Thread shuttle rotating winding device
By designing a wire shuttle rotary wire wrapping device, integrating the bobbin rotation, wire wrapping knife rotation and wire shuttle floating functions, the problem that the automatic wire winding machine cannot lead automatically is solved, and a compact and reliable wire wrapping effect is achieved.
Patent Information
- Application Number
- CN202510548091.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-07-01
AI Technical Summary
The existing automatic wire winding machines cannot automatically lead the thread head into the bobbin sleeve through the thread hole when winding the suture, resulting in complex structure and occupying large space, making it difficult to meet the compactness requirements of industrial sewing machines.
A wire shuttle rotary wire wrapping device is designed, including a wire shuttle driving component and a wire wrapping knife driving component. The rotating and floating of the bobbin is realized through the wire wrapping spindle driver, sliding component and reset elastic member. Combined with the rotation of the wire wrapping sleeve and wire wrapping knife, the functions of bobbin rotation, wire wrapping knife rotation and wire shuttle floating are integrated to simplify the structure and meet the reliability requirements of the automatic wire wrapping machine.
The automatic wire wrapping and wire head lead of the bobbin is realized, with a simple and compact structure, meeting the reliability requirements of the automatic wire wrapping machine, and avoiding the space occupation problem caused by the complex driving structure.
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Figure CN120231179A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sewing machines, and particularly to a thread bobbin rotating and winding device. Background Art
[0002] Industrial sewing machines are designed for mass-producing sewn workpieces in factories and other industrial fields. A rotary hook in an industrial sewing machine is equipped with a thread bobbin, which includes a bobbin case and a bobbin core, and the bobbin core is wound with sewing thread. Since the sewing thread accommodation capacity of the bobbin core is limited, sewing must be stopped to replace the bobbin core wound with sewing thread after the sewing thread in the bobbin core is exhausted. The current automatic winding machine first presses the thread end on the end face of the bobbin core, and then the bobbin core slowly rotates to wind 5 to 6 turns of sewing thread to ensure that the sewing thread is wound as the bobbin core rotates. However, there is a thread end left after winding by the existing automatic winding machine, and it cannot automatically lead the thread end into the thread passing hole of the bobbin case. The driving structure for automatic winding only needs to achieve rotational motion, but it is difficult to lead the thread end, and various complex actions of manual thread leading need to be simulated. Therefore, in order to achieve automatic winding and thread end leading, multiple driving structures are required for driving. However, the increase in driving structures will make the structure complex and occupy a large volume, and there are high requirements for the layout of space and position. Therefore, it is particularly necessary to design a rotation winding device with a reliable and compact structure. Summary of the Invention
[0003] The present invention provides a thread bobbin rotating and winding device to solve the above technical problems.
[0004] To achieve the above object, the technical solution of the present invention is:
[0005] A thread bobbin rotating and winding device includes: a thread bobbin driving component for driving the thread bobbin to rotate and slide along the rotation axis, and a winding knife driving component for driving the winding knife to rotate around the thread bobbin;
[0006] The thread bobbin driving component includes: a winding work position disk for cooperating with the bobbin core, a winding main shaft having a first installation cavity opened towards one end of the thread bobbin, a sliding component coaxially fixed with the winding main shaft, a reset elastic member installed in the first installation cavity, and a winding main shaft driver for driving the winding main shaft to rotate; the sliding component includes a winding core shaft and a winding sleeve, the winding core shaft and the winding sleeve are coaxially arranged and connected by a profile surface, one end of the winding core shaft penetrates into the first installation cavity and then connects to the reset elastic member, and the other end passes through the winding sleeve and is coaxially fixedly connected to the winding work position disk, and the reset elastic member has a tendency to hinder the sliding of the winding core shaft along the rotation axis;
[0007] The winding knife driving component includes a winding sleeve coaxially arranged with the winding core shaft and a winding knife rotating driver for driving the winding sleeve to rotate, and the winding sleeve drives the winding knife to rotate.
[0008] Preferably, the inner wall of the central hole of the winding sleeve is provided with winding splines, and the outer circumference of the winding core shaft is provided with winding spline grooves that cooperate with the winding splines.
[0009] Preferably, the sliding assembly adopts a ball spline.
[0010] Preferably, the resetting elastic member is located between one end of the winding core shaft penetrating into the first installation cavity and the bottom wall of the first installation cavity.
[0011] Preferably, one end of the winding core shaft that passes through the first installation cavity is fixedly connected to a stop plate, and one end of the reset elastic member abuts against the stop plate and the other end abuts against the bottom wall of the first installation cavity.
[0012] Preferably, the wire winding work station disk includes: a wire winding connecting shaft section, a carrier and a wire winding positioning shaft; one end of the wire winding connecting shaft section is fixedly connected to one end of the wire winding core shaft passing through the wire winding sleeve, and the other end is coaxially fixed to the carrier, and the wire winding connecting shaft section and the wire winding core shaft are coaxially arranged; the wire winding positioning shaft is coaxially fixed on the side of the carrier away from the wire winding connecting shaft section; a protrusion that cooperates with the positioning circular hole of the shuttle core is fixed on the carrier.
[0013] Preferably, a guide surface is provided at one end of the wire winding positioning shaft away from the carrier plate.
[0014] Preferably, the wire winding sleeve is located above the wire winding sleeve, and a core shaft clearance through hole is opened in the center of the wire winding sleeve to make way for the wire winding core shaft to slide; the wire winding knife rotation driver adopts a synchronous belt drive, and the wire winding knife rotation driver includes: a wire winding active synchronous pulley, a wire winding driven synchronous pulley, a wire winding synchronous belt and a wire winding knife rotating motor, a wire winding driven synchronous pulley coaxial sleeve is arranged on the outer periphery of the wire winding sleeve, the wire winding synchronous belt connects the wire winding active synchronous pulley and the wire winding driven synchronous pulley, and the wire winding knife rotating motor drives the wire winding active synchronous pulley to rotate.
[0015] Preferably, a wire winding sleeve is fixedly installed with a wire winding spindle bearing mounting sleeve toward one end of the wire winding sleeve, and the wire winding spindle bearing mounting sleeve comprises: a connecting circular plate fixedly arranged at the end of the wire winding sleeve, a cylindrical section fixedly arranged at the side of the connecting circular plate away from the wire winding sleeve, and a step stage fixedly arranged at the side of the cylindrical section away from the wire winding sleeve, the connecting circular plate, the cylindrical section and the step stage are coaxially arranged, the outer diameter of the cylindrical section is larger than the outer diameter of the wire winding sleeve, and the inner diameter is larger than the outer diameter of the wire winding core shaft, the inner diameter of the step stage is equal to the inner diameter of the cylindrical section, and the outer diameter is larger than the outer diameter of the cylindrical section to form a sixth step surface; a bearing pressure plate is provided on the outer shell of the wire winding sleeve, and the bearing pressure plate and the sixth step surface respectively press the two ends of the inner ring of the wire winding knife bearing.
[0016] Preferably, a wire winding knife origin pointer is installed on the wire winding sleeve for cooperating with the wire winding knife origin switch to calibrate the wire winding sleeve origin.
[0017] Beneficial effects:
[0018] A thread spool rotating and winding device disclosed in the present application drives a winding main shaft and a sliding component to rotate synchronously by setting a winding main shaft driver; the winding core shaft and the winding sleeve are connected by a profile surface to ensure that the winding core shaft can slide along the rotation axis, and is reset by a reset elastic member. The winding core shaft drives the winding station disk to drive the bobbin to rotate and the thread spool to float along the rotation axis of the bobbin; the winding knife is driven to rotate by driving the winding sleeve by a winding knife rotation driver; the present application integrates three functions of bobbin rotation, winding knife rotation and thread spool floating along the rotation axis of the bobbin, and the overall structure is simple and compact, which can meet the reliability requirements of the rotating winding of the automatic winding machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 is a schematic structural diagram of a thread spool;
[0021] Figure 2 is a bottom view of the thread spool;
[0022] Figure 3 is a top view of the thread spool;
[0023] Figure 4 is a schematic structural diagram of a bobbin;
[0024] Figure 5 is a schematic structural diagram of a second bobbin sleeve;
[0025] Figure 6 is a bottom view of the second bobbin sleeve;
[0026] Figure 7 is a top view of the second bobbin sleeve;
[0027] Figure 8 is a schematic structural diagram of a thread spool rotating and winding device disclosed in the present invention;
[0028] Figure 9 is a left view of a thread spool rotating and winding device disclosed in the present invention;
[0029] Figure 10 is a sectional view of a thread spool rotating and winding device disclosed in the present invention;
[0030] Figure 11 is Figure 10 a partial enlarged view of I in
[0031] Figure 12 Schematic structural diagram of a bobbin driving and mounting seat of a bobbin rotating and winding device disclosed by the present invention;
[0032] Figure 13 Schematic structural diagram of a winding sleeve of a bobbin rotating and winding device disclosed by the present invention;
[0033] Figure 14 Schematic structural diagram of a winding main shaft of a bobbin rotating and winding device disclosed by the present invention;
[0034] Figure 15 Schematic structural diagram of a winding station plate of a bobbin rotating and winding device disclosed by the present invention.
[0035] 111. Winding station plate; 1111. Winding connection shaft section; 1112. Carrier plate; 1113. Winding positioning rotating shaft; 1114. Convex body; 1115. Guiding surface; 112. Winding main shaft; 1121. Connection shaft section; 1122. First cylindrical section; 1123. Second cylindrical section; 1124. Third cylindrical section; 1125. Fourth step surface; 1126. Spacer sleeve; 1127. Fifth circular hole; 1128. Sixth circular hole; 1129. Seventh circular hole; 1120. Fifth step surface; 113. Winding sleeve; 114. Winding core shaft; 1141. Anti-back plate; 1142. Core shaft relief through hole; 115. Reset elastic member; 116. Winding main shaft driver; 1161. Winding main shaft driver mounting seat; 117. Bobbin driving and mounting seat; 1171. First circular hole; 1172. Second circular hole; 1173. Third circular hole; 1174. Fourth circular hole; 1175. First step surface; 1176. Second step surface; 1177. Third step surface; 1178. Bracket; 121. Winding knife; 122. Winding knife rotating driver; 1221. Winding driving synchronous pulley; 1222. Winding driven synchronous pulley; 1223. Winding synchronous belt; 1224. Winding knife rotating motor; 1225. Winding knife rotating motor mounting seat; 128. Winding sleeve; 1281. Winding main shaft bearing mounting sleeve; 1282. Connecting circular plate; 1283. Cylindrical section; 1284. Step section; 1285. Bearing pressing plate; 1286. Winding knife bearing; 1287. Winding main shaft bearing; 1288. Bearing gland; 1289. Sixth step surface; 125. Connecting plate; 1291. Winding knife origin switch; 1292. Winding knife origin pointer; 1293. Winding knife origin switch fixing seat;
[0036] 7. Bobbin; 71. Bobbin case; 711. Bobbin shell; 7111. Flat hole; 712. Bobbin door cover plate; 713. Bobbin door bottom plate; 7131. Bobbin door bottom plate positioning hook; 714. Bobbin leather; 715. Thread passing hole; 716. Thread pulling groove; 717. Needle dropping hole; 718. Positioning notch; 719. Bobbin core shaft; 7191. Core hole; 715a. First partition; 715b. Second partition; 72. Bobbin core; 720. Thread passing spring; 721. Positioning round hole; 722. Winding shaft. Detailed implementation manners
[0037] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0038] The device of the present application is used in cooperation with a bobbin. First, the corresponding two types of bobbin structures will be introduced below. Referring to Figure 1-4 As shown, the first type of bobbin 7 includes a bobbin case 71 and a bobbin core 72. The bobbin core 72 can be placed into the bobbin case 71, and a positioning round hole 721 is provided on the end face of the bobbin core 72. The bobbin case 71 includes: a bobbin shell 711, a bobbin door cover plate 712, a bobbin door bottom plate 713, and a bobbin leather 714. The bobbin door cover plate 712 and the bobbin door bottom plate 713 are installed on the top of the bobbin shell 711. The bottom of the bobbin shell 711 is a flat hole 7111, and the bobbin core 72 is loaded into the bobbin case 71 from the flat hole 7111. The bobbin door bottom plate 713 is provided with a bobbin door bottom plate positioning hook 7131. The bobbin shell 711 includes: a thread passing hole 715, a thread pulling groove 716, a needle dropping hole 717, a positioning notch 718, and a bobbin core shaft 719. The hook-shaped tip of the bobbin leather 714 corresponds to the thread passing hole 715 and divides the thread passing hole 715 into a first partition 715a and a second partition 715b. The bobbin core shaft 719 can be inserted into the winding shaft 722 of the bobbin core 72, and a core hole 7191 is provided in the middle of the bobbin core shaft 719. When the bobbin door cover plate 712 is opened to the limit position, the bobbin door bottom plate 713 cannot pop out, and the bobbin door bottom plate positioning hook 7131 of the bobbin door bottom plate 713 can hold the bobbin core 72 and prevent it from falling out. After the bobbin door cover plate 712 is laid flat, the bobbin door bottom plate 713 can pop out to hold the core shaft groove of the positioning core shaft in the rotary hook.
[0039] Referring to Figure 5-7 As shown, the difference between the second type of bobbin 7 and the first type of bobbin 7 is that the bobbin case 71 of the second type of bobbin 7 further includes a thread passing spring 720 installed on the bobbin shell 711.
[0040] This application is applicable to the above two types of bobbin cases 71, for example: bobbin cases of models such as C28 - high - speed sewing machine small bevel - mouth bobbin case, C29 - Sunstar 380 bobbin case, C30 - flat - bed sewing machine bobbin case, C32 - large embroidery bobbin case, C34 - 2010 bobbin case, C40 - 3 - fold large bobbin case, C07 - 761 buttonhole bobbin case, C03 - DY sewing machine bobbin case, C04 - 246 bobbin case, etc.
[0041] A thread - winding device for a bobbin rotationally winds threads, in combination with Figure 8 - Figure 15 As shown, it includes: a bobbin driving component for driving the bobbin 7 to rotate and slide along the rotation axis, and a thread - winding knife driving component for driving the thread - winding knife 121 to rotate around the bobbin 7;
[0042] The bobbin driving component includes: a thread - winding station disk 111 for cooperating with the bobbin core 72, a thread - winding main shaft 112 having a first installation cavity opened at one end facing the bobbin 7, a sliding component coaxially fixed to the thread - winding main shaft 112, a reset elastic member 115 installed in the first installation cavity, and a thread - winding main - shaft driver 116 for driving the thread - winding main shaft 112 to rotate; the sliding component includes a thread - winding core shaft 114 and a thread - winding sleeve 113, the thread - winding core shaft 114 and the thread - winding sleeve 113 are coaxially arranged and connected by a profile connection, one end of the thread - winding core shaft 114 penetrates into the first installation cavity and then connects to the reset elastic member 115, and the other end passes through the thread - winding sleeve 113 and is coaxially fixedly connected to the thread - winding station disk 111, and the reset elastic member 115 has a tendency to hinder the thread - winding core shaft 114 from sliding along the rotation axis;
[0043] The thread - winding knife driving component includes a thread - winding sleeve 128 coaxially arranged with the thread - winding core shaft 114 and a thread - winding - knife rotation driver 122 for driving the thread - winding sleeve 128 to rotate, and the thread - winding sleeve 128 drives the thread - winding knife 121 to rotate.
[0044] In this application, by setting the thread - winding main - shaft driver 116 to drive the thread - winding main shaft 112 to rotate, and then driving the sliding component to rotate synchronously; and by coaxially connecting the thread - winding sleeve 113 with the thread - winding main shaft 112, connecting the thread - winding core shaft 114 and the thread - winding sleeve 113 by a profile connection, and using the reset elastic member 115 for the reset of the thread - winding core shaft 114; and then connecting the thread - winding station disk 111 with the thread - winding core shaft 114 to cooperate with the bobbin 7 and support the bobbin 7, it can not only meet the high - speed rotation of the bobbin core 72 for winding threads, but also ensure that the thread - winding station disk 111 and the bobbin 7 can float along the rotation axis, so that the bobbin 7 can move along with the movement of the robotic arm of the automatic thread - winding machine in the direction of the rotation axis. Also, by driving the thread - winding sleeve 128 to rotate through the thread - winding - knife rotation driver 122, the thread - winding sleeve 128 drives the thread - winding knife 121 to rotate around the bobbin 7. This application integrates three functions of bobbin rotation, thread - winding knife rotation, and bobbin floating along the bobbin rotation axis, and can cooperate with the robotic arm, blowing gun, thread - winding knife, fork, etc. of the automatic thread - winding machine to achieve automatic thread - winding and lead - in of the thread end; the structure of this application is simple, compact, easy to install and adjust, and can meet the reliability requirements of the automatic thread - winding machine for rotational thread - winding.
[0045] Preferably, the sliding component adopts a ball spline, specifically a BLF flange-type ball spline, which realizes torque transmission and smooth axial sliding through the ball spline, simplifies the structure, improves reliability, ensures long-term rotation and sliding accuracy, and avoids wire jamming, wire breakage, and damage to the robotic arm of the automatic wire winding machine during long-term operation due to nutation when the wire winding station plate 111 rotates at high speed. It can be understood that the sliding component can also adopt a conventional profile connection. For example, the inner wall of the central hole of the wire winding sleeve 113 is provided with a wire winding spline, and the outer periphery of the wire winding mandrel 114 is provided with a wire winding spline groove that cooperates with the wire winding spline.
[0046] Specifically, the wire shuttle driving component further includes a wire shuttle driving mounting seat 117. A second mounting cavity is formed in the center of the wire shuttle driving mounting seat 117. The second mounting cavity includes a first round hole 1171, a second round hole 1172, a third round hole 1173, and a fourth round hole 1174 that are connected in sequence. The diameter of the first round hole 1171 matches the outer diameter of the wire winding knife bearing 1286. The diameter of the second round hole 1172 matches the outer diameter of the outer ring of the wire winding knife bearing 1286. The diameter of the fourth round hole 1174 matches the outer diameter of the wire winding main shaft bearing 1287. The diameter of the third round hole 1173 is smaller than the diameter of the fourth round hole 1174, smaller than the diameter of the second round hole 1172, and matches the outer diameter of the outer ring of the wire winding main shaft bearing 1287. As a result, a first step surface 1175 is formed at the connection between the first round hole 1171 and the second round hole 1172, a second step surface 1176 is formed at the connection between the second round hole 1172 and the third round hole 1173, and a third step surface 1177 is formed at the connection between the fourth round hole 1174 and the third round hole 1173.
[0047] Specifically, the winding spindle 112 is integrally machined. The winding spindle 112 includes a connecting shaft section 1121, a first cylindrical section 1122, a second cylindrical section 1123, and a third cylindrical section 1124 with sequentially increasing outer diameters. The outer diameter of the first cylindrical section 1122 matches the inner hole diameter of the winding spindle bearing 1287, the outer diameter of the second cylindrical section 1123 matches the outer diameter of the inner ring of the winding spindle bearing 1287, and the outer diameter of the third cylindrical section 1124 is larger than the diameter of the third circular hole 1173. A fourth step surface 1125 is formed at the connection between the first cylindrical section 1122 and the second cylindrical section 1123. During assembly, the winding spindle 112 is inserted into the first circular hole 1171 of the second installation cavity. The first cylindrical section 1122 enters and passes through the fourth circular hole 1174. The third cylindrical section 1124 can abut against the second step surface 1176 to prevent the winding spindle 112 from falling, and it is convenient to install the winding spindle bearing 1287 from the opposite direction. The first winding spindle bearing 1287 is sleeved on the first cylindrical section 1122 from the side of the connecting shaft section 1121 of the winding spindle 112, so that its inner ring abuts against the fourth step surface 1125 and the outer ring abuts against the third step surface 1177 to achieve positioning. A spacer sleeve 1126 is sleeved on the first cylindrical section 1122, and the spacer sleeve 1126 abuts against the inner ring of the first winding spindle bearing 1287. The second winding spindle bearing 1287 is sleeved on the first cylindrical section 1122 from the side of the connecting shaft section 1121 of the winding spindle 112, so that its inner ring abuts against the spacer sleeve 1126; a first clamping groove is provided on the inner wall of the fourth circular hole 1174, and a hole retaining snap ring is installed in the first clamping groove to abut against the outer ring of the second winding spindle bearing 1287; a second clamping groove is provided on the outer wall of the first cylindrical section 1122, and a shaft retaining snap ring is installed in the second clamping groove to abut against the inner ring of the second winding spindle bearing 1287. Finally, the rotational connection between the winding spindle 112 and the bobbin drive mounting seat 117 is achieved.
[0048] Specifically, the first installation cavity includes a fifth circular hole 1127, a sixth circular hole 1128, and a seventh circular hole 1129 with sequentially increasing diameters. The fifth circular hole 1127 is machined inside the first cylindrical section 1122, the seventh circular hole 1129 is machined inside the third cylindrical section 1124, the sixth circular hole 1128 transitions from the first cylindrical section 1122 to the third cylindrical section 1124, and a fifth step surface 1120 is formed at the connection between the sixth circular hole 1128 and the seventh circular hole 1129. A threaded hole is machined on the fifth step surface 1120, and the flange-type winding sleeve 113 of the ball spline is installed inside the sixth circular hole 1128 and a part of the seventh circular hole 1129 through the first set of connecting screws. One end of the winding mandrel 114 of the ball spline penetrates into the fifth circular hole 1127.
[0049] Specifically, the winding spindle driver 116 uses a stepper motor. The output shaft of the winding spindle driver 116 is connected to the connecting shaft segment 1121 through a coupling. The winding spindle driver 116 is installed on the winding spindle driver mounting seat 1161 through a second set of connecting screws, and the winding spindle driver mounting seat 1161 is installed on the bobbin driver mounting seat 117 through a third set of connecting screws.
[0050] Preferably, the reset elastic member 115 is located between one end of the winding mandrel 114 penetrating into the first installation cavity and the bottom wall of the first installation cavity. When the robotic arm pushes the bobbin 7, the winding station disk 111 transmits the acting force to the winding mandrel 114 to make it slide into the first installation cavity, and the winding mandrel 114 compresses the reset elastic member 115. When the robotic arm moves in the reverse direction, the elastic acting force of the reset elastic member 115 enables the winding mandrel 114 to slide out of the first installation cavity, always keeping the bobbin 7 moving along the rotation axis under the drive of the robotic arm and the winding station disk 111. In this embodiment, the reset elastic member 115 uses a compression spring.
[0051] Preferably, a retaining plate 1141 is fixedly connected to one end of the winding mandrel 114 penetrating into the first installation cavity. One end of the reset elastic member 115 abuts against the retaining plate 1141, and the other end abuts against the bottom wall of the first installation cavity.
[0052] Specifically, the retaining plate 1141 is installed in the fifth round hole 1127. One end of the reset elastic member 115 abuts against the bottom of the fifth round hole 1127, and the other end abuts against the retaining plate 1141. The retaining plate 1141 and the end of the winding mandrel 114 are fixed by screws.
[0053] Preferably, the winding station disk 111 is integrally processed and formed. The winding station disk 111 includes: a winding connection shaft segment 1111, a carrier disk 1112, and a winding positioning rotating shaft 1113; one end of the winding connection shaft segment 1111 is fixedly connected to one end of the winding mandrel 114 passing through the winding sleeve 113, and the other end is coaxially fixed to the carrier disk 1112. The winding connection shaft segment 1111 is coaxially arranged with the winding mandrel 114; the winding positioning rotating shaft 1113 is coaxially fixed on the side of the carrier disk 1112 away from the winding connection shaft segment 1111; a convex body 1114 that cooperates with the positioning round hole 721 of the bobbin core 72 is fixedly provided on the carrier disk 1112. The positioning rotating shaft 1113 is inserted into the core hole of the bobbin sleeve 71 to realize the positioning of the center position of the bobbin 7. The axis is positioned by the carrier disk 1112 abutting against the end face of the bobbin core 72. The convex body 1114 is inserted into the positioning round hole 721 of the bobbin core 72 so that the bobbin core 72 can rotate with the carrier disk 1112.
[0054] Specifically, one end of the wire winding connecting shaft segment 1111 is processed with an external thread, the end of the wire winding core shaft 114 is processed with a corresponding threaded hole, and the outer peripheral surface of the wire winding connecting shaft segment 1111 is milled flat so that the wire winding connecting shaft segment 1111 is threadedly connected to the wire winding core shaft 114.
[0055] Preferably, a guide surface 1115 is provided at one end of the winding positioning shaft 1113 away from the carrier plate 1112, and the guide surface 1115 guides the thread shuttle 7 to be connected to the winding station plate 111. The guide surface 1115 can be a frustum, a spherical surface, etc.
[0056] Preferably, the wire winding sleeve 128 is located above the wire winding sleeve 113, and a core shaft clearance through hole 1142 is opened in the center of the wire winding sleeve 128 for the wire winding core shaft 114 to slide and make way; the wire winding knife rotation driver 122 adopts a synchronous belt drive, and the wire winding knife rotation driver 122 includes: a wire winding active synchronous pulley 1221, a wire winding driven synchronous pulley 1222, a wire winding synchronous belt 1223 and a wire winding knife rotating motor 1224, the wire winding driven synchronous pulley 1222 is coaxially sleeved on the outer periphery of the wire winding sleeve 128, the wire winding synchronous belt 1223 connects the wire winding active synchronous pulley 1221 and the wire winding driven synchronous pulley 1222, and the wire winding knife rotating motor 1224 drives the wire winding active synchronous pulley 1221 to rotate.
[0057] Preferably, a winding sleeve 128 is fixedly mounted with a winding main shaft bearing mounting sleeve 1281 at one end thereof facing the winding sleeve 113, and the winding main shaft bearing mounting sleeve 1281 comprises: a connecting circular plate 1282 fixedly mounted at the end of the winding sleeve 113, a cylindrical section 1283 fixedly mounted at a side of the connecting circular plate 1282 away from the winding sleeve 113, and a stage section 1284 fixedly mounted at a side of the cylindrical section 1283 away from the winding sleeve 113, the connecting circular plate 1282, the cylindrical section 128 3 and the stage 1284 are coaxially arranged, the outer diameter of the cylindrical section 1283 is larger than the outer diameter of the winding sleeve 128, and the inner diameter is larger than the outer diameter of the winding mandrel 114, the inner diameter of the stage 1284 is equal to the inner diameter of the cylindrical section 1283, and the outer diameter is larger than the outer diameter of the cylindrical section 1283 to form a sixth step surface 1289; the outer sleeve 128 is provided with a bearing pressure plate 1285, and the bearing pressure plate 1285 and the sixth step surface 1289 respectively press the two ends of the inner ring of the winding knife bearing 1286. The winding sleeve 128 and the winding spindle bearing mounting sleeve 1281 are integrally processed and formed.
[0058] Specifically, the wire winding knife bearing 1286 is installed in the first circular hole 1171, the outer ring of the wire winding knife bearing 1286 abuts the first step surface 1175, and the inner ring of the wire winding knife bearing 1286 abuts the sixth step surface 1289. After the wire winding driven synchronous pulley 1222 is coaxially sleeved on the wire winding sleeve 128, its end face is fixed to the end face of the wire winding sleeve 128 away from the wire winding sleeve 113 through the fourth group of connecting screws, the bearing pressure plate 1285 is sleeved outside the wire winding sleeve 128 and pressed on the connecting circular plate 1282 through the wire winding driven synchronous pulley 1222, and the bearing pressure plate 1285 presses the inner ring of the wire winding knife bearing 1286. A bearing pressure cover 1288 is fixed on the end face of the wire shuttle drive mounting seat 117 through the fifth group of connecting screws, and the bearing pressure cover 1288 presses the outer ring of the wire winding knife bearing 1286.
[0059] Preferably, a wire winding knife origin pointer 1292 is installed on the wire winding sleeve 128 for cooperating with the wire winding knife origin switch 1291 to calibrate the origin of the wire winding sleeve 128 .
[0060] Specifically, the thread winding knife origin pointer 1292 includes a fan-shaped fixing plate and a pointer. The fan-shaped fixing plate is fixed to the end of the thread winding driven synchronous pulley 1222 by the sixth set of connecting screws. The thread winding knife origin switch 1291 is installed on the side of the shuttle drive mounting seat 117 through the thread winding knife origin switch fixing seat 1293. The thread winding knife origin pointer 1292 rotates with the thread winding driven synchronous pulley 1222. When the pointer rotates to the corresponding thread winding knife origin switch 1291, an electrical signal can be generated for the controller to calibrate the position. The fan-shaped connecting plate 125 of the thread winding knife 121 is fixed to the end of the thread winding driven synchronous pulley 1222 by the seventh set of connecting screws. The connecting plate 125 is staggered and flush with the fan-shaped fixing plate.
[0061] Specifically, the thread shuttle drive component and the thread winding knife drive component are installed on the mounting plate. Two brackets 1178 arranged opposite to each other are fixed on the thread shuttle drive mounting seat 117. The brackets 1178 are located on both sides of the bearing pressure cover 1288. The brackets 1178 are fixed to the mounting plate by the eighth set of connecting screws. A thread winding clearance hole is provided on the mounting plate, and the thread winding station disk 111 can pass through the thread winding clearance hole to one side of the mounting plate surface of the mounting plate. The thread shuttle drive mounting seat 117 and the bracket 1178 are integrally processed and formed.
[0062] The wire winding knife rotating motor 1224 is fixed to the wire winding knife rotating motor mounting seat 1225 by the ninth set of connecting screws, and the output shaft of the wire winding knife rotating motor 1224 is connected to the wire winding active synchronous belt wheel 1221 after passing through the clearance cavity of the wire winding knife rotating motor mounting seat 1225. The wire winding knife rotating motor mounting seat 1225 is fixed to the side of the mounting plate away from the mounting plate surface by the tenth set of connecting screws.
[0063] This arrangement makes the structure on one side of the mounting plate more concise, which is beneficial to the layout of the structure, the observation of the working process, and the subsequent maintenance.
[0064] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A thread shuttle rotating winding device, characterized in that: include: A thread shuttle driving component for driving the thread shuttle (7) to rotate and slide along the rotation axis, and a thread winding knife driving component for driving the thread winding knife (121) to rotate around the thread shuttle (7); The thread shuttle driving component comprises: a thread winding station disk (111) for cooperating with the bobbin (72), a thread winding main shaft (112) with a first installation cavity opened at one end facing the thread shuttle (7), a sliding assembly coaxially fixed to the thread winding main shaft (112), a reset elastic member (115) installed in the first installation cavity, and a thread winding main shaft driver (116) for driving the thread winding main shaft (112) to rotate; the sliding assembly comprises a thread winding core shaft (114) and a thread winding sleeve (113), the thread winding core shaft (114) and the thread winding sleeve (113) are coaxially arranged and connected with each other, one end of the thread winding core shaft (114) penetrates into the first installation cavity and is connected to the reset elastic member (115), and the other end of the thread winding core shaft (114) penetrates into the thread winding sleeve (113) and is coaxially fixed to the thread winding station disk (111), and the reset elastic member (115) has a tendency to prevent the thread winding core shaft (114) from sliding along the rotation axis; The wire winding knife driving component comprises a wire winding sleeve (128) coaxially arranged with the wire winding core shaft (114) and a wire winding knife rotation driver (122) for driving the wire winding sleeve (128) to rotate, and the wire winding sleeve (128) drives the wire winding knife (121) to rotate.
2. A thread shuttle rotating winding device according to claim 1, characterized in that: The inner wall of the central hole of the wire winding sleeve (113) is provided with a wire winding spline (1131), and the outer periphery of the wire winding mandrel (114) is provided with a wire winding spline groove matched with the wire winding spline (1131).
3. A thread shuttle rotating winding device according to claim 1, characterized in that: The sliding component adopts a ball spline.
4. A thread shuttle rotating winding device according to claim 1, characterized in that: The resetting elastic member (115) is located between one end of the winding core shaft (114) that penetrates into the first installation cavity and the bottom wall of the first installation cavity.
5. A thread shuttle rotating winding device according to claim 4, characterized in that: One end of the winding core shaft (114) that penetrates into the first installation cavity is fixedly connected to a stop plate (1141), and one end of the reset elastic member (115) abuts against the stop plate (1141) and the other end abuts against the bottom wall of the first installation cavity.
6. A thread shuttle rotating winding device according to claim 1, characterized in that: The wire winding work station disk (111) comprises: a wire winding connecting shaft section (1111), a carrier disk (1112) and a wire winding positioning rotating shaft (1113); one end of the wire winding connecting shaft section (1111) is fixedly connected to one end of a wire winding core shaft (114) passing through a wire winding sleeve (113), and the other end is coaxially fixed to the carrier disk (1112); the wire winding connecting shaft section (1111) and the wire winding core shaft (114) are coaxially arranged; the wire winding positioning rotating shaft (1113) is coaxially fixed to a side of the carrier disk (1112) away from the wire winding connecting shaft section (1111); and a protrusion (1114) is fixedly provided on the carrier disk (1112) and matches with a positioning circular hole (721) of a bobbin (72).
7. A thread shuttle rotating winding device according to claim 6, characterized in that: A guide surface (1115) is provided at one end of the winding positioning shaft (1113) away from the carrier plate (1112).
8. The thread shuttle rotating winding device according to claim 1, characterized in that: The wire winding sleeve (128) is located above the wire winding sleeve (113), and a mandrel clearance through hole (1141) is provided in the center of the wire winding sleeve (128) for the wire winding mandrel (114) to make way for the sliding movement of the wire winding mandrel (114); the wire winding knife rotation driver (122) adopts a synchronous belt drive, and the wire winding knife rotation driver (122) comprises: a wire winding active synchronous belt wheel (1221), a wire winding driven synchronous belt wheel (1222), a wire winding synchronous belt (1223) and a wire winding knife rotation motor (1224); the wire winding driven synchronous belt wheel (1222) is coaxially sleeved on the outer periphery of the wire winding sleeve (128), the wire winding synchronous belt (1223) connects the wire winding active synchronous belt wheel (1221) and the wire winding driven synchronous belt wheel (1222), and the wire winding knife rotation motor (1224) drives the wire winding active synchronous belt wheel (1221) to rotate.
9. A thread shuttle rotating winding device according to claim 8, characterized in that: The winding sleeve (128) is fixedly mounted with a winding main shaft bearing mounting sleeve (1281) at one end thereof facing the winding sleeve (113). The winding main shaft bearing mounting sleeve (1281) comprises: a connecting circular plate (1282) fixedly mounted at the end of the winding sleeve (113), a cylindrical section (1283) fixedly mounted on a side of the connecting circular plate (1282) away from the winding sleeve (113), and a stage (1284) fixedly mounted on a side of the cylindrical section (1283) away from the winding sleeve (113). The connecting circular plate (1282), the cylindrical section (1283) and The stage (1284) is coaxially arranged, the outer diameter of the cylindrical section (1283) is larger than the outer diameter of the winding sleeve (128), and the inner diameter is larger than the outer diameter of the winding core shaft (114); the inner diameter of the stage (1284) is equal to the inner diameter of the cylindrical section (1283), and the outer diameter is larger than the outer diameter of the cylindrical section (1283) to form a sixth step surface (1289); the outer sleeve of the winding sleeve (128) is provided with a bearing pressure plate (1285), and the bearing pressure plate (1285) and the sixth step surface (1289) respectively press the two ends of the inner ring of the winding knife bearing (1286).
10. The thread shuttle rotating winding device according to claim 1, characterized in that: The wire winding sleeve (128) is provided with a wire winding knife origin pointer (1292) for cooperating with a wire winding knife origin switch (1291) to calibrate the origin of the wire winding sleeve (128).