Metal welding equipment for massage chair production
Through the innovative design of processing components, pumping components and positioning components, the problems of welding joint oxidation, dust and flue gas treatment and welding accuracy are solved, and the automatic removal of welding joints is realized, the environmentally friendly treatment of dust and flue gas and the guarantee of welding accuracy are achieved.
Patent Information
- Application Number
- CN202510433109.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2025-07-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The welding heads of existing welding devices are prone to oxidation after a long period of use, which affects the welding quality and requires manual treatment. The dust and flue gas treatment effect during welding is poor, so the welding accuracy cannot be guaranteed.
The treatment component is inserted into the installation housing through an electric linear module and a lifting cylinder drive welding joint, and is automatically polished and deoxidized by grinding paper and wedge-shaped grinding blocks. The exhaust component treats dust and flue gas through the alkaline liquid storage chamber and the gas storage tank. The positioning component ensures welding accuracy through an ultrasonic imaging probe and an electric push rod.
Realize automatic oxidation treatment of welding joints and effective classification and harmless treatment of dust and flue gas, ensuring welding accuracy, convenient, practical and environmentally friendly.
Smart Images

Figure CN120244368A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding equipment, and more specifically, to a metal welding equipment for the production of massage chairs. Background Art
[0002] Massage chairs use mechanical rolling force and mechanical extrusion for massage. Manual massage can dredge meridians, promote blood circulation, and maintain the balance of yin and yang in the body. Therefore, after massage, one can feel relaxed muscles, flexible joints, be invigorated, eliminate fatigue, which is important for maintaining good health. For people who sit for long hours at work and study, massage can make blood circulation smooth, relieve back pain and prevent diseases, improve sleep quality, relieve overall fatigue, improve posture and exercise a healthy body.
[0003] When producing massage chairs, welding devices are needed to weld and fix the metal components. For example, the patent with the publication number CN215699140U discloses a welding equipment for metal processing, which includes a protective housing, a welding head, and a mounting plate. The mounting plate is installed on the bottom surface of the inner wall of the protective housing, and the welding head is installed at the upper end inside the protective housing. There are mounting frames on both the left and right sides above the mounting plate. There are two clamping plates inside the mounting frames, and the clamping plates are used to clamp the welding parts. There is a sliding component between the mounting frames and the mounting plate, and the sliding component is used to drive the two mounting frames to approach or move away from each other. There are side plates at both the left and right ends above the mounting plate, and the side plates are located outside the mounting frames. Electric push rods are installed on both the left and right surfaces of the inner wall of the protective housing, and the power output ends of the electric push rods are connected to the outer surfaces of the adjacent side plates. In the present invention, the clamping plates and the side plates are used to limit the metal to be welded, and the double limit effectively prevents the metal to be welded from shifting and affecting the welding quality. However, after the welding head of the existing welding device has been welding with flux for a long time, the welding head is prone to oxidation. After oxidation, it is not easy to adhere to the flux and affects the welding of metal components, and manual treatment of the welding head is required, which is rather troublesome.
[0004] Therefore, we introduce a metal welding equipment for the production of massage chairs. Summary of the Invention
[0005] The purpose of the present invention is to provide a solution to the problem in the above background art that the welding head of the welding device is prone to oxidation after long-term use, which affects the welding of metal components and requires repeated manual treatment.
[0006] To achieve the above object, the present invention provides the following technical solution: A metal welding device for the production of massage chairs, including a frame base and a welding table fixedly connected to the top of the frame base. A protective box is fixedly connected to the top of the welding table. An intelligent controller and a display are sequentially arranged on the outer wall of the sealing door panel of the protective box. A vacuum pumping device is fixedly connected to the top end of the protective box. The air inlet end of the vacuum pumping device is communicated with the protective box. A welding mechanism is fixedly connected between the inner walls on both sides of the protective box. A positioning mechanism is fixedly connected to the upper end of the bottom plate of the protective box. The welding mechanism is suspended above the positioning mechanism;
[0007] The welding mechanism includes an electric linear module fixedly connected between the inner walls on both sides of the protective box and a lifting cylinder arranged on the outer wall of the slider of the electric linear module. The bottom of the lifting cylinder is fixedly connected with a main welding machine. The bottom of the main welding machine is fixedly connected with a welding head. The welding head is suspended above the positioning mechanism. And a processing component is fixedly connected to the outer wall of the electric linear module on one side of the main welding machine;
[0008] The processing component includes an L-shaped support plate fixedly connected to the outer wall of one end of the electric linear module and a driving rotating shaft movably arranged on the top end of the end of the bottom plate of the L-shaped support plate. The top of the driving rotating shaft is fixedly connected with an installation shell. The installation shell has a hollow structure. An access port is opened on one side outer wall of the installation shell and extends to the top of the installation shell. Wedge-shaped grinding blocks are fixedly connected to the inner walls on both sides of the installation shell adjacent to the access port. A storage groove is fixedly connected to the outer wall of the installation shell far from the access port. The storage groove is communicated with the installation shell. Grinding sandpapers are vertically stacked inside the storage groove and extend into the installation shell. The grinding sandpaper closest to the access port is arranged in contact with the wedge-shaped grinding block. And a pushing member is arranged at the top of the storage groove. The lower end of the pushing member extends into the storage groove to press against the stacked grinding sandpapers. Suction holes are opened on the outer walls on both sides of the installation shell. Sealing plugs are movably clamped inside the suction holes.
[0009] Further, the pushing member includes guide rods fixedly connected to both ends of the side wall of the installation shell. The guide rods are symmetrically arranged with respect to the storage groove. And a moving support plate movably penetrates through the outer wall of the guide rods. A return spring is wound around the guide rods between the moving support plate and the installation shell. The two ends of the return spring are respectively fixedly connected with the moving support plate and the installation shell. The top end of the moving support plate is fixedly connected to the bottom of both ends of a transverse dial plate. The transverse dial plate is horizontally suspended above the storage groove. The lower end of the transverse dial plate is fixedly connected with a fixed hanging rod. The lower end of the fixed hanging rod extends into the storage groove. Pressure plates are evenly fixedly connected to the outer walls on both sides of the fixed hanging rod. The pressure plates are arranged in contact with the grinding sandpapers inside the storage groove.
[0010] Further, an alkali solution storage chamber is provided inside one end of the rack base, and storage chambers are provided on both sides of the other end. An air extraction component is fixedly connected to an outer wall on one side of the alkali solution storage chamber. The other end of the air extraction component is communicated with the side wall of the protection box. An air outlet valve pipe that is communicated is fixedly connected to an outer wall on the other side of the alkali solution storage chamber near the top. A gas storage tank is fixedly connected to the bottom of the air outlet valve pipe.
[0011] Further, the air extraction component includes an air extraction cylinder penetrating through the side wall of the protection box and a gas guide pipe fixedly connected to the air extraction cylinder. The other end of the gas guide pipe is communicated with the top end of a separation box arranged on the outer wall of the protection box. A dust discharge valve pipe is fixedly connected to the bottom of one side of the separation box. An air extraction pipe is fixedly connected to an outer wall on the other side of the separation box. The end of the air extraction pipe is fixedly connected to an outer wall on one side of the alkali solution storage chamber near the bottom, and the air extraction pipe is communicated with the alkali solution storage chamber.
[0012] Further, a partition plate is fixedly connected between the inner walls of the separation box, and an air vent is arranged on the side wall of the partition plate. The partition plate is perpendicular to the protection box. The gas guide pipe and the dust discharge valve pipe are both arranged on the upper and lower outer walls of the separation box on the same side of the partition plate. The air extraction pipe is arranged on the outer wall of the separation box on the side of the partition plate away from the dust discharge valve pipe. An L-shaped clamping part is fixedly connected to the outer wall edge near the dust discharge valve pipe side of the air vent. A sealing plate is movably clamped at the top of the L-shaped clamping part. The upper end of the sealing plate extends into the channel at the top of the separation box, and the top port of the channel is sealed. A through port is arranged on the side wall of the sealing plate corresponding to the air vent. A filter cloth sleeve is fixedly connected to the outer wall of the through port edge and is sleeved in the air vent.
[0013] Further, an elastic suspension cord is fixedly connected to the lower end of the top plate of the through port of the sealing plate. A wind-catching ball is fixedly connected to the bottom of the elastic suspension cord. A first connecting cord is fixedly connected to one side of the bottom of the wind-catching ball. The other end of the first connecting cord is fixedly connected to the inner wall at the bottom of the filter cloth sleeve. A flow retardation baffle is fixedly connected to the lower end of the top plate of the separation box adjacent to the outside of the sealing plate. The flow retardation baffle is suspended outside the sealing plate. A movable connection seat is fixedly connected to the inclined bottom plate of the separation box at the lower end of the flow retardation baffle. A vibrating rod is fixedly connected to the outer wall of one side of the movable ball at the top of the movable connection seat. A second connecting cord is fixedly connected to the outer wall of one side of the vibrating rod. The other end of the second connecting cord is fixedly connected to the bottom of the wind-catching ball.
[0014] Further, when the end of the filter cloth sleeve is suspended at the port of the through port of the sealing plate, the elastic suspension cord is vertically suspended in the through port of the sealing plate. At this time, the second connecting cord is in a slack state, and the end of the vibrating rod leans against the inclined bottom plate on the other side of the bottom of the separation box.
[0015] Further, the wind-catching ball includes a spherical shell fixedly connected to the elastic suspension cord. Wind-catching grooves are evenly spaced on the outer wall of the spherical shell. The sizes and depths of the wind-catching grooves are all different, and the spherical shell is a hollow structure, and a counterweight ball is movably placed inside it.
[0016] Furthermore, the positioning mechanism includes a protective backing plate fixedly connected to the bottom plate of the protective box and lifting seats fixedly connected to both sides of the upper end of the protective backing plate. A positioning support plate is fixedly connected to the top of the lifting seats. Anti-slip bumps are evenly spaced on the top end of the positioning support plate. A number of fixed binding ropes are evenly spaced and fixedly connected to the top of one end of the positioning support plate. The other ends of the fixed binding ropes all pass through the edge of the other end of the positioning support plate movably. The ends of the fixed binding ropes extend below the positioning support plate, and a connecting suspension plate is fixedly connected to the bottom thereof. Electric push rods are respectively fixedly connected to the top edges of both ends of the connecting suspension plate, and the top ends of the electric push rods are fixedly connected to the edge of the lower end of the positioning support plate.
[0017] Furthermore, an ultrasonic imaging probe is fixedly connected to the middle of the top end of the positioning support plate between the lifting seats. The ultrasonic imaging probe is arranged corresponding to the gap of the positioning support plates at the tops of the two lifting seats on both sides. The lifting seat includes an installation bottom box fixedly connected to the top of the positioning support plate and an H-shaped frame movably clamped between the inner walls of the installation bottom box. The support plates on both sides of the H-shaped frame are fixedly connected to the positioning support plate. An adjusting screw rod is movably penetrated through the middle of the bottom plate of the H-shaped frame, and support elastic components are fixedly connected to the lower ends of the bottom plates of the H-shaped frame on both sides of the adjusting screw rod.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0019] 1. A metal welding device for massage chair production proposed by the present invention. The existing welding device relies on manual operation for the oxidation treatment of the welding head. However, through the setting of the processing component in the present invention, when using the electric linear module to move the welding head to align with the installation housing of the processing component, and the lifting cylinder pushes the welding head down to insert into the access port of the installation housing, when the driving rotating shaft drives the installation housing to rotate, the vertically stacked abrasive papers and wedge-shaped grinding blocks inside it grind the outer wall of the lower end of the welding head to remove the oxidation substances and sundries on its surface, realizing the automatic oxidation treatment of the welding head. After a single abrasive paper is used up, it is drawn out from the paper extraction hole, and the pusher pushes a new abrasive paper to fit the wedge-shaped grinding block based on the reset spring for replenishment, enabling the abrasive paper to continuously grind the welding head, which is convenient and practical.
[0020] 2. A metal welding device for massage chair production proposed by the present invention. The existing welding device has a poor treatment effect on dust and fumes. However, through the setting of the air extraction component, the alkali liquid storage chamber and the gas storage tank in the present invention, the air extraction pipe uses the air extraction cylinder and the air guide pipe to transfer the dust and fumes in the protective box to the separation box. After separating the dust and fumes by using the filter cloth sleeve, the fumes are introduced into the alkali liquid storage chamber to react with the alkali liquid to remove substances such as nitrogen oxides therein. Subsequently, the escaped carbon monoxide gas is introduced into the gas storage tank through the air outlet valve pipe for collection. After the gas collection is completed, the dust is discharged from the ash discharge valve pipe at the bottom of the separation box for treatment, realizing the effective classified and harmless treatment of welding dust and fumes, which is energy-saving and environmentally friendly.
[0021] 3. A metal welding device for the production of massage chairs proposed by the present invention. Although existing welding devices can adjust the positions of metal components, they cannot ensure the welding precision of metal components. Through the setting of the positioning component, the present invention can adaptively bind metal components with different thicknesses at both ends within a certain range by means of the adaptive adjustment of the positioning support plate, fixed binding ropes and electric push rods, and compare the images of the welding ends of metal components through an ultrasonic imaging probe. The intelligent controller controls the lifting and lowering of the lifting seat to adjust and calibrate a single metal component, fully ensuring the welding precision of metal components. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic structural view of the whole of the present invention from the A-B perspective;
[0023] Figure 2 It is a schematic structural view of the whole of the present invention from the B-A perspective;
[0024] Figure 3 It is a schematic structural view of the interior of the protective box of the present invention;
[0025] Figure 4 It is a schematic structural view of the welding mechanism of the present invention;
[0026] Figure 5 It is a schematic structural view of the processing component of the present invention;
[0027] Figure 6 It is a schematic structural view of the pusher of the present invention;
[0028] Figure 7 It is a schematic structural view of the positioning mechanism of the present invention;
[0029] Figure 8 It is a schematic structural view of the installation structure of the ultrasonic imaging probe of the present invention;
[0030] Figure 9 It is a schematic structural view of the lifting seat of the present invention;
[0031] Figure 10 It is a schematic structural view of the air extraction component of the present invention;
[0032] Figure 11 It is a schematic structural view of the separation box of the present invention;
[0033] Figure 12 It is a schematic structural view of the wind attracting ball of the present invention.
[0034] In the figure: 1. Frame base; 2. Welding table; 3. Protection box; 4. Intelligent controller; 5. Display; 6. Vacuum pumping device; 7. Welding mechanism; 71. Electric linear module; 72. Lifting cylinder; 73. Welding machine main body; 74. Welding head; 75. Processing component; 751. L-shaped support plate; 752. Driving rotating shaft; 753. Installation housing; 754. Inlet and outlet port; 755. Wedge-shaped grinding block; 756. Sanding paper; 757. Storage groove; 758. Pushing member; 7581. Guide rod; 7582. Moving support plate; 7583. Return spring; 7584. Transverse dial; 7585. Fixed hanging rod; 7586. Pressing plate; 759. Paper extraction hole; 8. Positioning mechanism; 81. Protection backing plate; 82. Lifting seat; 821. Installation bottom box; 822. H-shaped frame; 823. Adjusting screw rod; 824. Supporting elastic member; 83. Positioning support plate; 84. Anti-slip convex block; 85. Fixed binding rope; 86. Connecting hanging plate; 87. Electric push rod; 88. Ultrasonic imaging probe; 9. Alkali liquid storage cavity; 10. Storage cavity; 11. Air extraction component; 111. Air extraction cylinder; 112. Air guide pipe; 113. Separation box; 1131. Partition plate; 1132. Ventilation port; 1133. L-shaped clamping part; 1134. Sealing plate; 1135. Filter cloth sleeve; 1136. Elastic suspension cord; 1137. Wind attracting ball; 11371. Ball housing; 11372. Wind attracting groove; 11373. Counterweight ball; 1138. First connecting rope; 1139. Flow retardation baffle; 11310. Movable connecting seat; 11311. Vibrating material rod; 11312. Second connecting rope; 114. Ash discharge valve pipe; 115. Air extraction pipe; 12. Air outlet valve pipe; 13. Air storage tank. Detailed implementation mode
[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0036] Please refer to Figure 1 and Figure 2 , a metal welding device for the production of massage chairs, including a frame base 1 and a welding table 2 fixedly connected to the top of the frame base 1. A protection box 3 is fixedly connected to the top of the welding table 2. An intelligent controller 4 and a display 5 are sequentially arranged on the outer wall of the sealing door panel of the protection box 3. The top end of the protection box 3 is fixedly connected with a vacuum pumping device 6, and the air inlet end of the vacuum pumping device 6 is communicated with the protection box 3.
[0037] In order to solve the problem that the welding head 74 of the welding device is prone to oxidation after long-term use, which affects the welding of metal components and requires repeated manual treatment, please refer to Figures 1 - 6 , the following preferred technical solutions are provided:
[0038] A welding mechanism 7 is fixedly connected between the inner walls on both sides of the protection box 3, and a positioning mechanism 8 is fixedly connected to the upper end of the bottom plate of the protection box 3. The welding mechanism 7 is suspended above the positioning mechanism 8. A camera is arranged on the inner wall of the back plate of the protection box 3, and the camera is electrically connected to the display 5; the welding mechanism 7 includes an electric linear module 71 fixedly connected between the inner walls on both sides of the protection box 3 and a lifting cylinder 72 arranged on the outer wall of the slider of the electric linear module 71. A welding machine main body 73 is fixedly connected to the bottom of the lifting cylinder 72, and a welding head 74 is fixedly connected to the bottom of the welding machine main body 73. The welding head 74 is suspended above the positioning mechanism 8, and a processing component 75 is fixedly connected to the outer wall of the electric linear module 71 on one side of the welding machine main body 73.
[0039] The processing component 75 includes an L-shaped support plate 751 fixedly connected to the outer wall of one end of the electric linear module 71 and a driving rotating shaft 752 movably arranged on the top of the end of the bottom plate of the L-shaped support plate 751. A mounting shell 753 is fixedly connected to the top of the driving rotating shaft 752. The mounting shell 753 has a hollow structure, and an access port 754 is opened on one side outer wall thereof. The access port 754 extends to the top of the mounting shell 753, and wedge-shaped grinding blocks 755 are fixedly connected to the inner walls on both sides of the mounting shell 753 adjacent to the access port 754. A storage groove 757 is fixedly connected to the outer wall of the mounting shell 753 away from the access port 754. The storage groove 757 is communicated with the mounting shell 753. Grinding sandpapers 756 are vertically stacked inside the storage groove 757, and the grinding sandpapers 756 extend into the mounting shell 753. The grinding sandpaper 756 closest to the access port 754 is arranged in contact with the wedge-shaped grinding block 755, and a pushing member 758 is arranged at the top of the storage groove 757. The lower end of the pushing member 758 extends into the storage groove 757 to press against the stacked grinding sandpapers 756. Suction holes 759 are opened on the outer walls on both sides of the mounting shell 753, and sealing plugs are movably clamped inside the suction holes 759.
[0040] The driving member 758 includes guide rods 7581 fixedly connected to both ends of the side wall of the mounting housing 753. The guide rods 7581 are symmetrically arranged with respect to the storage groove 757. A movable support plate 7582 is movably penetrated through the outer wall of the guide rod 7581. A return spring 7583 is wound around the guide rod 7581 between the movable support plate 7582 and the mounting housing 753. Both ends of the return spring 7583 are fixedly connected to the movable support plate 7582 and the mounting housing 753 respectively. The top end of the movable support plate 7582 is fixedly connected to the bottoms of both ends of the transverse dial 7584. The transverse dial 7584 is horizontally suspended across the top of the storage groove 757. A fixed hanging rod 7585 is fixedly connected to the lower end of the transverse dial 7584. The lower end of the fixed hanging rod 7585 extends into the storage groove 757. Pressure plates 7586 are uniformly fixedly connected to both outer walls of the fixed hanging rod 7585. The pressure plates 7586 are abutted against the abrasive paper 756 in the storage groove 757. After the abrasive paper 756 in contact with the wedge-shaped grinding block 755 is used, the used abrasive paper 756 is drawn out of the mounting housing 753 through the paper extraction hole 759. The stretched return spring 7583 drives the movable support plate 7582 and the transverse dial 7584 to move towards the mounting housing 753. The transverse dial 7584 uses the fixed hanging rod 7585 and the pressure plates 7586 at the bottom to push the stacked abrasive papers 756 to continue to fit the wedge-shaped grinding block 755, realizing the automatic replenishment of the new abrasive paper 756, so as to continuously perform deoxidation treatment on the welding head 74.
[0041] Specifically, when the welding head 74 is oxidized, the electric linear module 71 moves the welding machine main body 73 and the welding head 74 above the mounting housing 753. Then, the lifting cylinder 72 moves the welding head 74 downward so that it is inserted into the access port 754 of the mounting housing 753. The lower end of the welding head 74 is respectively in contact with the wedge-shaped grinding block 755 and the abrasive paper 756. Then, the driving rotating shaft 752 is started to drive the mounting housing 753 to rotate. When the mounting housing 753 rotates, it pushes the wedge-shaped grinding block 755 and the abrasive paper 756 to rotate in contact with the outer wall of the lower end of the welding head 74. When rotating, the wedge-shaped grinding block 755 and the abrasive paper 756 grind the outer wall of the lower end of the welding head 74, removing the oxidation substances and sundries on the outer wall of the lower end of the welding head 74, realizing the automatic grinding treatment of the oxidation of the welding head 74, so that the welding head 74 can adhere to the soldering flux to weld the metal parts, avoiding the trouble of manual grinding and being convenient to use.
[0042] In order to achieve the welding accuracy of metal parts during welding, as Figure 1 、 Figure 3 and Figures 7 - 9 shown, the following preferred technical solutions are provided:
[0043] The positioning mechanism 8 includes a protective backing plate 81 fixedly connected to the bottom plate of the protective box 3 and lifting seats 82 fixedly connected to both sides of the upper end of the protective backing plate 81. A positioning support plate 83 is fixedly connected to the top of the lifting seat 82. Anti-slip bumps 84 are evenly spaced at the top end of the positioning support plate 83. A number of fixed binding ropes 85 are fixedly connected at equal intervals to the top of one end of the positioning support plate 83. The other ends of the fixed binding ropes 85 all pass through the edge of the other end of the positioning support plate 83 movably. The end of the fixed binding rope 85 extends below the positioning support plate 83, and a connecting suspension plate 86 is fixedly connected to its bottom. Electric push rods 87 are fixedly connected to the top edges of both ends of the connecting suspension plate 86. The top end of the electric push rod 87 is fixedly connected to the edge of the lower end of the positioning support plate 83.
[0044] An ultrasonic imaging probe 88 is fixedly connected to the middle of the top end of the positioning support plate 83 between the lifting seats 82. The ultrasonic imaging probe 88 is arranged corresponding to the gap of the positioning support plate 83 at the top of the two lifting seats 82 on both sides. The lifting seat 82 includes an installation bottom box 821 fixedly connected to the top of the positioning support plate 83 and an H-shaped frame 822 movably clamped between the inner walls of the installation bottom box 821. The support plates on both sides of the H-shaped frame 822 are fixedly connected to the positioning support plate 83. An adjusting lead screw 823 is movably penetrated through the middle of the bottom plate of the H-shaped frame 822. Support elastic members 824 are fixedly connected to the lower ends of the bottom plates of the H-shaped frame 822 on both sides of the adjusting lead screw 823.
[0045] Specifically, place the two metal components of the massage chair on the upper end of the positioning support plate 83 respectively, and place the metal components below the fixed binding ropes 85 so that their welding ends extend into the gap of the positioning support plate 83. After the welding heads 74 of the metal components are on the same horizontal line, start the electric push rod 87 to extend and push the connecting suspension plate 86 to move downward away from the positioning support plate 83. The connecting suspension plate 86 stretches and tightens the fixed binding ropes 85 to bind the metal components. When the sizes of both ends of the metal components are different, the electric push rod 87 can be extended by different lengths, and the fixed binding ropes 85 are in different tightening degrees to bind the metal components so as to adapt to the shaped metal components. After the metal components are bound, the ultrasonic imaging probe 88 detects the welding ends of the two bound metal components. The images of the welding ends of the metal components are displayed on the display 5 for coaxial comparison. The intelligent controller 4 judges whether the welding ends of the two metal components are aligned. If they are not aligned, start the lifting seat 82 to lift the positioning support plate 83 and the metal components on one side of the protective backing plate 81 to accurately align them with the metal components on the other side, fully ensuring the welding precision of the metal components, which is convenient and practical.
[0046] In order to harmlessly treat the dust and fumes generated during welding, as Figures 9 - 11 shown, the following preferred technical solutions are provided:
[0047] One end of the frame base 1 is internally provided with an alkali solution storage chamber 9, and storage chambers 10 are provided on both sides of the other end. A gas extraction assembly 11 is fixedly connected to the outer wall of one side of the alkali solution storage chamber 9. The other end of the gas extraction assembly 11 is communicated with the side wall of the protection box 3. And an air outlet valve pipe 12 which is communicated is fixedly connected to the outer wall of the other side of the alkali solution storage chamber 9 near the top. The bottom of the air outlet valve pipe 12 is fixedly connected with an air storage tank 13.
[0048] The gas extraction assembly 11 includes an air extraction cylinder 111 penetrating through the side wall of the protection box 3 and a gas guide pipe 112 fixedly connected to the air extraction cylinder 111. The other end of the gas guide pipe 112 is communicated with the top end of a separation box 113 arranged on the outer wall of the protection box 3. A dust discharge valve pipe 114 is fixedly connected to the bottom of one side of the separation box 113. A suction pipe 115 is fixedly connected to the outer wall of the other side of the separation box 113. The end of the suction pipe 115 is fixedly connected to the outer wall of one side of the alkali solution storage chamber 9 near the bottom, and the suction pipe 115 is communicated with the alkali solution storage chamber 9.
[0049] A partition plate 1131 is fixedly connected between the inner walls of the separation box 113 and a ventilation port 1132 is arranged on the side wall of the partition plate 1131. The partition plate 1131 is perpendicular to the protection box 3. The gas guide pipe 112 and the dust discharge valve pipe 114 are both arranged on the upper and lower outer walls of the separation box 113 on the same side of the partition plate 1131. The suction pipe 115 is arranged on the outer wall of the separation box 113 on the side of the partition plate 1131 away from the dust discharge valve pipe 114. And an L-shaped clamping part 1133 is fixedly connected to the outer wall edge of the ventilation port 1132 near the side of the dust discharge valve pipe 114. A sealing plate 1134 is movably clamped at the top of the L-shaped clamping part 1133. The upper end of the sealing plate 1134 extends into the channel at the top of the separation box 113. The top port of the channel is sealed. A through port is arranged on the side wall of the sealing plate 1134 corresponding to the ventilation port 1132. A filter cloth sleeve 1135 is fixedly connected to the outer wall of the through port edge. The filter cloth sleeve 1135 is sleeved in the ventilation port 1132.
[0050] An elastic suspension cord 1136 is fixedly connected to the lower end of the top plate of the through port of the sealing plate 1134. A wind attracting ball 1137 is fixedly connected to the bottom of the elastic suspension cord 1136. A first connecting cord 1138 is fixedly connected to one side of the bottom of the wind attracting ball 1137. The other end of the first connecting cord 1138 is fixedly connected to the inner wall at the bottom of the filter cloth sleeve 1135. A flow retardation baffle 1139 is fixedly connected to the lower end of the top plate of the separation box 113 adjacent to the outside of the sealing plate 1134. The flow retardation baffle 1139 is suspended outside the sealing plate 1134. And a movable connection seat 11310 is fixedly connected to the inclined bottom plate of the separation box 113 at the lower end of the flow retardation baffle 1139. A vibrating rod 11311 is fixedly connected to the outer wall of one side of the movable ball at the top of the movable connection seat 11310. A second connecting cord 11312 is fixedly connected to the outer wall of one side of the vibrating rod 11311. The other end of the second connecting cord 11312 is fixedly connected to the bottom of the wind attracting ball 1137.
[0051] When the end of the filter cloth sleeve 1135 hangs vertically at the port of the through hole of the sealing plate 1134, the elastic suspension rope 1136 is vertically suspended in the through hole of the sealing plate 1134. At this time, the second connecting rope 11312 is in a relaxed state, and the end of the vibrating rod 11311 leans against the inclined bottom plate on the other side of the bottom of the separation box 113.
[0052] The wind-catching ball 1137 includes a spherical shell 11371 fixedly connected to the elastic suspension rope 1136. Wind-catching grooves 11372 are evenly spaced on the outer wall of the spherical shell 11371. The sizes and depths of the respective wind-catching grooves 11372 are different, and the spherical shell 11371 is a hollow structure, and a counterweight ball 11373 is movably placed inside it. After the dust-laden flue gas enters the separation box 113, the airflow blows the filter cloth sleeve 1135 to bulge. The flow-attenuating baffle 1139 blocks and circulates the airflow, and the dust is intercepted and separated by the filter cloth sleeve 1135. Part of it directly falls onto the bottom plate of the separation box 113 for accumulation. After the filter cloth sleeve 1135 bulges, it blows the pull rope of the wind-catching ball 1137, i.e., the elastic suspension rope 1136, to swing in an indefinite direction. When the wind-catching ball 1137 swings, the second connecting rope 11312 pulls the vibrating rod 11311 to move slowly in an indefinite direction. The vibrating rod 11311 stirs the accumulated dust to prevent precipitation and compaction. After the air extraction ends, the wind-catching ball 1137 drives the filter cloth sleeve 1135 to droop and vibrate by its own weight, and the dust adhered to the outer wall of the filter cloth sleeve 1135 is automatically shaken off by the vibration of the filter cloth sleeve 1135, realizing the automatic shaking and cleaning of the filter cloth sleeve 1135 after each air extraction ends, and avoiding excessive adhesion of dust to the filter cloth sleeve 1135, which affects air permeability.
[0053] Specifically, when harmful dust-laden flue gas is generated during welding inside the protective box 3, the suction pipe 115 uses the suction cylinder 111 and the guide pipe 112 to suck the harmful dust-laden flue gas generated during welding inside the protective box 3, and transfers it to the separation box 113. After the dust is intercepted and separated by the filter cloth sleeve 1135, it falls on the inclined bottom plate of the separation box 113 below the flow-attenuating baffle 1139. Then, the flue gas moves through the ventilation port 1132 to the other side of the partition plate 1131 and is introduced into the alkali liquid storage chamber 9 along the suction pipe 115. The flue gas is introduced from the bottom of the alkali liquid in the alkali liquid storage chamber 9 for dispersion. Substances such as nitrogen oxides and ozone in the welding flue gas react with the alkali liquid and are absorbed. After the nitrogen oxides are absorbed, carbon monoxide gas escapes from the alkali liquid. After the carbon monoxide gas escapes, it is introduced into the gas storage tank 13 through the air outlet valve pipe 12 for collection, and the carbon monoxide is used as a reducing agent. After the gas collection ends, the dust is discharged from the ash discharge valve pipe 114 at the bottom of the separation box 113 for treatment, realizing the effective classified and harmless treatment of welding dust-laden flue gas, energy conservation and environmental protection.
[0054] It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0055] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A metal welding device for massage chair production, comprising a frame base (1) and a welding table (2) fixedly connected to the top of the frame base (1). A protective box (3) is fixedly connected to the top of the welding table (2). An intelligent controller (4) and a display (5) are sequentially arranged on the outer wall of the sealing door panel of the protective box (3). A vacuum pumping device (6) is fixedly connected to the top end of the protective box (3). The air inlet end of the vacuum pumping device (6) is communicated with the protective box (3), and it is characterized in that: A welding mechanism (7) is fixedly connected between the inner walls on both sides of the protective box (3), a positioning mechanism (8) is fixedly connected to the upper end of the bottom plate of the protective box (3), and the welding mechanism (7) is suspended above the positioning mechanism (8); The welding mechanism (7) includes an electric linear module (71) fixedly connected between the inner walls on both sides of the protective box (3) and a lifting cylinder (72) arranged on the outer wall of the slider of the electric linear module (71). The bottom of the lifting cylinder (72) is fixedly connected with a welding machine main body (73), the bottom of the welding machine main body (73) is fixedly connected with a welding head (74), the welding head (74) is suspended above the positioning mechanism (8), and a processing component (75) is fixedly connected to the outer wall of the electric linear module (71) on one side of the welding machine main body (73); The processing component (75) includes an L-shaped support plate (751) fixedly connected to the outer wall of one end of the electric linear module (71) and a driving rotating shaft (752) movably arranged on the top of the end of the bottom plate of the L-shaped support plate (751). The top of the driving rotating shaft (752) is fixedly connected with an installation shell (753). The installation shell (753) has a hollow structure, and an access port (754) is opened on one side outer wall thereof. The access port (754) extends to the top of the installation shell (753). Wedge-shaped grinding blocks (755) are fixedly connected to the inner walls on both sides of the installation shell (753) adjacent to the access port (754). A storage groove (757) is fixedly connected to the outer wall of the installation shell (753) away from the access port (754). The storage groove (757) is communicated with the installation shell (753). Grinding sandpapers (756) are vertically stacked inside the storage groove (757). The grinding sandpapers (756) extend into the installation shell (753). The grinding sandpaper (756) closest to the access port (754) is arranged in contact with the wedge-shaped grinding block (755). A pushing member (758) is arranged at the top of the storage groove (757). The lower end of the pushing member (758) extends into the storage groove (757) to press against the stacked grinding sandpapers (756). Paper extraction holes (759) are opened on the outer walls on both sides of the installation shell (753), and sealing plugs are movably clamped inside the paper extraction holes (759).
2. The metal welding equipment for massage chair production according to claim 1, characterized in that: The driving member (758) includes guide rods (7581) fixedly connected to both ends of the side wall of the mounting housing (753). The guide rods (7581) are symmetrically arranged with respect to the storage groove (757). A movable support plate (7582) is movably penetrated through the outer wall of the guide rod (7581). A return spring (7583) is wound around the guide rod (7581) between the movable support plate (7582) and the mounting housing (753). The two ends of the return spring (7583) are fixedly connected to the movable support plate (7582) and the mounting housing (753) respectively. The top end of the movable support plate (7582) is fixedly connected to the bottoms of both ends of the transverse dial (7584). The transverse dial (7584) is horizontally suspended across the top of the storage groove (757). A fixed suspension rod (7585) is fixedly connected to the lower end of the transverse dial (7584). The lower end of the fixed suspension rod (7585) extends into the storage groove (757). Pressure plates (7586) are uniformly fixedly connected to the outer walls on both sides of the fixed suspension rod (7585). The pressure plates (7586) are arranged to abut against the abrasive paper (756) in the storage groove (757).
3. A metal welding device for massage chair production according to claim 1, characterized in that: A lye storage chamber (9) is arranged inside one end of the frame base (1), and storage chambers (10) are arranged on both sides of the other end. An air extraction assembly (11) is fixedly connected to the outer wall of one side of the lye storage chamber (9). The other end of the air extraction assembly (11) is communicated with the side wall of the protection box (3). An air outlet valve pipe (12) which is communicated is fixedly connected to the outer wall of the other side of the lye storage chamber (9) near the top. A gas storage tank (13) is fixedly connected to the bottom of the air outlet valve pipe (12).
4. A metal welding device for the production of massage chairs according to claim 3, characterized in that: The air extraction assembly (11) includes an air extraction cylinder (111) penetrating through the side wall of the protection box (3) and an air guide pipe (112) fixedly connected to the air extraction cylinder (111). The other end of the air guide pipe (112) is communicated with the top end of a separation box (113) arranged on the outer wall of the protection box (3). A dust discharge valve pipe (114) is fixedly connected to the bottom of one side of the separation box (113). An air extraction pipe (115) is fixedly connected to the outer wall of the other side of the separation box (113). The end of the air extraction pipe (115) is fixedly connected to the outer wall of one side of the lye storage chamber (9) near the bottom, and the air extraction pipe (115) is communicated with the lye storage chamber (9).
5. A metal welding device for massage chair production according to claim 4, characterized in that: A partition plate (1131) is fixedly connected between the inner walls of the separation box (113), and an air vent (1132) is arranged on the side wall of the partition plate (1131). The partition plate (1131) is perpendicular to the protection box (3). The air guide pipe (112) and the ash discharge valve pipe (114) are both arranged on the outer walls of the upper and lower ends of the separation box (113) on the same side of the partition plate (1131). The air extraction pipe (115) is arranged on the outer wall of the separation box (113) on the side of the partition plate (1131) away from the ash discharge valve pipe (114). And an L-shaped clamping part (1133) is fixedly connected to the outer wall edge of the air vent (1132) near the ash discharge valve pipe (114). A sealing plate (1134) is movably clamped at the top of the L-shaped clamping part (1133). The upper end of the sealing plate (1134) extends into the channel at the top of the separation box (113), and the top port of the channel is sealed. A through port is arranged on the side wall of the sealing plate (1134) corresponding to the air vent (1132). A filter cloth sleeve (1135) is fixedly connected to the outer wall of the through port edge. The filter cloth sleeve (1135) is sleeved in the air vent (1132).
6. The metal welding equipment for massage chair production according to claim 5, characterized in that: An elastic suspension cord (1136) is fixedly connected to the lower end of the top plate of the through port of the sealing plate (1134). A wind attracting ball (1137) is fixedly connected to the bottom of the elastic suspension cord (1136). A first connecting cord (1138) is fixedly connected to one side of the bottom of the wind attracting ball (1137). The other end of the first connecting cord (1138) is fixedly connected to the inner wall at the bottom of the filter cloth sleeve (1135). A flow retardation baffle (1139) is fixedly connected to the lower end of the top plate of the separation box (113) adjacent to the outside of the sealing plate (1134). The flow retardation baffle (1139) is suspended outside the sealing plate (1134). And a movable connection seat (11310) is fixedly connected to the inclined bottom plate of the separation box (113) at the lower end of the flow retardation baffle (1139). A vibrating rod (11311) is fixedly connected to the outer wall of one side of the movable ball at the top of the movable connection seat (11310). A second connecting cord (11312) is fixedly connected to the outer wall of one side of the vibrating rod (11311). The other end of the second connecting cord (11312) is fixedly connected to the bottom of the wind attracting ball (1137).
7. A metal welding device for massage chair production according to claim 6, characterized in that: When the end of the filter cloth sleeve (1135) hangs at the port of the through port of the sealing plate (1134), the elastic suspension cord (1136) is vertically suspended in the through port of the sealing plate (1134). At this time, the second connecting cord (11312) is in a relaxed state, and the end of the vibrating rod (11311) leans against the inclined bottom plate on the other side of the bottom of the separation box (113).
8. A metal welding device for massage chair production according to claim 7, characterized in that: The wind attracting ball (1137) includes a spherical shell body (11371) fixedly connected to the elastic suspension cord (1136). Wind attracting grooves (11372) are evenly spaced on the outer wall of the spherical shell body (11371). The sizes and depths of the wind attracting grooves (11372) are all different. And the spherical shell body (11371) is a hollow structure, and a counterweight ball (11373) is movably placed inside it.
9. A metal welding device for massage chair production according to claim 1, characterized in that: The positioning mechanism (8) includes a protective backing plate (81) fixedly connected to the bottom plate of the protective box (3) and lifting seats (82) fixedly connected to both sides of the upper end of the protective backing plate (81). A positioning support plate (83) is fixedly connected to the top of the lifting seat (82). Anti-slip bumps (84) are evenly spaced on the top end of the positioning support plate (83). A number of fixed binding ropes (85) are fixedly connected at equal intervals on the top of one end of the positioning support plate (83). The other ends of the fixed binding ropes (85) all pass through the edge of the other end of the positioning support plate (83) movably. The ends of the fixed binding ropes (85) extend below the positioning support plate (83), and a connecting suspension plate (86) is fixedly connected to the bottom thereof. Electric push rods (87) are fixedly connected to the top edges of both ends of the connecting suspension plate (86). The top ends of the electric push rods (87) are fixedly connected to the edge of the lower end of the positioning support plate (83).
10. A metal welding device for massage chair production according to claim 9, characterized in that: An ultrasonic imaging probe (88) is fixedly connected to the middle of the top end of the positioning support plate (83) between the lifting seats (82). The ultrasonic imaging probe (88) is arranged corresponding to the gap of the positioning support plates (83) at the tops of the two sides of the lifting seats (82). The lifting seat (82) includes a mounting bottom box (821) fixedly connected to the top of the positioning support plate (83) and an H-shaped frame (822) movably clamped between the inner walls of the mounting bottom box (821). The support plates on both sides of the H-shaped frame (822) are fixedly connected to the positioning support plate (83). An adjusting screw rod (823) is movably arranged through the middle of the bottom plate of the H-shaped frame (822). Support elastic members (824) are fixedly connected to the lower ends of the bottom plates of the H-shaped frame (822) on both sides of the adjusting screw rod (823).
Citation Information
Patent Citations
Welding equipment for metal processing
CN215699140U