cylinder (5), a frame (6), an electromagnet (29) and a winding assembly (7), the two ends of the first cylinder (5) respectively extending into the first vertical block (2) and the second vertical block (3), the center of the frame (6) is sleeved on the outer wall of the first cylinder (5) and is fixedly connected to the outer wall of the first cylinder (5), one end of the electromagnet (29) is connected to the frame (6), the other end of the electromagnet (29) adsorbs the second vertical block (3), and the winding assembly (7) It comprises a second cylinder (8), a winding roller (9), a square groove (10), a square hole (11) and a limit block (12), wherein one end of the second cylinder (8) is fixedly connected to one side of the frame (6), and the other end of the second cylinder (8) extends into the winding roller (9), the square groove (10) is provided on the winding roller (9), the square hole (11) is provided on the frame (6), one end of the limit block (12) passes through the square hole (11) and extends into the square groove (10), and the winding assembly (7) is provided with two; An adjusting mechanism (13), the adjusting mechanism (13) comprising a slot (28), a sliding assembly (14), a sliding plate (15), an electric push rod (16) and a placement plate (27), the slot (28) being provided on the first vertical block (2), the sliding assembly (14) being arranged on the inner wall of the slot (28), the sliding plate (15) being connected to the inner wall of the slot (28) through the sliding assembly (14), one end of the electric push rod (16) being connected to the sliding plate (15), and the other end of the electric push rod (16) being connected to the placement plate (27); A transmission mechanism, wherein the transmission mechanism is connected to the first vertical block (2) through the adjustment mechanism (13), and the transmission mechanism comprises a motor (17), a transmission block (18), a clamping block (19), a third cylinder (20) and a square block (21). The motor (17) is arranged on the placement plate (27), one end of the transmission block (18) is connected to the output end of the motor (17), one end of the clamping block (19) extends into the transmission block (18), the other end of the clamping block (19) is connected to one end of the third cylinder (20), the other end of the third cylinder (20) is connected to the square block (21), and the square block (21) matches the square hole (11) and the square groove (10).

2. A winding machine for easy unloading according to claim 1, characterized in that: The second vertical block (3) is provided with a cleaning mechanism (23), the cleaning mechanism (23) comprising a liquid inlet component (24), a liquid spray component (25) and a switch door (26); a cavity is provided inside the second vertical block (3); the liquid inlet component (24) is arranged on one side of the top of the second vertical block (3), the liquid inlet component (24) is communicated with the cavity; the liquid spray component (25) is arranged at the center of the top of the second vertical block (3), the liquid spray component (25) is communicated with the cavity; the switch door (26) is hingedly arranged on the side of the first vertical block (2).

3. A winding machine for easy unloading according to claim 2, characterized in that: A support block (22) is provided on the top of the first upright block (2), and the top of the support block (22) is an arc-shaped groove, and the arc-shaped groove matches the third cylinder (20).

4. A winding machine for easy unloading according to claim 3, characterized in that: The switch door (26) is provided with a sealing ring, the sealing ring is fixedly connected to the switch door (26) on all sides, and the sealing ring is made of silicone material.

5. A winding machine for easy unloading according to claim 4, characterized in that: The bottom of the base plate (1) is provided with an anti-skid layer, and the bottom of the anti-skid layer is provided with a plurality of anti-skid grooves, and the anti-skid grooves are fixedly connected to the anti-skid layer.

6. A winding machine for easy unloading according to claim 5, characterized in that: The two winding mechanisms (4) are symmetrically arranged.

7. A winding machine for easy unloading according to claim 6, characterized in that: Two sliding assemblies (14) are provided, and the two sliding assemblies (14) are symmetrically arranged.

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