Combined machining device for fire extinguisher valve

By designing a composite processing device for fire extinguisher valves, integrating fixtures and a variety of processing tools, the multiple transfer and fixing problems of fire extinguisher valve bodies are solved, and efficient and low-cost composite processing is achieved, which improves processing accuracy and safety.

CN120244593APending Publication Date: 2025-07-04ZHEJIANG WINNER FIRE FIGHTING EQUIP
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Patent Information

Application Number
CN202510645356.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-20
Publication Date
2025-07-04

AI Technical Summary

Technical Problem

During the processing of existing fire extinguisher valve bodies, multiple transfers and fixes are required on different equipment, resulting in high production costs and labor costs, and a lack of efficient composite processing equipment.

Method used

Design a composite processing device for fire extinguisher valves, integrating fixtures and a variety of processing tools, and through hydraulic drive and buffering mechanisms, one-time composite processing of hanging tool holes, grooves, rivet holes and flat head end surfaces is realized.

Benefits of technology

Improve processing efficiency, reduce production costs, reduce working hours and knife impact risks, and achieve high-precision processing results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a combined machining device for a fire extinguisher valve, and relates to the technical field of fire extinguisher machining equipment.The combined machining device based on the fire extinguisher valve comprises a workbench and a middle groove, the middle groove is formed in the middle of the workbench, and a sliding seat is slidably connected to the upper portion of the interior of the middle groove; a clamp fixing table is fixedly connected to the upper portion of the sliding seat, a hydraulic fixing seat is fixedly connected to one side of the upper portion of the middle groove, and a driving hydraulic cylinder is fixedly connected to the middle of the side, away from the sliding seat, of the hydraulic fixing seat. A rivet hole punching groove, a hanging tool hole machining groove and a piece containing groove are formed in the fixing clamp, a grooving saw blade, a rivet hole drill bit, an end face milling cutter and a hanging tool hole drill bit which are arranged at the corresponding positions are matched, in the machining process, under driving of a driving hydraulic cylinder, the clamp moves to pass through different machining stations, through integrated arrangement of the machining stations, the machining efficiency is improved, and the machining efficiency is improved. The hanger hole, the cutting groove, the rivet hole and the flat end face of the workpiece are sequentially subjected to one-time combined machining.
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Description

Technical Field

[0001] The present invention relates to the technical field of fire extinguisher processing equipment, and particularly relates to a composite processing device for fire extinguisher valves. Background Art

[0002] A fire extinguisher is a portable fire-fighting tool containing chemical substances for extinguishing fires. It is one of the common fire-fighting equipment, usually stored in public places or where fires may occur. Different types of fire extinguishers are filled with different components and are designed specifically for different fire causes. However, whether it is a portable, trolley-mounted, backpack-mounted, or gas cylinder type, pressure storage type, chemical reaction type fire extinguisher that involves spraying contents for fire extinguishing, generally it will have a valve body as shown in Figure 1 and Figure 2 The valve body is provided with a hanger hole and a rivet hole.

[0003] When the existing valve body is processed, generally it is first formed by die casting, and then drilling and grooving operations are carried out. The original flat head also needs to be subjected to end face leveling work to remove casting defects for better cooperation with the gasket. The existing processing method is to design processing procedures and transfer the workpiece to different equipment for processing in sequence. Due to the different positions and directions of each processing, and the valve body is not a regular shape, since it needs to be fixed on different equipment for processing different positions, corresponding fixture jigs need to be designed specifically, resulting in a high installation cost. At the same time, the stacking and transfer of workpieces also consume a lot of man-hours, increasing the production cost, and there is room for further improvement. Summary of the Invention

[0004] The purpose of the present invention is to at least solve one of the technical problems existing in the prior art, and provide a composite processing device for fire extinguisher valves to solve the above problems.

[0005] To achieve the above purpose, a composite processing device for fire extinguisher valves is provided, including a workbench and a middle groove. A middle groove is provided in the middle of the workbench. A sliding seat is slidably connected above the inside of the middle groove. A fixture fixing table is fixedly connected above the sliding seat. A hydraulic fixing seat is fixedly connected to one side above the middle groove. A driving hydraulic cylinder is fixedly connected to the middle of the side of the hydraulic fixing seat away from the sliding seat. A clamping cylinder is fixedly connected to the side of the fixture fixing table close to the hydraulic fixing seat. A sliding clamping seat is slidably connected above the fixture fixing table close to the side of the clamping cylinder. A fixed clamping seat is fixedly connected to the side of the fixture fixing table away from the clamping cylinder. A rivet hole punching groove is provided in the middle of one end of the fixed clamping seat. A hanger hole processing groove is provided on the side of the sliding clamping seat away from the fixed clamping seat. A saw blade receiving groove is provided above the sliding clamping seat. A buffer hydraulic cylinder is fixedly connected to one end of the middle groove above away from the hydraulic fixing seat;

[0006] On one side of the workbench, far away from the rivet hole punching groove, a first main spindle box is fixedly connected. The spindle output end of the first main spindle box is fixedly connected with a grooving saw blade. At one end of the workbench, far away from the hydraulic fixing seat, a second main spindle box is fixedly connected. The spindle output end of the second main spindle box is fixedly connected with a rivet hole drill bit. At one end of the workbench, far away from the first main spindle box, two third main spindle boxes are fixedly connected. Telescopic rotating shafts are arranged at the output ends of the two third main spindle boxes. At one end of the two telescopic rotating shafts close to the fixed clamping seat, a face milling cutter and a hanger hole drill bit are respectively fixedly connected.

[0007] According to the described fire extinguisher valve composite processing device, both sides inside the middle groove are fixedly connected with fixed sliding rods. Above the inside of the middle groove, a sliding seat is slidably connected through the two fixed sliding rods.

[0008] According to the described fire extinguisher valve composite processing device, the output end of the driving hydraulic cylinder passes through the hydraulic fixing seat and is fixedly connected with the fixture fixing table.

[0009] According to the described fire extinguisher valve composite processing device, the working part at the bottom of the grooving saw blade corresponds to the position of the saw blade receiving groove, and the working area position of the grooving saw blade is arranged within the buffer area of the buffer hydraulic cylinder.

[0010] According to the described fire extinguisher valve composite processing device, the position of the rivet hole drill bit corresponds to the position of the rivet hole punching groove, and the machining position at the end of the rivet hole drill bit is arranged within the buffer area of the buffer hydraulic cylinder.

[0011] According to the described fire extinguisher valve composite processing device, the machining position of the face milling cutter corresponds to the maximum moving stroke position of the fixed clamping seat, and the machining position of the hanger hole drill bit corresponds to the minimum forming position of the fixed clamping seat.

[0012] According to the described fire extinguisher valve composite processing device, the first main spindle box, the second main spindle box and the third main spindle box are all electric main spindle boxes.

[0013] According to the described fire extinguisher valve composite processing device, the telescopic rotating shaft includes a hydraulic telescopic sleeve and a telescopic electric main spindle. The inner sleeve of the hydraulic telescopic sleeve is rotatably sleeved with the telescopic end of the telescopic electric main spindle through a bearing.

[0014] The above scheme has at least the following beneficial effects:

[0015] 1. The fixed fixture of the present invention is provided with a rivet hole punching groove, a hanger hole machining groove, and a sheet accommodating groove. Cooperating with the slitting saw blade, rivet hole drill bit, end milling cutter, and hanger hole drill bit arranged at corresponding positions, during processing, under the drive of the driving hydraulic cylinder, the fixture moves through different processing stations. Through the integrated arrangement of the processing stations, the hanger holes, slits, rivet holes, and flat end faces of the workpiece can be subjected to one-time composite processing, greatly improving the processing efficiency, reducing the processing man-hours, lowering the processing cost, and enhancing the practicality of the device.

[0016] 2. The present invention is provided with a buffer hydraulic cylinder, which can buffer the speed of the workpiece before the driving hydraulic cylinder enters the maximum stroke, reduce the moving speed of the workpiece, extend the processing time of the slitting saw blade and rivet holes, reduce the depth of cut, and thus reduce the risk of tool collision, enhancing the practicality of the device.

[0017] 3. By arranging the processing stations at the maximum and minimum strokes of the driving hydraulic cylinder, the present invention can achieve sufficient processing accuracy only through hydraulic buffering and mechanical limiting methods, without the need for a high-precision lead screw structure and corresponding servo to precisely control the processing position, reducing the production cost.

[0018] The additional aspects and advantages of the present invention will be partly given in the following description, partly will become obvious from the following description, or will be understood through the practice of the present invention. Description of the Drawings

[0019] The present invention will be further described below in conjunction with the drawings and embodiments;

[0020] Figure 1 It is a left-side three-dimensional structure schematic diagram of the fire extinguisher valve body workpiece;

[0021] Figure 2 It is a right-side three-dimensional structure schematic diagram of the fire extinguisher valve body workpiece;

[0022] Figure 3 It is a three-dimensional structure schematic diagram of a fire extinguisher valve composite processing device of the present invention;

[0023] Figure 4 It is a top view of a fire extinguisher valve composite processing device of the present invention;

[0024] Figure 5 It is Figure 3 The enlarged view at A of

[0025] Legend Explanation:

[0026] 1. Workbench; 2. Middle groove; 3. Fixed slide bar; 4. Sliding seat; 5. Hydraulic fixed seat; 6. Driving hydraulic cylinder; 7. Fixture fixing table; 8. Fixed clamping seat; 9. Clamping cylinder; 10. Sliding clamping seat; 11. Rivet hole punching groove; 12. Hanger hole processing groove; 13. Saw blade accommodating groove; 14. First main spindle box; 15. Grooving saw blade; 16. Second main spindle box; 17. Rivet hole drill bit; 18. Buffer hydraulic cylinder; 19. Third main spindle box; 20. Telescopic rotating shaft; 21. End milling cutter; 22. Hanger hole drill bit. Detailed implementation manners

[0027] This part will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the drawings. The role of the drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present invention. The drawings are all in a very simplified form and use non-precise scales, only for conveniently and clearly assisting in explaining the purpose of the embodiments of the present invention, and cannot be understood as a limitation on the protection scope of the present invention.

[0028] Referring to Figures 3 - 5 , an embodiment of the present invention provides a composite processing device for a fire extinguisher valve, including a workbench 1 and a middle groove 2. A middle groove 2 is provided in the middle of the workbench 1. Both sides inside the middle groove 2 are fixedly connected with fixed slide bars 3. Above the inside of the middle groove 2, a sliding seat 4 is slidably connected through two fixed slide bars 3. Above the sliding seat 4, a fixture fixing table 7 is fixedly connected. On one side above the middle groove 2, a hydraulic fixed seat 5 is fixedly connected. In the middle of the side of the hydraulic fixed seat 5 away from the sliding seat 4, a driving hydraulic cylinder 6 is fixedly connected. The output end of the driving hydraulic cylinder 6 passes through the hydraulic fixed seat 5 and is fixedly connected with the fixture fixing table 7. On the side of the fixture fixing table 7 close to the hydraulic fixed seat 5, a clamping cylinder 9 is fixedly connected. Above the fixture fixing table 7, on the side close to the clamping cylinder 9, a sliding clamping seat 10 is slidably connected. On the side of the fixture fixing table 7 above, away from the clamping cylinder 9, a fixed clamping seat 8 is fixedly connected. In the middle of one end of the fixed clamping seat 8, a rivet hole punching groove 11 is opened. On the side of the sliding clamping seat 10 away from the fixed clamping seat 8, a hanger hole processing groove 12 is opened. Above the sliding clamping seat 10, a saw blade accommodating groove 13 is opened;

[0029] On one side of the workbench 1, away from the rivet hole punching groove 11, a first main spindle box 14 is fixedly connected. The spindle output end of the first main spindle box 14 is fixedly connected with a grooving saw blade 15. At one end of the workbench 1, away from the hydraulic fixing seat 5, a second main spindle box 16 is fixedly connected. The spindle output end of the second main spindle box 16 is fixedly connected with a rivet hole drill bit 17. At one end of the workbench 1, away from the first main spindle box 14, two third main spindle boxes 19 are fixedly connected. The first main spindle box 14, the second main spindle box 16 and the third main spindle boxes 19 are all electric main spindle boxes. The output ends of the two third main spindle boxes 19 are provided with telescopic rotating shafts 20. The telescopic rotating shaft 20 includes a hydraulic telescopic sleeve and an electric main spindle. The inner sleeve of the hydraulic telescopic sleeve is telescopically connected with the electric main spindle through a sliding key. At one end of the two telescopic rotating shafts 20, close to the fixed clamping seat 8, a face milling cutter 21 and a hanger hole drill bit 22 are respectively fixedly connected. During processing, driven by the driving hydraulic cylinder 6, the workpiece moves through different corresponding processing stations through the fixture. Through the integrated arrangement of the processing stations, the hanger hole, grooving, rivet hole and flat head end face of the workpiece are subjected to one-time composite processing in sequence;

[0030] At one end of the middle groove 2, away from the hydraulic fixing seat 5, a buffer hydraulic cylinder 18 is fixedly connected. The working part at the bottom of the grooving saw blade 15 corresponds to the position of the saw blade receiving groove 13. The working area position of the grooving saw blade 15 is arranged within the buffer area of the buffer hydraulic cylinder 18. The position of the rivet hole drill bit 17 corresponds to the position of the rivet hole punching groove 11. The end processing position of the rivet hole drill bit 17 is arranged within the buffer area of the buffer hydraulic cylinder 18. The speed of the workpiece can be buffered before the driving hydraulic cylinder 6 enters the maximum stroke, reducing the movement speed of the workpiece, increasing the processing time of the grooving saw blade 15 and the rivet hole, reducing the depth of cut, and further reducing the risk of tool collision. The processing position of the face milling cutter 21 corresponds to the maximum moving stroke position of the fixed clamping seat 8. The processing position of the hanger hole drill bit 22 corresponds to the minimum forming position of the fixed clamping seat 8. By arranging the processing stations at the maximum and minimum strokes of the driving hydraulic cylinder 6 as much as possible, sufficient processing accuracy can be achieved only through hydraulic buffering and mechanical limiting methods, without the need for a high-precision lead screw structure and the corresponding servo to precisely control the processing position, reducing the production cost.

[0031] Working principle: When the present invention is working, during processing, driven by the driving hydraulic cylinder 6, the workpiece moves through different processing stations through the fixture. Through the integrated arrangement of the processing stations, the hanger hole, grooving, rivet hole and flat head end face of the workpiece are subjected to one-time composite processing in sequence. And a buffer hydraulic cylinder 18 is arranged opposite to the driving hydraulic cylinder 6, which can buffer the speed of the workpiece before the driving hydraulic cylinder 6 enters the maximum stroke, reducing the movement speed of the workpiece, increasing the processing time of the grooving saw blade 15 and the rivet hole, reducing the depth of cut, and further reducing the risk of tool collision.

[0032] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the scope of knowledge possessed by those of ordinary skill in the art.

Claims

1. A composite processing device for a fire extinguisher valve, comprising a workbench (1) and a middle groove (2), characterized in that: In the middle of the workbench (1), a middle groove (2) is provided. Above the inside of the middle groove (2), a sliding seat (4) is connected by sliding. Above the sliding seat (4), a fixture fixing table (7) is fixedly connected. On one side above the middle groove (2), a hydraulic fixing seat (5) is fixedly connected. In the middle of the side of the hydraulic fixing seat (5) away from the sliding seat (4), a driving hydraulic cylinder (6) is fixedly connected. On one side of the fixture fixing table (7) close to the hydraulic fixing seat (5), a clamping air cylinder (9) is fixedly connected. Above the fixture fixing table (7), close to one side of the clamping air cylinder (9), a sliding clamping seat (10) is connected by sliding. On the side of the fixture fixing table (7) away from the clamping air cylinder (9) above, a fixed clamping seat (8) is fixedly connected. In the middle of one end of the fixed clamping seat (8), a rivet hole punching groove (11) is provided. On the side of the sliding clamping seat (10) away from the fixed clamping seat (8), a hanger hole processing groove (12) is provided. Above the sliding clamping seat (10), a saw blade accommodating groove (13) is provided. At one end of the middle groove (2) above, away from the hydraulic fixing seat (5), a buffer hydraulic cylinder (18) is fixedly connected; On one side of the workbench (1) above, away from the rivet hole punching groove (11), a first main spindle box (14) is fixedly connected. At the spindle output end of the first main spindle box (14), a grooving saw blade (15) is fixedly connected. On one side of the workbench (1) above, away from the hydraulic fixing seat (5), a second main spindle box (16) is fixedly connected. At the spindle output end of the second main spindle box (16), a rivet hole drill bit (17) is fixedly connected. On one side of the workbench (1) above, away from the first main spindle box (14), two third main spindle boxes (19) are fixedly connected. At the output ends of the two third main spindle boxes (19), telescopic rotating shafts (20) are provided. At one end of the two telescopic rotating shafts (20) close to the fixed clamping seat (8), a face milling cutter (21) and a hanger hole drill bit (22) are respectively fixedly connected.

2. The composite processing device for a fire extinguisher valve according to claim 1, wherein On both sides inside the middle groove (2), fixed sliding rods (3) are fixedly connected. Above the inside of the middle groove (2), a sliding seat (4) is connected by sliding through two fixed sliding rods (3).

3. The composite processing device for a fire extinguisher valve according to claim 1, characterized in that, The output end of the driving hydraulic cylinder (6) passes through the hydraulic fixing seat (5) and is fixedly connected to the fixture fixing table (7).

4. A composite processing device for a fire extinguisher valve according to claim 1, characterized in that, The working part at the bottom of the grooving saw blade (15) corresponds to the position of the saw blade accommodating groove (13), and the working area position of the grooving saw blade (15) is arranged within the buffer area of the buffer hydraulic cylinder (18).

5. The composite processing device for a fire extinguisher valve according to claim 1, wherein, The position of the rivet hole drill bit (17) corresponds to the position of the rivet hole punching groove (11), and the machining position at the end of the rivet hole drill bit (17) is arranged within the buffer area of the buffer hydraulic cylinder (18).

6. The composite processing device for a fire extinguisher valve according to claim 1, characterized in that, The machining position of the face milling cutter (21) corresponds to the maximum moving stroke position of the fixed clamping seat (8), and the machining position of the hanger hole drill bit (22) corresponds to the minimum forming position of the fixed clamping seat (8).

7. A composite processing device for a fire extinguisher valve according to claim 1, characterized in that, The first main spindle box (14), the second main spindle box (16), and the third main spindle box (19) are all electric main spindle boxes.